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Health Monitoring of Large Civil

Structures

You-Lin XU
Department of Civil and Structural Engineering
The Hong Kong Polytechnic University

The Second Future Infrastructure Forum (FIF2), 17-18 January 2012, Cambridge, UK
Department

42 Academics of 6 Disciplines:
Structural Engineering, Geotechnical Engineering, Construction
Engineering, Transportation Engineering, Hydraulic Engineering,
and Environmental Engineering Science.

The Hong Kong Polytechnic University


Structural Engineering

12 Academics in Structural Engineering

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Major Research Areas

Group Major Research Areas

Structural Structural health monitoring, Structural control, Smart


Dynamics structures, Wind engineering, Earthquake engineering.

Steel Structures Steel-concrete composite structures, cold-formed structures,


Stability, Second-order and nonlinear analysis.

FRP composites High-performance structures, Durability, Life-cycle


management, Retrofit of structures, Structural fire engineering.

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Outline of Presentation

1. Background
2. Structural Health Monitoring Systems (SHMS)
3. SHMS in Landmark Structures
4. University Niche Area Program
5. Future Infrastructure

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1. Background
1.Background

Many innovative large civil structures have been built or are


under construction throughout the world.

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1. Background

Tall Buildings

Petronas Twin Tower,


Burj Khalifa, Dubai , 828m Taipei 101, Taipei, 509 ICC, Hong Kong, 484m
Kuala Lumpur, 452 m
m
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1. Background

Long-span Bridges

Akashi Kaikyo Bridge, Japan, 1991 m

Sutong Bridge, China, 1088 m


Stonecutters Bridge, Hong Kong, 1018 m
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1. Background

Large Spatial Structures

National Stadium National Grand Theater

CCTV New Headquarters


National Aquatics Centre

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1. Background

Civil structures, on the other hand, have become increasingly


vulnerable to natural and man-made hazards.

Sichuan Earthquake, May 12, 2008

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1. Background

Civil structures built in strong wind regions are vulnerable to


wind-induced damage

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1. Background

I-35W Bridge, USA, August 1, 2007 Guangdong Bridge, June 15, 2007

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1. Background

Global climatic change


presents many
challenges to our
engineering community,
such as stronger
hurricanes and faster
material deterioration.

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1. Background

Serviceability, safety and sustainability of large civil structures


are therefore main concerns of our society.

Recently-developed long-term structural health monitoring


technology is one of cutting-edge technologies for monitoring
serviceability, safety, and sustainability.

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2. Structural Health Monitoring
Systems (SHMS)
2. Structural Health Monitoring Systems

A long-term structural health monitoring system shall


include at least five integrated modules/systems:

 Sensory system.
 Data acquisition and transmission system.
 Data processing and analysis system.
 Date management system.
 Structural heath evaluation system.

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2. Structural Health Monitoring Systems

Data acquisition Data


and transmission processing and
system analysis system
Data
management
Structural heath system
Sensory system evaluation
system

Decision-Making
and Management

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2. Structural Health Monitoring Systems

Main functions of structural health monitoring

 Monitor and assess load conditions


 Examine current design philosophy
 Verify new analytical methods and computer simulations
 Assess structural performance and detect damage
 Facilitate inspection and maintenance works
 Help authority to make quick and right decision in emergency
cases

 Ultimate goal is to ensure serviceability, safety, and sustainability

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3. SHMS in Landmark Structures

3.1 SHMS of Tsing Ma Bridge


3.2 SHMS of Stonecutters Bridge
3.3 SHMS of Canton Tower
3.4 SHMS of Shanghai Tower
3.1 SHMS of Tsing Ma Bridge

Tsing Ma Bridge in Hong Kong is the longest suspension bridge


carrying both highway and railway with a main span of 1377m.

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3.1 SHMS of Tsing Ma Bridge

The bridge has been equipped with a Wind and Structural


Health Monitoring System (WASHMS) since 1997.

