en GCER Bn: = 2 =o ic 2 oO WN h_ So Ly os = = Ss 2 5 So ” ” 4 =a Ow Wer | a= A> IS KN go et eA .O TPES NUIT 7 VEER MST ayL. Modular “SMO-SMX" Second Generation Appleton example and general notes. Page 2 Lenora! decerpton Page 6 Montoro piston movement L ya Rood Switch page 14 3 Inductive proximity Sonsors. Page 15 LL. __ single and double outlet conversion Page 17 Crderingitortion, Pago 18 LL __Preseueindeator Page 19 Pressure incicator with memory. Page 18 LAIR“ O1L Rea Base age 20 AIR OIL Lubrication Systm Page 21 LL Shutott ave Page 24 MIX Pot va, age 28 ~ Pumps: Hand-operated pumps for oll and grease. Page 30 ~ Hand-operated pumps for grease. Page 32 Transer ending pus. Page 23 ~ Air operated grease pumps. Page 34 “Lacopump for grease NLGIZ Pago 35 = Airoperetes of pumps Page 36 Air operated grease and ol pumps. Page 38 Pumps with preumatic motor Pago 39 Heavy diy penumate pumps. Page 40 = tyeraute cont! pus. Page 31 Motrsed gear pumps ‘DRAGON Series Page 43 LL —Wotorised gear pumps. Pago 44 Gear pumps and motorised gear pumps. Page 45 LL Adular motor riven pumps for ol or grease "988000" Sais. Pago 46 “ROLLO” Metoolecte Pups. Pago 48 "777000" Series motrsed pumps. Page 48 TToley mounted motor crivan pump "777000" Series Page 51 Lectin systems Page 52 L.Frttings and accessoires High pressure iter Page 59 LL Flow conta vite, Pago 53 Heat exchangers Page 53 LL eieotre eaipment Page 54 "Vip" Electronic controle. Page 55 LL. Contts or secondary ines. Page 56 Flow contol switch, Page 56 LL Pressure switches. Page 57-58 Pressure gauges, Page 57 L Filter regulator lubricator units. Page 59 Solenoid vas. Page 60 LL Compression tings: ‘Max Pressure 16MPa. Pago 61 L Max Pressure 40M Page 64 Anchor bods, reducers, union, plugs Page 67 LL. Various Acessories Page 6 Nylon hoses wih reusable ings Page 71 LL Hoses Page 71 Tubing and too Page 72 Technical information. Page 73 ~ Design. Page 74 Ot viscosity - 180 Clssteation Page 78 ~ Grease - NLG! - ASTM Equivalents. Page 76 Comparison table of viscostes Page 77 L Pu CENTRALISED LUBRICATION SYSTEMS 4 Lube Control Pty Ltd wawlubecontrol.com.au, t (08) 8298 $563, f: (08) 8298 6253, : info@lubecontrolcomau.Ce MONITORS: L- Level of the lubricant in the reservoir P= Over-pressure in the delivery line. X = Cycle control. AA distributor assembly of three metering ‘elements pilots other distributor assemblies. : (Bis cenmauseo wanearion systems Lube Control Pty Ltd wow lubecontrolcomau, t (08) 8298 5583, f: (0) 8298 6253, @ info@lubecontrolcomau.(see aaa) Tis AVAILABLE SIZES. ‘The metering elements are available in 6 sizes SMO - SMX. They require a minimum of 3 elements and permit a maximum of 10 elements, but with the "SMO - SMX" series it is possible to assemble a larger number of elements. IDENTIFICATION OF THE METERING ELEMENTS A letter, a number and another letter are stamped on each metering element which indicate: the series, the capacity at each cycle. EXAMPLE: ‘SMX 65 sizes delivery The letters L - R Indicate ifa bridging element and whether left or right outlet is bridged. L= Left, R = Right HOW TO ORDER: It assembled groups of metering elements are required, tis necessary to list the code number of each element, referring to the tables in the following pages oe, [eee (1.30) (1.30) j=Delivery in ce, \—/ Ys In the contre of this diagram is an assembly of SMX