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PT PERTAMINA EP

PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

Content

3.1 Single Fire/Flammable Liquids or Gas Leak Risk


3.2 Self Supporting System
3.3 Fire Fighting Agents
3.4 Material Classification

5.1 Fire Water Supply


5.2 Fire Water Demand
5.3 Fire Water Distribution System

6.1 Fire Water Hydrant


6.2 Fixed & Portable Water Monitor
6.3 Spray Water System
6.4 Foam System
6.5 Portable Fire Extinguisher & Wheeled Fire Extinguisher
6.6 Hose Box
6.7 Eye Wash and Safety Shower

7.1 Clean Agent Fire Extinguishing System


7.2 Sprinkler system

8.1 Smoke Detector


8.2 Heat Detector
8.3 Flame Detector
8.4 Hydrocarbon Gas Detector
8.5 Toxic Gas Detector
8.6 Multi Portable Gas Detector
8.7 Manual Call Point
8.8 Audible/Visual Fire Alarm
8.9 Control Logic

Document No : DNGF-PR-200-DBS-1009 4 of 21
Revision : 2
PT PERTAMINA EP
PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

Document No : DNGF-PR-200-DBS-1009 5 of 21
Revision : 2
PT PERTAMINA EP
PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

1. SCOPE
This document covers minimum requirements for basic design, application and selection of fire
fighting & suppression systems and provides guidance on the use and application of design
codes, standards and system for Donggi Gas Production Facillities (DNGF) of PT. Pertamina EP
Matindok Gas Development Project (PPGM).

2. REFERENCES
The latest revision of applicable sections of the codes, standards and specifications listed
below (including addenda and documents incorporated by reference) is considered an integral
part of this specification. Where two or more references define requirements for the same
subject, the more restrictive reference shall govern.
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 10 "Standard for Portable Fire Extinguishers"
NFPA 11 "Standard for Low-, Medium-, and High-Expansion Foam"
NFPA 12 "Standard on Carbon Dioxide Extinguishing System"
NFPA 13 "Standard for the Installation of Sprinkler Systems"
NFPA 14 "Standard for the Installation of Standpipe and Hose Systems"
NFPA 15 "Standard for Water Spray Fixed Systems for Fire Protection"
NFPA 16 "Standard for the Installation of Foam-Water Sprinkler and
Foam-Water Spray Systems"
NFPA 17 "Standard for Dry Chemical Extinguishing Systems"
NFPA 20 "Standard for the Installation of Stationary Pumps for Fire
Protection"
NFPA 22 "Standard for Water Tanks for Private Fire Protection"
NFPA 24 "Standard for the Installation of Private Fire Service Mains and
Their Appurtenances"
NFPA 30 "Flammable and Combustible Liquids Code"
NFPA 59A "Standard for the Production, Storage, and Handling of Liquefied
Natural Gas (LNG)"
NFPA 72 "National Fire Alarm Code"
NFPA 2001 "Standard on Clean Agent Fire Extinguishing Systems"

Document No : DNGF-PR-200-DBS-1009 6 of 21
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PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

AMERICAN PETROLEUM INSTITUTE (API)


API 2001 7 th ed 1998 “Fire Protection in Refineries”
API 2021 3 rd ed 1991 “Fighting Fires in and around Flammable and Combustible
Liquid Atmospheric Storage Tanks”
nd
API 2030 2 ed 1998 “Application of Fixed Water Spray System for Fire Protection
System in Petroleum Industry”
PROJECT DOCUMENT
GENERAL DOCUMENT & PHILOSOPHY

900-PHI-004 “Plant Layout Philosophy”


900-PHI-2007 “Hazard Detection and Monitoring Design Basis & Philosophy”
DNGF-PR-200-DBS-1002 “Safety in Design and Loss Prevention Philosophy”

DNGF-PR-200-SDY-1008 “Emergency Shutdown Study”

DNGF-EL-200-ARE-1001 “Hazardous Area Classification for Donggi Wellpad Cluster-1”

DNGF-EL-200-ARE-1002 “Hazardous Area Classification for Donggi Wellpad Cluster-2”

DNGF-EL-200-ARE-1003 “Hazardous Area Classification for Donggi Wellpad DNG-3”

DNGF-EL-200-ARE-1004 “Hazardous Area Classification for Donggi Wellpad DNG-5”

