Documentos de Académico
Documentos de Profesional
Documentos de Cultura
December 2017
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APPROVAL SHEET
This design project entitled “Automated Fruit Drying Device with Android Technology” prepared by
Bernardo, Krizian Isaac M., Claveria, Shernan Paul A., Clet, Dan Joseph P., Lim, Sheila T., Soriano, Nico
Antonio G. of the Computer Engineering Department was examined and evaluated by the members of the
Student Design Evaluation Panel and is hereby recommended for oral presentation and approval.
Panel Members:
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Table of Contents
AUTOMATED FRUIT DRYING DEVICE WITH ANDROID TECHNOLOGY ................................................... i
APPROVAL SHEET ....................................................................................................................................... i
List of Tables ................................................................................................................................................ iv
List of Figures ................................................................................................................................................ v
List of Abbreviation ....................................................................................................................................... vi
CHAPTER 1: PROJECT BACKGROUND ..................................................................................................... 1
The Project ................................................................................................................................................ 1
Project Objectives ...................................................................................................................................... 1
Specific Objectives .................................................................................................................................... 1
The Client .................................................................................................................................................. 1
Project Scope and Delimitation .................................................................................................................. 2
Engineering Design Process ..................................................................................................................... 3
CHAPTER 2: DESIGN INPUTS ..................................................................................................................... 5
Design Constraints .................................................................................................................................... 5
Design Standards ...................................................................................................................................... 5
Software Requirements ............................................................................................................................. 6
Hardware Requirements ............................................................................................................................ 7
CHAPTER 3: PROJECT/SYSTEM DESIGN.................................................................................................. 9
Input – Process – Output ........................................................................................................................... 9
System Flowchart .................................................................................................................................... 10
Illustrative Diagram .................................................................................................................................. 11
Hardware Design ..................................................................................................................................... 12
Prototype Design ................................................................................................................................. 14
Specification of Materials for Main Circuit ............................................................................................ 15
Design 1: Induction Coil ........................................................................................................................... 15
Discussion of Standards Used in Design 1 .......................................................................................... 16
Schematic Diagram for Design 1 ......................................................................................................... 17
Specification of Materials for Design 1 ................................................................................................. 19
Discussion of Constraints in Relation to Design 1 ............................................................................... 19
Design 2: Incandescent Bulb ................................................................................................................... 21
Discussion of Standards Used in Design 2 .......................................................................................... 22
Schematic Diagram for Design 2 ......................................................................................................... 22
Specification of Materials for Design 2 ................................................................................................. 24
Discussion of Constraints in Relation to Design 2 ............................................................................... 24
Design 3: Halogen-Coiled Tungsten Lamp .............................................................................................. 26
Discussion of Standards Used in Design 3 .......................................................................................... 27
Schematic Diagram for Design 3 ......................................................................................................... 27
Specification of Materials for Design 3 ................................................................................................. 29
Discussion of Constraints in Relation to Design 3 ............................................................................... 30
Software Design ...................................................................................................................................... 31
Software Development Life Cycle ........................................................................................................ 32
Data Flow Diagram .............................................................................................................................. 34
CHAPTER 4: DESIGN TRADE-OFFS ......................................................................................................... 35
Design Trade-Offs ................................................................................................................................... 35
Trade-off#1 Economic (Cost) ................................................................................................................... 36
Computation of Ranking for Economic Constraints of Design 1 vs. Design 2 ...................................... 36
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Computation of Ranking of Economic Constraints of Design 2 and Design 3 ...................................... 37
Trade-off #2: Functionality (Power Consumption).................................................................................... 37
Computation of Ranking for Functionality Constraints Design 1 vs. Design 2 ..................................... 38
Trade-off #3: Performance (Production Time) ......................................................................................... 39
Computation of Ranking for Performance Constraints of Design 1 vs. Design 3 ................................. 39
Computation of Ranking for Performance Constraints of Design 2 vs. Design 3 ................................. 40
Influence of Design Constraints in the Final Design ................................................................................ 41
Sensitivity Analysis .................................................................................................................................. 41
CHAPTER 5: FINAL DESIGN ...................................................................................................................... 46
Final Design............................................................................................................................................. 46
Android Application .................................................................................................................................. 46
Testing and Evaluation Procedures ......................................................................................................... 48
Test Procedures .................................................................................................................................. 48
Test and Evaluation Results .................................................................................................................... 49
Accuracy Test ...................................................................................................................................... 49
Accuracy Test for Temperature ........................................................................................................... 49
Accuracy Test for the Final Weight ...................................................................................................... 50
Efficiency Test Results ........................................................................................................................ 50
Conclusion ............................................................................................................................................... 51
CHAPTER 6: BUSINESS PLAN AND MODEL ............................................................................................ 52
Business Plan .......................................................................................................................................... 52
Executive Summary ................................................................................................................................. 52
Mission .................................................................................................................................................... 52
General Company Description ................................................................................................................. 52
Products/Services Offered ....................................................................................................................... 53
Market Segmentation............................................................................................................................... 54
Production Cost ....................................................................................................................................... 54
Product Specification ............................................................................................................................... 55
Services ................................................................................................................................................... 56
Marketing Strategy................................................................................................................................... 56
Product .................................................................................................................................................... 56
Price ........................................................................................................................................................ 56
Place........................................................................................................................................................ 56
Promotion ................................................................................................................................................ 56
Business Model ....................................................................................................................................... 57
References .................................................................................................................................................. 58
APPENDIX A ILO 1986 Ref. 34: Solar Drying: Practical Methods of Food Preservation ............................. 59
APPENDIX B Food and Agriculture Organization of the United Nations (FAO) ........................................... 60
APPENDIX C Induction Coil Datasheet ....................................................................................................... 61
APPENDIX D Incandescent Lamp Datasheet ............................................................................................. 62
APPENDIX E Halogen Tungsten Bulb Datasheet........................................................................................ 63
APPENDIX F Production Time Formula ...................................................................................................... 64
APPENDIX G Datasheets............................................................................................................................ 64
APPENDIX H Component Prices................................................................................................................. 80
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List of Tables
iv
List of Figures
Figure 1.1 Market Figure ............................................................................................................................... 2
Figure 1.2 Engineering Design Process ........................................................................................................ 3
Figure 3.1 Input – Process – Output .............................................................................................................. 9
Figure 3.2 System Flowchart ....................................................................................................................... 10
Figure 3.3 Illustrative Diagram ..................................................................................................................... 11
Figure 3.4 Main Schematic Diagram............................................................................................................ 13
Figure 3.5 Gizduino with ATmega328.......................................................................................................... 13
Figure 3.6 Bluetooth Module ........................................................................................................................ 14
Figure 3.7 Prototype Design of the Device .................................................................................................. 14
Figure 3.8 Prototype of Design 1 ................................................................................................................. 16
Figure 3.9 Schematic Diagram of Design 1 ................................................................................................. 17
Figure 3.10 Induction Coil with Relay .......................................................................................................... 18
Figure 3.11 DHT22 Temperature and Humidity Sensor............................................................................... 18
Figure 3.12 HX711 Load Cell Amplifier........................................................................................................ 18
Figure 3.13 Prototype Design for Design 2 .................................................................................................. 21
Figure 3.14 Schematic Diagram for Design 2 .............................................................................................. 22
Figure.3.15 INA122...................................................................................................................................... 23
Figure 3.16 DHT11 Temperature and Humidity Sensor .............................................................................. 23
Figure 3.17 Incandescent Bulb with Relay ................................................................................................... 23
Figure 3.18 Prototype Design for Design 3 .................................................................................................. 26
Figure 3.19 Schematic Diagram for Design 3 .............................................................................................. 27
Figure 3.20 LM35 Temperature Sensor ....................................................................................................... 28
Figure 3.21 INA 122..................................................................................................................................... 28
Figure 3.22 SHT21 ...................................................................................................................................... 28
Figure 3.23 Relay with Tungsten Lamp ....................................................................................................... 29
Figure 3.24 System Development Life Cycles ............................................................................................. 32
Figure 3.25 Data Flow Diagram ................................................................................................................... 34
Figure 4.1 Ranking Scale for Percent Difference ......................................................................................... 35
Figure 4.2 Percent Difference of Design 1 vs Design 2 for Economic Constraints ...................................... 36
Figure 4.3 Percent Difference of Design 2 vs Design 3 for Economic Constraints ...................................... 37
Figure 4.4 Percent Difference of Design 1 vs Design 2 for Functionality Constraints .................................. 38
Figure 4.5 Percent Difference of Design 1 vs Design 3 for Functionality Constraints .................................. 39
Figure 4.6 Percent Difference of Design 1 vs Design 3 for Performance Constraints .................................. 40
Figure 4.7 Percent Difference of Design 2 vs Design 3 for Performance Constraints .................................. 40
Figure 4.8 Line Graph Representation of Sensitivity Analysis ..................................................................... 44
Figure 4.9 Radar Graph of Sensitivity Analysis............................................................................................ 45
Figure 5.1 Final Design................................................................................................................................ 46
Figure 5.2 Android Application ..................................................................................................................... 47
Figure 5.3 Actual Measurement of Fruit....................................................................................................... 47
Figure 6.1 Company Logo ........................................................................................................................... 53
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Figure 6.2 Target Market ............................................................................................................................. 54
Figure 6.3 Business Model .......................................................................................................................... 57
List of Abbreviation
AC Alternating Current
DC Direct Current
DFD Data Flow Diagram
EDA Electronic Design Automation
FAO Food and Agriculture Organization of the United Nations
IC Integrated Circuit
IDE Integrated Development Environment
IPO Input-Process-Output
ISO International Standards Organization
LCD Liquid Crystal Display
MIPS Millions per Second
MHZ Megahertz
MM Millimeter
NTC Negative Temperature Coefficient
PHP Philippine Peso
SAM Servable Available Market
SOM Share of Market
SDLC System Development Life Cycle
TAM Total Available Market
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CHAPTER 1: PROJECT BACKGROUND
The Project
Drying is the oldest method of preserving food. Throughout history, the sun the wind, and a smoky fire were
used to remove water from fruits, meats grains and herbs. By definition, food dehydration is the process of
removing water from food by circulating hot air through it, which prohibits the growth of enzymes and
bacteria. Dried foods are tasty, nutritious lightweight, easy-to-prepare, and easy-to-store and use
(International Journal of Food Nutrition and Safety, 2013).
