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ENVIRONMENTAL ENGINEERING
MODULE TITLE:
H81HMT:
HEAT TRANSFER:
SECTION 2:
Convection and Radiation
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k thermal conductivity
A area
T1, T2 temperatures
x solid thickness
l tube length
d diameter
density
u fluid velocity
dynamic viscosity
e OR emissivity
Stefan-Boltzmann constant
(where:
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Note:
Heat Transfer coefficient:
h = q/T (W m-2 K-1)
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SECTION 2A:
CONVECTION
Heat Transfer via CONVECTION:
Convection results from movement of fluid on a macroscopic scale, either by
In most pipes the circulating fluid currents die out in the vicinity of the surface
and a film of fluid, free of turbulence, covers the surface. In this film, heat
transfer is by conduction and the main resistance to heat transfer lies there.
Increasing the velocity of the fluid over the surface reduces the thickness of this
film and, hence, gives rise to improved heat transfer.
Generally, the film coefficient increases with (fluid velocity)n where 0.6 < n <
0.8.
Q hAT
Q
CONVECTIVE LAYER (h)
h (NOT TO SCALE)
Area: A
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q = heat transferred per unit area per unit time (J m-2 s-1)
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DIMENSIONAL ANALYSIS:
1. Mass: M
2. Length: L
3. Time: T
4. Temperature:
5. Thermal Energy: H
Diameter: d L
Velocity: u LT-1
Density: ML-3
Viscosity: ML-1T-1
Pressure: p ML-1T-2
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length: l
gravity: g
mass: m
simplifying, we obtain:
i.e. √
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Example 2:
p = f(d,l,u,,)
p = C da lb uc d e
For dimensional consistency the dimensions on each side of the equation must
be the same. In terms of DIMENSIONS:
For M: 1 d e
For L: 1 a b c 3d e
For T: 2 c e
d 1 e (from M equation)
c 2e (from T equation)
-1 = a + b + (2 - e) - 3(1 - e) - e
-1 = a + b – 1 + e
0=a+b+e
∴a=-b-e
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EITHER
e
P
b
l
const.
.u d du
2
OR
l b du
e
P
.u 2
const . d
du
where Reynolds Number is defined by: Re =
[Note: If indices other than b or e had been initially chosen then a different set
of dimensionless groups would emerge.]
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= v-d
M, L & T: (d = 3 dimensions)
this implies
How do we apply Buckingham’s Theorem?
A. Create a RECURRING SET of variables: RSV:
Select "d" variables, one variable for each of the fundamental dimensions
1. Each of the fundamental dimensions (i.e. M, L, T….) must occur in at least ONE of the RSV’s
2. It must NOT be possible to form a dimensionless group from combinations of some or all of the
variables within the RSV’s
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There are 2 RULES which limit the Recurring Set of Variables that may be
selected:
∴ (v – d) = 3 dimensionless groups
Next we apply both RULE1 and RULE2 to express the recurring set:
l
l and d cannot be chosen since forms a dimensionless group
d
P
P, , u cannot be chosen since forms a dimensionless group.
2
.u
In this particular example we can chose d, u and as the Recurring Set of
Physical Variables since they fulfil both of the provisions for RULE1 and
RULE2.
d L
u LT-1
ML3
Each fundamental dimension occurs once (RULE1 met) and the three
variables chosen cannot form a dimensionless group (RULE2 met).
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L=d
M = L3 = d3
T = L u-1 = d u-1
l has dimension L
lL-1 -DIMENSIONLESS
Dimensionless Group 2: 2 = l (d 1 ) ( l )
d
P l
where , , =0
u d ud
2
P
f l , ud ;
.u 2 d
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Buckingham’s Theorem:-
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q f u, l , , , CP , T , g , K
q HL2T 1 ; u LT 1 ;l L
ML1T 1 ; ML
3
; K HT 1 L1 1
C P HM 1 1 ; g LT
2 1
; T
4 dimensionless groups
NRV’s: q, u, g , C P
l LLl
ML3 M L3 l 3
ML1T 1 T ML1 1 l 3l 1 l 2 1
T T
K HL1T 1 1 H KLT Kll 2 1 T Kl 3 1 T
Thus:
1 qH 1 L2T qK 1l 3 1 T 1l 2 l 2 1 qK 1lT 1
2 uL1T ul 1 l 2 1 ul 1
4 C P H 1 M C P K 1l 3 1 T 1 l 3 T C P K 1
ql ul C P gTl 3 2
, , , 0
KT K 2
where:
q
h W
2
T m K
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Nu (Re)(Pr)(Gr)
hl
Nu = Nusselt Number
k
ul
Re = Reynolds Number
CP
Pr = Prandtl Number
K
Tl 3 2
Gr g = Grashof Number
2
Nu f (Pr,Gr)
Nu f (Re, Pr)
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For fully developed turbulent flow in a smooth circular tube, the most
widely used equation is that proposed by Dittus-Boelter:
Nu 0.023 Re 0.8 Pr n
where:
and
NB: D-B correlation is used for heating or cooling fluids in the SAME PHASE
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Example 3:
Pipe in X-section:
“ h ” : NOT TO SCALE
ID = 20 mm
< T > = 40 ℃
Turbulent methanol
Methanol flows inside a pipe with 20 mm internal diameter (ID) at a velocity of:
u = 2 m s-1.