DNGF-EL-200-ARE-1005 “Hazardous Area Classification for Donggi Gas Production


2 Facility”

DNGF-EL-700-ARE-1006 “Hazardous Area Classification for Donggi Facility At Senoro”

GOVERNMENT REGULATION

SNI-03-6570-2001 “Instalasi pompa yang dipasang tetap untuk proteksi kebakaran”

SNI-03-6574-2001 “Tata Cara Perancangan Pencahayaan Darurat, Tanda Arah dan


System Peringatan Bahaya Pada Bangunan Gedung”

SNI-03-7053-2004 “Kendaraan dan Peralatan Pemadam Kebakaran – Pompa”

Kepmen PU No. 10/KPTS/2000 “Ketentuan Teknis Pengamanan Terhadap Bahaya Kebakaran


Pada Bangunan Gedung dan Lingkungan”

Permenaker No. Per.04/Men/1980 “Syarat-Syarat Pemasangan dan Pemeliharaan Alat Pemadam


Api Ringan”

Document No : DNGF-PR-200-DBS-1009 7 of 21
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PT PERTAMINA EP
PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

Permenaker No. Per.02/Men/1983 “Instalation Alarm Kebakaran Automatik”

Inst. 11/M/BW/1997 & PMDN no. 16/2009


3. DESIGN PHILOSOPHY

3.1 Single Fire/Flammable Liquids or Gas Leak Risk


The fire fighting system is planned on the assumption that there will be a single major fire or
major leak of flammable liquids at a time in block station and fires will not occur
simultaneously at different places in the same time at block station (single jeopardize
concept).

3.2 Self Supporting System


The fire fighting system is based on the assumption that the block station always permanently
operate by operation persons for 24 hours continue and the fire mitigate by operation
person who in charge at the time using permanent fire protection equipment which are
available in the plant include fire water hydrant, deluge system, foam system, dry chemical,
or other fire extinguisher based on the fire sources and location of fire. Fire man using
fire truck and no external fire fighting resources will be supported by request from operation
person.

3.3 Fire Fighting Agents


The following fire fighting agents shall be considered as the basis of fire fighting system
design:
(1) Water
Water is applied for extinguishing fire, controlling fire intensity, prevention of fire to cool
down equipment exposed to heat radiation by fire.
Water should not be applied for controlling fire intensity at electricity equipment such as
Switchgear, MCC, Voltage Regulator, and also should not be applied into cryogenic
liquid and fires because it will accelerate the vaporization speed.
(2) Foam
Foam is an aggregate of air-filled bubbles formed from aqueous solutions and is lower
in density than flammable liquids. It is used principally to form a cohesive floating
blanket on flammable and combustible liquids and prevents or extinguishes fire by
excluding air and cooling the fuel. It also prevents re-ignition by suppressing formation of
flammable vapors. It has the property of adhering to surfaces, which provides a degree
of exposure protection from adjacent fires.

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(3) Dry Chemical (portable and wheeled)


A dry chemical extinguishing agent is powdered materials consist of Sodium Bicarbonate
or Potassium Bicarbonat. It is noted that there is a possibility of re-flash of flammable
material after extinction by dry chemical.
NFPA 10 for portable dry chemical extinguishers, NFPA 11 for combined agent systems,
and NFPA 17 for fixed dry chemical system shall be used as a minimum guideline.
(4) Clean Agent Fire Extinguishing System
2 Clean agent gas is effective to extinguish fires in an enclosed space for electrical
installations, instrument/computer, sub-floor or ceiling cable plenums and special
machinery, where water application is not permissible. When applying inert gas into such
enclosed space, the asphyxiation hazard to personnel must be recognized and
addressed.

3.4 Material Classification


Primary material will be processed on Gas Processing Facilities are hydrocarbon gas
and condensate.
1) Hydrocarbon Gas & Fuel Gas
Main Composition : Methane
Mole Fraction : 0.8267 - 0.9429
Boiling Point : ± -192.7 (Based on hysys simulation)
Flash Point : -188 ºC (for pure methane)
Auto Ignition Temperature : 537 ºC (for pure methane)
LEL : 5 - 15% (for pure methane)
Classification : Flammable Gas
2 2) Condensate
Main Composition : n Pentane – C 11+
Mole Fraction : ± 95.03 % (Total fraction from n Pentane to C 11 +)
Boiling Point : ± 8 ºC (Based on hysys simulation)
Flash Point : 29.48 ºC
LEL : 0.8 – 2.6 % (Decane properties)
Classification : Flammable Liquid Class – 3

