D350-3/016

Operating Instructions
Linde Fork Lift Truck
H 12 T - 03 / H 16 T - 03 /
H 18 T - 03 / H 20 T - 03
With LPG Engine

350 804 3351 GB

0705
Linde - Your Partner Linde AG Linde Material Handling Division

Linde, an enterprise operating

worldwide in the investment
and service sector, is one of
the large industrial enterpris-
es in the EC with its three
business segments and six
divisions.

The Linde Material Handling

division is a leading manufac-
turer of industrial trucks and
hydraulics. It includes eight
manufacturing plants in the
Federal Republic of Germany,
France and Great Britain, as
well as subsidiaries and bran-
ches in all economically im-
portant countries.

Linde industrial trucks enjoy a

worldwide reputation - thanks
to their high quality in engin-
eering, performance and serv-
ice.

Your Linde lift trucks
offer the best in economy, safety and driving convenience.
Therefore it is mainly in the hands of the operator to preserve
the qualities of the trucks for a long and profitable service life
and to make full use of their benefits on the job.
These operating instructions tell you all you need to know
about starting, operation, running, and servicing the truck.
For maintenance and repair work not described in these
operating instructions special technical skill and knowledge,
measuring equipment and special worshop tools are often
required. Please contact your authorised Linde dealer for this
service.
Only qualified persons authorised by Linde are allowed to
service the truck.
For some attachments, the proprietary operating instructions
supplied with them are applicable.
Follow all hints for operating the lift truck and carry out the
maintenance and care prescribed in the inspection and main-
tenance schedule regularly, on time and with the specified
lubricants.
To keep your warranty valid, keep a record of all maintance
services performed.
The terms front, rear, left and right refer to the position
in which the item concerned is installed in the truck, looking
forward in the travel direction.
2
Foreword
Approved applications
Linde lift trucks are designed for transporting and lifting the
loads stated in the load capacity diagram.
In particular, we refer to the "Rules for the Normal and Proper
Use of Industrial Trucks" (VDMA) supplied with this manual,
to excerpts from the safety regulations for the use of liquefied
petrol gas with the safety measures for transistorized ignition
systems on pages 111, 112 of this manual, to the accident
prevention rules of your employers liability insurance and to
the requirements of traffic regulations.
The safety rules for the use of industrial trucks must be
followed under all circumstances by the responsible persons,
especially by the operator and service personnel.
The user, and not Linde, is responsible for any danger arising
from applications not authorised by the manufacturer.
If you desire to use the truck for applications not mentioned in
the manual and convert or supplement it for this purpose,
350 804 3351.0705
please first contact your authorised Linde dealer.
No changes, especially conversions or modifications, may be
made on your fork truck without the prior permission of the
manufacturer.

Technical note
These operating instructions or excerpts thereof may only be
copied, translated or transmitted to third parties after prior
written approval by the manufacturer.
Linde pursues a policy of continuous progress in the design
and construction of its products. As a result, the illustrations
and technical details referring to design, fittings and engineer-
ing of lift trucks are subject to change if progress warrants it.
Therefore, the manufacturer will not accept any claims based
on the specifications, illustrations and descriptions contained
in this operating manual.
Please submit all enquiries concerning your fork truck and all
orders for spare parts to your authorised dealer, making sure
to state your correct shipping address.
For repairs, use only genuine Linde spare parts to ensure that
your Linde fork truck will maintain its original technical stand-
ard.
350 804 3351.0705
Foreword
Truck takeover
Every fork truck undergoes careful inspection before leaving
the factory in order to make sure that it will be in satisfactory
condition and fully equipped as ordered when delivered to the
customer. Authorised dealers are under obligation to re-
inspect the truck before delivery and to hand it over in good
order.
In order to avoid later complaints and inconvenience to
customers, you are requested to ascertain that the truck is in
satisfactory condition and fully equipped at the time of delivery
and to acknowledge orderly handing/taking over of the truck
in the manufacturers certificate of conformity.
The following technical manuals are supplied with each fork
truck:
1 Operating manual
1 EC certificate of conformity
(The manufacturer certifies that the industrial truck con-

When ordering spare parts, it is important to specify the part forms to EC directives for machines)
numbers and to include the following truck data: 1 Rules for the normal and proper use of industrial trucks
(VDMA)
Lift truck model: __________________________________

Serial number/Year built: ___________________________

Handing-over date: ________________________________

Additionally specify the production no. of engine, mast, hy-

draulic pump and drive axle when ordering parts for these
assemblies.

Engine number: __________________________________

Mast number: ____________________________________

Mast lift height: ________________________________ mm

Drive axle number: ________________________________ Wishing you satisfactory operation,

When taking over the fork lift truck, transfer the data from the Linde AG
assembly type plates into this manual. Linde Material Handling Division
Schweinheimerstrae 34
63743 Aschaffenburg
Phone +49 (0)6021 99-0
Fax +49 (0)6021 99-1570

3
350 804 3351.0705
4
 Type plates Description
1 Lift truck type plate
2 Manufacturer
3 CE symbol
(The symbol certifies that EC directives for machines
and all applicable guidelines are fulfilled.)
4 Serial no./year
5 Unladen mass
6 Battery voltage
7 Rated load capacity
8 Type
9 Mast no. (glued)
10 Drive axle type plate
11 Chassis serial number (stamped on side)
12 Engine number type plate
350 804 3351.0705

1 2

8
3
7
4

6
5
Fork lift truck H 12 / H 16 / H 18 / H 20 with LPG engine Description
Innovative technology,
simple and ergonomic operation,
energy saving, environment-friendly and
minimal maintenance,
solid manufacture and
because almost all spares are of our own manufacture
they are readily available.
The success of a company
with about 9600 employees in eight manufacturing sites.