Properties of Methanol:
Source: engineeringtoolbox.com
Interpolate as required!
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where:
hd ud CP
Nu ; Re ; Pr
k k
dynamic viscosity: 0.45 x10 N s m-2; specific heat capacity: CP 2.6 kJ kg-1 K-1
3
792 x2 x0.02
Re 70,400 (>10,000)
0.45 x10 3
Nu 0.023 Re 0.8 Pr 0.4 = 333
333x0.230
h 3830 W m-2 K-1
0.02
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h
St Stanton Number
C P u
The term St. Pr 0.67 is known as the jn factor for heat transfer and the equation is
often written as:
jn 0.023 Re 0.2
h h
St
C P u 4118400
Pr 0.67 1.95
Re 0.2 0.0946
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For turbulent viscous liquids in tubes the Sieder and Tate equation
can be used
0.14
Nu 0.027 Re 0.8
Pr 0.33
s
0.45x10 3 N s m-2
0.14
1.18
s
This factor accounts for most of the difference in the two values previously
calculated.
Note: This is inexact science and in design you would probably opt for a value
around 4000 W m-2 K-1
Nu 0.02 Re 0.8
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EITHER
1. For turbulent flow in water the Sieder and Tate equation can be
approximated by:
u 0.8
h 42800.00488T 1 (W m-2 K-1)
d 0.2
where
u (velocity) in m s-1,
d in m
l
With viscous liquids where Re 10 4 the effect of tube geometry needs to be
d
accounted for and if laminar flow occurs (Re < 2000) then different equations
must be used (refer to C + R or Perry). Most flows encountered in heat
exchangers will be of the turbulent variety.
OR
( )
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Counter-Current Flow:
To evaluate the heat transfer coefficient in the INNER PIPE use Sieder and
Tate equation as appropriate.
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To evaluate the heat transfer coefficient in the OUTER JACKET use the same
equations but diameter needs to be replaced by hydraulic mean diameter: de.
dt
dj
d 2j d t2
d e 4 / d j d t
4 4
d 2j d t2 (d j d t )(d j d t )
de
d j dt (d j d t )
de d j dt
Q U . A.T
Normally assume U remains constant, hence need to determine some value for
T which accounts for it changing.
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T1 T2
Tlm
T
ln 1
T2
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Example 4:
Solution:
̇ ̇
T = 35 oC.
a) Counter-current:
where 80 – 35 = 45 50 – 25 = 25
45 25 o
Tlm 34 C
45
ln
25
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b) Co-current:
where 80 – 25 = 55 50 – 35 = 15
55 15 o
Tlm 30.8 C.
55
ln
15
Note:
This indicates that co-current exchangers are less efficient for heat transfer
than counter-current exchangers.
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T/℃
Steam @ 140 ℃
140 140
T2 = 40
100
T1 = 90
50 L/m
90 40
Tlm 61.6 ℃
90
ln
40
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Steam used for heating may contain some superheat and may get cooling of
the condensate. The heat content of these is negligible compared with latent
heat. Therefore ignore for LMTD purposes.
T vs L “real” graph:
T/℃
Tinitial
Superheated Steam
Tused
Condensing Steam
T2 Tfinal
T1
L/m
T vs L graph:
T/℃
Boiling Liquid 1 @ TH
Boiling Liquid 2 @ TC
L/m
Pg: 29
For natural convection of AIR, the Nusselt Number (Nu) may be expressed, in
general, as:
( )
where C” applies specifically for AIR
leading to:
( )
Pg: 30
1
T 4
h (1.32)
l
where:
T in K
l in meters
h in W m-2 K-1
For turbulent air conditions (i.e. some air movement over surface)
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Streamline Turbulent
1
T 4
h 1.18
1
h= 1.65T 4
o
d
Vertical PLANES
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Streamline Turbulent
1
T 4 1
h 1.35 h= 2.00T 4
l
Streamline Turbulent
T 1
h = 1.31
4 1
h= 2.33T 4
l
1
T 4
h = 0.59
l
Pg: 33
When a vapour condenses onto a surface it gives up its latent heat and
transfers this to the surface and therefore heats the cooler medium.
e.g. steam is widely used as a heating medium in chemical plant.
