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FN. D/FRAME 0.23 0.00 0.00 0.00 0.00 0.

04
CARDS 1.66 0.00 0.00 0.00 0.00 0.09
S/F SPDLS. 88 0 0 0 0 8
COMBERS 0.57 0.00 0.00 0.00 0.00 0.06
SPIN PLAN (UNIT-1) LYCRA-- 9924
COUNT 60 CW LYC 50 CW LYC 30 CW L 60 CW LY 40 CW LY 40 cw
cotton% 4% 100% 100% 4% 100% 100%
RINGFRAME 4 0 0 0 0 1
NO OF SPINDLES/RF 1008 1008 976 1008 1008 440
UTILISATION (%) 97 97 97 97 97 98
ACTUAL COUNT 50.2 50.2 32.2 50.2 40.2 40.2
SPINDLE SPEED 9368 12913 12733 9621 13550 10966
TM 4.7 4.7 4.3 4.7 4.5 4.1
TPI 33.30 33.30 24.40 33.30 28.53 26.00
eff 95 95 95 95 95 95
PRODUCTIVITY (gms/ss) 37 51 107 38 78 70
PROD/SHIFT (KGS) 145 0 0 0 0 30
TOT PROD/DAY 434 0 0 0 0 91
WASTE (%) 5 5 5 5 5 5
13024 0 0 0 0 2717
SPEED FRAME 21793 0 0 0 0 3640
13151 12716.46 0.00 12716.46 12716 0.00
S/F PROD.RQD.(KGS/SHFT) 152 0 0 0 0 32
HANK ROVING 1.8 1.8 1.05 1.8 1.05 1.05
SPINDLE SPEED 832 832 980 832 980 980
TM 1.160 1.160 1.410 1.160 1.400 1.400
TPI 1.56 1.56 1.44 1.56 1.43 1.43
EXPECTED EFFICIENCY(%) 85% 85% 85% 85% 85% 85%
EXPECTED UTILIZATION 95% 95% 95% 95% 95% 95%
WASTE (%) 0.5 0.5 0.5 0.5 0.5 0.5
ACTUAL Productivity/sp/sh(KGS.) 1.82 1.82 3.96 1.82 3.99 3.99
NO.OF S/F SPDLS REQD. 88 0 0 0 0 8
TOTAL PROD/DAY 819 731 731 731

DRAW FRAME( RSB FINISHER)

D/F PROD.REQD.(KG/SHFT) 153 0 0 0 0 32


SLIVER HANK 0.125 0.125 0.125 0.125 0.125 0.125
DEL.SPEED (Mts./MIN.) 350 350 350 350 350 400
EXPECTED EFFICIENCY(%) 90% 90% 90% 90% 90% 90%
WASTE (%) 0.75 0.75 0.75 0.75 0.75 0.75
PROD PER D/F DEL PER SHIFT 714.27 714.27 714.27 714.27 714.27 816.31
EXPECTED UTILIZATION 95% 95% 95% 95% 95% 95%
NO.OF D/F DEL REQD. 0.23 0.00 0.00 0.00 0.00 0.04

DRAW FRAME (DO/6 BREAKER)

D/F PROD.REQD.(KG/SHFT) 153.85 0.00 0.00 0.00 0.00 32.09


SLIVER HANK 0.11 0.11 0.11 0.11 0.11 0.11
DEL.SPEED (Mts./MIN.) 350 350 350 350 350 350
EXPECTED EFFICIENCY(%) 85% 85% 85% 85% 85% 85%
WASTE (%) 0.75% 0.75% 0.75% 0.75% 0.75% 0.75%
PROD PER DEL PER SHIFT 766.58 766.58 766.58 766.58 766.58 766.58
EXPECTED UTILIZATION 95% 95% 95% 95% 95% 95%
NO.OF DEL. OF D/F REQD. 0.21 0.00 0.00 0.00 0.00 0.04
NO. OF D/F REQD. 0.11 0.00 0.00 0.00 0.00 0.02