Anemometer (6)
Accelerometer (19)
Temperature Sensor (115)
Strain Gauge (110)
GPS Rover Station (14)
Displacement Transducer (2)
Level Sensing Station (10)
Data Acquisition Outstation (3)
Weigh-in-Motion (7)
By courtesy of HyD

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3.1 SHMS of Tsing Ma Bridge

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3.2 SHMS of Stonecutters Bridge

Stonecutters Bridge in Hong Kong: The second longest


stay-cabled bridge with a 1018-m main span (2009)

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3.2 SHMS of Stonecutters Bridge
n s tru m e n ta tio n L a y o u t in
S to n e c u tte rs B rid g e

S tonec utters T o w er

By courtesy of HyD
W IM

T sing Y i T ow er

A nem om eters (24)


W IM
F ixed S ero - T yp e A cc elerom eters (58)
T em perature S ens ors (388 )
D ynam ic S tra in G auge s (6 78)
S tatic S train G aug es (158)
G lobal P ositio ning S ystem s (20)
D isplacem en t T ransd uce rs (3 4)
B uffer S enso rs (18)
B earin g S ens ors (12)
E lectro - M a gnetic S ens ors (32)
B arom eters, R ainfall G aug es & H ygrom eters (28)
C orros ion C ells (33) 27
D igital V ideo C am eras (18)
W IM D ynam ic W eigh - in - M o tion S tatio ns (4 )
T otal N o. of S ens ors : 1505

Sensor layout of Stonecutters Bridge


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3.2 SHMS of Stonecutters Bridge

S tructural H ealth
M onitoring S ystem

N o E xc eed anc e Inpu t o f M onitorin g In dex


C om pariso n of
M onitoring P aram eters

E xcee dan ce

S tructural H ealth S tructural H ealth


E valaution S ystem R ating S ystem

N o E xc eed anc e
C om pariso n of
E valu atio n P ara m eters Inpu t o f E valuation In dex

E xcee dan ce

B ridge Inspection & S tructural H ealth D ata


R eport of O verstressed or
M aintenance Team M anagem ent S ystem
D am aged C om ponents

Inspection/M aintenance R esults

Figure 1 Flow D iagram of S tructural H ealth M onitorin g & E valua tio n S yste m
By courtesy of HyD
Flow Chart of SHM for Stonecutters Bridge
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3.3 SHMS of Canton Tower

Canton Tower in Guangzhou:


a 450 m high main tower and
a 150 m high antenna.

573 sensors (10types) in


construction stage.

280 sensors (12 types) in


service stage

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3.3 SHMS of Canton Tower

Type of sensors in the SHM system FBG sensor network


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3.3 SHMS of Canton Tower

Sensors and sub-stations for in-construction monitoring Sensors and sub-stations for in-service monitoring

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3.4 SHMS of Shanghai Tower

Shanghai Tower (632 m), Jin Mao Tower (421 m), and
Shanghai World Financial Center (494 m)
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3.4 SHMS of Shanghai Tower

Bundled tubes

Two-story-high
Mega column outrigger
Two-story-high
belt truss

Outer Tube Inner Tube

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3.4 SHMS of Shanghai Tower
Core Tube Out er Frame

GPS (2)

Tower Crown
Anemomet er (1) Tower
I ncl i nomet er (2) Crown 599. 70m Accel er omet er (9)
Sub- St at i on (1)

Sei smogr aph (1) Accel er omet er (2)


Accel er omet er (3) Wi nd Pr essur e Sensor (9)
I ncl i nomet er (2) F124 573. 90m Ther momet er (15)
Sub- St at i on (1)
I ncl i nomet er (2) F121 561. 00m St r ai n Gauge (27)

Zone 9
Accel er omet er (3)
I ncl i nomet er (2) F117 542. 00m Accel er omet er (2)
Sub- St at i on (1)

Zone 8
I ncl i nomet er (2) F109 505. 50m
Accel er omet er (3) Accel er omet er (2)

Sensor Layout
I ncl i nomet er (2) F100 465. 40m Thermomet er (15)
Sub- St at i on (1)
I ncl i nomet er (2)

Zone 7
F92 428. 90m Accel er omet er (9)
Accel er omet er (3)

400 sensors of 11 types


Accel er omet er (2)
I ncl i nomet er (2) F84 393. 30m Wi nd Pr essur e Sensor (9)
Sub- St at i on (1)
I ncl i nomet er (2)
F76

Zone 6
355. 60m

11 substations
Accel er omet er (3) Accel er omet er (2)
St r ai n Gauge (14) St r ai n Gauge (45)
I ncl i nomet er (2) F67 314. 10m Ther momet er (15)
Sub- St at i on (1)

I ncl i nomet er (2) F60 280. 90m

Zone 5
Accel er omet er (2)
I ncl i nomet er (2) F51 239. 40m Accel eromet er (2)
Sub- St at i on (1)

206. 20m Accel er omet er (9)


Zone 4
I ncl i nomet er (2) F44

Accel er omet er (2) Accel eromet er (2)