Sun drying is one of mankind’s oldest agricultural preservative techniques that have been used for
centuries and this is the tradition method of crop drying practice throughout the world. It is a slow, gentle
process whose benefits more than compensate for its time intensive nature especially when compared to
modern mechanical drying methods. However, several problems are associated with sun drying, such as
susceptibility to contamination, long process compared to modern method, it requires very large area, and solar
driers are dependent to weather condition. Sun drying relies on the sun to allow the processed product to
reach the optimum moisture and quality levels. This technique has been used for a long time because of its
simplicity and inexpensive process.
In the manufacturing industry of agriculture and food, such processes of using large-scale food processing
are not generally suitable for the needs of the small-scale farmer and business owners who produce small
quantities of dried fruits. Another problem in large-scale food processing for fruit drying is that it only has
few skilled employees who can use this complicated equipment for production of finished product while the
process of sun drying in an unreliable climate could cause spoilage and can be excessive to each related
businesses. The sun drying of fruits method can produce a high number of fruit waste due to contamination
and unmonitored process, and the method took lot of time to accomplish.
Therefore, the project develops a device that will decrease the long process production time of dehydrating
fruits and to controlled and monitored the environment of fruit drying to avoid susceptibility of contamination
due to unexpected circumstances such as rain, strong wind, dust and loss of goods due to pest and birds.
Project Objectives
The general objective of the project is to design a prototype that provides a controlled and monitored
environment for fruit drying process with android technology in accordance with engineering standards and
considerations of tradeoffs based on multiple constraints such as economic, functionality and performance.
Specific Objectives
To design a device that dehydrates different variety of fruits.
To design a device that displays the moisture mass content of the fruit up to the standard dried fruit
moisture.
To test the accuracy of the device.
The Client
The design project is intended for local farmers and small business owners who usually manufacture dried
fruits. The traditional method of drying their raw goods is used by some small scale farmers and business
owners.
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According to Philippine Statistics Authority (PSA), the production of mango and banana in the second
quarter of 2017 was at 2816280 metric tons. Bulacan on the second quarter produces 27650 metric tons of
mango and banana. The number of metric tons of mango and banana been used to produce dried fruits
was 425 metric tons.
2816280 Metric
Tons
Total Available
Market
27650 Metric
Tons Servable
Available Market
Share of Market
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Engineering Design Process
Engineering design process creates guidelines for the project lifecycle. It was used as a guide to solve the
problems. These steps are repeated as many as needed, making improvements along the way.
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traditional method has lots of risks, takes a long time to process, and the alternative of deep-frying was said
to be unhealthy, related research was done to study the existing problems and solutions for it.
Imagine: Develop Possible Solutions
In the next step, it was decided to develop a prototype that would help solve the problem and create a
system to be fully controlled and monitored the environment of the device. Possible designs of the device
were planned, including its features and usability purposes to produce the ideal output. Three designs were
made which focuses primarily on drying fruits. The three designs used different heating element to produce
an artificial heat that dehydrates the fruits, and uses temperature and a weight sensor to monitor and
detects data from the device. The data gathered from these sensors and input data was forwarded to the
android device.
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CHAPTER 2: DESIGN INPUTS
Design Constraints
The consideration of constraints in this project has been applied throughout the process. These constraints
help to determine the possibility of the project as well as the selecting and adjusting of the most ideal
design to be used in discussing the Design Trade-Offs. The following are the constraints that have been
considered and used on the project.
Economic (Cost)
The economic constraints relates to the process or system by which goods and services were
produced, sold, and brought. The cost of materials has been taken into consideration. The price of
materials to each design has been compared in order to conform to these constraints. The less
expensive design is considered to be the best in terms of economic.
ILO 1986 Ref. 34: Solar Drying: Practical Methods of Food Preservation
The standard quality, methods, materials, and design requirements of a dried fruit that has been
used in the design are based on this standard. This standard was used to determine the right and
proper output quality of fruits. This standard discussed all the components and processes needed
on fruit drying. This standard was used to determine the right and proper design needed for fruit
drying. As discussed in the study, the suitable drying temperatures for fruits are 60-80 degree
Celsius. It also includes the proper fruit caring and processing (See Appendix A ILO 1986 Ref. 34:
Solar Drying: Practical Methods of Food Preservation, page 59).
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Food and Agriculture Organization of the United Nations (FAO)
The standard specified the suitable drying temperature and the standard moisture content of the
dried fruits. As discussed in the article, the drying temperature should be controlled to avoid over-
heating and spoilage of the fruit. Most fruits are dried at about 60-70 degree Celsius. Fruits are
dried until they have the desired final moisture content (15% for conventionally dried fruits; 20-25%
for osmotically dried (sugar-treated fruits) (See Appendix B ILO 1986 Ref. 34: Solar Drying:
Practical Methods of Food Preservation, page 60).
Software Requirements
The software requirement is a comprehensive description of the intended purpose and environment of the
software under development. The development of the software has been based on the knowledge acquired
in the previous courses. This knowledge is used as a foundation of the idea for critical thinking and
troubleshooting for the software.
Software Knowledge
The following are the programming tools used to develop the software of this project. The skills learned
from previous courses were applied as listed below:
Arduino Software
Arduino is an open – source electronics prototyping platform based on flexible, easy-to-use
hardware and software. Arduino software was used to develop the program and software
needed for device to run.
Software Components
The following are the programming languages used in developing the software and program.
C++ Programming
C++ programming language is used to develop the program to be installed on the
microcontroller. This program was used to set instruction for the processes and
communication between hardware and software of the device.
Arduino IDE
It is a cross-platform application written in the programming language Java. A program for
Arduino may be written in any programming language with compilers that produce binary
machine code for the target processor. This software application was used to create
program that set instruction for the processes of the microcontroller.
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and simulate. This application was used to simulate the schematic diagram of the three
designs which helped to lessen errors and cost.
Sketch Up
It is a software application that creates a 3D modeling computer program for a wide range
of drawing applications such as architectural, interior design, civil and mechanical
engineering, film, and video game design. This software application was used to design a
3D virtual model of physical appearance of the prototype.
PCB Wizard
It is a software application that is mainly used for designing circuit boards and can route
circuits in accordance to the set size and design desired by the user. The software was
used to make digital layout in PCB design.
Hardware Requirements
The minimum hardware availability and configuration a system must have in order for device to work
properly. Upon accomplishing the project, it considered different factors such as knowledge, skills and
capabilities that might affect the process of development. The design project has input, process and control
functions. The following components to achieve the hardware are used.
Hardware Knowledge
The applied knowledge and skills from previous courses are used in creating this project. These knowledge
and skills are discussed below:
Microprocessor System
Microprocessor system is the integration of both hardware and software components and
requirements. The proper handling of software program in correlation to hardware
components was discussed in Microprocessor System Course. The knowledge and skills
acquired was used to integrate the hardware and software of the device.
