Inspection and Quality Control of ASME Code Vessels - Access Engineering from McGr... Page 4 of 29 Remarks Code reference Magnetic Particle and Liquid Penetrant Tests Heat-treated enhanced materials used for vessels; all welds must be given a magnetic particle examination after hydrostatic testing. Liquid penetrant is an acceptable alternative Pressure part welded to a plate thicker than 1/2 in to form a corner joint must be examined by magnetic particle or liquid penetrant method Layered vessels Low-temperature vessel construction; all attachment welds and joiats not radiographically examined shall be given a liquid penetrant examination Qualification of personnel Magnetic particle Liquid penetrant Par, UHT-S7 Pars. UG-93, UW-13 Fig UW-13.2 Par, ULW-56 Par, ULT-57 Code Appendix 6 Code Appendix 8Inspection and Quality Control of ASME Code Vessels - Access Engineering from McGr... Page 8 of 29 Tolerance Tolerance Longitudinal joints (category A) Circumferential joints (categories B, C.D) Offset type joint Welding of plates of ‘unequal thickness Spherical vessels and hemispherical heads Remarks Remarks Plate thickness, in Upto 12 in inclusive Over 1/2 in ty 3/4 in Over 34 in to 1.1/2 in Over 11/2 in to 2in Over 2 in 3/4 in or less Over 3/4 in to 11/2 in Over 1/2 in to 2 in Over2 in 3/8 in maximum: longitudinal weld within offset area shall be ground ‘lush with parent metal prior to offset and ‘examined by magnetic particle methodatter offset Offset must meet longitudinal joint requirements Offset limits wae V8 in VS in VS in Lesser of Vier or 3/8 in var 316 in usr Lesser of Use or 3/4 in Code reference Code reference Par. UW-33 Table UW-33 Par. UW-33 Table UW-33 Par. UW-13.(¢) Fig. UW-13.1(k) plusnote Pars. UW-9, UW-42 Fig. UW-9, Par. UW-33 https://accessengineeringlibrary. com/browse/pressure-vessels-the-asme-code-simplified-e.... 24/04/2017Inspection and Quality Control of ASME Code Vessels - Access Engineering from McGr... Page 9 of 29 Tolerance ‘Remarks Code reference Offset must be faired at a3 Pars. UW-42, UW-9 to | taper over width of Fig. UW-9 finished weld Additional weld metal maybe added to edge of weld if examined by liquid Pars. UW-42, UW-9 penetrant or magnetic particle method, Ifthe ‘weld buildup is in the area to be radiographed, the buildup shall also be radiographedInspection and Quality Control of ASME Code Vessels - Access Engineering from Me... Page 15 of 29 P number and group number}—metals ‘When thickness exceeds ‘Carbon Steels =I Group 1 1.25 in 1 2 1 3 Alloy Steels with (0.75 Maximum Chromium and Those with 2.00 Maximum Total Alloy P33 Group 1 0.75 in 2 3 3 3 Alloy Steels with 0.75 to 2.00 Chromium and Those with 2.75 Maximum Total Alley P=4 Group 1 0.625 in 2 Alley Steels with 10.00 Maximum Total Alloy Pas Group 1 0.0 in 5 2 Nickel Alloy Steels P=9A Group 1 0.625 in, 9B 1 Other Alloy Steels 104, Group 1 0.75 in 10F 6 P= 108 Group 2 0.625 in loc 3 * These requirements are in addition to those of flor spotradiography needed to increase weld joint efficiency. See Code Pars, UW-1L, UW-12, and Table UW-12. + Paumbess and group numbers as given in Code Section I, Par D, Table 1A, Pressure Vessel Code Section VII, Division, and Code Table QW-422, ASME Code Sestion IX, Welding and Brazing Qualifications. itps://aecessengineeringlibrary.comv/browse/pressure-vessels-the-asme-code-simplified-e... 24/04/2017Table 2.1. Classes of Materials Covering Applicable Code Material Code part stress value tables Carbon ucs Code Section Il, Part and low- D, Table 1A alloy steels Remarks Basis for establishing stress values Code Appendix P, UG-23 Low-temperature service requires use of notch-tough materials—Code Pars. UCS-65, UCS-66, UCS-67, UCS-68, UG-84 bttps://accessengineeringlibrary.com