I ncl i nomet er (2) F37 173. 70m Wind Pressure Sensor (9)
Sub- St at i on (1)
Ther momet er (15)
Zone 3

I ncl i nomet er (2) F29 136. 00m


Accel er omet er (2)
I ncl i nomet er (2) F21 99. 00m Accel er omet er (2)
Sub- St at i on (1)
I ncl i nomet er (2)
Zone 2

F14 65. 80m Accel er omet er (2)


Accel er omet er (2)
St rai n Gauge (21) St r ai n Gauge (45)
I ncl i nomet er (2) F7 33. 45m Ther momet er (15)
Sub- St at i on (1)
St r ai n Gauge (21) F4 16. 64m St r ai n Gauge (18)
Zone 1

I ncl i nomet er (2)

Sei smograph (1) B5 St r ai n Gauge (18)


Sub- St at i on (1) Accel er omet er (3)
St rai n Gauge (16)
I ncl i nomet er (2) The Hong Kong Polytechnic University
3.4 SHMS of Shanghai Tower

Strain sensors (vibrating wires) Strain sensors (vibrating GPS reference


installed inside the RC shear wires) installed on the station
wall of the inner tube – to embedded steel column of
measure the strain of the one mega column – to
concrete measure the strain of the
steel

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4.University Niche Area Program

 Some progress has been made, but there are many key issues to
be solved.
 Hong Kong is a suitable place to pioneer this technology because
Hong Kong has many tall buildings an long span bridges.
 Hong Kong also has a strong infrastructure development program
for next ten years
 The Hong Kong Polytechnic University has a strong team of
experts in sensing technology, spatial information technology,
computing, civil and structural engineering.

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4. University Niche Area Program

Health Monitoring of Large Civil Structures

4.1 Principal and Co-Investigators


4.2 Four Tasks
4.3 Ten Projects
4.4 Research Milestones
4.1 Principal and Co-Investigators

Name Department Area of Expertise


Y L Xu CSE (PI) Chair Prof. Structural Dynamics, Structural Health Monitoring,Wind Engineering
Y Q Chen LSGI (CoI) Chair Prof. GPS Technique, Monitoring of Building Structures
X L Ding LSGI (CoI) Chair Prof. GPS Technique, Monitoring of Building Structures, Interferometric Synthetic
H Y Tam EE (CoI) Chair Prof. Fibre-Optics Sensors, Photonics Sensor Networks, Optical Fibre Communication
J N Cao COMP (CoI) Chair Prof. Wireless Sensors,Computer Networks, Parallel and Distributed Computing
S S Law CSE (CoI) Prof. Structural Dynamics, Structural Damage Detection, System Identification
Y Q Ni CSE (CoI) Prof. Structural Dynamics, Sensing Technology, Structural Health Monitoring
Y Xia CSE (CoI) Assist. Prof. Structural Damage Detection, Structural Health Monitoring
S Zhu CSE (CoI) Assist. Prof. Structural Assessment, Structural Control

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4.2 Four Tasks

Task Topic

1 Special Sensing Technology for SHM

2 Performance-based design of SHM systems

3 Real-time structural damage detection methods and structural rating systems

4 Real-time loading simulation and structural performance assessment

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4.3 Ten Projects

Task Project Project Title


1 1 Fiber Bragg Sensor Networks for SHM
1 2 GPS Technology for SHM
1 3 Wireless Sensor Networks for SHM
2 4 Performance-based Design of SHM Systems
2 5 Advanced Data Acquisition, Transmission and Management Systems
3 6 New Modeling Technologies and Model Updating Methods
3 7 Novel Damage Detection Algorithms with Consideration of
Uncertainties and Operation Conditions
3 8 SHM-based Bridge Rating Systems
4 9 SHM-based Life-cycle Deterioration Models
4 10 Performance Simulation and Assessment of Structures under
Extreme Loadings

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4.4 Research Milestones

No. Research Milestones


1 Establishment of Bridge Rating System for Tsing Ma Bridge
2 Development of Structural Health Prognosis Tools and Condition
Rating System for Stonecutters Bridge
3 Development of Structural Health Monitoring System for Canton Tower
4 Development of Structural Health Monitoring System for Shanghai
Tower

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4.4 Research Milestones

The Hong Kong Highways Department asked the research


team to establish a SHM-based bridge rating system for Tsing
Ma Bridge in 2006. The project was completed in 2010. A
total of 12 reports have been submitted to HyD. The research
team analyzed enormous measurement data, developed a few
analytical methods, and established the new rating system.

