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Regd. Office:
No.1, 6th street, Dr.Subbarayan Nagar, Kodambakkam, Chennai – 600 024
Phone: 044-2481 2420, Fax: 044 – 2481 2475, E-mail – marketing@agniconrols.com
www.agnicontrols.com / www.balafire.com

Works:
1. No. 2/235, Kundrathur Main Road, Gerugambakkam, Chennai –602101,
Tel : 044-2382 0774.
2. Plot No.8, First Floor, Vyasarpadi Co-operative Industrial Estate, Vyasarpadi,
CHENNAI – 600 039, Tel:+91-044-32518235, 32479682
bala-wa
®
fladet ®

ABOUT OURSELVES
Agni Controls is promoted by Mr. D. Balachandran - Mechanical Engineering
Graduate , located at Chennai, Southern Part of India, one of the Metropolitan
Cities.
Initial business during the 1985 involved in manufacturing Fire Alarm Control
Panels & allied products.
Later, Agni Controls concentrated on special Fire Protection Systems such as
Gas Based Fire Extinguishing Systems, Fire Alarm Systems and Textile Fire
Protection Systems.

Agni Controls practices, high quality


standards and safety procedures.
Agni Controls has many reputed
customers in India, Europe and
Asia Pacific Region.
IMPORTANTS FACTS
1985 –M/s. Kumar Mechno / Agni Controls Established as Custom Built Panel Manufacturer
1987 – Started to Manufacture Conventional Fire Alarm Panel.
1988 – Started to provide Gas Based Extinguishing Systems as a specialized Fire
Protection Engineering Company
1991 – Developed Special Infra Red Technology Spark Detectors for protecting Ducts
1993 – Developed Special Probe Type Heat Detector for Paint Booths, Kitchen Hood
and Battery compartments
2003 – Developed bala-wa SERIES.. Water Mist System
2003 – Developed Gas Weight Monitoring Device suitable for Gas Based Systems.
2003 – Introduced the brand Name bala-wa SERIES.. for the CO2 Gas Based Systems
& Components
2004 – Developed Ultra-Violet & Infra Red type Flame & Ember Detectors.
2005 – Introduced the brand Name fladet SERIES.. for all Special Application
Products – Flame/Ember/ Spark/ Heat Detectors
2006 – Introduced Fully Integrated & Tested Cylinder Bank Assembly
2008 – Introduced Defao SERIES.. Localised detection & extinguishing system
IMPORTANTS FACTS
2010 – Introduced Inert Gas Fire Suppression system under the brand bala-wa-100/541/55 series…
2010- Developed bala-wa mist SERIES.. High/Intermediate/Modular type Water Mist System

2011 – Revived the bala-wa-mist water mist system for Larger application

2011 – Developed Modular type Detection & Control Extinguishing system

2011 – 3rd Manufacturing unit in Chennai is established with more than 15,000 Sq.ft covered facility for
special application products production

2012 – Developed & Successfully commercialized Cabinet type of Cylinder Bank arrangement

2013 – Manufactured, Installed & Commissioned the biggest ever CO2 Fire Suppression system with
over 600 cylinders

2014 – Developed & Successfully commercialized India’s 1st ever Air-Conditioned container type of CO2
Cylinder bank

2014 – Received Marking for IH153ES – IR Ember Detector

2015 – Received Marking for IH226 UV IR Flame Detector


bala-wa
® ®
fladet
bala-wa
®
fladet ®

COMPANY LOCATION

Unit III

NEW DELHI

KOLKATA
Unit II
Office unit 1
MUMBAI

CHENNAI
UNCOMPROMISED QUALITY PROCEDURES
IS ENSURED IN ALL STAGES
®

AN ISO 9001:2008 CERTIFIED MANUFACTURING COMPANY


Overview on Agni Controls

Organisation is supported with Dedicated R&D division, Discharge test facility,


Batch-wise Production areas, In-house special design capabilities, advanced
testing equipment, Stringent Quality Control Division.
bala-wa
®