4. SYSTEM CONFIGURATION
The fire fighting systems for the Plant will consist of the followings:
1. Fire Water Supply System
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- Fire Water Pond


- Fire Water Pumps (Electric motor driven & diesel engine driven) and Jockey Pumps
2 - Fire Water Ring
2. Outdoor Fire Fighting System
- Fire Water Hydrant
- Fixed Fire Water m o n itor
- Hose Box
- Spray System
- Foam System
- Portable/Wheeled Fire Extinguishers
3. Indoor Fire Fighting System
- Portable Fire Extinguisher
- Clean Agent Fire Extinguishing System (fixed type)
2 - Sprinkler System
4. Fire Alarm & Gas Detection System
- Fire & Gas Detector
- Manual Alarm Call Point
- Siren & Beacon
- Fire & Gas Panel
- Fire Alarm Panel

5. FIRE WATER SUPPLY SYSTEM


Fire water systems should be designed to supply sufficient quantities of water to all areas of a
facility. The facility fire water supply should be capable of providing much of the anticipated
demand with any "impairment" to the system. An impairment could be the loss of a single fire
pump, reduced suction supply, a break in the distribution piping, a shut valve, or other
adverse condition. This means that looped and redundant water supplies should be
provided to minimize any single failure. Firewater should be used for fire fighting purpose
only so that a required firewater amount is reserved all the time. The quantity of firewater
supplied is sufficient to limit heat absorption to adjacent equipment.

5.1 Fire Water Supply


There are two critical factors to consider when designing the water supplies. These are
adequacy and reliability. Adequacy of the systems is determined by the capability of the
supply to meet the flow and system pressure requirements for the anticipated duration which
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PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

is 4 hours. The system must also be reliable under adverse conditions such as those
following an explosion, so redundancy should be provided. Also, the onsite dedicated
fire water storage should have the capability of replenishment within 4 days. Fresh water
from deep well water is used as fire water source.

5.2 Fire Water Demand


Fire water demand in each area is determined on the calculation basis on actual fire
protection applied at each single fire scenario. The largest firewater demand calculated
shall be considered as the "Plant Firewater Demand", as the basis to determine the
capacity of the plant firewater supply system and capacity of the fire water pump required.

5.3 Fire Water Distribution System


The fire water distribution systems should be sized to limit the friction loss from the
supply to the greatest hazard and to meet the maximum fire water demand including
expected fire hose and monitor nozzle requirements. Future plans should be included in
any design. NFPA 24, "Standard for the Installation of Private Fire Service Mains and
Their Appurtenances" should be consulted for minimum installation requirements. When
laying out the fire water distribution system the following should be considered :
• Sizing Fire Water Ring to take advantage of the water supplies available. Large
pumping capacities can be wasted if the water distribution system can not deliver the
water to the desired areas at effective pressures. A looped or gridded distribution piping
is considered to the design.
• Providing adequate backflow prevention when public or other potable supplies connect
2 to the system.
• Provide a separate connection to the distribution system for each supply.
• Burying distribution piping to prevent an explosion within the faclity from impairing the
system.
• Providing adequate valving to isolate damaged section of the systems. Fire Water Ring
should have indicating-type sectional valves located at appropriate locations on the
grid. The sectional valves should be installed at other apropriate points in order to
minimize the extent of impairments. The isolating valves should be placed so that
hydrants, monitors, deluge & spray systems, sprinkler systems or other fire
protection systems could still operate by isolating the problem using the valves.
Sectional valves should be arranged so that no more than five pieces of equipment
(hydrant, deluge valve, monitor, etc.) will be impaired at any one time.

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PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

5.3.1 Fire Water Piping System


The firewater piping system is under ground, buried at 0.9 m depth, except ground in
tank area, under the building or foundation of equipment. Buried section is protected by
epoxy tape wrapping and impressed current is used above. The firewater system
should be tested and flushed on weekly basis.
Lines is sized to provide the maximum required fire water flow to fire area with an
acceptable residual pressure not less than 100 psig. The velocity of the fire water in the
piping system should not exceed 4.8 m/s (16ft/sec.) No underground line is smaller than
6 inch.
The type of fire water pipe shall be in accordance with NPFA 24 and the applicable
project pipe specifications.
For the fire water system, the pipes use material carbon steel with 150 #RF of rating.