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4.4 Research Milestones

 SHM-oriented finite element model of the bridge.


 Predominating wind loading.
 Predominating temperature loading.
 Predominating highway loading.
 Predominating railway loading.
 Criticality and vulnerability analyses.
 New bridge rating method.
 SHM-based bridge rating system.

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4.4 Research Milestones

A structural health monitoring-oriented (multi-scale) 3D


finite element model of the bridge such that stresses in
major structural components can be directly computed.

Ma Wan Approach Span

Main Span

Tsing Yi Approach Span

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4.4 Research Milestones
R a ilw a y tra c k s

O rth o tro p ic C ro s s b ra c in g s
d e c k (t o p ) (t o p c e n t e r )
C o rru g a te d s h e e ts

C ro ss fra m e s
(m a i n & i n t e r m e d i a t e )

L o n g itu d in a l C ro s s b ra c in g s O rth o tro p ic


tru s s e s (b o t t o m c e n t r e ) d e c k (b o t t o m )
C ro s s b ra c in g s
(b o t t o m o u t e r )
(a )
L o n g itu d in a l tru s s T ra c k p la te
In te r m e d ia te c ro s s fra m e

B o tto m c h o rd To p v i e w
(C r o s s f r a m e ) R a i l w a y b e a m s
T e e d ia p h ra g m
Sw ay
b ra c in g s
M a in c ro s s fra m e
B o tto m v ie w
(b ) (d )

D e c k p la te

D e c k tro u g h

(c ) The Hong Kong( ePolytechnic


) University
4.4 Research Milestones

Long-span Suspension Bridge under Railway, Highway, and Wind Loading

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4.4 Research Milestones

A SHM-based framework for fatigue and reliability analyses of


long-span suspension bridges under multiple loading

(1) Dynamic stress analysis of long suspension bridges


under multiple loading

(2) Fatigue assessment of multi-load suspension bridges


over design life

(3) Fatigue reliability analysis of multi-load suspension


bridges

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4.4 Research Milestones

A new bridge rating method has been proposed. The associated


numerical value of each factor for a given structural component
is determined using SHMS-based computation simulations and
engineering judgments.
Synthetic rating: R Objective layer

Criticality rating: TC Vulnerability rating: TV Criterion layer

C1 C2 C3 C4 C5 V1 V2 V3 Index layer 1

VA VB VC Index layer 2

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4.4 Research Milestones

Many key issues still remain unsolved and many difficulties are
encountered in pursuing the tasks and utmost goals of SHM. It is
desirable to establish a laboratory-based test-bed (benchmark).

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4.4 Research Milestones

1. Introduction
2. Long-span Suspension Bridges
3. Structural Health Monitoring Systems
4. SHM-Oriented Modeling
5. Monitoring of Highway Loading Effects
6. Monitoring of Railway Loading Effects
7. Monitoring of Temperature Effects
8. Monitoring of Wind Effects
9. Monitoring of Seismic Effects
10. Monitoring of Other Effects
11. Structural Damage Detection
12. Bridge Rating System
13. Establishment of Test-beds
14. Epilogue: Challenges and Prospects

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4.5 Future Infrastructure

Structural Vibration Control Technology: Equip an important


structure with semi-active, active or hybrid control devices, a
sensing network and an information technology-based data
analysis system in order to:
 Reduce excessive vibration
 Enhance structural functionality, safety, and sustainability
 Retrofit historic buildings and structures

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4.5 Future Infrastructure

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4.5 Future Infrastructure

 At present, the areas of structural health monitoring and


vibration control have been treated separately according to
the primary objective pursued.

 However, both technologies require the use of sensors, data


acquisition, signal transmission, data processing and data
analysis.

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4.5 Future Infrastructure

 The next step shall be to integrate the two systems together to


create a smart structure with the sensors (nervous system),
processors (brain system), and actuators (muscular system) so
that the smart structure can mimic biological systems to
function themselves properly at all levels of specified
performance and to protect themselves against all kinds of
natural and man-made hazards.

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4.5 Future Infrastructure

Smart Buildings Smart VAWT

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4.5 Future Infrastructure

 This is a spectacular idea of our structural engineers. The idea


may be turned into reality in the decades ahead.

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Acknowledgments

Financial Sponsors:
 The Hong Kong Polytechnic University
 The Hong Kong Highways Department
 The Hong Kong Research Grants Council

Thank many co-workers and students. Without their helps and


supports, it is impossible to deliver this lecture.

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Thank you for your attention

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