browse/pressure-vessels-the-asme-code-simplified-e.... 24/04/2017Descriptive Guide to the ASME, “ode Section VIII, Division 1, Pressure Vessels - Access... Page 3 of 84 Covering Applicable Code ‘Material — Code part stress value tables Remarks Code Figs. UCS-66, UCS-66.1, UCS- 66.2 {In high-temperature operation, creep strength is essential Design temperature—Code Par. UG- 20 Design pressure Code Par. UG-21, Fn. 8 ‘Temperature above 800°F may cause carbide phase of carbon steel to ‘convert to graphite Pipe and tubes—Code Pars. UG-8, UG-10, UG-16, UG-31, UCS-9, UCS- a ‘Croep and rupture properties Code Par, UCS-1SL Nonferrous UNF Code Section I, Part Basis for establishing values—Code, metals D, Table 1B. Appendix P, UG-23 ‘Metal characteristics Code Par. UNE, Appendix NF, NF-1 to NF-14 Low-temperature operation—Code Par, UNF-65 ‘Nonferrous castings Code Par. UNES ips: //aceessengineeringlibrary.com/browse/pressure-vessels-the-asme-code-simplified-e.... 24/04/2017Descriptive Guide to the ASME Code Section VIII, Division 1, Pressure Vessels - Access... Page 4 of 84 Covering Applicable Code Material Code part stress value tables High-alloy UHA Code Section Il, Part steels D, Table 1A, Table 2.1. Classes of Materials (Continued) Covering Applicable Code Material ‘Code part stress value tables High-alloy Code Section I, steels (cont.) Part D, Table 1A Castings Cast iron uel ucl23 Remarks ‘Selection and treatment of austenitic cchromiurm-nickel steels—Code Par. UHA-11, UHA Appendix HA, UHA- 100 to UHA-109 Remarks Inspection and tests—Code Pars. UHA.34,UHA-S0, UHA-S1, UHA-S2 Liquid penetrant examination required if'shell thickness exceeds 3/4 in—all 36% nickel steel welds Code Par. UHA4 Low-temperature servive Code Pars. UHA-SI, UG-84 High-alloy castings Code Pars. UHA-8, UG-7 Code Par. Ug-7 Code Pars. UG-I1, UG-24, UCS-8—Code Appendix 7 Vessels not permitted to contain lethal ‘or flammable substances—Code Par. ucl2 Iitps://accessengineeringlibrary.com/browse/pressure-vessels-the-asime-code-simplified-e.... 24/04/2017.Descriptive Guide to the ASME Code Section VIL, Division 1, Pressure Vessels - Access... Page $ of 84 Covering Applicable Code Material Code part stress value tables Dual cast iron UCI Integrally UCL clad plate, weld metal (See Code Pars. UCL-11, UCL 23.) overlay, or applied linings. bups://accessengineerin library com/browse/pressure-vessels-the-asme-code-simplified-e. Remarks ‘Selection of materials —Code Pars. UCH-S, UCI-12, UG-11, UCS-10, UCS-11, UCL3, UCI, UG-10 Inspection and tests Code Pars. UCI- 90, UCI-99, UCI-I01, UCI-3 Repairs in cast-iron materials—Code Par. UCL-78: ‘Code Pars. UCI-1, UCI-23, UCI-29 ‘Suguest careful study of entire metal UCL section Selection of ‘materials —Code Selection of ‘materials —Code Pars. UCL-1, UCL-3, UCL-10, UCS-5, UF-S, ULW-S, UCL- 11, UCL-12, UG-10 (Qualification of welding procedure Code Pars. UCL-40 10 46 Postweld heat treatment—Code Pars. UCL-34, UCS-56 (including cautionary footnote) Inspection and test—Code Pars. UCL- 50, UCL-S1, UCL-52 Spot radiography required if cladding is included in computing required thickness—Code Par, UCL-23(e) Use of linings —Code Par. UG-26 and Code Appendix F 24/04/2017Descriptive Guide to the ASME Code Section VIII, Division 1, Pressure Vessels - Access... Page 6 of 84 Table 2.1. Classes of Materials (Continued) Covering aterial Code part Welded and ucs seamless pipe and tubes. (carbon and low-alloy steels) Welded and UHA seamless pipe (high-alloy steels) Forgings UF _hups://accessengineeringlibrary.comvbrowse/pressure-vessels-the-asme-code-simplified-e. Applicable Code stress value tables Code Section II, Part D, Table 1A Code Table 1A. Code Section II, Part D, Table 1A Remarks Thickness under internal pressure Code