5.3.2 Block Valve


For every 5 units of equipments (hydrant, monitor or water sprinkle) or for every
243 meter distance, 1 block valve is installed.
The block valve is the Gate valve type. The Block valve is installed at the control basin
and easily operated from above ground.

5.3.3 Fire Water Storage


Fire water storage is provided in accordance with NFPA 22. Fire water is stored in a fire
water pond. The quantity of fire water stored is calculated by multiplying the maximum
fire water demand by four days. The quantity of fire water required is dedicated to the
fire water system. No other use of the fire water is allowed. The pond have provisions
for the refilling of the fire water tank in a timely manner.

5.3.4 Fire Water Pump System


The main extinguisher pump is activated by electric motor with the capacity appropriate
for the area protected. Besides, the fire fighting system must be equipped with
standby pump activated by diesel engine with the capacity appropriate for the
area protected. One (1) electric motor-driven main pump and one (1) diesel engine-
driven as spare pump is provided. The main fire water pump capacity shall be rated
and sufficient to supply the greatest fire water demand. Pumps shall furnish not less
than 150 % of rated capacity with not less than 65 % of total rated head.
Two (2) motor-driven jockey pumps (1 running and 1 standby) shall be provided to
2 maintain fire wa ter s ystem t o pressure of 15 psig above the starting pressure of the
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main pump in the fire main header. The rated capacity shall be at least 5% of fire water
main pump rated capacity. Fire water pumps is designed and installed as NFPA 20
requirements.
Fire water pumps location consideration avoid the potential loss of all pumping
supplies at the same time. Location of fire pumps is away from severe process hazards
so that they will not be damaged by explosion overpressures.

6. OUTDOOR FIRE FIGHTING SYSTEM


Following table shows the type of fire extinguishing system or equipment based area inside gas
processing facility to be protected.

HAZARD SYSTEM AND/OR EQUIPMENT

Gas Plant Water monitor, hydrant, fixed water spray (water deluge) system.

Tank Area Water monitor, hydrant, fixed water spray (water deluge) system.

Offsite Facilities (Dormitory, Hydrant, sprinkler system, indoor hydrant (inside building).
Office, Warehouse, etc)

6.1 Fire Water Hydrant


2
Distance between hydrant and the equipment to be protected is minimum 15 meter. Every
hydrant must be able to protect an area with a radius of 50 meter with a water flow
capacity of 56.78 m 3/h (250 gpm). The distance between hydrants should not be more than
76 meters. The hydrant is placed in such a way so that it could protect the
equipment from 2 directions of water flow.
A protection is installed where the hydrant may be vulnerable to mechanical damage,
especially vehicle impact.

6.2 Fixed & Portable Water Monitor


Fixed monitors have an effective nozzle range of 33 m (100 feet) and is located
approximately 17 m (50 feet) from the equipment to be protected. Pipe racks or equipment
shall not obstruct nozzle stream trajectory within 17 m (50 feet). Nozzle for fog and straight
stream flow of 171 m 3/h (750 gpm) capacity.
A single block valve located at each monitor nozzle will operate water monitors.
2 All monitors shall be connected to combination type hydrant with ball valve. Monitor shall have
rotating angle 360° stop to stop and elevation angl e 80° upwards, 45° downwards. Nozzle
monitor shall be designed to be capable of discharging under jet and spray conditions.

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A combination of fixed and trailer mounted monitors shall ensure that major hydrocarbon
equipments not serviced by water spray systems can be covered by two monitors. Around

2 hydrocarbon storage tanks consecutive monitors shall be spaced to give overlapping of water
onto the tank if the storage tanks are not provided fixed water spray.

6.3 Spray Water System


Design and installation of water deluge systems will conform to NFPA 13, 14 and 15.
Completed equipment data sheets shall describe pipe support lugs, clips, etc. for the
equipment to be protected and the type of deluge system to be applied. Controls will be
manually operated unless automatic operation is required by the NFPA standard. Spray
System refers to NFPA 15 and NFPA 33.
Spray system is needed to cool down equipment activated from control room or local
panel to protect condensate tanks, condensate pumps from fire.
Detail explanation for installation of spray water system shall follows NFPA 15

6.3.1 Condensate Pump


Spray water system at condensate pump have a purposed to spray and cool down the
pump which is affected by fire. Water spray in the condensate pump will be absorb heat,
reduce vapor cause of heat surround and avoid heat radiation from fire at other
2
systems. Application rate for condensate pump are 0.5 gpm/ft .
Spray water system in the condensate pump activated by deluge valve using
electric solenoid which can be operated from Main Control Room or from local
manual, and reset of deluge valve only can be done from local.