Work by Nusselt and later Jakob has led to correlations for the heat transfer
coefficient (hm) during condensation.
1 1
2 2
4M 2
hm 3 2 1.47
k g
M is the mass flow rate per unit length of the pipe circumference
G
M
d 0
where:
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1 1
2 2
4M 3
hm 3 2 1.51
k g
G
M
l
where:
l = length of pipe
NOTE:
Condensing heat transfer coefficients (hm) tend to be relatively high and for
steam can range from:
Pg: 35
BOILING OF LIQUIDS:
When boiling starts bubbles are formed. These bubbles move away from the
surface causing turbulence. This effect enhances heat transfer.
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Many factors influence the boiling mechanism and hence the heat transfer
coefficient and these include:
– different materials give different values and the age and condition of the
surface also has an effect.
The pressure:
Generally, for nucleate boiling, values of heat transfer coefficient are relatively
high and may not, therefore, give significant resistance to heat transfer.
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SECTION 2B:
RADIATION
Radiation is the energy emitted by matter in the form of electromagnetic waves
as a result of the changes in the electronic configurations of the atoms or
molecules. Unlike conduction and convection, the transfer of energy by radiation
does not require the presence of an intervening medium. In fact, energy
transfer by radiation is fastest (at the speed of light) and it suffers no
attenuation in vacuum. Energy from the sun reaches the earth by radiation.
In heat transfer studies we are interested in thermal radiation, which is the form
of radiation emitted by bodies because of their temperature. It differs from
other forms of electromagnetic radiation such as X-rays, gamma rays,
microwaves, radio waves and television waves, which are not related to
temperature. All bodies at a temperature above absolute zero emit thermal
radiation.
Radiation is a volumetric phenomenon, and all solids, liquid and gases emit,
absorb and transmit radiation to varying degrees. However, radiation is usually
considered to be a surface phenomenon for solids such as metals and wood,
which are opaque to thermal radiation since the radiation emitted by their
interior regions does not reach the surface. The radiation incident on such
bodies is usually absorbed within a few microns from the surface.
Hot bodies emit heat as radiation (electromagnetic waves). This energy may fall
on a second body in the surroundings where it is either absorbed, reflected or
transmitted. If the body is opaque to thermal radiation then negligible energy
is transmitted.
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Kirchoff’s Law:
Consider two bodies A and B of area A1 and A2 that are in a large enclosure from
which no energy is lost to the outside. The energy absorbed by A from the
enclosure A1a1 I where a1is the absorptivity and I’ is the rate at which
radiation falls on a per unit area. At the same time A will emit energy at the
rate E1.A1, where E1, is emissive power (energy emitted per unit area per unit
time).
At steady-state, Body A:
E1
A1a1 I E1 A1 I
a1
E2
Similarly for Body B A2 a2 I A2 E2 I
a2
E1 E 2 E
a1 a 2 a
Thus, for all bodies, at steady state, the rate of emissive power (E) to
absorptivity (a) is the same.
“ a ” has a maximum value of 1 for a black body and this will also give the
maximum value for E.
Emissivity “” [OR “e”] of a body is the ratio of its emitting power to that of a
black body.
E
Eb
E
is constant for all bodies,
a
E Eb
so
a ab
E a
Eb ab
ab 1,
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Eb Ts4
where
The idealised surface, which emits radiation at this maximum rate, is called a
blackbody. The radiation emitted by a blackbody is called blackbody
radiation. The energy emitted by all real surfaces per unit area per unit time is
less than the radiation emitted by a blackbody at the same temperature and is
expressed as:
E Ts4
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Values of vary for different surfaces. For a black body = 1, for most
industrial non-metallic surfaces and non-polished metals 0.9. For highly
polished surfaces such as copper and aluminium e can be as low as 0.03.
T1
(Body
) T2 (Surroundings)
qemit= T14
If the surroundings are at T2 then the body will also absorb energy:
qabsorb =T24
q hs T1 T2
hs
q
T1 T2 T1 T2
T14 T24
This gives the bases of radiative heat transfer. In the design of furnaces many
factors are involved including the geometry of the furnace, pipe arrangements,
etc.
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Example 5:
Calculate the TOTAL heat loss, (a) by radiation and (b) by natural
convection from an unlagged horizontal steam pipe, given the following
data:
emissivity: = 0.9
Solution:
Given GrPr ≈ 5x105, from tables (C and R Vol1) implies C=1.32 and n=0.25
qc hc T 817 W/m2.
____________________________________________________
END OF HT SECTION 2
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