metering elements. The second SMX65 metering element pilots a block of 7 metering elements SMX delivering 2.60cc./eycle. The third SMX65 metering element pilets a block of 4 metering elements SMX delivering 1.30ce./cycl. The third SMX@5 metering element directly lubricates two points of the machine. ‘The cycle is controlled by the contact “X" which is a reed, micro or proximity switch. pis centrauisen Luspicarion systems Lube Control Pty Ltd www.lubecontrol.com.au, t (08) 8298 5563, f: (08) 8298 6253, e: info@lubecontrol.comauMODULAR “SMO SMX” - SECOND GENERATION CONTENTS Modular “SMO-SMX” Second Generation. General description. Monitor of piston movement by a Reed Switch. by Inductive proximity Sensors. Single and double outlet conversion. Ordering information. Pressure Indicator. Pressure Indicator with memory. AIR - OIL Red Base. AIR - OIL Lubrication System. Shut off valve, SMX Pilot valve. fils cenrratisen LuBricaTion sysTeMs Page Page Page Page Page Page Page Page Page Page Page 14 15 18 19 19 20 24 24 26 Lube Control Pty Ltd wwlubecontrolcom.au, t: (08) 8298 5563, f: (08) 8298 6253, ¢: infoelubecontrol com aui propsA DROPSA MODULAR GIVES YOU THE FLEXIBILITY YOU ALWAYS WANTED. GENERAL FEATURES + Integral porting adapter for simple single or double outlet conversion, thus providing reduced stock by eliminating ‘extemal crossports and singling bars. « Air bleed valves built into base + SAE Metric- BSP - NPTF threads available. + Operates at 500 Bar (7,200 PSI) + Operates with Oi or Grease. + Full monitoring controls. + The components are zinc-pated + The bai are always supplied complete with standard ‘O’ rings and fixing screws. + Fixing screws SMO M4 x 16 DIN 912 SMX MS x 16 DIN 912 ‘Threaded insert MB x 1 x8 Threaded insert M10 x 1x8 EACH BASE AND FEEDER ELEMENT UNDERGOES A THERMAL EXPLOSIVE PROCESS THAT ELIMINATES FOREIGN MATTER. 6 ibs CENTRALISED LUBRICATION SYSTEMS Lube Control Pty Ltd wiwubecorroLcomau, t (0) 8208 556, 1 (8) £286 6259, «:info@lubecontolcomauMODULAR “SMo SM - SECOND GENERATION ‘THE MODULAR SYSTEM CONSISTS OF TWO MAIN COMPONENTS: THE BASE AND THE METERING ELEMENTS. ‘The Modular progressive Distributor is available in two sizes: SMO Miniature SMX Standard IMPORTANT ADVANTAGES FOR SYSTEM DESIGN ENGINEERS FLEXIBILITY Conventional tie rods are eliminated. There is no maximum limitation on the number of elements which ‘can be used on the assembly. Equally, with this feature itis also very simple during installation to increase/decrease the number of elements or to re-group the distributor arrangement if required. Auxiliary by-pass elements can be installed in the assembly to accommodate an increase or decrease in points without disturbing the base assembly or pipework. Lubricant volume can be easily increased or decreased during system commissioning or service without disturbing the base assembly or pipework. Conventional bridging pieces are eliminated. Bridging elements have been introduced and these interconnect and discharge into the adjacent element. Distributor assembly principle enables factory floor distributor assembly to accommodate grouping of lubrication points. ‘The base assembly can be mounted and piped up without the metering elements. This provides the most advantageous routeing of pipework and the elements can then be fitted to suit. IMPORTANT ADVANTAGES FOR