Electronic Circuit
An Electronic Circuit is composed of individual electronic components through which
electric current flow. The knowledge and techniques acquired was also applied in the
development of the project for the proper usage and values of components being used.
The most important knowledge acquired is the calculation of component values and
determining the proper components to use.
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Hardware Components
The components listed below have been considered for the development of this project:
Microcontroller
The microcontroller is a small computer on a single IC (Integrated Circuit) that serves as
the main components of the circuits. It is the brain of the circuit that handles and processes
data, it is also contains instructions that are to be executed based on gathered data. It was
used to control the operation of the device according to the program and instruction.
Sensors
A sensor is an electronic component, module, or subsystem whose purpose is to detect
events or changes in its environment and send information into other electronics,
frequently a computer processor. Weight, temperature and humidity sensors are used to
determine the parameters needed to monitor the device. The gathered parameters and
values are used to determine the condition of the temperature and mass of fruits. And
Relay are used to control the on/off to other components.
DC Fan
A DC Fan is a low-voltage and the most efficient type of fan. DC Fan have motors that rely
on permanent, built-in magnets in order to attract and repel a rotor around an axis joined
with invertors. The Fan was used and serves as a medium to transfer the heated air from
the Heat Source. It is also used to minimize the overheating of the heat source.
Bluetooth Module
A Bluetooth Module is a wireless product to work with the device. The Bluetooth module
serves as the medium of communication between the microcontroller and android device.
Heater
The heater is a device that imparts heat or holds something to be heated. The halogen
tungsten bulb, incandescent lamp and induction coil serves as the main heat generator for
the device. This device will be controlled by the users to determine the temperature of the
dehydrator.
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CHAPTER 3: PROJECT/SYSTEM DESIGN
Input – Process – Output
An Input-Process-Output (IPO) model is widely used approach in systems analysis and software
engineering for describing the structure of an information processing program or other process. This
includes the identification of input requirements such as the knowledge, hardware and software
requirements along with the constraints and standards. It also includes the processes which are used to
transform the input into an output.
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In the Hardware requirements, microcontroller was served as the main component of the circuit. It handles
the data, and it contains the instruction that is to be given and executed by the end components based on
the gathered and input data. The temperature sensor that was used in the design was DHT22; it includes
resistive-type humidity measurement and an NTC temperature measurement. Bluetooth module was
served as the medium for the communication and transmission of data between the microcontroller and
android application. The software requirements are consisted of Android Programming for the development
of android application for android device. C++ programming were the basis of programming and developing
of instruction for microcontroller. The multiple constraints consisted of Economic, Functionality, and
Performance that is applied to the computation of trade-offs. The process includes data gathering consisted
of data information on different fruits for dehydration components. The design consisted of Circuit
Designing, Embedded System, Hardware, and Software Integration. The expected output is accomplished
according to the output of the whole prototype.
System Flowchart
The System Flowchart symbolically shows how data flows throughout a system and how event-controlling
decisions are made.
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The arrow in Figure 3.2 provides the flow of the activities. An oval represents a start or end point. A line is
a connector that shows relationships between the representative shapes. A parallelogram represents input
or output. A rectangle represents process and the diamond indicates a decision.
The system flowchart in Figure 3.2 was started by connecting the prototype with the android device. After
establishing the connection between the prototype and android device, the system started to display data
values of temperature in Celsius and weight of fruit in grams through the android device. If there’s any
existing temperature and weight value, the system would start generating outputs to the android
application. If the process of weight and temperature satisfies the conditions, then the system will be
ended.
Illustrative Diagram
An illustrative diagram is a graphical diagram that displays an image accompanied by a label that describe
the interaction of each component, and provide a brief insight on how the system works. The illustrative
diagram shows the different designs in creating the project. The components that have been subjected to
the design trade-offs that are enclosed in broken lines. This illustrates the three (3) designs used.
The interactions of components in Figure 3.3 are composed of sensors, microcontroller, Bluetooth module,
android phone and output devices. These inputs are the sensors made up of weight and temperature
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sensors. These sensors provide the measurement and monitoring of temperature. The microcontroller
contains the program and instruction set, it provides specific instruction depending on the conditions and
parameters set by the users. The Bluetooth module keeps the communication and data transfer between
android phone and microcontroller. The components that have been subjected to the design trade-offs are
enclosed in broken lines.
Description of each component of Figure 3.3:
Bluetooth Module
- The Bluetooth module is a connection interface that keeps the wireless connection between
the prototype and android phone. It serves as the medium of communication between the
microcontroller and android device
Microcontroller (Atmega328)
- The Atmega328 been used to be the microcontroller for the prototype. It performs to execute
the instruction given. This device also processes throughputs approaching 1 MIPS per MHz,
balance power consumption and process the speed. It was used to control the operation of the
device according to the program and instruction.
Temperature Sensor
- The temperature sensor responsible for acquiring the temperature data of the prototype. This
sensor measures the temperature of the prototype.
Weight Sensors
- It was used to create an electrical signal whose magnitude is directly proportional to the force
being measured in the device. The weight sensor measures the weight changes to determine
the status of the fruits.
Heating Element
- The heating element converts the electricity into heat. It uses artificial heat to raise the air
temperature.
Hardware Design
The hardware design defines how components fit into a system. There are three different designs that
introduce different approaches in drying fruits. All of these uses Arduino, temperature sensor, weight
sensor, and the heating component connected to it as their main circuit. Included in each design is the
discussion of the constraints to ensure that the project objectives were met.
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The main circuit of the design consists of Gizduino, DC Fan to be used in transferring a heated air,
Bluetooth Module to be used for wireless communication of the device and the mobile phone, and a voltage
regulated transformer to supply the entire circuit.
The schematic diagram of the main circuit for the three designs is illustrated in Figure 3.4. It displays the
circuit of each electrical components and its connection to each other. These components are the same in
each design. It consists of the Gizduino, Bluetooth Module, DC Fan, Relay Module and the Voltage
Regulated Transformer. The difference between each design is the components used for monitoring the
temperature and weight. This are all connected to the Gizduino and a source of heat.
The components used for the schematic diagram of the device and how its components integrate with other
components.
The Gizduino in Figure 3.5 is a microcontroller that performs to execute the instruction given. It acts as a
brain to integrate easily with Bluetooth Module, Relay Module with DC Fan. It has an input voltage supply of
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7-12V and an operating voltage of 5V. It has 14 Digital I/O pins with 40mA in each pin, 6 Analog Input pins
and 50ma for 3.3V pin.
In order to determine the best design for the project, a discussion of each design showing their prototype
designs, schematic diagrams, additional components used, and the cost and specification of each material.
In addition, included in each design is the discussion of the constraints to ensure that the project objectives
were met.
Prototype Design
The prototype design of the device is shown in Figure 3.7. It is included inside of the enclose casing where
the components of the main circuit reside which are the Gizduino, Relay Module with DC Fan, Bluetooth
Module and the Voltage Regulated Transformer.
The device has a dimension of 50cm x 50cm x 20cm with one of the three (3) different designs attached
inside of the enclosed casing.
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The arrow shown in the Figure indicates the divided area of the device. Which are the circuit area wherein
the circuits of the device are placed, heated air area where the heating component is located, and the fruit
area where the sliced fruit is placed. The casing is made of aluminum for the walls and cover so the heat
will mostly contain inside. A lid made of a 3/4-inch acrylic glass is used to act as a door to open and to see
inside of the device. The path of the heated air is downward so the air inlet is place on the upper portion of
the casing.
The components listed in Table 3-1 are the main components used per each design where carefully chosen
to best fit the requirement without compromising the cost of the device. The Gizduino can easily integrate to
Bluetooth module, and Relay Module with DC Fan. The specification where considered to ensure that all
components can properly function as needed. (See Appendix G Gizduino, page 65, See Appendix G DC
Fan Datasheet, page 76, See Appendix G Bluetooth Shield Datasheet, page 77, See Appendix G 2
Channel Relay, page 79).
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Appendix A ILO 1986 Ref. 34: Solar Drying: Practical Methods of Food Preservation, page 59) and Food
and Agriculture Organization of the United Nations (FAO) (See Appendix B Food and Agriculture
Organization of the United Nations, page 60) were the basis for the factors of dehydration was been
considered. The android device controls and gives instruction to the prototype. It can also monitor and
control the temperature environment of the prototype.