COUNT 20 CW LYC 20 CW LYC


30 CH(LYC)VIN
20 CW LYC20 CW LYC
30 CH(LYC)VIN
100% 100% 100% 100% 100% 100%
COMBER
COMBER PROD.REQD.(KG/SHFT) 155 0 0 0 0 32
NIPS/MIN 350 350 450 350 450 450
FEED/NIP 4.70 4.70 5.90 4.70 5.90 5.90
R/L GMS./MTR. 64.00 64.00 78.00 64.00 78.00 78.00
EXPECTED EFFICIENCY(%) 93.00 93.00 92 93.00 92 92
EXPECTED UTILIZATION 95.00 95.00 97 95.00 97 97
NOIL% 16.0 17.0 16.5 18.5 17.5 17.5
COMBER PROD/SFT 270 267 533 262 527 527
NO OF COMBERS REQ 0.57 0.00 0.00 0.00 0.00 0.06

cotton sliver reqd. 190.19 0.00 0.00 0.00 0.00 39.67

CARDING DK 803
CRD PRD RQD(KG/SFT) 190.2 0.0 0.0 0.0 0.0 39.7
EXP. EFFN.(%) 97% 99% 99% 97% 99% 99%
WASTE(%) 5.5 5.5 5.5 5.5 5.5 5.5
EXP. UTILIZATION 92% 92% 90% 90% 92% 92%
CARD PRODN/HR 16 58 58 16 58 58
NO. CARDS REQD. 1.66 0.00 0.00 0.00 0.00 0.09
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0.96 0.00 0.00 0.00 0.21 0.00 0.00 0.00 1.75 1.08
2.19 0.00 0.00 0.00 0.61 0.00 0.00 0.00 4.88 2.65
195 0 0 0 42 0 0 0 230 125
1.43 0.00 0.00 0.00 0.40 0.00 0.00 0.00 3.00 1.63

40CBW 40CBW 30 CW 24 cbh 40 CWR 36 CW 20 CW L 30 CW L 10cbly 14cbly


100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
7 0 0 0 3 0 0 0 4 3
926 1008 1008 1008 1008 1008 1008 976 976 1008
98 98 98 98 98 98 97 97 97 97
40.2 40.2 30.2 20 40.2 40.2 32.2 32.2 10.2 14.2
18237 18237 18294 12155 10844 21359 22610 13090 9049 10153
4.3 4.3 4.3 3.7 4.3 4.3 4.3 4.3 4.43 4.32
27.26 27.26 23.63 16.55 27.26 27.26 24.40 24.40 14.15 16.28
95 95 95 95 95 95 95 95 95 95
111 111 171 245 66 130 190 110 414 290
705 0 0 0 196 0 0 0 1568 851
2115 0 0 0 587 0 0 0 4703 2552
5 5 5 5 5 5 5 5 5 5
63440 0 0 0 17603 0 0 0 141099 76559
85010 0 0 0 23588 0 0 0 47974 36238
12626 10511 0.00 0.00
740 0 0 0 205 0 0 0 1646 893
1.05 1.05 1.05 0.9 0.9 0.9 0.9 0.9 0.7 0.7
980 980 980 980 1050 1050 1050 1050 1050 1050
1.400 1.400 1.460 1.460 1.450 1.450 1.410 1.410 1.460 1.460
1.43 1.43 1.50 1.39 1.38 1.38 1.34 1.34 1.22 1.22
85% 85% 85% 85% 85% 85% 85% 85% 85% 85%
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3.99 3.99 3.83 4.82 5.20 5.20 5.35 5.35 7.53 7.53
195 0 0 0 42 0 0 0 230 125
204 42 486 255

744 0 0 0 206 0 0 0 1654 898


0.125 0.125 0.125 0.125 0.1 0.1 0.1 0.1 0.1 0.1
400 400 400 400 400 400 400 400 400 350
90% 90% 90% 90% 90% 90% 90% 90% 88% 88%
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
816.31 816.31 816.31 816.31 1020.38 1020.38 1020.38 1020.38 997.71 873.00
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.96 0.00 0.00 0.00 0.21 0.00 0.00 0.00 1.75 1.08

749.42 0.00 0.00 0.00 207.95 0.00 0.00 0.00 1666.80 904.38
0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11
350 350 350 350 350 350 350 350 350 350
85% 85% 85% 85% 85% 85% 85% 85% 85% 85%
0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75%
766.58 766.58 766.58 766.58 766.58 766.58 766.58 766.58 766.58 766.58
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
1.03 0.00 0.00 0.00 0.29 0.00 0.00 0.00 2.29 1.24
0.51 0.00 0.00 0.00 0.14 0.00 0.00 0.00 1.14 0.62

20 CW LYC20 CW LYC 40 CW 40 CW 40 CW 40 CW30 CH(LYC)VIN


30 CH(LYC)VIN10cbly 10cbly
100% 100% 100% 100% 100% 100% 100% 100%

755 0 0 0 210 0 0 0 1679 911


450 450 450 450 450 450 450 450 450 450
5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90
78.00 78.00 78.00 78.00 78.00 78.00 78.00 78.00 78.00 78.00
92 92 92 92 92 92 92 92 92 92
97 97 97 97 97 97 97 97 97 97
17.5 17.5 17.5 17.5 17.5 17.5 17.5 16.0 12.5 12.5
527 527 527 527 527 527 527 537 559 559
1.43 0.00 0.00 0.00 0.40 0.00 0.00 0.00 3.00 1.63