SYSTEM MAINTENANCE ENGINEERS. LOW COST MAINTENANCE ‘The metering elements can be serviced without disturbing the pipework. ‘The system can be easily extended. ‘The modular concept provides low cost replacement of components, Bis cevrmaisenLuemcaron srstens Lube Cont Py Lid wn ttecleanan 5 8556 0 88-5 & vegas enaMODULAR “SMO SMX” - SECOND GENERATION Air bleed valve Ne ‘THE BASE ‘The base is made up of a minimum of three segments: Inlet Base. Intermediate Base. End Base. land can be increased in unlimited number by addition of intermediate sections. This revolutionary system makes the assembly easy and flexible; there is no need to determine in advance the size of the base, just add on distributors in unlimited numberby means of very simple threaded inserts supplied for the assembly (Patented). This simple technique allows the system to operate even at very high pressure without any leakage in the assembly. 641511-SMXx '641710-SMO ‘There is also the possibilty of ordering with ‘one part number only, the end base + the intermediate base already assembled. Simoly ‘add on the inlet base and you have a three bbase assembly. With just 3 screws! BASE ASSEMBLY FOR SIX ELEMENTS : Bia commauseo woncaron ssreus Lube Control Pty Ltd wwslubecontrol.com.au, t: (08) 8298 5563, : (08) 8298 6253, e: info@lubecontrol com auMODULAR “SMO SMX" - SECOND GENERATION HOW TO ORDER A BASE ASSEMBLY j BASE ASSEMBLY SHO BASE ASSEMBLY SW hes Tinea Wht Thread Weight tee: Inet - Out in Inet -Outit in neve | wermc | Kg. asp SAEUNE kg | tbe 3 ease | sassaa | 092 aise 29 4 earret | oases easset | ta | 2s | ontsoe 35 s | oar7es | orasts | assis | 100 | 20 | evises a2 «| earres | erste | uses | 15 | ca | oerse6 a8 7 | server | ese | sasser | 175 | a0 | curser 35 8 sa1768 | 643548 | 645548 1.96 43 641588 62 | oarres | cust | cuss 217 | ae | eersen 68 40 | suv770 | e4sss0 | e4ssso | 20 | 52 | or500 75 a1 | ears | nase | cass | 250 s7_| satsa oat 2 ear | 6ssss2 | 645552 280 62 641592 88 sa | siv77a | e4ssss | ssa | 00 | 66 | ose $5 v4 earrra | erase | oasssa | are | oo | ortsos 29 15 | oars | ewsess | cases | aa | 75 | onses 108 16 | sav776 | ease | ossss | sen | 00 | oets0s 114 47 | eure | ewssr | casssr | aa | a4 | ontser tas 18 | er7e | erssse | oassse | 40s | a8 | oets00 28 18 | sav7ra | erase | oassso | 40s | 4 | oets00 134 20 eer7oo | e1ssco | oassoo | 447 | 8 | ono00 140 Choose the part number according to the number of elements an thread required. Fig | __ Description ET = Sane 7 fa, —| ease [owner | wo fey Par [aanere | rage - ~ loutet ng! tense | veNeTE | Mit oe | veese | venete | mez |, ed . tne [8 nuaiex aoe cuvrea | oaaseo | ous: | Loatsor | omsse | eon | [roel base | + 2 |EndBase carrie | eases | e1sses | pro | ests | ctaser | eae | arx 3. lntrmedao Gato | oxi7i2 | eases | ots565 | 080 entsia | esta | essen | Bx 4 ne Ba80 eerrst | asea | o#sse1 | 00 | oust2 | etast | o1a000 | ox 5 [orecx vawo sases ses | e#5662 eases | e4isea | osama 6 [Pun semzo0e | sesa00s | szs2049 | sexzone | 2ac00s | 6ezam1 asp Inlet and outlet thread parallel DIN 3852/2 for tings “A” and °C" shape NPTE Inlet and outlet thread taper ASA B2-2 METRIC Inlet and outet thread parallel DIN 3852/1 for tings “A* and °C" shape SAE Inlet and outiet thread parallel SAE - UNF - 28 Lube Control Pty Ltd wawlubecontrol.com.au, t (08) 8298 5563, : (08) 8298 6253, e: