Magnesium

Atomic number 12
Density, 20° C (68° F) 1.74 g/cm3
Atomic weight 24.32
Melting point 650° C (1202° F)
Boiling point 1105° C (2021° F)
GENERAL
Magnesium is essentially insoluble in solid steel and is not used as an alloying constituent
per se. However, like calcium, magnesium is very useful as a desulfurizer, and large
quantities have been consumed in steelmaking for this purpose. (For a further discussion
of this topic, see Sulfur.) Magnesium is a powerful inoculant in cast iron. When added in
concentrations exceeding 0.04%, it produces a spheroidal form of graphite that improves
the iron's strength and ductility.
Magnesium is an abundant metal with a price roughly comparable to that of
aluminum, albeit usually higher. The US is a leading world supplier.
AVAILABLE FORMS
Desulfurization. There are many, often proprietary, iron desulfurizers in which
magnesium is the active ingredient. NiMg (foundry), MgFeSi, and Mg-Lime are
examples.
Magnesium is highly reactive and volatilizes explosively at hot metal
temperatures. These factors can combine to produce dangerous, if spectacular,
pyrotechnics unless the magnesium can be released from the addition agent in a
controlled manner. An American steel company has developed, and licenses, a process
using lime and magnesium powders. Again, the function of the lime is primarily to
control the violence of the magnesium addition, but it also increases the basicity of the
resulting slag, a condition that further insures low residual sulfur levels in the hot metal.
Another supplier offers a preblended mixture of powdered magnesium and lime. Its
magnesium content (20%) is double that used in the foregoing process. Magnesium-
dolomitic lime briquettes containing 60% Mg are also in use. It has been found that
magnesium metal itself can be utilized for hot metal desulfurization if the metal is finely
divided (powdered or granulated) and the particles appropriately coated to control release
rate. Some coatings should remain shrouded in proprietary secrecy, but sodium chloride
and silicones are known to have been used.
Inoculation. Magnesium is normally added to cast irons in the form of alloys for
the same safety considerations given above. However, since the addition is typically
made just before casting, the diluents must be compatible with the compositional and
property requirements of the final product.
Ferrosilicon forms the basis of a number of magnesium cast iron inoculants.
Known as magnesium-ferrosilicon, the products are available in several grades
containing incremental concentrations of Mg between 5 and 10%. Cerium may also be
present, since it insures complete nodularization even in the presence of such detrimental
"poisons" as antimony, bismuth, lead and titanium. Calcium-silicon-magnesium (25-30%
Ca, 50-55% Si, 10-15% Mg) is another effective inoculant; its high calcium content aids
in deoxidation and desulfurization as well. Alternatively, magnesium may be added in the
form of a nickel- or silicon-based alloy. The nickel-based alloys contain 15% Mg, and are
available in grades with or without 30% Si. Silicon-based alloys contain approximately
18% Mg, 65% Si, 2% Ca and 0.6% Ce. Both nickel-and silicon-based materials are also
sold in 30% Mg grades. Note that Mg can also enter the bath via aluminum used for
deoxidation and possibly from reduction of MgO from the slag or refractory.
ADDITION PRACTICE
Desulfurizing agents are added either by plunging, pneumatic injection or
mechanical stirring. Magnesium impregnated coke and briquetted products are normally
plunged into hot metal under a refractory or graphite bell. Powders and granules are
injected through a lance using argon or nitrogen as a carrier gas. Injection is also used to
desulfurize steel although it is more common practice (and more cost effective) to
desulfurize the hot metal and reserve (steel) ladle treatments for inclusion shape control.
Cast iron inoculation additions are made to the casting ladle. Allowance must be
made for the sulfur content of the iron and fading of magnesium effectiveness before
solidification. Since magnesium is a strong desulfurizer, it will react with sulfur present
in the liquid iron to form MgS. This floats out of the metal, removing some magnesium
from the field of action. Extra magnesium must be added to compensate for this effect.
Magnesium also has a very high vapor pressure at liquid iron temperatures (boils at 1105
C, 2021 F), and there can be some loss due to evaporation from the metal surface. This
loss, or fade, increases with increasing temperature, magnesium concentration and ladle
surface/volume ratio.
APPLICATIONS
Magnesium desulfurized steels (and other low sulfur grades) are used in
applications where ductility, formability and directional uniformity are especially
important. Examples include linepipe and other oil country goods, high quality forging
grades and heavy plates intended for welded construction.

Nodular, or spheroidal graphite, irons are essentially gray irons in which the
graphite morphology has been altered from flake to globular form. Lacking the
semicontinuous network or sharp internal notches inherent to ordinary gray irons, nodular
irons have a much higher ductility, up to 25% elongation in some cases. In addition,
magnesium's pearlite-stabilizing property leads to higher strength.
Note that magnesium aluminate spinels contribute to caster nozzle (well and gate
areas) clogging, and these spinels must be avoided or minimized since they are more
difficult to liquify than pure aluminates (with using calcium). Lowering slag basicity will
lower the available Mg in steels.

Top of Page
Copyright © 2002. Shieldalloy Metallurgical Corporation. All rights reserved.