926.43 0.00 0 0.00 257.06 0.00 0.00 0.00 2060.49 1117.99

926.4 0.0 0.0 0.0 257.1 0.0 0.0 0.0 2060.5 1118.0
99% 99% 99% 99% 99% 99% 99% 99% 99% 99%
5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5
92% 92% 92% 92% 92% 92% 92% 92% 92% 92%
58 58 58 58 58 58 58 58 58 58
2.19 0.00 0.00 0.00 0.61 0.00 0.00 0.00 4.88 2.65
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.23 0.00 0.90 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.56 0.00 2.21 0.00 0.00 0.00 0.00 0.00 0.00 0.00
26 0 104 0 0 0 0 0 0 0
0.37 0.00 1.36 0.00 0.00 0.00 0.00 0.00 0.00 0.00

20cbly 30cbw 16cbly 20cbly 20 cbw 20 cbh 16 cbly 20 cbw 30 cbw 14 cbly
100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
1 0 3 0 0 0 0 0 0 0
976 1008 1008 976 1008 1008 1008 1008 1008 1008
97 97 97 97 98 98 97 97 97 97
16.2 16.2 16.2 16.2 20.2 20.2 16.2 20.2 30.2 14.2
8106 7893 10324 8106 14998 16343 10396 15558 17494 10224
4.32 4.32 4.32 4.32 3.8 3.8 4.35 4.07 4.07 4.35
17.39 17.39 17.39 17.39 17.08 17.08 17.51 18.29 22.37 16.39
95 95 95 95 95 95 95 95 95 95
190 185 242 190 290 316 242 278 171 290
180 0 710 0 0 0 0 0 0 0
540 0 2130 0 0 0 0 0 0 0
5 5 5 5 5 5 5 5 5 5
16189 0 63887 0 0 0 0 0 0 0
8742 0 34499 0 0 0 0 0 0 0

189 0 745 0 0 0 0 0 0 0
0.7 0.7 0.7 0.7 0.7 0.9 0.9 0.9 0.9 0.9
1050 1050 1050 1050 1050 980 980 980 980 980
1.460 1.460 1.460 1.460 1.460 1.440 1.440 1.440 1.440 1.440
1.22 1.22 1.22 1.22 1.22 1.37 1.37 1.37 1.37 1.37
85% 85% 85% 85% 85% 85% 85% 85% 85% 85%
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
7.53 7.53 7.53 7.53 7.53 4.89 4.89 4.89 4.89 4.89
26 0 104 0 0 0 0 0 0 0
131 104 104 0

190 0 749 0 0 0 0 0 0 0
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
350 350 350 350 350 350 350 350 350 350
88% 88% 88% 88% 88% 88% 88% 88% 88% 88%
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
873.00 873.00 873.00 873.00 873.00 873.00 873.00 873.00 873.00 873.00
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.23 0.00 0.90 0.00 0.00 0.00 0.00 0.00 0.00 0.00

191.24 0.00 754.69 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11
350 350 350 350 350 350 300 350 350 300
85% 85% 85% 85% 85% 85% 85% 85% 85% 85%
0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75%
766.58 766.58 766.58 766.58 766.58 766.58 657.07 766.58 766.58 657.07
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.26 0.00 1.04 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.13 0.00 0.52 0.00 0.00 0.00 0.00 0.00 0.00 0.00

10cbly 10cbly 10cbly 10cbly 14cbly 14cbly 14cbly 14cbly 14cbly 14cbly

193 0 760 0 0 0 0 0 0 0
450 450 450 450 450 450 450 450 450 450
5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90
78.00 78.00 78.00 78.00 78.00 78.00 78.00 78.00 78.00 78.00
92 92 92 92 92 92 92 92 92 92
97 97 97 97 97 97 97 97 97 97
17.5 12.5 12.5 12.5 12.5 13.0 13.0 13.0 16.5 13.0
527 559 559 559 559 556 556 556 533 556
0.37 0.00 1.36 0.00 0.00 0.00 0.00 0.00 0.00 0.00

236.41 0.00 932.95 0.00 0 0.00 0.00 0.00 0.00 0

236.4 0.0 932.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0
99% 99% 99% 99% 99% 99% 99% 99% 99% 99%
5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5
92% 92% 92% 92% 92% 90% 90% 90% 90% 90%
58 58 58 58 58 58 58 58 58 58
0.56 0.00 2.21 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 #VALUE! #VALUE!
0 0 0 0 0 0 0 0 0 0
0.00 0.00