info@lubecontrolcomau.MODULAR “SMO SMX" - SECOND GENERATION OVERALL DMENSIONS Sel eel : wh eles jo io lead 4 Saute es set tats shown opp “s For the correct functioning of the pelts aon wane Feet ae opoio een - votre a momo ee ae = oe EB roe 3 es = a a. erates ‘ fal evel Scene i oven ips =e ag na en a ec 4 soe | 39 24 So tne: noes | 45 | 06548 | at 5 aaa | a7 113.0 44 5 139,86 5A 129,88 Es cualivarsdis caf mieuelaara| mera aati pelea ae Eire el rece eae scree feelin cian oer eae ein 8 2038 79 78 8 zsass | 81 229559 a7 ua rate ee aot oral ous Pete eal ia eee sea a oa al Goes te labial oe al oa aa emer einer [fas 2862 M4 2778 108 13 927,21 128 31721 124 Serta] ie oa Rn ee eee el areas Ss faecal ene lene eo 16 348.0 136 339.6 132 16 397,47 155 | e747 154 7 "268.6 144 360.2 144 a7 420,89 164 410,89 16.4 oa isn com ec eo Sa 18 4098 164 4018 156 19 aera | 192 | are | 178 plese | rs nies era lear rte at NB.; For an assembly with more than 20 elements, the nominal dimensions A and B should be increased respectively by 20,6 mm, (.20 in.) SMO and 23,42 mm. (.91 in.) SMX for each extra base element. 10 Poa centrauisen LupricaTion systems Lube Control Pty Ltd www.lubecontrol.com.au, t: (08) 8298 5563, f (08) 6298 6253, e: info@lubecontrol. comauMODULAR “SMO SMX” - SECOND GENERATION PRINCIPLES OF OPERATION Fig. Fig.2 Fig. 3 ‘The flow of lubricant Successively, the flow The first piston, having reaches all the elements pushes on the right side of moved to the left inverts the ‘and pushes all the metering the frst piston. direction of the flow so that pistons towards the right. all the other pistons are moved to the lett. ‘The continuing flow pushes the first piston towards the right, changing the system to the conditions in Fig. 1. The progressive movement of the pistons discharges from the outlets X and Y the lubricant accumulated in the previous sequence. TECHNICAL DATA Operating pressure: ‘SMO max. 300 bar ( 4353 P.S.1) min. 15bar( 215 PS) SMX max. 500 bar ( 7255 P.S.1) min. 15bar( 215 P.S..) No. of strokes/minute: max. 500° * depending on pressure and delivery. Each outlet is in the Base Element directly under the metering elements. Temperature: in Wax | e e e e Va aca 0 Regs = é ‘oF oe ‘0! Fg n Von = r 2o0? 392 | enero) | [ae © 00" sre | (wx s000) Le - a0" 62 | rm 18 : + Se AE | 0g Gow comeg . (tor special applications at ow tomporatur) {sce ss = et Oil viscosty: min, 15 eSt (77.91 SSU) Grease: max, 200 ASTM (4 NLGI) gs centratisen Luanicarion sysrems " Lube Control Pty Ltd wawlubecontrol.com.au, t (08) 8298 $563, : (08) 8298 6253, e: info@lubecontrolcomau.MODULAR “SMO SM ‘SECOND GENERATION bs ‘THE METERING ELEMENTS ARE FITTED ON THE BASE BY MEANS OF TWO FIXING SCREWS SUPPLIED. METERING ELEMENTS — These are available in a wide range of deliveries — Abby-pass element is also available which allows an addition or reduction of lubrication points at any time without disconnecting the pipes. The by-pass element cannot be fitted in a three element assembly. = Bridge elements have been introduced. These interconnect and discharge into the next element. — Also available metering elements with: micro switch; reed switch; reed switch pin indicator; reed switch + pin indicator and proximity switch. — Minimum of 3 working sections per distributor assembly must be used. L White adaptor for single outlet. Page 17 Yellow adaptor