350 804 3351.0705

D350-3/016

Drivers position and operating features are according to the

latest findings of ergonomics. Each control is designed in
regard to positioning and operation for the drivers conven-
ience to guarantee effortless and therefore safe operation.
Of course, this also includes the easy hydrostatic power
steering with a kick-back safety, the service-proved double-
pedal travel control system: forward travel with the right foot,
reversing with the left, and only one main control lever for all
mast functions.

6
 Table of contents
Page
Foreword ......................................................................... 2
Approved applications ......................................................... 2
Technical note ..................................................................... 3
Truck takeover ..................................................................... 3
Description ..................................................................... 5
Type plates .......................................................................... 5
Technical data ................................................................... 10
Noise emission levels ........................................................ 12
Frequency characteristic for human body vibrations ........ 12
Technical description ......................................................... 13
Engine ............................................................................ 13
Hydraulic system ............................................................ 13
Operation ........................................................................ 13
LHC control .................................................................... 13
Brakes ............................................................................ 13
350 804 3351.0705
Steering .......................................................................... 13
Electrical system ............................................................ 13
General view of truck ......................................................... 14
Controls and indicators ..................................................... 15
Composite instrument ....................................................... 16
Beginning operation ................................................ 17
Safety rules ........................................................................ 17
Important safety information .............................................. 17
Handling fuels and lubricants ............................................ 17
Accident prevention check ................................................ 18
Operation of industrial trucks in the plant area ................. 18
Running-in instructions ...................................................... 18
Experts ............................................................................... 18
Safety instructions for the LPG system ............................. 18
Checks and services before initial operation .................... 19
Daily checks ....................................................................... 19
Daily pre-operational checks and services ....................... 19
Opening the bonnet ........................................................... 19
Closing the bonnet ............................................................ 19
Check the engine oil level ................................................ 20
Checking the LP gas level ................................................ 20
Check the coolant level in recovery tank ......................... 21
Visual, olfactory inspection of LPG system ...................... 21
Changing the LPG cylinder .............................................. 22
Filling the LPG tank ........................................................... 23
Check the tyre inflation pressure ...................................... 24
Page
Adjusting the operator seat ............................................... 25
Opening the gas cylinder or gas tank shutoff valve ......... 25
Operation ...................................................................... 26
Applying the seat belt ....................................................... 26
Opening the seat belt ........................................................ 26
Starting the engine ............................................................ 27
Stopping the engine ......................................................... 28
Closing the gas cylinder or LPG tank shutoff valve ......... 28
Malfunctions during operation .......................................... 29
Driving ............................................................................... 30
Forward travel ................................................................ 30
Reverse travel ................................................................ 30
Changing the travel direction ........................................ 30
Stopping ......................................................................... 30
Single-pedal model .......................................................... 31
Steering system ................................................................. 35
Steering .......................................................................... 35
Braking system .................................................................. 35
Service brake ................................................................. 35
Stop pedal ...................................................................... 35
Parking brake ................................................................. 35
Applying the parking brake ........................................... 35
Releasing the parking brake ......................................... 35
Central-lever control of lifting device and attachments ... 36
Tilting the mast forward ................................................. 36
Tilting the mast back ...................................................... 36
Lifting the fork carriage .................................................. 36
Lowering the fork carriage ............................................ 36
Operating the attachments ............................................ 36
Operating the sideshift .................................................. 36
Operating the clamp ...................................................... 36
Single-lever control of lifting device and attachments ..... 37
Installation of additional equipment ................................. 38
Switching on the front working lights ................................ 38
Switching on the rear working lights ................................ 38
Switching on the lights ...................................................... 38
Switching on the hazard warning lights ........................... 38
Turning on the front windscreen wiper ............................. 38
Turning on the rear windscreen wiper ............................. 38
Operating the turn indicator lights .................................... 38
Heater ................................................................................ 39
Turning on the heater (version 1) ................................. 39
Description
Page
Fan motor fuse ............................................................... 39
Turning on the heater (version 2) ..................................... 40
Operating the horn ............................................................ 40
Truck Data Management .................................................. 41
Truck data acquisition ................................................... 41
Condition code .............................................................. 41
Truck data acquisition - default setting
(PIN number and condition code) ................................. 42
Truck data acquisition - special setting
(PIN number) ................................................................. 43
Fuses ................................................................................. 44
Check fuses, renew if required ..................................... 44
Before lifting a load ........................................................... 45
Adjusting the fork spread .................................................. 46
Loading ............................................................................. 46
Travel with a load .............................................................. 47
Unloading .......................................................................... 47
Parking the truck ............................................................... 47
Transport ........................................................................... 48
Transport with lorry or low-bed semi-trailer .................. 48
Hoisting the truck .............................................................. 48
Hoisting the truck with a crane ...................................... 48
Hoisting the truck with the eyebolts .............................. 48
Wheel change ................................................................... 49
Catalytic converter, unregulated ...................................... 49
Trailer coupling ................................................................. 49
Mast removal ..................................................................... 49
Towing instructions ........................................................... 50
Towing ............................................................................ 50
Towing procedure .......................................................... 50
Release the multiple disc brake ................................... 50
Open hydraulic pump pressure-relief valves ............... 50
After towing .................................................................... 50
Reset brake .................................................................... 50
Emergency exit for trucks with rear windscreen .............. 51
Taking the truck out of operation ...................................... 51
Measures before taking the truck out of operation ....... 51
Putting the truck back into operation ............................. 51
Disposal of old vehicles .................................................... 52
7
350 804 3351.0705
8
 Table of contents Description
Page Page Page