BRANDS

FULLY INTEGRATED & TESTED CO2 GAS


EXTINGUISHING BANK ASSEMBLY

SPECIAL APPLICATION
SPARK/HEAT/ FLAME DETECTORS

FULLY INTEGRATED & TESTED INERT GAS


EXTINGUISHING BANK ASSEMBLY

WATER MIST SYSTEM

DETECT & EXTINGUISH SYSTEM


FOR SMALL APPLICATIONS
ORGANIZATION CHART
SYSTEMS WE OFFER
(TURNKEY SOLUTIONS)

• FIRE DETECTION, FIRE ALARM SYSTEMS & COMPONENTS

• FIXED INSTALLATION FIRE SUPPRESSION/ EXTINGUISHING


SYSTEMS & COMPONENTS
®

FIRE DETECTION,FIRE ALARM SYSTEMS & COMPONENTS

 ADDRESSABLE & CONVENTIONAL SYSTEMS.


 CUSTOM-BUILT FIRE DETECTION, ALARM AND
EXTINGUISHING PANELS.

fladet® Series… SPECIAL APPLICATION SPARK/HEAT/


FLAME/EMBER DETECTORS
Each Detector will be used for Specific Applications.
1. IH167/IH8166 - UV FLAME DETECTOR

2. IH225R/IH226/IH8227 - UV-IR FLAME DETECTOR

3. IH153ES - EMBER DETECTOR

4. IH163/6 - SPARK DETECTOR

5. IH042 series - HIGH TEMPERATURE HEAT

DETECTOR
FIXED INSTALLATION FIRE/EXTINGUISHING
SUPPRESSION SYSTEM & COMPONENTS

1. FULLY INTEGRATED & TESTED CO2 GAS EXTINGUISHING

BANK ASSEMBLY

2. FULLY INTEGRATED & TESTED INERT GAS EXTINGUISHING

BANK ASSEMBLY

3. WATER MIST SYSTEM- As per customer requirement

4. CO2/N2 Extinguishing system with Detection tube


®

 CUSTOM BUILT CONTROL PANEL

1. DETECTION AND ALARM PANEL

2. DETECTION AND EXTINGUISHING PANEL

 IH011- CO2 NOZZLE FOR MACHINERY APPLICATION

 IH012 - CO2 NOZZLE WITH CONE HORN

 IH029 - MANUAL GAS DISCHARGE STATION

 IH028 - INHIBIT SWITCH/ABORT SWITCH

 IH147 - HOOTER CUM STROBE


Balawa products Cont.
®

 WEIGHING DEVICE
1. IH006R-Online Monitor - Mechanical Indicator Type

2. IH007R NI-Online Monitor with Normal Indication -


Analogue LED Type

3. IH009R-Online Monitor Control Panel

4. IH009R /2A-Online Monitor Control Panel - 2 Area


IH 153ES – IR Ember Detector
for
Coal Conveyor Fire Protection
IH 153ES-P-AC-DC
IR Ember Detector with Air purging unit
INTRODUCTION

If a smoldering coal or embers are introduced due to spontaneous

combustion onto a conveyor during a loading and unloading operation, it

is every possibility to be conveyed to a transfer point, crusher or silo or

bunker.

At such places hot coal may ignite combustible dust accumulations and

may lead to large scale Fire incident.

Critical Equipment losses, production loss, property loss, loss of human

life are need not to be elaborated.

Coal Conveyer Fire Protection is very much essential and important.