The design in Figure 3.8 are comprises of weight sensor (Load Cell with HX711), humidity and temperature
sensor (DHT22), microcontroller (Gizduino), Mesh tray, 2 channel Relay Module, DC Fan, Bluetooth
Module and Open Coil Heater. The design composed of three sections; Circuit Area, Heat Source Area and
Fruit Area.
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The different component of this design and how these components integrate into the main circuit is
discussed thoroughly below.
The induction coil in Figure 3.10 has a relay for supply switching. It has an input voltage range of 100V-
240V that draws 400W. The induction coil is directly connected to 220V AC power source with a relay that
is connected to the microcontroller.
The DHT22 Temperature and Humidity Sensor in Figure 3.11 is a basic, low-cost digital temperature and
humidity sensor. It used a capacitive humidity sensor and a thermistor to measure the surrounding air, and
spits out a digital signal on a data pin. It’s fairly simple to use, but requires careful timing to grab data. The
only downside of the sensor is it can only get data from it once every 2 seconds, when using library, sensor
reading can be up to 2 seconds old. It is connected in pin 2 of the microcontroller.
The HX711 load cell amplifier in Figure 3.12 is a small breakout board for HX711 IC that allows to easily
reading load cells to measure weight. The DAT and CLK were connected in the pin 5 and pin 6 of the
Gizduino.
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Specification of Materials for Design 1
The specification of each material needed for the hardware of Design 1 is shown in Table 3-2.
The components listed in Table 3-2 where carefully chosen to best fit the requirement without
compromising the cost of the device. The Gizduino can easily integrate with Open Coil, HX711 Load Cell
Amplifier, and DHT22. The specification where considered to ensure that all components can properly
function as needed. (See Appendix C Induction Coil, page 61, See Appendix G DHT22 Datasheet, page 66
and HX711 Datasheet, page 69).
Economic (Cost)
The cost of the design should be considered in order to determine if it is feasible to create and implement
the design. The components used for Design 1 are indicated below including the costs of each component.
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The total cost for the design 1 was shown in Table 3-3. The list of components, price, quantity, and cost of
each material was based on its quantity needed for the design. The first design uses an Open Coil as the
main component that produces an artificial heat to dehydrate the fruits. The other components used in
design 1 are Gizduino with Atmega328, DHT22, Bluetooth Shield, DC Fans, Load Cell Amplifier, 3Kg Load
Cell, and 2 Channel Relay. Overall, the following components, quantity, and cost which are stated in the
table have a total of PHP 7,396.00. It also includes the miscellaneous and expenses throughout designing
(See Appendix H Component Prices, page 80-83)
The used components have a total power consumption of 401.849 Watts as shown in Table 3-4. This value
was based on the specifications of the materials that the design uses. The main component use for each
design for the dehydration of fruits is the heating element. It consumes a huge amount of power compare to
the overall consumption of other components. The total wattage of all the components as listed in table 3-4
used the formula P = Volts x Ampere where P is Power.
Using the formula for calculating the dry moisture content at any time, it can be used to find the production
time. (See Appendix F Production Time Formula, page 64)
𝑀 = 𝑀𝑜 𝑒 𝑐𝑡 Equation 3.1
15 = (100)𝑒 −0.589 𝑡
T = 3.22 hours
Production Time = 3.22 hours * (60 minutes/ 1 hour) = 193 minutes
The values used in the equation were based on the target sample percent. The -0.589 is the moisture ratio
at 80°C. The value of 100 is the initial moisture content of fruits. The value of 15 is the target dry moisture
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of fruits. This value was in percent a converted in a numerical value for calculation. It was based on the
study researched by Donald G. Mercer Ph.D. in his study of mango fruit drying.
The conducted computation produces a production time using induction coil. As shown in Table 3-5, the
computed production time of the design 1 is 193 minutes.
The prototype design in Figure 3.13 uses the incandescent lamp as the source of artificial heat for fruit
drying. The second design also consists of three (3) sections: Circuit Area, Heat Source Area, and the Fruit
Area. The design uses two (2) incandescent bulbs and placed for an equal distribution of heat.
21
Discussion of Standards Used in Design 2
The design 2 is related to the different constraints mentioned in order to determine how these constraints
affect the design. The produced dried fruits using the incandescent bulb was based on the qualities,
methods and techniques for the proper fruit drying that stated on the ILO 1986 Ref. 34: Solar Drying:
Practical Methods of Food Preservation (See Appendix A ILO 1986 Ref. 34: Solar Drying: Practical
Methods of Food Preservation, page 59) and Food and Agriculture Organization of the United Nations
(FAO) (See Appendix B Food and Agriculture Organization of the United Nations, page 60). These
standards were as the basis of the proper components to use with right specifications and requirements.
The schematic diagram in Figure 3.14 uses multiple heating elements. The incandescent bulb was used as
the heating element and source of heat. It was design with the amplifier for accurate low noise and
differential signal acquisition. It also has temperature sensor and relay for the incandescent bulb. It was
tested as a working circuit through the Proteus Simulation Software.
22
The different component of this design and how these components integrate into the main circuit is
discussed thoroughly below.
Figure.3.15 INA122
The INA122 in Figure 3.15 is a precision instrumentation amplifier for accurate, low noise, differential signal
acquisition. It can be operated with single power supplies from 2.2V to 36V and quiescent current is a mere
60uA.
Based on the datasheet of DHT11, the maximum voltage in Figure 3.16 should not be greater than 5V and
as for the recommendation a 5k pull-up resistor connected to its pin 1 and pin 2 as shown in the figure.
23
Specification of Materials for Design 2
The specification of each material needed for the hardware of Design 1 is shown in Table 3-6.
The components listed in Table 3-6 where carefully chosen to best fit the requirement without
compromising the cost of the device. The Gizduino can easily integrate in Incandescent bulb, DHT11, and
INA122. The specification where considered to ensure that all components can properly function as
needed. (See Appendix D Incandescent Bulb Datasheet, page 62, DHT11 Datasheet, page 78, INA122
Datasheet, page 74).
Discussion of Constraints in Relation to Design 2
The design 2 is related to the different constraints mentioned in order to determine how these constraints
affect the design.
Economic (Cost)
The cost of the design was considered in order to determine if it is reasonable to create and implement the
design. The incandescent bulb for the design used two (2) bulbs and it worth PHP 648.00, it was found
cheaper in the online store compared to the branded products. Design 2 used two (2) Incandescent bulbs
and it cost PHP 648.00 compared to the design 1 that used one (1) Open Coil only for PHP 450.00.
24
The other components used in design 2 are indicated below including the quantity and costs of each
component.
Table 3-6 Cost of Materials for Design 2
Components Price Quantity Cost
Gizduino wih Atmega 328 662.00 1 662.00
Incandescent Bulb 324.00 2 648.00
DHT11 373.00 1 373.00
Bluetooth Shield 785.00 1 785.00
DC Fans 50.00 3 150.00
INA122 372.00 1 372.00
3Kg Load Cell 486.00 1 486.00
Miscellaneous 2500.00
Total PHP 5,976.00
The total cost of materials is shown in Table 3-7. The list of components, price, quantity, and cost of each
material was based on its quantity needed for the design. The lists of components used in design 2 are
Gizduino with Atmega328, Bluetooth Module, Relay Module with Incandescent Bulb, 3Kg Load Cell, DC
Fan, INA122, and DHT11. Overall, the following components, quantity, and cost, which are stated in the
table, have a total of PHP 5,976.00. It also includes the other expenses and components. The total cost of
materials for design 2 is less than the total cost of design1. (See Appendix H Component Prices, page 80
and 82).
The total power consumption of materials was shown in Table 3-8. The Incandescent Bulb was the heating
element used for dehydrating the fruit that generates 250 Watts power consumption. In design 2 it used 2
bulbs so the total wattage of incandescent bulb is 500 Watts, it consumes large amount of power
consumption compared to the overall consumption of the other components. Therefore, the design 2 has a
total of 501.849 Watts.
Performance (Production Time)
The design should be able to decrease the dehydration time for fruits. The ideal temperature for
dehydrating the fruits is 50-80°C and incandescent bulb can produce up to 50°C in a closed box. (See
Appendix D Incandescent Bulb Datasheet, page 62)
25
Using the formula for calculating the dry moisture content at any time, it can be used to find the production
time. (See Appendix F Production Time Formula, page 64)
𝑀 = 𝑀𝑜 𝑒 𝑐𝑡
15 = (100)𝑒 −0.295 𝑡
T = 6.43 hours
Production time = 6.43 hours * (60 minutes/1 hour) = 385 minutes
The values used in the equation were based on the target sample percent. The -0.295 is the moisture ratio
at 50°C. The value of 100 is the initial moisture content of fruits. The value of 15 is the target dry moisture
of fruits. This value was in percent a converted in a numerical value for calculation. It was based on the
study researched by Donald G. Mercer Ph.D. in his study of mango fruit drying.