Maintenance ............................................................... 53
General information .......................................................... 53
Work on the mast and on the front part of the truck ......... 53
Securing the mast against tilting back ............................. 53
Lift mast types .................................................................... 54
Standard mast ................................................................... 54
Securing the raised standard mast .................................. 54
Duplex mast ...................................................................... 54
Securing the raised duplex mast ...................................... 54
Triplex mast ....................................................................... 55
Securing the raised triplex mast ....................................... 55
Inspection and maintenance after the first
50 service hours ............................................................ 55
Inspection and maintenance schedule ............................ 56
Inspection and maintenance as required ...... 58
350 804 3351.0705
Check the LPG system for damage and
for leaks with leakage spray ......................................... 68
Change the LPG filter ....................................................... 68
Renew the engine oil ........................................................ 69
Drain the engine oil ....................................................... 69
Renew the engine oil filter ............................................ 69
Top up the engine oil ..................................................... 70
Check and oil other pivots and joints ............................... 70
Check the coolant strength ............................................... 71
Check and oil the pedals, the travel and
engine control linkage ................................................... 71
Check the tension and condition of the alternator and
coolant pump drivebelt .................................................. 72
Tighten the alternator and coolant pump drivebelt ......... 72
Renew the spark plugs ..................................................... 72
Check the tension and condition of the toothed belt,
renew if necessary ........................................................ 73
2000-hour inspection and maintenance ........ 81
Check the distributor and ignition cables ........................ 81
3000-hour inspection and maintenance ........ 82
Renew the coolant ............................................................ 82
Renew the alternator and coolant pump drivebelts ........ 83
Renew the toothed belt ..................................................... 83
Renew the hydraulic oil .................................................... 84
Renew the high-pressure hoses ...................................... 84
Inspection and maintenance data .................................... 85
Fuel and oil recommendations ......................................... 86
Engine oil ....................................................................... 86
Hydraulic oil ................................................................... 87
Lubricating grease ........................................................ 87
Coolant .......................................................................... 87

Check the CO contens in the exhaust gas ....................... 73

Clean the lift truck ............................................................. 58
Clean and spray the lift chains ......................................... 58
Clean the air filter .............................................................. 59
Clean with compressed air ............................................ 59
Check the dust ejection valve .......................................... 60
Check the mounting of the hydraulic oil tank ................... 60
Clean the prefilter ............................................................. 60
Tighten the wheel fasteners ............................................. 61
Check the tyres for damage and foreign objects ............. 61
Clean the radiator and hydraulic oil cooler,
check for leaks ............................................................... 62
Lubricate the steer axle, mast and tilt cylinder bearings . 62
Check the ignition timing .................................................. 63
Adjust the ignition timing ................................................... 63
Check seat belt for condition and proper operation ........ 64
500-hour inspection and maintenance ........... 65
Grease the mast and tilt cylinder bearings ...................... 65
Clean and grease the steer axle ...................................... 65
Sideshift: Clean, grease and check the mounting ........... 66
Check the hydraulic system oil level ................................ 66
Check electric cables, cable connectors and
connections for condition and tightness ....................... 67
Battery: Check condition, electrolyte level
and specific gravity ....................................................... 67
Check the mounting of the counterweight, Battery grease ................................................................ 87
overhead guard, steer axle and drive axle ................... 74 Chain spray .................................................................... 87
Retighten the mast fastening bolts ................................... 74 Fuel gas ......................................................................... 87
Catalytic converter: Check the basic adjustment Troubleshooting guide (LPG engine) .............................. 88
of the LPG system .......................................................... 74 Troubleshooting guide (hydraulic system) ...................... 91
Check the mast, lift chains, lift cylinders and stops for Electric circuit diagram (standard equipment) ................. 92
condition, mounting and operation ............................... 75 Electric circuit diagram (options) ...................................... 96
Adjust the lift chain length, lubricate with chain spray ..... 75 Electric circuit diagram (Truck Data Management) ....... 104
Clean the radiator and hydraulic oil cooler ..................... 76 Hydraulic schematic ....................................................... 106
Check the forks and fork quick-releases .......................... 76 Index ................................................................................ 108
Check the tension of double hoses when Safety rules for LP gas (excerpt) .................................... 111
attachments are fitted .................................................... 76 Safety precautions for transistorised ignition systems .. 112
1000-hour inspection and maintenance ........ 77
Renew the air filter element, check the vacuum switch ... 77
Check the mounting of the engine and engine
support for condition and security ................................. 77
Check the hydraulic system, drive axle, pumps,
valves and lines for leaks .............................................. 78
Check the air intake and exhaust pipes for leaks ............ 78
Renew the pressure filter .................................................. 79
Renew the suction filter .................................................... 79
Renew the breather filter .................................................. 79
Check the parking brake ................................................... 80
Clean the evaporator/pressure regulator ........................ 80
Check the LPG mixer adjustment ..................................... 80