WHAT IS EMBER
PROTECTING COAL CONVEYOR

PROTECTING
COAL CARRIED IN
CONVEYOR BELT

LHS CABLE FOR


PROTECTING
CONVEYOR BELT

CONVEYOR BELT
DETECTION IN COAL CONVEYOR PROTECTION
DETECTORS APPLICATION
SMOKE X CANNOT BE USED AS THE AREA IS DUSTY IN
ENVIRONMENT
POINT TYPE X LESS EFFECTIVE AS THE FIRE IS NOT STATIC
HEAT
LHS CABLE √ USED TO PROTECT THE CONVEYOR BELT AS
THE SAME IS A COSTLY INVESTMENT
FLAME X LESS EFFECTIVE AS IT CAN DETECT ONLY
DETECTOR FIRE WITH FLAMES. COAL PRODUCES EMBER
AT ITS EARLIEST STAGE.
EMBER √ VERY EFFECTIVE AS IT CAN DETECT THE
COAL FIRE AT ITS EARLIEST STAGE AND
ALSO WHILE THE COAL EMBER IS MOVING
ON THE CONVEYOR
BASIC CONCEPT
Infra Red Ember Detector are used to detect hot moving spots
on the conveyor before they reach processing machinery or
storage hoppers and initiate alarm and Fire Extinguishing
arrangement.

PRINCIPLE OF DETECTION

Hot Carbon Dioxide and Carbon Monoxide produced by the


Coal Ember is emitting Infra Red radiation. IR Sensor in the
Detector responds when the Ember enters the sensor filed of
view.
PRODUCT INTRODUCTION
Agni Controls is pioneer in IR Technology.

Our IR Spark & Ember are widely used in Machinery Protection


especially in Textile Industries for last 25 years.

More than 8000 Nos. of IR Spark/Ember Detectors are in operation.

fladet - IH153ES Infra Red Ember Detectors are specially designed to


detect moving ember with 90 Deg. Cone view.

Detector is designed with four independent Infra Red Sensors and


special electronic logic analysis is used to give the best result.

IH 153ES IR Detector with IP 67 protection is well suitable for dusty


environments.
IH153ES

fladet IH 153ES IR Detector with unique features makes the detector


user friendly and least maintenance requirement.

Flashing Green LED indicates healthiness of the Detector 4 wire


system 2 wire for Input Supply and 2 wire suitable to connect any
Standard Fire Alarm Zone / PLC/ Annunciation.

No Separate Control Panel is required. Any Annunciation or PLC or


fire Alarm Panel can be used.
IH153ES (Cont.)

Air Purging provision makes cleaning very simple. By connecting


existing instrument air, the Glass surface can be cleaned either by
simple manual method or by automatic arrangement as per site
requirement. Dedicated separate air source also can be incorporated.

IH 323 Air Purging Unit is Stand Alone Provided with Air Blower

operated on 230 V AC. ‘ON’ Manual, ‘OFF’ Automatic


IH153ES – SENSITIVITY SELECTION

The IH153ES has the following additional features,

1. Very High Sensitivity


2. High Sensitivity
3. Normal Sensitivity
4. Low Sensitivity

The above sensitivity selection can be done at site as per the


requirement.
IH153ES
The Detector is cost effective because of the above referred flexibility.
Simple mounting bracket with tilting arrangement is used to easy
field erection and maintenance
Spectral Filter is 3000-14000 nm.
Because of the critical spectral range it is ineffective to sunlight, other
lights.
Cone of Vision is 90 Deg. which makes wider coverage.
Wider Range of operating Temperature (-20Deg.C to 60 Deg. C) and Input
supply voltage 24 V DC+/-20% ensure proper detection performance.
Non ferrous Rugged enclosure suitable for dusty and windy
environment with IP 67 protection.
DETECTOR POSITION

RECOMMENDED MOUNTING ARRANGEMENT


FOR IH153ES IR EMBER DETECTOR
DETECTOR POSITION
๏ Detector should be mounted on the conveyor hood or gantry structure
looking down at the coal being transparent.
๏ Detector will detect 100 Sq. cm glowing coal ember at the distance of
3 ft.
๏ Detector cone of angle is 90 Deg. across the belt. It is recommend to
mount the Detector at a height equal to half width of the conveyor.
๏ For increased sensitivity two Detectors are recommended if the width
is more than 2 meters.
๏ It is recommended to a minimum of two Infrared Ember Detector for
each conveyor.
๏ In normal practice close to the tail pulley one set of Detectors and
close to Head pulley, another set of Detectors may be located.
๏ These detectors shall be wired as separate zone in the control panel.
IH153ES