Par. UG-27 Thickness under external pressure Code Par. UG-28 Provide additional thickness when ‘tubes are threaded and when corrosion, erosion, or wear caused by cleaning is expected Code Par. UG31 For calculating thickness required, ‘minimum pipe wall thickness is 87.5 percent of nominal wall thickness 30-in maximum on welded pipe ‘made by open-hearth, basic oxygen, or electric-furace process—Code Par. USC-27 Materials—Code Pars. UG-6, UG-7, UG-11, UF-6, UCS-7 and Section II, Part D, Table 1A. 24/04/2017Descriptive Guide to the ASME Code Section VIII, Division 1, Pressure Vessels - Access... Page 7 of 84 Covering Material Code part Low- ULT ‘temperature materials Layered uLW construction Fomitie steels UHT with tensile properties ‘enhanced by heat treatment “Applicable Code ‘stress value tables Remarks Welding Code Par. UF-32 (soe also Section IX Code Par. QW-250 and Variables, Code Pars. QW- 404.12, QW-406.3, QW-407.2, (QW-408.1 when welding forgings) uLT23 ‘Operation at very low tempertures, requires use of noteh-tough ‘materials Vessels having a shell and/or heads made up of two or more separate layers—Code Par. ULW-2 ‘Code Table LA ‘Seope—Code Par. UHT-I Marking on plate or stamping, use “low- stress" stamps—Code Par. UHT-86Guide to Quality Control Systems for ASME Code Vessels - Access Engineering from M.. Page 7 of 28 Table 4.1. Material and Plate Identification and Inspection Remarks Cade reference General recommenditions. Pars, UG-4, UGS Material must conform 10a material specification given Pars, UG-6, UG-T, UG-8, UG, in Code Section HI UG-10, UG-11, UG-12, 06-13, UG-4, UGS ‘One se of eriginal identification marks should be ars. UG-77(a), UG-94 Visible: name of manufacture, heat and slab number, quality and minimum of the range of tensile strength. ‘unavoidably cu out, one set must be transferred by vessel manufucturer Inspector need not witness stamping but must check accuracy of transfer. “To guard aginst cracks in tel plate less than 14 in Par. UG-77(0) and in nonferrous plate les than 12 ia, any matbod of transfer acceptable to Inspector to identify material maybe used Plates given full heat treatment by the producing mill Pars, UG-8S, SA-20 Section IL, Part ‘hall be stamped wit he Ieters MT. A ‘When required heat treatments of material are not Pars. UG-85, UCS-85, UHT-5, performed by the mill, they must be made under UPS contra ofthe fabricator who shall place the letter T {allowing the letter G inthe mill plate marking. To show that the eat treatments have been completed, the fabricator mus show a supplement to the Material Test Report, Vessel manuficturer shall obtain Material Test Repo Part UG-98 ‘or Certificate of Compliance fr plate material. Inspector shall examine Material Test Report and Pars, UG-93, UG-94 ‘material markings. Inips:acessengineeringlibrary comv/browse/pressure-vesselsthe-asme-code-simplifiede... 24042017Guide to Quality Control Systems for ASME Code Vessels - Access Engineering from M... Page 8 of 28 Remarks Code reference ‘When stamping frit steels enbanced by heat Par. UHT-86 ‘woatment, use low-sress stamps. (Other markings in lew of stamping. Pars. UG-77, UG-93 For some product forms, matking of container or Pars, ULT-86, UG-93 Dune is required, Material must conform ta material specification given ‘in Code Section I except as otherwise permitted. for defects such as laminations pit marks, and surface scars. These dimensions and inspections shall be documented on a Receiving Inspection Report (see Fig. 4.2; see Code Pars, UG-98 and [UG-74)-The Inspector's ist check on the jb itsel's making sue thatthe plate complies with the mil test reports and Code material specifi Inips:acessengineeringlibrary comv/browse/pressure-vesselsthe-asme-code-simplifiede... 24042017