Automation Simulation:

Your Gateway into Smart Manufacturing

2017 Educational Webinar Series

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Our customers have essential requirements –
throughout the manufacturing industry

Speed Flexibility Quality Efficiency

Security
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Driving the Digital Enterprise for discrete industrys
To stay competitive, manufacturers have to improve their processes

Reduce
Increase Improve Increase
time-to-
flexibility quality efficiency
market

• Shorter innovation cycles • Individualized mass • Quality processes • Energy and resource
• More complex products production with feedback efficiency as decisive
• Volatile markets • Traceability and integrated competitive factors
• Larger data volumes
• High productivity genealogy • Integrated / Generated
Diagnostics
Integration of product
design & production Flexible production,
design & process Reconfigurable, Modular Full process transparency Optimized production

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Automation Engineering needs to meet the requirements
To deliver a maximum value for the PLM process

Increase your Productivity

Production Service • Open and secure communication
Engineering • Integrated Diagnostic management
for less downtime, extended now with
Production planning Process Diagnostics toolsets

Product design
Transparent operation

Reduce your Time-to-market

• One for all! One tool for all Automation & Simulation
• Generating code instead of programming
• Coordinated work in team

Integrated engineering

Work open, virtual and connected

• Open system: Reduce your redundant work
• Simulation: Flexible simulation for each requirement

Digital workflow

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More than an Engineering Framework
Digital Workflow, Integrated Engineering, and Transparent Operation

Open, virtual and networked operation Reduce your time-to-market Increase your productivity!
Digital workflow with TIA Portal Integrated engineering with TIA Portal Transparent operation with TIA Portal

Your gateway to automation in the digital enterprise

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Simulation Basics

Key Benefits
Develop
and TEST Real hardware • Validate PLC Programming code
onsite on
real world • Validate HMI to PLC interfaces
equipment Real system or built up prototype
• Validate HMI & PLC to Motion control
Prototype /
Hardware-in-the-loop • Validate diagnostics

• Virtual commissioning
Automation simulation

PLC / IO / HMI / Motion

Automation • Pre Factory Acceptance
NEU Test (FAT)

Simulation
IO Sim / Sequence SIM
• Validation • Support education and training
of programming PLCSIM control panel

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 Your Automation Engineering must include
The Simulation functionality

Simulation of the controller

... with PLCSIM

Simulation Simulation of the HMI operator device

integrated in the ... with HMI simulation
TIA Portal for your
... reduces risk
requirements
and optimizes
Simulation of the Motion Control commissioning
... with simulated technology objects

IO Check out & Network Simulation and Analysis

... with simulated PRONETA and SIEMENS Network Planner…

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Live demo - TIA Portal Engineering Software

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Use Case Step by Step – Extending line to multiple conveyor components…

Define a UDT

Design a Faceplate

Define an Interface of Faceplate to UDT

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Apply the UDT to the Function Block and program logic to interface …

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Optional – Configure a Drive Device as SIMATIC Motion Control Axis

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Configure an Axis within PLC

Create an Axis of Motion within Technology Objects

Activate Simulation of Axis

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Automation Project – PLC+IO+Drive+Motion+HMI+Network / ALL IN ONE

Bring it all together within

one engineering toolset

Conveyor PLC Logic plus

HMI Faceplate via the UDT

Plus Axis of Motion linked to an

actual drive

Integrated with system

diagnostics and scalable

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Simulate the PLC via PLCSim

Select the PLC

Select the Simulate

Download to the PLCSIM

application.

Select Monitor & Go Online

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Monitor and Modify to Data Values

Within TIA Portal itself

Monitor and Modify Values

Using the same toolsets as

being online with real
hardware or equipment.

Requires no special re-

configurations or setup.

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The PLC Trace Function is also available within the PLCSIM

Configuration and use

of the Trace Feature is
also possible within
the PLCSIM
functionality

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HMI Simulate will automatically connect to your PLCSIM

To Setup HMISIM to connect you must

configure the PG/PC Interface in your
control panel for the S7 Online option to
the interface hardware, or PLCSIM

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Using PLCSIM to actuate data values

Set out of the TIA

Portal Engineering
Software, and use the
PLCSIM tools to
Simulate IO, and
process Simulation
Sequences.

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In Addition… Ensuring Uptime with Integrated systems diagnostics

HMI TIA Portal

Diagnosis can be run
in PLC-STOP as well

Display
Simple configuring
without programming

Webserver

Consistent
diagnosis

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SIMATIC CPU Innovations
Trace - Repeated measurements stored on memory card

TIA Portal Webserver Measurements stored on SMC

• Repeated measurement
• Record N measurements according trigger conditions
• Activate the trace after completing a measurement
• Option: overwrite the oldest measurement
• Up to 1000 measurements on card

Customer benefit
RAM*
• Persistent storage of measurements
• Significantly more Trace Data for established Analysis
CPU

Unrestricted © Siemens Industry, Inc. 2016 *excl. f. Traces

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Protecting the investments of automation – this isn't something new