9
Technical data Description
Data Sheet for Material Handling Equipment
VDI 2198
Designation VDI 3586 Forklift Trucks to VDI 3586
V Notes:
July 2002 Manufacturer's Data and Design Characteristics Model types Registration note

1.1 Manufacturer (see page 1)

All the data refer to trucks with standard equipment
1.2 Model designation H 12 T H 16 T H 18 T H 20 T
Characteristics

1.3 Power unit: battery, diesel, petrol, LPG, mains power LPG LPG LPG LPG
and standard mast type 3050.
1.4 Operation: manu., pedest., stand-on, seated, ord. pic. seated seated seated seated
1.5 Load capacity Q [kg] 1200 1600 1800 2000 1) The values refer to standard/duplex/triplex masts
1.6 Load centre c [mm] 500 500 500 500
with a free lift of 150 mm.
1.8 Axle centre to fork face x [mm] 375 375 380 384
1.9 Wheelbase y [mm] 1460 1460 1500 1560
2.1 Service weight [kg] 2525 2660 2890 3108 2) Super elastic (SE) tyres optional.
Wheels and Tyres Weight

2.2 Axle load with load, front/rear [kg] 3116/609 3693/567 4063/628 4370/738
2.3 Axle load without load, front/rear [kg] 1222/1303 1167/1493 1243/1648 1274/1834 3) The values in brackets apply if SE tyres SE 200/50-10
3.1 Tyres, front/rear (SE = CS superelastic, L = pneum.) L (SE) L (SE) L (SE) SE
are fitted.
3.2 Tyre size, front 18x7-8/16 PR 2) 18x7-8/16 PR 2) 18x7-8/16 PR 2) 200/50-10
3.3 Tyre size, rear 18x7-8/16 PR 2) 18x7-8/16 PR 2) 18x7-8/16 PR 2) 18x7-8
3.5 Wheels, number front/rear (x = driven) 2x/2 2x/2 2x/2 2x/2 4) On short slopes, when crossing obstacles (refer to
3.6 Track width, front b10 [mm] 910 910 910 945 section "Travel").
3.7 Track width, rear b11 [mm] 874 874 874 874
4.1 Mast/fork carriage tilt, forward/backward degrees 6/10 6/10 6/10 6/10
4.2 Height of mast, lowered 1) h1 [mm] 2095/2070/2070 1) 2095/2070/2070 1) 2095/2070/2070 1) 3003/2078/2078 1)
4.3 Free lift h2 [mm] 150 150 150 150
4.4 Lift 1) h3 [mm] 3050/3070/4470 1) 3050/3070/4470 1) 3050/3070/4470 1) 3050/3070/4470 1)

350 804 3351.0705

4.5 Height of mast, extended 1) h4 [mm] 3658/3678/5078 1) 3658/3678/5078 1) 3658/3678/5078 1) 3658/3678/5078 1)
4.7 Height of overhead guard (cabin) h6 [mm] 2070 2070 2070 2070
4.8 Height of seat/stand-on platform h7 [mm] 1000 1000 1000 1000
4.12 Tow coupling height h10 [mm] 560 560 560 560
Dimensions

4.19 Overall length l1 [mm] 3074 3119 3160 3246

4.20 Length to fork face l2 [mm] 2174 2219 2260 2346
4.21 Overall width b1/b2 [mm] 1087 1087 1087 (1168) 3) 1168
4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900 40 x 80 x 900 45 x 100 x 900 45 x 100 x 900
4.23 Fork carriage to DIN 15173, class/form A, B 2A 2A 2A 2A
4.24 Width of fork carriage b3 [mm] 1040 1040 1040 1040
4.31 Ground clearance, mast m1 [mm] 90 90 90 (98) 3) 98
4.32 Ground clearance, centre of wheel base m2 [mm] 127 127 127 135
4.33 Aisle width with pallets 1000x1200 across forks Ast [mm] 3523 3565 3606 3690
4.34 Aisle width with pallets 800x1200 along forks Ast [mm] 3723 3765 3806 3890
4.35 Turning radius Wa [mm] 1948 1990 2026 2105
4.36 Min. distance between the centres of rotation b13 [mm] 590 590 605 630
5.1 Travel speed, with/without load km/h 18/18,5 18/18,5 18/18,5 18/18,5
5.2 Lifting speed, with/without load m/s 0,57/0,58 0,57/0,58 0,57/0,58 0,57/0,58
Performance