for two separate outlets ‘The element is set by the factory for two separate outlets with, yellow Adapter Part No. 641709 included. ‘The white Adapter Part No. 641708 should be ordered separately, see page 9. {All metering units including the by-pass element are fully interchangeable in the various positions 2 (Bis conmausen wontcaron ssreus L Lube Control Pty Ltd www.lubecontrol.com.au, t (08) 8298 5563, f: (08) 8298 6253, e: info@lubecontrol.comauMODULAR “SMO SMX” - SECOND GENERATION ‘SMO BY-PASS ELEMENT 7 SMX BY-PASS ELEMENT ‘Symbol | PatNo. ‘Symbot Part No. : patna Ab a: [aes | smo METERING ELEMENT 8 ‘SMO. BRIDGE ELEMENT ° onan foegedy | a Se SOG | nore) sae eae eee eas Baiansor saa eseer ors 08 00s | swoos | 611715 | smoom | o41734 | smooan | e1174s | smocer | 41790 Se Wi cs lor Raa ul Wet ase eo 2 | os smo25 641718 | smo2s. | 641736 | SMOZ5LR | 641747 SMO25R | 641741 ‘SMX METERING ELEMENT 8 SMX BRIDGE ELEMENT 9 os | ooze | suxos | eaieas | swxon | cates | suxoun| ottezr | SvKOIR et A uaa! co eG Mor vty neo ea eB Bp Povo ilove aa Sa 25 ors | sues | cesta | smxast | estes | swx2sin | estes9 | Swx25R 3) at_)«SMKSE | Get519 | SWXaEL | ttoa2 | SMKOELA | etto40 | snOKaER MO | 005 | SMKa0 | eaisa0 | sxe. | eateso | suKeoin | sated | sMKaon 50) ago | suxso | satsar | sus) eetese | suxsoun| eetee | season | 60. 036 | smxoo | sa1s22 | swxeo | c4tess | smxeoun | ce1eas | SwxeoR ag ‘ow | suxes | e4tsa3 | Svest | estese | SMKOSLR | estos | swtxesn igh of angle Elmont M0 020K (4) Butea ee (Bus cenraauiseo iuantcanon sysrens 2 Lube Control Pty Ltd wawlubecontrol.com.au, t (08) 8298 $563, : (08) 8298 6253, €: info@lubecontrolcomauMODULAR “SMO SMX" - SECOND GENERATION MONITORING OF PISTON MOVEMENT BY A REED SWITCH For continuous or intermittent operating systems. ‘Apermanent magnet fitted on the piston activates a high quality “reed” switch (with N.O. or changeover contact) with if connected to an electronic circuit can visualise up to 500 movernents per minute. The reed switch is supplied in a waterproot enclosure and can be easily replaced. [aonetic™ |Contact condition | roa ntact condition | Ir atta soon ART ee (Eee See | gue ae | pro. 1655059 | amety open | "Sa" | on _| [part 135124 | cnagettinina | ABA | ohy Techn dta Stocteal esha Fare Techni daa Tisai pening ax a jmax eats ea 2046 Pome wotage to0y ae ‘Max commutable current 3A (Max commutable current 025K tea sa Mea ae ae ow Sorte aie omar aerate soVvR eee aera ne a aA i aioe “omar re Toma Changeover tine are, comnein, | Max frequency “DOH = 80H [Lis spacinay= ros ys 7 rls SE ‘Operating temperature meer = iB Ss tom (48) (180°) pec ram 85) 150°) ‘Depending on crcuit power * GZcosed o= open MONITORING OF PISTON MOVEMENT BY A MICRO SWITCH For intermittent operating systems. ‘A micro switch with a change over contact is fed by an extended rod, integral with the metering element piston. Life: 11 milion of cycles approximately. Contact characteristics: 220V/50-60 Hz. 5 Amp. ‘nassema slele sleauepepesiseee eieapebeees) prosimty ony ‘or UX 95 = 85 co TS seh str suc a Su cos Ye oie sap ony or SHS + 65 part a gac052 ‘Horst 04 2 and SMO part 589 > uo moaret conto par 185080 8 ‘change over contrat only part. n. 1655124. 6 Ba cenrrauisen Lusnicarion systems Lube Control Pty Ltd www.lubecontrol.com.au, t (08) 8298 5563, f: (08) 8298 6253, e: info@lubecontrol.comau