20 cbly 20cbly 30KW 40KW 30KW 20KW 40 POLY 30 POLY30 P/C(52/48)


24 P/C(52/48)
KH KH
100% 100% 100% 100% 100% 100% 0% 0% #VALUE! #VALUE!
0 0 0 0 0 0 0 0 0 0
1008 1008 480 1008 1008 864 864 864 864 864
97 97 98 98 98 98 98 98 98 98
30.2 20.2 30.2 40.2 30.2 20.2 39.5 29.5 29.5 23.5
22256 10563 19705 16850 17354 16560 15152 14874 16583 13949
4.66 4.34 4.5 4.5 4.5 4.54 3 2.8 3.35 3.25
25.61 19.51 24.73 28.53 24.73 20.40 18.85 15.21 18.20 15.75
95 95 95 95 95 95 94.5 94.5 94.5 94.5
190 177 176 98 155 268 135 220 205 250
0 0 0.00 0.00 0.00 0 0.00 0.00 0.00 0.00
0 0 0 0 0 0 0 0 0 0
5 5 5 5 5 2 2 2 2 2
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 #DIV/0! #DIV/0!

0 0 0 0 0 0 0 0 0 0
0.9 0.7 1.05 1.05 1.05 0.73 1.09 1.09 1.09 1.09
980 980 1050 1050 1050 1050 983 983 983 983
1.440 1.440 1.43 1.43 1.43 1.51 1.51 1.51 1.51 1.51
1.37 1.20 1.47 1.47 1.47 1.29 1.58 1.58 1.58 1.58
85% 85% 85% 85% 85% 85% 87% 87% 87% 87%
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
4.89 7.13 4.19 4.19 4.19 6.84 3.59 3.59 3.59 3.59
0 0 0 0 0 0 0 0 0 0
0

0 0 0 0 0 0 0 0 0 0
0.1 0.1 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125
350 350 350 350 350 350 350 350 350 350
88% 88% 85% 85% 85% 85% 85% 85% 85% 85%
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
873.00 873.00 674.59 674.59 674.59 674.59 674.59 674.59 674.59 674.59
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.11 0.11 0.127 0.127 0.127 0.127 0.127 0.127 0.127 0.127
350 300 350 350 350 400 400 400 400 400
85% 85% 85% 85% 85% 85% 80% 80% 80% 80%
0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75% 0.75%
766.58 657.07 663.96 663.96 663.96 758.82 714.18 714.18 714.18 714.18
95% 95% 95% 95% 95% 95% 95% 95% 95% 95%
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1.35 0.41

14cbly 16cbly 30KW 30KW 30KW

#VALUE!
0 0 N.A. N.A. N.A. N.A. N.A. N.A.
450 425 N.A. N.A. N.A. N.A. N.A. N.A.
5.90 5.20 N.A. N.A. N.A. N.A. N.A. N.A.
78.00 75.00 N.A. N.A. N.A. N.A. N.A. N.A.
92 94.00 N.A. N.A. N.A. N.A. N.A. N.A.
97 97 97 97 97 97 97 97 97 97
16.5 16.0 N.A. N.A. N.A. N.A. N.A. N.A.
533 439 N.A. N.A. N.A. N.A. N.A. N.A.
0.00 0.00 N.A. N.A. N.A. N.A. N.A. N.A.

0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 #VALUE! #VALUE!

poly. for poly. for


100% p/c
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 #VALUE! #VALUE!
99% 97% 97% 97% 97% 97% 97% 97% 97% 97%
5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5
90% 90% 90% 90% 90% 90% 90% 90% 90% 90%
58 55 45 45 45 57 55 55 55 55
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 #VALUE! #VALUE!
18402 18402 18402

#VALUE! #VALUE!
0.00 5.4
0.00 14.8
0 819
8.8

40 KH T0TAL
100%
0 26
1008
98
39.8 lyc consum
14939 0
4.07 0
25.68 0
94.5 0
97 0
0.00 0
0 13151
2
0 TOTAL
13151
261484.3
0 19.9
1
980
1.48
1.48
87%
95%
0.5
4.16
0 819

0
0.125
350
85%
0.75
674.59
95%
0.00

0.00
0.127
400
80%
0.75%
714.18
95%
0.00
0.00

4695 14086

97

8.83

0.00 0.00

0.0 5571 16712.99


97%
5.5
90%
55
0.00 14.8
KG/HR