Table 3-8 Production Time for Design 2
Materials Production Time
Incandescent Bulb 385 minutes
The conducted computation produces a production time using incandescent bulb. As shown in the Table 3-
9, the computed production time of the design 2 is 385 minutes. It was evident that Incandescent Bulb took
a long production time, it took 385 minutes or approximately 6 hours to finished dehydrating fruits than
using Open Coil that takes 193 minutes or 3 hours to finished process.
Design 3: Halogen-Coiled Tungsten Lamp
A halogen lamp is an incandescent lamp consisting of tungsten filament sealed into a compact transparent
envelope that is filled with a mixture of an inert gas and a small amount of halogen such as iodine or
bromine.
26
of the halogen gas and the tungsten filament produces a halogen cycle chemical reaction, which redeposits
its evaporated tungsten to the filament. Because of this, a halogen coiled tungsten lamp can be operated at
a higher temperature that a standard gas-filled lamp of similar power and operating life. The small size of
halogen lamps permits to use the more convenience in a compact usage. This design provides a controlled
environment for proper dehydration of fruits. The Halogen-Coiled Tungsten lamp is located on both side of
the conveyer mesh tray for equal distribution of heat. This design also consists of three sections. The oven
section is properly insulated from other section. The Heat Source Area was made of two-layered aluminum
with insulation sheet. This design uses three fans, one for ventilation, and two for airflow inside the oven
box.
Discussion of Standards Used in Design 3
The design 3 is related to the different constraints mentioned in order to determine how these constraints
affect the design. The main factors in the dehydration process are the ventilation and the heater The DC
Fan was the main responsible for the ventilation and air flow inside the device. The halogen-coiled tungsten
bulb was used for the dehydration process. It was responsible for producing heat in order to the fruit. The
qualities, methods and techniques for producing the dried fruit were based on the ILO 1986 Ref. 34: Solar
Drying: Practical Methods of Food Preservation (See Appendix A ILO 1986 Ref. 34: Solar Drying: Practical
Methods of Food Preservation, page 59) and Food and Agriculture Organization of the United Nations
(FAO) (See Appendix B Food and Agriculture Organization of the United Nations, page 60).
27
temperature inside the device and weight percentage of the fruits. This design is in accordance to the ILO
1986 Ref. 34: Solar Drying: Practical Methods of Food Preservation (See Appendix A ILO 1986 Ref. 34:
Solar Drying: Practical Methods of Food Preservation, page 59)
The different component of this design and how these components integrate into the main circuit is
discussed thoroughly below.
28
The SHT21 sensor contains a capacitive type humidity sensor, a band gap temperature sensor and
specialized analog and digital integrated circuit shown in Figure 3.22. (See Appendix G SHT21 Humidity
and Temperature Sensor Datasheet, page 77)
29
Rated for full -55°C to +150°C range
The components listed in Table 3-10 where carefully chosen to best fit the requirement without
compromising the cost of the device. The Gizduino can easily integrate Halogen-Coiled Tungsten Lamp,
LM35, DHT 11, and INA 122. The specification where considered to ensure that all components can
properly function as needed. (See Appendix E Halogen Tungsten Bulb Datasheet, page 63, See Appendix
G DHT 11 Datasheet, page 65, See Appendix G INA122 Datasheet, page 74).
Discussion of Constraints in Relation to Design 3
The design 1 is related to the different constraints mentioned in order to determine how these constraints
affect the design.
Economic (Cost)
The cost of the design should be considered in order to determine if it is reasonable to create and
implement the design.
The components used for Design 3 are indicated below including the costs of each component.
The total cost for the design 3 was shown in Table 3-11. The list of components, price, quantity, and cost of
each material was based on its quantity needed for the design. The third (3) designs use a Tungsten Lamp
as the main component that produces an artificial heat with a total cost of PHP 8,205.00 including other
materials, miscellaneous and other expenses. (See Appendix H Component Prices, page 80 -83)
30
DHT11 6V 1.5mA 0.009 W
Halogen-Coiled Tungsten Lamp 130V 4.62A 600W
DC Fan 12V 1.2 A 1.44W
Total = 601.849 W
The halogen-coiled tungsten lamp has a power consumption of 300 Watts per bulbs, it used two (2) pieces
Halogen-coiled Tungsten lamp with power of 600 Watts. This value was based on the specifications of the
halogen-coiled tungsten lamp that the design uses. The main component use for each design for the
dehydration of fruits is the heating element. It consumes a huge amount of power compare to the overall
consumption of other components.
Performance (Production Time)
The design should be able to decrease the dehydration time of fruits. The halogen-coiled tungsten lamp
can produce a minimum 250°C in a closed box without proper ventilation. Using proper ventilation and
number of fans, it can be reduced to 90°C. (See Appendix E Halogen Tungsten Bulb Datasheet, page 63).
Using the formula for calculating the dry moisture content at any time, it can be used to find the production
time. (See Appendix F Production Time Formula, page 64)
𝑀 = 𝑀𝑜 𝑒 𝑐𝑡
15 = (100)𝑒 −0.660 𝑡
T = 2.87 hours
Production Time = 2.87 hours * (60 minutes/ 1 hour) = 172 minutes
The values used in the equation were based on the target sample percent. The -0.660 is the moisture ratio
at 90°C. The value of 100 is the initial moisture content of fruits. The value of 15 is the target dry moisture
of fruits. This value was in percent a converted in a numerical value for calculation. It was based on the
study researched by Donald G. Mercer Ph.D. in his study of mango fruit drying.
Software Design
The instructions for the microcontroller to follow are coded based on C++ programming language. These
instructions include the monitoring of temperature, humidity, and mass, connection between the
microcontroller and Bluetooth and the setting up the parameters for the fruit drying. This application works
together with the hardware as it bases on the instruction set in order to determine the environment and
condition inside the design.
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Software Development Life Cycle
The Software Development Life Cycle (SDLC) process applies to information system development projects
ensuring that all functional, user requirements, agency strategic goals, and objectives are met. The SDLC
provides a structured and standardized process for all phases of any system development effort.
1. Requirement Analysis: The requirement analysis phase determines the requirements needed for
the design. This phase involves breaking down of the system in different pieces to analyze the
situation, how to use the application, who’s the target client of the application, analyzing the project
goals, breaking down what needs to be created and attempting to engage users so that definite
requirement could be define.
32
2. Design: The primary objective of the design phase was to create a design that satisfies the agreed
application requirements. It uses the requirement analysis as guidelines for designing the possible
model. The requirements that were developed earlier during the analysis phase were gradually
improved and extended to include all the specified function of the applications.
3. Implementation: This phase comes after a complete understanding of system requirements and
specifications; it is the actual construction process after having a complete and illustrated design
for the requested system. In the Software Development Life Cycle, the actual code is written here,
and if the system contains hardware, then the implementation phase will contain configuration and
fine-tuning for the hardware to meet certain requirements and function.
4. Testing: Once the code is developed and implanted in the system, it is tested against the
requirements such as the given constraints and standards. The testing phase also includes that the
project objectives was met. In this phase, all types of testing are being tested.
5. Deployment: After succeeding the conducted tests and made sure that the requirements and
project objectives were met; the finished application is deployed to the users or customer for them
to use.
6. Maintenance: In this phase, periodic maintenance for the system will be carried out to make sure
that the system will not become obsolete, this will include replacing the old hardware and
continuously evaluating system’s performance, it also includes providing latest updates for certain
components to make sure it meets the right standards and the latest technologies to face current
security threats.
33
Data Flow Diagram
A Data Flow Diagram (DFD) is a graphically characterize data processes and flows in an information
system. It is consisted of system inputs, processes, and outputs. A series of layered data flow diagrams
may be used to represent and analyze detailed procedures in a larger system.
The data flow diagram is illustrated in Figure 3.25; the data have to undergo procedures as it passes
through the system. The input parameters are the temperature of the device and weight of the load. The
sensor transmitted the data to the microcontroller Atmega328. The digital signal gathered from the sensors
read a value that transmit to the Bluetooth and using wireless transmission it will be sent to android phone.
The android application will display the output data of temperature and weight of the fruit.