5.3 Lowering speed, with/without load m/s 0,58/0,47 0,58/0,47 0,59/0,47 0,59/0,47
5.5 Tractive force, with/without load, 60 minute rating N 14200/9220 14200/9220 14200/9220 14200/9220
5.7 Climb. ability with/without load, 30 minute rating 4) % 42/30 34/26 31/26 31/26
5.9 Acceleration time with/without load (first 10 m) s 4,5/4,0 4,8/4,2 4,9/4,4 5,0/4,5
5.10 Service brake hydrostatic hydrostatic hydrostatic hydrostatic
7.1 Manufacturer of engine/type VW/ADF VW/ADF VW/ADF VW/ADF
IC engine

7.2 Engine rated power to ISO 1585 kW 27 27 27 27

7.3 Rated rpm RPM 2300 2300 2300 2300
7.4 Number of cylinders / cc n/cc 4/1800 4/1800 4/1800 4/1800
7.5 Fuel consumption to VDI l/h 2,2 2,3 2,3 2,4
8.1 Type of drive control hydrostatic/infinitely variable hydrostatic/infinitely variable hydrostatic/infinitely variable hydrostatic/infinitely variable
8.2 Working pressure for attachments bar 175 215 230 250
Others

8.3 Oil quantity for attachments l/min 18 18 18 18

8.4 Mean noise level at driver's ear dB (A) - - - -
8.5 Towing coupling, design/type DIN, no. - - - -

10
 Technical data Description
Lifting capacity diagrams:
Type: H 12 T Type: H 16 T Type: H 18 T Type: H 20 T

Load capacity diagrams apply for standard and duplex mast with super elastik tires Figures for triplex masts on request.

Heights and lift height (mm) Standard

Lift height h3 2850 3050 3850 4250 4850
Heights, min. lift h1 # 2000 2100 2500 2700 3000
350 804 3351.0705

(with 150 mm free lift for standard)

Heights, max. lift h4 3458 3658 4458 4858 5458

Heights and lift height (mm) Duplex Triplex

Lift height h3 2770 3070 3770 4020 4470 5470 5920 6220
Heights, min. lift h1 1925 2075 2425 1925 2075 2475 2625 2725
Heights, max. lift h4 3378 3678 4378 4628 5078 6078 6528 6828
Special lift height h2 1318 1468 1818 1318 1468 1868 2018 2118

11
Technical data Description
Noise emission levels Frequency characteristic for human body
Determined in a test cycle in accordance with EN 12053 from vibrations
the weighted values in the operating modes DRIVING, LIFT- The values are determined in conformance with EN 13059 on
ING, IDLING. trucks with standard equipment according to the technical
data sheet (driving over test course with bumps).
Noise level at drivers station
H 12 T - H 20 T LPAZ = 76 dB (A) Frequency characteristic acc. to EN 12096
Uncertainty KPA = 4 dB (A) Measured frequency characteristic aw.zs = 0.9 m/s
Uncertainty K = 0.3 m/s
Sound level at drivers place
While lifting LPa = 79 dB (A) Frequency characteristic given for hand and arm vibra-
While idling LPb = 61 dB (A) tions
While driving LPc = 81 dB (A) Frequency characteristic < 2.5 m/s
Uncertainty KPA = 4 dB (A)
NOTE
Acoustic power level The frequency characteristic for the human body can not
H 12 T - H 20 T LWAZ = 94 dB (A) be used to determine the actual frequency load during
Uncertainty KWA = 2 dB (A) operation. This load depends on the working conditions

350 804 3351.0705

(condition of roadway, type of operation, etc) and must
Acoustic power level therefore be determined at the site, if necessary.
While lifting LWa = 93 dB (A) The specification of hand and arm vibrations is required
While idling LWb = 82 dB (A) by law, even if the values, as in this case, do not indicate
While driving LWc = 100 dB (A) any danger.
Uncertainty KWA = 2 dB (A)

Guaranteed acoustic power level

Acc. to directive 2000/14/EC LWA = 101 dB (A)

The directive legally requires this information. This value has

been calculated from the acoustic power levels for Lifting
and Driving and is only be used as a comparable value for
different trucks. For the determination of the real environmental
noise stress this value is less appropriate, as it is not
representative of normal truck operation, which includes
Idling.

NOTE
Higher or lower noise emissions can exist during opera-
tion of the truck, for example due to type of operation,
environmental influences and additional noise emission
sources.