6.3.2 Condensate Tank


Spray water system at condensate tank have a purposed to avoid radiation from the
other condensate tank which is on fire and to cooling down condensate tank to protect
condensate tank by spray in the shell side of the condensate tank. Condensate storage
2 tanks shall be protected by water spray from top to LLLL. Water spray in the
condensate tank will absorb heat, reduce vapor cause of heat surround and avoid heat
radiation from fire at other systems cause of fire. Spray water system in the condensate
tank is designed for shell coverage only.
Application rate for condensate tank is 0.25 gpm/ft2.

Document No : DNGF-PR-200-DBS-1009 14 of 21
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6.4 Foam System

6.4.1 Foam Permanent


Foam System is used to extinguish fire in the condensate tank. By covering the surface of
condensate tank with foam hence avoid mixing of oxygen and condensate. The foam will
float over fluid surface. The foam will float over fluid surface if the Foam Deluge Valve (DV)
2 installed on the foam piping is opened by the electrical solenoid valve that opens because of
the electric signal that is activated from the Fire Panel in the control room or local panel.
Foam bladder Tank must be designed based on ASME VIII Division I (Pressure Vessel).
Foam system designed as NFPA 11 as follow:
• Type foam discharge is Type I foam chamber with minimum demand for extinguish one
condensate tank.
• Application rate is 0.1 gpm/ft2 with minimum discharge time 30 minute
• Foam velocity at the point of discharge in to the tank shall not exceed 3 m/sec
• Foam Concentrate Tank be designed based on ASME VIII Division I (Pressure Vessel)
with capacity based of foam demand for extinguish one condensate tank with
contingency 10%.

6.4.2 Foam Cabinet


Foam Cabinet shall install in the area which is contain liquid of hydrocarbon like diesel
storage tank or condensate tank and closed with hydrant. Each foam cabinet contain
of fire hose, foam hose, foam nozzle, foam branch and foam concentrate AFFF 6%

6.5 Portable Fire Extinguisher & Wheeled Fire Extinguisher


Portable fire extinguisher shall be provided at strategic easily accessible location
at indoor/outdoor area for first-response fire fighting purpose. Wheeled fire extinguisher
shall be provided at strategic location at outdoor area to be protected for first-response fire
fighting purpose.

6.6 Hose Box


Hose box shall install beside each hydrant.

6.7 Eye Wash and Safety Shower


Safety shower shall install in the hazardous working area for handling acid, caustic, or
chemical area.

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PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

7. INDOOR FIRE FIGHTING SYSTEM

7.1 Clean Agent Fire Extinguishing System


Clean agent fire extinguishing system must be designed, fabricated, installed and tested to the
2 latest edition of NFPA 2001 “Clean Agent Fire Extinguishing System”, ASTM (American
Standard Testing of Material), ASME (American Standard of Mechanical Engineer), ANSI
(American National Standard Institute), NEMA (National Electric Motor Association).
FM-200 (Heptafluoropropane), CO2, Argon, nitrogen, etc can be used as an extinguishing
agent. Required quantity of the inert gas shall be determined in accordance with the
formula as specified in NFPA 2001.
The release of Clean Agent shall be total flooding within the entire area. Discharge time of total
flooding shall depend on Clean Agent type in sufficient composition (by volume) to flooded
area. The Clean Agent release shall be designed for local manual and automatic release. The
system must have variable time delay from 0 to 60 seconds from system activation instance to
release of Clean Agent and can be set to various time delays. The required setting is 15
2
seconds in which alarm will sound as a signal for warning that Clean Agent will be released.
Before releasing Clean Agent gas to entire area, sequence to shut down HVAC shall
provide to avoid all area contain of Clean Agent gas which is made hazardous to all
BUILDING ROOM area.
In theory, the level of oxygen which remains in an enclosed area during and after
discharge should be just sufficient to support human life for a short period of time. Gases
should be regarded as dangerous asphyxyants and treated with great caution. Once
the pre-discharge horn sounded, building or room must be evacuated immediately. Re-
entering a building after discharge should only be done after the area has been given a
chance to ventilate properly.
The following area shall be protected by Clean Agent gas
o Electrical Substation.
o Main Control Room (MCR) include MCR under raised floor, telecommunication
2 room, equipment room.
The following list are devices that comprise the system
o Clean Agent fire extinguishing system and accessories,
o Smoke detector,
o Manual alarm stations,
o Alarm Bell,
o Alarm flashing Red Lights,
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o Pre-discharge Horns.