34
CHAPTER 4: DESIGN TRADE-OFFS
Design Trade-Offs
Trade-offs is an objective that is set to satisfy the economic, manufacturability and performance. These are
the constraints of the design that must achieve. The design circuits are all similar but different only on the
method on dehydrating fruits. Trade-offs are used to analyze an alternative solution and compare different
components to determine which design is the most suitable to achieve the objectives of the project. The
designs subjects to the trade-offs are the fruit drying device technique that uses an Induction Coil,
Incandescent Bulb and Halogen-Coiled Tungsten Lamp.
In the design trade-offs, it has been considered the economic, manufacturability and performance as the
decision criteria in choosing what component should be used on each designs. Each of the designs has
been ranked based on the decision criteria identified.
In order to determine the describe materials that were pursued in the latter design stage, the selection uses
trade-offs strategies (Otto and Antonsson, 1991). The importance of each criterion (on a scale of 0 to 5), 5
with the highest importance was assigned and each design technology’s ability to satisfy the criterion was
likewise tabulated.
A sample scale, as shown in Figure 4.1, shows the distance of different from governing rank with a value of
5 to the computed rank which is the subordinate rank with a value of 0.
Three trade-offs were chosen which are economic, functionality and performance. The first trade-off was
economic with a value of 3. The second trade-off was performance and it was given with a value of 4. The
performance, which focuses on production time, was given with the value of 5 as it was importance to have
a faster production time.
35
Trade-off#1 Economic (Cost)
The total cost of each three (3) designs has been considered for economic constraints. The design criterion
was calculated by determining the total cost of each design (see Chapter 3). It has been considered in
The tabulated total cost on Table 4-1 was discussed and calculated on Chapter 3. Design 1, Induction coil
estimated total cost is PHP 7,396.00. Design 2 Incandescent bulb has the total estimated cost of PHP
5,976.00. Design 3 Halogen-Coiled Tungsten Lamp has the total estimated cost of PHP 8,205.00.
The computation of ranking of economic between Design 1 and Design 2 has been shown in Figure 4.2.
Distance between the different of the governing rank of value of 5 that has been given to Design 2 with the
lowest value of cost and the cost value of Design 1. These values were used in the computation for the
percent difference using Equation 4.1 and Equation 4.2. The computed value is 3, which determines the
percent difference of the two designs. According to the data show, there’s 20% difference in Design 1 and
Design 2.
36
Computation of Ranking of Economic Constraints of Design 2 and Design 3
The Design 3 is compared to the Design 2 in terms of cost. The Design 2 with the lowest cost is used as
the governing rank for the computation of the subordinate rank of Design 3. This method used to compute
the overall rank in order to see the difference in each design.
Using Equation 4.1:
Higher Value = 8,205
Lower Value = 5,976
% 𝑑𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑐𝑒 = (8,205 − 5,976)/8,205
The computation of ranking of economic between Design 2 and Design 3 has been shown in Figure 4.3.
Distance between the difference of the governing rank of value of 5 that has been given to Design 2 with
the lowest value of cost and the cost value of Design 3. These values were used in the computation for the
percent difference using Equation 4.1 and Equation 4.2. The computed value is 2, which determines the
percent different of the two designs. According to the data show, there’s 30% difference in Design 2 and
Design 3. According to the data show, there’s 60% difference in Design 2 and Design 3.
Trade-off #2: Functionality (Power Consumption)
The functionality in terms of power consumption was considered for each design. The power consumption
in the unit of wattage to power the main component of each design was presented in Table 4-2. Design 1
got the lowest power consumption while the design 3 got the highest power consumption. The wattage
value of three designs was discussed on Chapter 3.
Table 4-2 Comparison of three (3) designs based on power consumption
Design Power Consumption
Design 1: Induction Coil 401.849 Watts
Design 2: Incandescent Bulb 501.849 Watts
Design 3: Halogen-Coiled Tungsten Lamp 601.849 Watts
The tabulated value for power consumption of the main dehydrating component in wattage in table 4-2 was
discussed on Chapter 3: Specifications of the Materials. The Induction coil has the power consumption of
120 Watts. In design 2, it uses four incandescent bulbs that have power consumption of 40 Watts with the
total of 160 Watts. Design 3 uses two halogen-coiled tungsten lamps that have power consumption of 150
Watts with the total of 200 Watts.
37
Computation of Ranking for Functionality Constraints Design 1 vs. Design 2
The Design 1 is compared to the Design 2 in terms of power consumption. The Design 1 is used as the
governing rank for the computation of subordinate rank of Design 2. This method used to compute the
overall rank in order to see the difference in each design.
38
The computation of ranking of Functionality between Design 1 and Design 3 has been show on Figure 4.5.
The distance between the difference of the governing rank in Figure 4.5 with the value of 5 that has been
given to Design with the lowest value of power consumption and the subordinate rank of the Design 3.
These values were used in the computation for the percent difference using the Equation 4.1 and Equation
4.2 The computed value is 3, which determines the percent difference of the two designs. According to the
data show, there’s a 20% difference in Design 1 and Design 3.
The production time and duration of dehydration performance in Table 4-3 is the productivity time of each
design. These production times in minutes were the results of a conducted research and simulation to
determine the estimated time for each design.
39
The computation of ranking of performance between Design 1 and Design 3 had been shown on Figure
4.6. The percent difference of the two designs was calculated using Equation 4.1.
This value was used in the computation to determine the subordinate rank of Design 3. The computed
value is 4, which determines the difference of the two designs. According to the data show, there’s 10%
difference in Design 1 and Design 3.
The computation of ranking of performance between Design 2 and Design 3 had been shown in Figure 4.7.
The percent difference of the two designs was calculated using Equation 4.1. This value was used in the
computation using Equation 4.2 to determine the subordinate rank of Design 3. The computed value is
-1, which determines the difference of the two designs. According to the data show, there’s 60% difference
in Design 1 and Design 2.
40
Influence of Design Constraints in the Final Design
Different standards and constraints were considered to choose the best design. This ensures that the final
design satisfies the three constraints which are economic, performance and functionality.
The calculations were done for determining the ranking and differences of each design through trade-offs.
The overall rankings in Table 4-4 choose the specified value on the criterion’s importance of each decision
criteria. Economic got a value of 3, Functionality got 4 and Performance got 5. The Performance
constraints got the highest importance as to satisfy and to meet one of the project objectives to lessen the
production time.
Sensitivity Analysis
Sensitivity analysis is the study of how the uncertainty in the output of a mathematical model or system can
be apportioned to different sources of uncertainty in its inputs.
To determine the governing design among the three, the values of each of the criterion’s importance of the
constraints will be interchanged, putting into the consideration the previously calculated rankings in the
design trade-offs. Table 4-5 shows the raw ranking for the three designs.
Table 4-5 Scores from the computation of ranking for each design.
Decision Criteria Design 1 Design 2 Design 3
1. Economic 4 5 3
2. Functionality 5 3 1
3. Performance 4 -1 5
The tabulated scores for each design are shown in Table 4-5, wherein the governing rank is given a score
of 5. In terms of Economic constraints, Design 2 was given the governing rank for having the lowest cost for
all the designs. Design 1 was given the highest value and governing rank for having the least usage of
power consumption for Functionality constraints. Design 3 has the fastest production time and was given
the governing rank for performance constraints.
41
1st Combination for Sensitivity Analysis
The combination of 3-5-4 was used as the criterion’s importance in the first (1) set of sensitivity analysis.
The highest criterion of 5 was given to functionality constraints. A criterion of 4 was given to performance
constraints and criterion of 3 was given to economic constraint.
The result shows that the Design 1 is the highest over-all rank with a value of 53 as shown in Table 4-6.
Design 2 got the second highest overall rank with a value of 26 and Design 3 got the lowest overall with a
value of 34.
The result shows that the Design 1 is the highest overall rank with a value of 51 as shown in Table 4-7.
Design 2 got the second highest overall with a value of 38 and Design 3 got the lowest overall rank with a
value of 30.
42
3rd Combination for Sensitivity Analysis
The combination 5-4-3 was sued as the criterion’s importance in the third (3) combination of sensitivity
analysis. The highest criterion of 5 was given to economic constraints. A criterion of 4 was given to
functionality constraints and criterion of 3 was given to performance.
The result shows that the Design 1 is the highest overall rank with a value of 52 as shown in Table 4-8.
Design 2 and Design 3 got the same overall rank of 34.
The result shows that the Design 1 is the highest overall rank with a value of 51 as shown in Table 4-9.
Design 3 got the second overall rank with a value of 40 and Design 2 got the lowest overall rank with a
value of 24.
43
5th Combination for Sensitivity Analysis
The combination of 4-5-3 was used as the criterion’s importance in the fifth (5) combination of sensitivity
analysis. The highest criterion of 5 was given to functionality constraints. A criterion of 4 was given to
economic constraints and criterion of 3 was given to performance constraints.