12
 Technical description
The 350 series fork trucks are designed for loading and
stacking loads of up to 1.2 t with the H 12 T, 1.6 t with the
H 16 T, 1.8 t with the H 18 T and 2.0 t with the H 20 T. They
are of compact design and have a small turning radius. The
trucks are therefore especially suitable for narrow passages
and close working areas.
Engine
The engine fitted is a 4-cylinder, 4-stroke type with overhead
camshaft and self-adjusting hydraulic tappets. It provides
power to the hydraulic pumps of the lift truck at load-depend-
ent speed.
The engine is cooled with a closed-loop cooling system with
a recovery tank.
The engine speed varies depending on the lift and truck
speed. The electronic control keeps it constantly at the
maximum limit, independent of the loads experienced. Thus
the engine power available always corresponds to the speed
350 804 3351.0705
Operation
The variable-displacement hydraulic pump and engine speed
are simultaneously controlled by one pedal each for forward
and reverse travel. With the hydrostatic drive, truck speed can
be regulated from a standstill up to maximum speed with
infinitely variable control in both directions. The double pedal
control permits easy as well as safe and quick handling of the
lift truck.
Both hands are always free for steering and control of the
work movements. The result is quick reversing and efficient
stacking.
Another version allows control of the truck speed with one
accelerator pedal (single-pedal control) and the direction of
travel with a directional switch.
There is only one control lever (main control lever) for control-
ling the work motions lifting, lowering and tilting. Further
control levers are supplied for the operation of additional
Description
Brakes
The hydrostatic transmission is used as service brake. The
two multiple disc brakes integrated in the drive axle are
utilised as a parking brake.
When the engine is stopped, the multiple disc brakes are
applied = automatic braking.
The brake pedal is also designed as parking brake so that it
must be locked mechanically when the truck is shut down.
Steering
The steering system consists of a hydrostatic steering, which
operates the rear wheels by the steering wheel via the
steering cylinder.
The steering can also be operated when the engine is stopped,
but a greater effort is required to turn the steering wheel.
Electrical system

attachments.
set by the position of the accelerator pedal.
The work motions can be controlled with two control levers The electrical system is supplied with 12 VDC by a three-
The engine is fired via the transistorised ignition system, (single lever version). phase current alternator. A 12 V battery is installed for starting
ignition coil, distributor and spark plugs. the engine.
The fuel used is liquefied gas stored in the gas cylinder or LPG LHC control
tank.
LHC = Linde Hydraulic Control
CAUTION
Components conducting exhaust gases or The electronic control unit governs the engine speed and the
outgoing air may become hot depending on swash plate angle of the hydraulic pump automatically to
conditions and duration of use. maintain a preset travel speed (wheel rpm). System faults are
detected by the electronic control unit and indicated with a
Hydraulic system warning light. Depending upon the fault, a travel speed
reduction and even shutoff of the engine may occur as a
The travel drive consists of a variable-displacement pump damage prevention measure. Any faults occurring can be
and two fixed-displacement motors installed as a unit in the determined with the diagnostic unit.
drive axle, and a tandem pump (fixed displacement) for the
working hydraulics and power steering system. Travel direc-
tion and speed are controlled with two accelerator pedals via
the variable-displacement pump.
The fixed-displacement motors in the drive axle are supplied
with oil by the variable-displacement pump, and they each
power a drive wheel via a reduction gear.

13
General view of truck Description
1 Overhead guard
2 Drivers seat
3 LPG cylinder
4 Counterweight
5 Steering axle
6 Engine cover
7 Frame
8 Foot step (for mounting and dismounting)
9 Wheel drive
10 Forks
11 Fork carriage
12 Fork quick-release
13 Lift cylinders
14 Lift chains

350 804 3351.0705

15 Mast
16 Instrument panel

14
 Controls and indicators Description
1 Parking brake lever
2 Ignition switch, switch key
3 Steering wheel/hydrostatic power steering
4 Horn button
5 Composite instrument
6 Toggle switch for supplementary function*
7 Auxiliary hydraulics lever (attachments)*
8 Symbol label for auxiliary hydraulics (attachments)*
9 Notice plate
10 Load capacity plate (attachment)*
11 Load capacity diagram
12 Symbol label for working hydraulics
13 Working hydraulics lever
14 Forward accelerator pedal
350 804 3351.0705

15 Brake pedal
16 Reverse accelerator pedal
17 Fuses (in bottom of console)
18 Label Guaranteed acoustic power level

* Option
15
Composite instrument Description
The composite instrument contains the following control and
indicator elements: Indicator Function Possible cause(s)
1 Hour meter Hour meter (1). The figure section Indicates lift truck service hours. The NOTE
2 Hour meter ON indicator (13) indicates full hours of operation, meter indicates the elapsed service The elapsed service hours should be
the single figure (12) tenths of an hours of the truck and serves to recorded when replacing a faulty hour
3 Engine temperature warning light hour determine inspection and mainte- meter. Record the data on durable tape
4 Hydraulic oil temperature warning light nance intervals. and affix near the hour meter.
5 Engine oil pressure warning light Hour meter ON indicator (2) Indicates operation of the hour meter.
6 Directional indicator light* Engine temperature warning Indicates coolant temperature is too - Fan faulty
7 Low gas level warning light light (3) high. - Fan motor brushes worn
- Fan motor fuse blown
8 Battery charge indicator light - Thermal switch faulty
9 Fan warning light - Radiator faulty
- Cables defective
10 LHC warning light for system faults in the electronic
- Leak in cooling circuit
control unit
- Dirt on radiator
11 Air filter warning light
Hydraulic oil temperature warning Monitors the oil temperature of the - Low hydraulic oil level

350 804 3351.0705

light (4) hydraulic system. - Oil not as specified
- Oil filter restricted
- Dirt on oil cooler
Engine oil pressure warning light (5) Indicates low oil pressure of engine - Low oil level in crankcase
lubrication. - Engine is overheating
6 7 - Oil not as specified
8 - Internal leakage in lubricating system
Directional indicator light* (6) Indicates the operation of the direc-
5 tional indicator when actuated.