IH153ES SPECTRAL RESPONSE

Filter Sensitivity 100 %

80

60

40
20

0
2.5 3 4 5 6 7 8 9 10 15 Micrometers
DETECTOR TYPICAL WIRING SCHEME

FIRE ALARM PANEL


S S

CONVENTIONAL

TYPE - I
DETECTOR TYPICAL WIRING SCHEME

FIRE ALARM PANEL


ADDRESSABLE

TYPE - II
DETECTOR TYPICAL WIRING SCHEME

ANNUNCIATION
TYPE - III PANEL OR PLC
AIR PURGING
 Air Purging provision makes cleaning very simple.
 By connecting existing instrument air, the Glass surface can be
cleaned either by simple manual method or by automatic arrangement
as per site requirement.
 Dedicated separate air source also can be incorporated.

1 MANUAL AIR PURGING SYSTEM


AIR PURGING
MANUAL & AUTOMATIC
2
AIR PURGING SYSTEM

STAND ALONE
3 AIR PURGING SYSTEM
IH 323 - AIR PURGING UNIT
STAND ALONE
4 IH323 AIR PURGING UNIT
IH 153ES – IR EMBER DETECTOR

MARKED
TECHNICAL SPECIFICATION
01 Part No IH153ES
02 Description IH153ES IR Ember Detector
03 Supply 24 Vdc ± 20%
Normal – Flickering Green Led
04 Indication
Fire – Red Led
05 Sensing Element IR
06 Spectral Filter 3000 – 14000nm
07 Relay Current 5A at 30V DC, 1A at 250V AC
08 Quiescent Current <40 mA
09 Alarm Current <120 mA
10 Material Cast Aluminium LM6
11 Technical Support EU Make Components
TECHNICAL SPECIFICATION

12 Finishing Enclosure – Hammer Tone Gray

13 Cable Entry ¾” ET / M20X1.5 – 3 Nos.

14 Protection Class IP 67

15 Operating Temperature -20⁰C to +60⁰C


1. One set of NO-COM-NC contact for FIRE +
one set of duplicate NO-COM-NC contact
2. One set of NO-COM-NC contact for FAULT
16 Output + one set of duplicate NO-COM-NC
contact
3. Zone Detector line to connect directly
standard conventional fire alarm panel
17 Sensitivity Selection Very High –1, High – 2, Normal – 3, Low - 4
DATA SHEET
DATA SHEET
IH 153ES-P-AC-DC – IR EMBER DETECTOR
IH 153ES-P-AC-DC – IR EMBER DETECTOR

IH153ES-P-AC-DC IR EMBER DETECTOR WITH AIR

PURGING UNIT CONSIST OF

1. IH153ES IR EMBER DETECTOR

2. IHMB01-XY – SWIVEL MOUNTING BASE

3. IH323 AC-DC – AIR PURGING UNIT


TECHNICAL SPECIFICATION-IH153ES-P-AC-DC
01 Part No IH153ES
02 Description IH153ES IR Ember Detector
03 Supply 24 Vdc ± 20%
Normal – Flickering Green Led
04 Indication
Fire – Red Led
05 Sensing Element IR
06 Spectral Filter 3000 – 14000nm
07 Relay Current 5A at 30V DC, 1A at 250V AC
08 Quiescent Current <40 mA
09 Alarm Current <120 mA
10 Material Cast Aluminium LM6
11 Technical Support EU Make Components
TECHNICAL SPECIFICATION-IH153ES-P-AC-DC

12 Finishing Enclosure – Hammer Tone Gray

13 Cable Entry ¾” ET / M20X1.5 – 3 Nos.

14 Protection Class IP 67 FOR DETECTOR

15 Operating Temperature -20⁰C to +60⁰C


IH153ES-APFP
1. One set of NO-COM-NC contact for FIRE +
one set of duplicate NO-COM-NC contact
2. One set of NO-COM-NC contact for FAULT
16 Output
+ one set of duplicate NO-COM-NC
contact
3. Zone Detector line to connect directly
standard conventional fire alarm panel
17 Sensitivity Selection Very High –1, High – 2, Normal – 3, Low - 4
TECHNICAL SPECIFICATION-IH153ES-P-AC-DC