7.2 Sprinkler system


Sprinkler system shall install in the building, structure or area generally overhead and to
which sprinkler are attached in a systematic pattern. Each sprinkler system risers
2
includes a device for actuating an alarm when the system in operation.
Sprinkler system is activated by using frangible bulb which is installed inside the building.

8. FIRE ALARM & GAS DETECTION SYSTEMS


This fire protection system including fire alarm & gas detection systems shall be fully
compatible and integrated with the Fire and Gas Detection System (F&G). The F&G receives
the digital inputs from field detectors, hand switches, pressure switches or others piece of
equipment, and digital outputs are connected to fire protection systems.

8.1 Smoke Detector


All indoor area facilities such as Control Room, Office, Switchgear Room/MCC, & Battery
Room is protected by smoke detector. Two type smoke detector used are Ionization and
Photoelectric Type. Office Room is protected only by Ionization type. Switchgear/MCC
Room & Battery Room shall be protected with Ionization & Photoelectric Type, because
there is a probability for occurring smoldering fire. Allocation & Spacing shall be
designed based on NFPA 72.

8.2 Heat Detector


There are 2 (two) types of Heat Detector i. e . Rate of Rise Type and Fixed Temperature
type. Rate of Rise Type shall be applied to general area such as corridor, hall, office area,
bedroom, etc. Fixed temperature type shall be applied to substation building, control room,
UPS/battery room and kitchen/pantry. Spacing between heat detector and allocation will be
2
designed based on NFPA 72.
Another type of heat detector is Heat Sensing Cable Loop (Linear Heat Detector /LHD)
shall be applied to condensate tanks while inside condensate tanks on fire, LHD will detect
and transmit fire alarm signal to control room.

8.3 Flame Detector


Flame detector is applied to outdoor area, which is handle gas or liquid hydrocarbon
such as booster compressor, condensate pump, separator, and air fin cooler or utility
equipment using gas or liquid hydrocarbon such as gas engine generator, diesel engine
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for fire water pump. Spacing and allocation flame detector shall be determined based on
NFPA 72.
2 Flame detector must be able to operate in all weather condition such as windy, rainy,
and high humidity.
Gas processing facilities is handling hydrocarbon with flammable gas classification,
therefore all flame detector must have explosion proof I gas proof certification, based
on Hazard area classification.

8.4 Hydrocarbon Gas Detector


Hydrocarbon gas detector is applied to gas processing facilities which is handling
hydrocarbon such as compressor, pumps and separation area. Spacing between gas
detectors shall be designed based on NFPA 72.
Gas Detector monitors gas concentration in air at %LEL and transmitting alarm signal to
Control Room if gas concentration exceed set point at Fire and Gas Panel in the Main
Control Room.
Gas processing facilities is handling hydrocarbon with flammable gas classification,
therefore all flame detector must have explosion proofIgas proof certification, based on
Hazard area classification

8.5 Toxic Gas Detector


Toxic gas detector for H2S and SO 2 shall be applied to Gas processing facilities which are
handling toxic gas. H 2S detector shall be provided in Field Well, Manifold Station,
Separation area, Booster Compressor area, AGRU (Acid Gas Removal Unit) and SRU
(Sulfur Recovery Unit) and SO2 gas detector shall be provided in the SRU unit.