Low gas level warning light* (7) Indicates low level in the LP gas
4 9 tank*

3 Battery charge indicator light (8) Indicates malfunctions in the electri- - V-belt broken or slipping
10 cal system. - Cables defective
- Alternator faulty
- Regulator faulty

2 Fan warning light (9) Indicates that voltage is applied to - Fuse defective
11 the fan motor. - Fan motor defective
1 - Fan motor shorted
LHC warning light (10) Indicates system faults in the elec- - Fault can be identified with the diag-
tronic control unit. nostic equipment
Air filter warning light (11) Indicates excessive accumulation of - Air filter element restricted
dirt in the air filter element.
13 12 T350-3/032
* Option

16
 Safety rules
The responsible persons, particularly the truck operator and
servicing personnel, must be instructed in the safety guide-
lines for the normal and proper use of industrial trucks
included with these operating instructions.
The employer must ensure that the operator has understood
all safety informations.
Please observe the guidelines and safety rules therein for
example:
- information on the operation of industrial trucks
- rules for roadways and work areas
- rights, duties and safety rules for the operator
- operation in special areas
- information related to starting, driving and braking
- service and repair information
- recurrent inspections, accident prevention check
- disposal of greases, oil and batteries
- remaining risks.
The operator (employer) or the responsible person must
350 804 3351.0705
Important safety information
The precautions WARNING, CAUTION, ATTENTION and
NOTE in this manual are provided to indicate special dangers
or unusual information requiring special identification:
WARNING
indicates hazards that may result in personal
injury or death and/or substantial damage to the
product.
CAUTION
indicates hazards that may result in personal
injury and/or substantial damage to the product.
ATTENTION
indicates hazards that may result in damage to
or destruction of the product.
Beginning operation
Handling fuels and lubricants
Always handle fuels and lubricants as required and
as specified by the manufacturer.
Only store fuels and lubricants in approved containers at
specified storage places. As they could be inflammable, do
not contact them with hot objects or a naked flame.
Only use clean containers when replenishing fuels and lubri-
cants.
Follow the manufacturers safety and disposal instructions
when using fuels and lubricants and cleaning compounds.
Avoid spilling fuels and lubricants. Remove any spillage
immediately with a suitable binding agent and dispose of as
specified.
Also dispose of used or contaminated fuels and lubricants as
specified.
Follow laws and regulations.

ensure that all the guidelines and safety rules applicable for
your truck are observed.
When instructing a trained operator, acquaint him with the
- special features of the lift truck (double-pedal control,
main control lever, brake pedal)
- optional attachments
- special operating and working area characteristics,
by training and practicing driving, shifting and steering oper-
ations until they are completely mastered.
Only then start to practice shelf-stacking.
The stability of the truck in the work area is ensured if
employed properly. Should the truck tip over during an unau-
thorised application or due to incorrect operation, always
follow the instructions depicted below.
This note is found on various positions of the
truck where special attention is required. Read
the appropriate section of your operating in-
structions.
Further warning notices are also used for your safety. Please
observe the various symbols.
NOTE
identifies technical information requiring special atten-
tion because the connection may not even be obvious to
skilled personnel.
Clean the area surrounding the part in question before lubri-
cation, filter renewal or repairs in the hydraulic system.
Discard parts in a way friendly to the environment.
CAUTION
Do not allow hydraulic oil under pressure, for
example at a leak, to penetrate the skin. Medical
aid is required if such an injury occurs.
CAUTION
Improper handling of coolants and coolant addi-
tives puts your health and the environment at
risk.
ATTENTION
LP gas can cause frostbite on bare skin!

WARNING
Released LP gas becomes gaseous instantly so
that the formation of a hazardous and explosive
In case of tip-over atmosphere is immediately given.

E335-2/149
Follow these Stay
WARNING instructions buckled up Don't jump Hold on tight Brace feet Lean away

17
Safety rules
Accident prevention check
The accident prevention rules in some countries prescribe
that the fork lift truck must be checked at least once a year for
proper working condition by trained personnel. Please con-
tact your authorised dealer in this regard.
Operation of industrial trucks in the plant
area
ATTENTION
Many plant areas are so-called limited public
traffic areas.
We advise you to check if your company liability insur-
ance covers any damages occurring with your fork truck
against third parties on "limited" public traffic areas.
Running-in instructions
The lift truck can be operated at full speed directly. Avoid
sustained high loads on the working hydraulic system and the
travel drive in the first 50 hours of operation.
Tighten wheel fasteners daily before each shift and after each
wheel change until they are seated firmly, i.e. until no further
tightening is possible.
Tighten opposite wheel fasteners to a torque of 210 Nm.
NOTE
Observe the tightening instructions on the tag attached
to the steering column.
Experts
Experts are specially skilled persons who have thorough
knowledge and experience in servicing and testing industrial
trucks and being furthermore sufficiently familiar with the
Beginning operation
Safety instructions for the LPG system
Linde wishes you a long use of your LPG truck with maximum
safety.
WARNING
When LP gas leaks out, there is an immediate
danger of explosion resulting in the risk of burns.
This is particularly the case when:
- leaks occur on the LPG system,
- the engine does not start or starts poorly.
For this reason it is absolutely:
- forbidden to manipulate the LPG system in any way if
any malfunctions occur,
- forbidden to continue to operate the truck if any
malfunctions occur.