PART NO : IH323 AC-DC


1. VOLTAGE : 230V AC / 24V DC
2. CURRENT : 10W
18 AIR PURGING UNIT 3. SWITCH CONTROL : ON & OFF
4. OPERATION : CONTINUOUS (ON)
5. INDICATION : SYSTEM ON LED – GREEN
6. BLOWER ON LED-YELLOW
PART NO:IHMB01-XY

MATERIAL OF CONSTRUCTION : M.S. PLATE


WITH POWDER COATING
MOUNTING
19 FASTENERS – SS304
ARRANGEMENT
TILTING POSITION
X – (-45°) – 0 – (+45°)
Y – (-45°) – 0 – (+45°)
DATA SHEET
DATA SHEET
DATA SHEET
DATA SHEET
DATA SHEET
ACCESSORIES

1. Swivel Mounting Base - IH-MB-01 XY - 1 No.


2. Cable Glands - 2 Nos.
3. User Manual
ADVANTAGES
Rugged model suitable to be used in challenging environment with
weather and dust proof protection.
 High Sensitivity even in mist & Fog
 4 Range of Sensitivity Selection Provision
 Easy to Install and operate
 High speed Response
 Free from False Alarms
 Visual Indication for Alarm/Normal condition
 Low Maintenance Cost
 Stand Alone Air Purging or In-built Air Purging option
APPLICATIONS

 Highly Recommended to use in coal conveyors to detect


Smouldering coal or Ember.
 Material conveyors where fire initially starts with the ember.
 Environment that are unsuitable for other type of detectors to
detect moving ember or ember with flame.
fladet series… IH153ES IR Ember Detector

CONFORMITY & CERTIFICATIONS


1. CERTIFICATE NO. ET/EMC/2014/943
2. IP Protection Certified by ETDC.
3. Confirming to Requirement of NFPA 72E.
4. Confirming to Requirement of IS-2189.
COMPLIANCE CERTIFICATE
ETDC CERTIFICATION
ETDC CERTIFICATION
ETDC CERTIFICATION
ETDC CERTIFICATION
STATUTORY OBLIGATION
TYPE OF INDUSTRY NSIC Reg. No: NSIC/BOC/GP
17(56960)/2006 Dt. 17.11.2014

SSI Reg. No: 330021112221 Dt.


12.05.2008
PAN NUMBER AAGPB9955M
UNIT II: AAGPB9955MXM003
EXCISE REGISTERATION NUMBER
UNIT III: AAGPB9955MEM004
SERVICE TAX AAGPB55MST001
SALES TAX 768266/Dt. 13.12.02
TIN NUMBER 33481422672
IEC CODE NUMBER 0497024667
PF NUMBER TN52113
ESI NUMBER 51‐78435‐67
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HAZIRA POWER SECTOR

PATALGAGA

DAHEJ

VADODRA NAGAOTHANE
OUR CUSTOMER SUPPORT

OIL & GAS

DULAIJAN

JAMNAGAR

MANALI

BARAUNI PARADEEP DIGBOI


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AUTOMOBILE SECTOR
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PUNE

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CHENNAI

CHENNAI
BANGALORE
CHENNAI
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ENGINEERING INDUSTRIES SECTOR


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TEXTILE & SPINNING MILLS SECTOR


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SUPPORT
Turkey
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EXPORT & GLOBAL MARKET


USA

UK & CYPRUS

ITALY

THAILAND
UAE

ITALY
SINGAPORE

MALAYSIA
UAE UAE
For Special Detection Solution
in
Hazardous and Challenging areas
Please contact our Special Application Product
(SAP) Division at
Phone:+91-044-2481 2420

Fax: +91-044-2481 2475


Email : marketing@agnicontrols.com
tendering@agnicontrols.com

Visit us at : www.balafire.com

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