The result shows that the Design 1 is the highest overall rank with a value of 41 as shown in Table 4-10.
Design 2 and Design 3 got the same overall rank of 32.
The tabulated results in Table 4-11 contains the repeatedly calculation for raw ranking. It shows that with
varying raw importance of criterions. Design 1 clearly shows that it can manage ranked 1 st among the other
designs. From this, it is clear that Design 1 is the best to implement for the project.
60
50
40 Design 1
30
Design 2
20
Design 3
10
0
Initial 1st 2nd 3rd 4th 5th
44
The graphical representation using line graph in Figure 4.8 shows the rankings of the three designs
throughout the initial calculation and the 5 combinations of sensitivity analysis. The blue line represents the
Design 1, the red line represents Design 2 and the green line represents Design 3. Based on the results,
Design 1 won all the combination for sensitivity analysis.
Initial
60
50
40
5th 30 1st
20
10 Design 1
0 Design 2
Design 3
4th 2nd
3rd
Figure 4.9 Radar Graph of Sensitivity Analysis
Another graphical method in for displaying multivariate data is with the use of radar graph. The radar graph
represents data in the form of a two-dimensional chart with the three or more quantitative variables
represented on axes starting from the same middle point. The sensitivity analysis in Figure 4.9 shows
representation using the radar graph. As can be seen, Design 1 still manages to be the best design among
the three. The color that included in the representation is blue for Design 1, red for Design 2 and green for
Design
45
CHAPTER 5: FINAL DESIGN
Final Design
The selection process for the best design was made based on the different constraints discussed in the
previous chapter. The design that uses induction coil for the dehydration process has been selected. It
uses open-air dryer type of induction coil; it produces appropriate heat for dehydrating fruits than other
designs. DHT 22, a low-cost temperature and humidity sensor, has been used in the design for monitoring
the temperature inside the prototype. Aside from DHT 22, the design also uses a 3kg load cell to determine
the mass of the fruits. Using these two sensors and induction coil, the design complies with the standards
for the appropriate heating temperature and to determine the appropriate weight of dried fruits.
An Android application was used to monitor the dehydration process of the design. The part of the process
that needed to be monitor of the android application is the temperature produces by the heater and the
weight of the fruits.
As seen in Figure 5.1, the actual prototype design cover was made of metal sheet and angle bar made of
aluminum. Inside, were different hardware component, in which one is a Bluetooth module that is used for
communication between the prototype and android application. Another component is a solid-state relay
which interrupts the coil and fan once it receives the digital signal from the microprocessor.
Android Application
The Android application that was designed for Automated Fruit Drying Device with Android Technology is
used for displaying the level of mass moisture content and temperature of the fruit.
46
Figure 5.0.2 Android Application
The android application in Figure 5.2 shows the sequence of procedure on how android device worked on
the prototype. The First Image was the home page; it displays the logo and name of the application. The
second image shows the displaying screen of the Android application where the Android device is waiting
for a connection. Once the user presses the “connect” button, it establishes a connection between the
Android device and the prototype. When the Android Device is connected to the prototype, it displays
varieties of fruit you want to dehydrate. After that, it displays the real time temperature of the prototype and
weight of the fruit.
47
In the Figure 5.3, it shows the actual weight of the fruit before it tests in the device. the Banana and Mango
as the fruits that been tested throughout the project testing and evaluation.
Test Procedures
The testing procedures were based on the specific objectives. The prototype would be tested on its ability
to dehydrate the different variety of fruits and accurately produces heat, determining fruits’ weight and
interrupt and resume the process once it reached certain value.
The testing procedure was conducted through measuring the moisture mass content of the fruit using the
weight sensor. As the weight sensor meets the standard moisture mass content of the fruit it will
automatically off and end process of the device.
The following are step by step procedure that was followed by the designers for testing the accuracy of the
prototype:
1. Place the fruit in the mesh tray and put it on the fruit area of the prototype.
2. Plug the device into a 220VAC outlet
3. Turn on the Bluetooth settings of the Android device.
4. Run the Android application and press “Connect” to connect the Android device into the prototype.
5. After connecting, it notifies a sound that the android device is already connected.
6. When the Android device and the prototype are already connected, it displays automatically the
temperature in degree Celsius and the moisture mass content percentage of the fruit.
7. As the drying process continues, the load cell sensor measures the mass moisture of the fruit and
at the same time the real time temperature of the Fruit Area. Take a screenshot on the display of
the Android application and record the data.
8. Disconnect the android device to the prototype by pressing “Disconnect” button from the android
application.
The test evaluation form was presented in Table 5-1. Clients can grade each performance from Very
Satisfactory (5) to Very Unsatisfactory (1).
Table 5-0-1 Comparison of three (3) designs based on power consumption
Very Very
Performance of the Unsatisfactory Satisfactory
Unsatisfactory Fair (3) Satisfactory
Project (2) (4)
(1) (5)
1. Accuracy
Is the result accurate?
2. Ease of Use
Do the application and
the prototype is easy to
use?
3. Functionality
Does the application
displays the moisture
content of the paddy?
48
4. Reliability
Do the objectives were
achieved?
The questions that were stated in Table 5-1 were based on the accuracy and functionality of the project.
The test evaluation is important to determine the appeal of the client about the project for the designers to
know what part of the project needs an improvement.
Test and Evaluation Results
Accuracy Test
The accuracy was calculated based on the measured values produced by the system and the actual values
gathered by an external device.
The ability of the device has been tested. The software’s capabilities to represent the given data of the
device are also tested. The android application was created to display the gathered data from the
microcontroller. To test the accuracy of the device, it needed to use an external device to determine the
temperature of the device and the weight of the fruit. The gathered data by the software and the external
device has been used to determine the accuracy of the device.
The formula below was used to test the accuracy of each value.
𝑳𝒐𝒘𝒆𝒔𝒕 𝑽𝒂𝒍𝒖𝒆
% 𝑨𝒄𝒄𝒖𝒓𝒂𝒄𝒚 = (𝑯𝒊𝒈𝒉𝒆𝒔𝒕 𝑽𝒂𝒍𝒖𝒆) ∗ 𝟏𝟎𝟎 Equation 5.1
Wherein,
%Accuracy – Defines the percentage of accuracy of the design
Lowest Value – Defines the lowest data gathered by the system or external devices
Highest value – Defines the highest data gathered by the system or external devices
(Thermometer, Weighing Scale)
The actual value would be taken using thermometer and portable digital weight scale; thereafter it would be
differentiating with the measured value taken from the prototype. The accuracy would be based on whether
the measured value has the same output as the actual value.
If the results of the test were close to the value taken from the thermometer and portable digital weight
scale
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3rd 65.00 63.10 97.07%
Average Accuracy 97.08%
The comparison of the said values has been taking through the percentage accuracy formula and will only
be considered accurate once the value for the average accuracy is greater than 95%.
Table 5-0-2 Test Results for the Accuracy of the Final Weight
The comparison of the said values has been taking through the percentage accuracy formula and will only
be considered accurate once the value for the average accuracy is greater than 95%.
As shown in the Table 5.3, the fruits inside the dryer took less than the average hours using solar drying.
As results, using the dryer to dehydrate the fruits is more efficient because the process took much faster
than using the solar drying.
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Conclusion
The proposed project that would provide a monitored and controlled environment for the selected fruits met
the objectives. Based on the gathered results from the tests, it is concluded that the objective of
dehydrating the variety of fruits, to display the moisture mass content of the fruits and the standard values
for temperature and weight for the process has been reached.
In addition, the prototype was also able to successfully interrupt the dehydration process once it reached
and achieve the standard temperature and weight for the fruits.
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CHAPTER 6: BUSINESS PLAN AND MODEL
Business Plan
Executive Summary
FrutoSeca Food Equipment Ltd. is a company that was established March 2018 by five (5) Engineering
Professionals. The first designed device of the company is the Automated Fruit Drying Device with Android
Technology. This developed device solves the problems of an old conventional process of dehydrating
fruits and processing the dehydrated fruits. It has the capabilities of dehydrating and processes the fruits
and has features that can be controlled and monitored remotely via a Bluetooth using an Android
application.
The trending is ever changing but the need for healthy products is never at the least. Every day there is
consumer who needs a healthy product such as the fruits and dried fruits. It is everyday consumable goods
that have a high demand. The potential of the company and its device, it can be used on another kind of
industry. It has a lot of potential in the industry of high technology, and research and development.