Gas Detector monitors toxic gas concentration in air if H2S contain exceed 5 ppm and SO 2
contain exceed 2 ppm. The signal shall be transmitting to Control Room and give sound
alarm to announce to all operation personnel about that hazard situation.
Gas processing facilities is handling toxic gas, therefore all gas detectors must have
explosion proof I gas proof certification, based on Hazard area classification

8.6 Multi Portable Gas Detector


Portable Multi Gas Detector Digital Type which is able to detect CO 2, O2, LEL %, toxic
gas (H2S and SO2) shall be provided to operator prior visiting at Gas processing facilities.
Portable gas detector shall be completed with TWA and STEL alarm indication standard to
announce personal.
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8.7 Manual Call Point


Manual Call Point is part of an integrated system with Fire & Gas Detection System
Manual Cal Point activation send signal to fire alarm in control room and siren at station.
Manual shall point shall be installed at Control Room Exit or Office and Station, refer to
NFPA 72.
2
8.8 Audible/Visual Fire Alarm
Fire & Gas Alarm as visual alarm use red colored flashing beacon type while as audible
alarm use fire siren.
Fire alarm shall be applied to inside and outside control Room. Fire alarm System shall be
designed based on NFPA 72.

8.9 Control Logic


Fire & Gas System have to be designed according control logic of Fire and Gas
detector at Gas Processing Facilities refers to NFPA 72.
2 1. Smoke Detector
• Smoke Detection at General Building:
Smoke Detection will activate Alarm in Fire & gas Panel at Control Room and
Flashing beacon & Sirene Fire of Fire Alarm at building.
• Smoke Detection at Control Room, Instrument Equipment Room, Telecommunication
Room, Switchgear/MCC and Battery Room:
First Smoke detection only activates alarm in Fire & Gas panel at Control Room then
Flashing beacon and sirene of Fire alarm inside building. Cross zone detection shall
be applied to activate of fixed fire extinguishing system.
2. Heat Detection
2
• Heat Detection at all building:
Heat detection will activate alarm in Fire & Gas Panel at Control Room and Flashing
beacon & sirene of inside building.
• Heat Detection at Condensate Tank:
Heat detection from Heat Sensing Cable Loops at Condensate Tank will activate alarm
in Fire & Gas Panel, flashing beacon & sirene of Fire Alarm outside building, and
open deluge valve, thus starting Fire water pump, activated foam system and water
spray at condensate tank.
• Heat detection at LP Vent Stack:

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Heat detection at LP Vent Stack condensate tank will activate alarm in Fire & Gas
2
Panel at Control Room, flashing beacon alarm & sirene of fire alarm and
automatically release CO 2 extinguishing at LP Vent Stack.
3. Flame Detection
• Flame detection at process and utility area:
Flame Detection will activate alarm Fire & Gas Panel at control Room and Flashing
beacon & siren of Fire Alarm outside building.
4. Hydrocarbon Gas Detection
• Hydrocarbon Gas Detection at Process & Utility Area:
Hydrocarbon gas Detection will activate alarm Fire & Gas Panel at Control Room and
flashing beacon & siren of fire alarm outside building. The type of sound generated
2 must be differ with that in fire condition, although with the same sirene.
9. FIREPROOFING
Fireproofing as a passive fire protection is needed to prevent steel (legs, skirts) of certain
equipment from rupture, collapse when exposed to fire. Detail philosophy and specification for
fireproofing refer to document DNGF-CV-900-SPE-1008 “Specification For Firepoofing Of
Structure and Equipment”.

10. FIRST AID AND AMBULANCE


First aid kit equipment such as palanquin, first aid kit box and gas proof flashlight must be
provided at each gas processing facilities.
Ambulance is provided to support medical activity if incident happen in around gas processing
facility and the victim shall be fast transfer to the closed hospital. Ambulance shall be
accommodating with first aid kit and first treatment of the victim.
This ambulance vehicle also serves as general purpose for support medical crew with
responsibilities in all gas processing facilities include Matindok, Donggi, and Sukamaju.

11. FIRE FIGHTING VEHICLES


A low expansion foam concentrate transport vehicle equipped with appropriate foam generator
include all accessories related with fire fighting activity shall be provided. This vehicle also
serves as general purpose vehicle for the fire man crew with responsibilities in all gas
processing facilities include Matindok, Donggi, and Sukamaju.

Document No : DNGF-PR-200-DBS-1009 20 of 21
Revision : 2
PT PERTAMINA EP
PROYEK PENGEMBANGAN GAS MATINDOK (PPGM)

12. FIRE STATION


A Fire Station built in a safe location is required to provide office space for fire man, a
training room, storage tools (include breathing apparatus, fire hose, and special clothes for
fireman, special nozzle), clinic and parking accommodation for fire fighting vehicles and
ambulance.

Document No : DNGF-PR-200-DBS-1009 21 of 21
Revision : 2

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