Step 7
WIN CC
Start Drive
Safety Integrated
Software

Security Integrated
+ Simulation
SIMATIC Manager TIA Portal and so much more
Step 7 / WINCC
+Simulation

Wiring PLC TIA TIA Portal

Hardware

1958 1973 1979 1995 2009 2012

SIMATIC G SIMATIC S3 SIMATIC S5

SIMATIC S7-300/400

SIMATIC S7-1x00
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 But now there is MORE, you can extend your options of simulation in V14

Simulation of the controller

... with PLCSIM

Simulation of the HMI operator device

Simulation ... with HMI simulation
integrated in the
TIA Portal for your Simulation of the Motion Control
... reduces risk
requirements ... with simulated technology objects
and optimizes
commissioning
IO Check out & Network Simulation and Analysis
... with simulated Proneta and SINETPlan

Simulation of the controller including the communications

interfaces (e.g. Web server, OPC-UA, PLC-PLC communication)
NEW
and connection to virtual or your own developed co-simulations TIA Portal V14
… with PLCSIM Advanced

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 Digital workflow with TIA Portal
PLCSIM Advanced – typical use cases of the virtual S7-1500 Controller

Simulation system with PLCSIM Advanced Typical use cases

PC1 S7-1500 S7-1500

• Support the whole TIA Portal Engineering
Instance 1 Instance 2 phase with simulation
WinCC Panel
PC
Clock
• Virtual commissioning

• Pre Factory Acceptance Test (FAT)

PC2 S7-1500
STEP 7
Instance 3 • Support education and training for S7-1500
PC
Automation
Clock

Co-Simulation

New functions
Simulation time

Slow mode Virtual time Fast mode

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Digital workflow with TIA Portal
Simulation - flexible for all requirements

Real World Virtual World

PLC PLC Program

Simulation
Program simulation
of logic of Real controller PLCSIM
the PLC-
program Use Case
IO simulation • Validation IO simulation
of PLC program
Button/
PLCSIM control panel
simulator LEDs

PLC Virtual
Simulation NEW
Program Use Case Controller
of the Real controller PLCSIM Advanced
whole PLC • Engineering-
in the support
context of • Pre-FAT
Real system Virtual system
application or prototype • Virtual
Prototype/ commissioning Co-simulation/
Hardware-in-the-loop • Training
software-in-the-loop

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Digital workflow with TIA Portal
PLCSIM vs. PLCSIM Advanced

PLCSIM S7-1200 (F)/ PLCSIM Advanced

in TIA Portal STEP 7 / S7-1500 (F/T) / Virtual S7-1500 Controller
Together with
STEP 7 Runtime Standalone

Look & Feel of

TIA Portal for GUI Management
I/O Access

Webserver

OPC UA

S7-Communication
PLC simulation embedded in STEP 7 Virtual S7-1500 Controller
Support of KHP-Blocks
Use Case: Use Cases:
Validation of PLC program API for Co-Simulation Engineering & Development Support
FAT
Multiple Instances virtual Commissioning
Service
Maintenance
Distributed PLCSIM
Migration
Training
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S Virtual Time
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 The innovative solution:
Virtual commissioning

Simulating the…
Machine Production / Plant including
Automation
concept assembly cell material flows

10110000
100110010110000111010
0010011010010010

With NX Mechatronics
With Process Simulate With Plant Simulation With PLCSIM Advanced
Concept Designer

Synchronized

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Page 26
Use case Virtual Commissioning -
Concept

Engineering Result Preparation for virtual commissioning Virtual Commissioning

Automation PLC PLC SIM Advanced

with TIA Portal Program
1. Preparation:
Simulation of the whole PLC
• Creation of a model and
coupling of data

2. Implementation:
Coupling of signal • Function test
Hardware Process Simulate
configura- • Process of the system
tion • Definition of kinematics
• Interaction between the
(incl. signal • Scheduling
list)
various resources
Mechanic (Sequences)
• Normal operation
 NX CAD • Movement contexts
and -profiles • Crashes and Faults
CAD
Model
• Simulation of kinematics • Performance
for verification
• Optimization
• Definition of sensor
technology and actuating elements

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Page 27
Your benefits:
Quality and faster time to market, driving costs and risks down

Quality Speed Cost Risk Flexibility

Less time for The sooner you „Laboratory“ for

Optimizing the Less real faults
commissioning at optimize, the more creating alternative
machine functionality in real plant
customer plant you can save control concepts

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Page 28
One for all
… to solve even more automation tasks

Totally Integrated Automation Portal

Common data management
One common database WinCC STEP 7 SCOUT Startdrive

Distributed Motion
HMI IPC Controller Drives
I/O Control

Consistent and unified

operator concept PROFINET
Security integrated

Safety integrated
Common, central
Diagnostics
services
Energy Management

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TIA Portal
All automation components - Integrated within the TIA Portal

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Thank you

John DeTellem
TIA Portal
US DF FA MK PLC

5300 Triangle Parkway

Norcross 30092

Contact: +1 (765) 318-5122

E-Mail: john.detellem@siemens.com

usa.siemens.com/tia-portal

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