The company was owned by the persons who designed the product, namely Mr. Krizian Isaac M. Bernardo,
Mr. Shernan Paul A. Claveria, Mr. Dan Joseph P. Clet, Ms. Sheila T. Lim, and Mr. Nico Antonio G. Soriano
graduate professionals from Technological Institute of the Philippines.
The main office is located in Quezon City where the center of commercialization and industrialization are
found in here. Since the target markets are small-scale farmers, the FrutoSeca Food Equipment Ltd also
has offices in Bulacan and Cogeo, Antipolo, and Laguna City to cover both urban and rural areas.
Objectives
To achieve the quality of our product and services meets established standards. To ensure our business is
profitable and successful.
Mission
To provide quality of service, reliable and accurate device and up to date software system to satisfy the
customer's need and to contribute to the fastest growing technology in dehydrating fruit.
General Company Description
FrutoSeca Food Equipment Ltd. focused on designing and developing of device to solve certain problems.
It was founded by a group of students from Technological Institute of the Philippines – Quezon City, who
wanted a nationwide chain of research laboratories dedicated on solving circumstantial problems.
The partners graduated at Technological Institute of the Philippines, Quezon City. They specialized in
computer engineering consulting to small and medium sized businesses. Our company seeks major
contracts with small to medium scale farmer in industry.
It was found out that it can always find a problem for every action, process and activity being done by
humans, animals or the nature. The principle is to figure out those problems to be solved and make the
process much easier. It is our duty to earn the trust and confidence of our potential customers, business
partners and investors on our products and services. To earn their trust, we have one goal and that is to
design and develop a high quality products and services that help people to do the process of certain
problem much easier.
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The company focused on designing and developing a machine to solve problems. We primarily focused on
one of the sector of agriculture and that is the fruit sector. Our first major product’s primary targets are
farmers and business owners, secondly is the health conscious people.
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Market Segmentation
The market segmentation is the process of dividing of dividing abroad consumer or business market,
normally consisting of existing and potential customers, into sub-groups of consumers based on some of
shared characteristics.
Target Market
As shown in Figure 6.2, the shared of market of FrutoSeca Food Equipment Ltd. is the Philippines which
has 22 companies, and it would like to introduce the Automated Fruit Drying Device in of Luzon. The NCR
is the target market which has 3 companies located on Bulacan City.
Production Cost
The cost of the design should be considered in order to determine if it is feasible to create and implement
the design. The components used are indicated below including the costs of each component.
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The total cost was shown in Table 6-1. The list of components, price, quantity, and cost of each material
was based on its quantity needed for the design. The first design uses an Open Coil as the main
component that produces an artificial heat to dehydrate the fruits. The other components used are Gizduino
with Atmega328, DHT22, Bluetooth Shield, DC Fans, Load Cell Amplifier, 3Kg Load Cell, and 2 Channel
Relay. Overall, the following components, quantity, and cost which are stated in the table have a total of
PHP 7,396.00. It also includes the miscellaneous and expenses throughout designing.
Product Specification
The specification of each material needed for the hardware is shown in Table 6-4.
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The components listed in Table 6-2 where carefully chosen to best fit the requirement without
compromising the cost of the device. The Gizduino can easily integrate with Induction Coil, HX711 Load
Cell Amplifier, and DHT22, DC Fan, Bluetooth Shield, Relay Module. The specification where considered to
ensure that all components can properly function as needed.
Services
The FrutoSeca Food Equipment Ltd.offer services like conducting seminars and tutorials on how to operate
the device, free product warranty for 1 year including replacement for factory defect and upgrade and 24/7
technical support for our customer.
Marketing Strategy
The marketing strategy plan provides an outline of specific actions to be taken over time to achieve the
objectives. It is essentially a formula for how business is going to compete, what its goals should be and
what policies will be needed to carry out these goals (Michael Porter, Competitive Strategy: Technique for
Analyzing Industries and Competitors, NY, Free Press 1980).
Product
The FrutoSeca Food Equipment Ltd .offers two (2) products. Software products: This is an installer that
contains programs to perform specific task. It may be used for mobiles or personal computers. Hardware
products: This is a device that manufactured to perform monitoring and function accordingly with the
assistance of a software program.
Price
The FrutoSeca Food Equipment Ltd.first developed device has an estimated cost of PHP 10,000.00-
12,000.00 which is very affordable for the small scale farmers. It includes all the components, materials,
expenses, and labor of the developers.
Place
The target places are the small scale to medium scale farmers that manufactures dried fruits. This
campaign would be communicated through various methods and would focus in the product offering and
service.
Promotion
The process you use to make potential customers aware of your product or service and to influence them
to buy it is referred to as promotion. The company decided to use the social Medias, posters and websites,
Print Advertising, Direct Mail, Radio and Television, Product Placement, and Outdoor Advertising to
reached customers and inform dried fruit manufactures about the Automated Fruit Drying Device.
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Business Model
The business model describes the rationale of how an organization creates, delivers, and captures values,
in in economic, social, cultural or other contexts. The process of business model construction is part of
business strategy.
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References
Donald G. Mercer and Robert Myhara (n.d.) “Improving the Operation of a Commercial Mango Dryer”,
Chapter 6, in “Using Food Science and Technology to Improve Nutrition and Promote National
Development”, G.L. Robertson and J.R. Lupien, editors. Published by The International Union of Food
Science and Technology, 2008. ISBN 978-0-98102470-7
Donald G Mercer (n.d.) “A Basic Guide to Drying Fruits and Vegetables”, Intrduction 1. Published by the
Internation Union of Food Science and Technology, 2008. ISBN 978-0-9810247-7
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APPENDIX A ILO 1986 Ref. 34: Solar Drying: Practical Methods of Food Preservation
59
APPENDIX B Food and Agriculture Organization of the United Nations (FAO)
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APPENDIX C Induction Coil Datasheet
61
APPENDIX D Incandescent Lamp Datasheet
62
APPENDIX E Halogen Tungsten Bulb Datasheet
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APPENDIX F Production Time Formula
This is the Initial dry moisture of mango sample equation formula based on the study researched by Donald
G. Mercer Ph.D. in his study of mango fruit drying.
APPENDIX G Datasheets
Gizduino Datasheet
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65
DHT 22 Datasheet
66
SHT21 Humidity and Temperature Sensor Datasheet
67
68
HX711 Load Cell Datasheet
69
LM35 Temperature Sensor Datasheet
70
LM044L Datasheet
71
LM78XX Datasheet
72
uA7800 Series Positive-Voltage Regulators
73
INA122 Datasheet
74
LCD Display Datasheet
75
DC Fan Datasheet
76
Bluetooth Shield Datasheet
77
DHT 11 Datasheet
78
2 Channel Relay
79
APPENDIX H Component Prices
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https://www.lazada.com.ph/arduino-uno-r3-motherboard-with-usb-cable-
5427831.html?spm=a2o4l.searchlistbrand.list.7.7b781abfy6FZbb
www.e-gizmo.net/oc/index.php?route=product/search&search=Dht22
www.e-gizmo.net/oc/index.php?route=product/product&product_id=892&search=Load+cell
www.e-gizmo.net/oc/index.php?route=product/search&search=2%20channel%20relay
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www.e-gizmo.net/oc/index.php?route=product/product&product_id=494&search=Bluetooth+shield
www.e-gizmo.net/oc/index.php?route=product/search&search=Dc%20fan
www.e-gizmo.net/oc/index.php?route=product/product&product_id=909&search=Lm35
https://www.mouser.ph/productdetail/texas-
instruments/ina122p?qs=sGAEpiMZZMsE1dKaA2ImUPh%2Fgv48%2FeoecYaIG23%252bilQ%3D
https://www.mouser.ph/productdetail/sensirion/sht21?qs=sGAEpiMZZMvxTCYhU%252bW9mTLxwKc1ZK7
f5n%252bRbASwrmY%3D
www.e-gizmo.net/oc/index.php?route=product/product&product_id=1268&search=Dht11
www.e-gizmo.net/oc/index.php?route=product/product&product_id=40820&search=Atmega328
https://www.lazada.com.ph/40w-big-promation-g80-incandescent-bulb-e27-globe-retro-edison-vintage-
lamp-intl-51456206.html?spm=a2o4l.searchlist.list.19.5ae5c6c2YtfmEg
https://m.grainger.com/mobile/product/GE-LIGHTING-50-200-250-Watts-Incandescent-1CWX5
https://www.ebay.com/itm/Philips-300-Watt-T3-Halogen-130v-R7s-Double-Ended-Bulb-4-11-16-118mm-
/311549905621
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