350 804 3351.0705

national industrial safety and accident prevention regulations
and all further general technical rules and guidelines (DIN and
ISO standards, technical rules arising from EC directives or
EEA agreements), so that they can give a qualified judgement
upon the safe operating conditions of the truck.

18
 Daily pre-operational checks and services Beginning operation
Checks and services before initial opera- Opening the bonnet Closing the bonnet
tion* - Push the lever (9) up and tilt the backrest (1) forward. - Close the bonnet with the grip (2).
- Check the engine oil level
- Pull lever (3) and slide the seat fully forward. - Hook the tongue (7) into the bracket (8).
- Check the coolant level in the recovery tank
- Check battery condition, electrolyte level and specific - Release the bonnet lock (4) by inserting the key (5) and - Turn the rotary lever (6) clockwise as far as possible.
gravity turning it anti-clockwise as far as possible.
- Turn the key (5) clockwise as far as possible and remove
- Tyre inflation pressure
- Lift up the rotary lever (6) and turn anti-clockwise as far as it.
- Tighten wheel fasteners possible.
- Check hydraulic oil level
- Unhook the tongue (7) from the bracket (8) and lift it.
- Check the LPG-system for damage and leaks using a
leakage spray - Open the bonnet with the grip (2) to the rear.
- Braking system
NOTE
- Steering system
The bonnet is held open by a gas-filled strut.
- Lifting device and attachments
350 804 3351.0705

Daily checks*
- Engine oil level
- Check the coolant level in recovery tank
- Tyre inflation pressure
1 9
- Visual, olfactory inspection of LPG system

5
* A description of the service can also be found in the index.
6
7
2 8

3 4 D350-3/004 4 D350/006

19
Daily pre-operational checks and services
Check the engine oil level
ATTENTION
Follow the precautions for handling fuels, cool-
ant and lubricants.
- Open the bonnet.
- Pull out the oil dipstick (1) at the front of the engine.
- Clean the dipstick with a clean cloth.
- Reinsert the dipstick completely and pull it out again.
- The oil level should be between the two marks.
- If necessary, fill engine oil through the filler neck up to the
upper mark.
- To fill oil, remove the cap (2) on the filler neck.
Difference between max. and min. marks: ..... approx. 1.0 litre
- Refit and tighten the filler cap.
- Close the bonnet.
Beginning operation
Checking the LP gas level
The truck is provided with a sensor for monitoring the gas
level in the LP gas bottle.
The gas level is indicated by the fuel meter (2).
The gas level indication system is adjusted for full LP gas
bottles. It is not suited for measuring different gas levels of
partially filled LP gas bottles. Faulty indications can result.
- Turn on the ignition. The gas level will be indicated after
a few seconds. The bottle is full if the dial (4) is positioned
on the 1 (3) fully to the right. As the bottle gets empty, the
dial moves from the right to the left. When the dial is over
the 0 (1) at the left, the LP gas bottle must be changed
within the next 5 - 25 minutes, depending on the driving
style and ambient temperature.

350 804 3351.0705

2
2
1

T350-3/001 T350-3/003

20
 Daily pre-operational checks and services
Check the coolant level in recovery tank
ATTENTION
Follow the precautions for handling fuels, cool-
ant and lubricants.
- Remove the gas cylinder or LPG tank* cover (1) by pulling
it back out of the retainer and swinging it up.
- Coolant must be visible between the max. and min.
markings (3) in the recovery tank.
- Add coolant as required after removing the recovery tank
cap (2).
- After topping up refit tank cap tightly.
- Attach the gas cylinder or LPG tank* cover (1) at the top
and push it down into the retainer.
Beginning operation
Visual, olfactory inspection of LPG system
WARNING
The driver must make a visual and olfactory
inspection of the LPG system daily before begin-
ning the shift.
If any problems are detected, the truck must not be taken
into operation.
Report the problems immediately to an expert.
A relief valve (1) beneath the overhead guard and beside
the LPG filter protects the gas line against overpressure.

CAUTION
Do not open the tank cap (2) when the recovery
tank is hot.
Risk of scalding!

NOTE
The tank is pressurised.
350 804 3351.0705

*Option

1 2 1

T350/020 T350-3/004 T350-3/030

21
Daily pre-operational checks and services
Changing the LPG cylinder
NOTE
The sensor for monitoring the gas level is located under
the LP gas bottle and is calibrated for LP gas bottles with
a filling weight of 11 kg acc. to DIN 4661 and a gas mixture
acc. to DIN 51622. The sensor must be recalibrated if the
bottle diameters or gas mixture fillings (with a propane
share under 90 %) deviate. Please contact your authorised
dealer for this service. If partially filled LP gas bottles are
used, the indication of the gas level can be incorrect.
WARNING
The inspection intervals required by the regula-
tions governing pressurised containers must be
observed. The last inspection date marked on the gas
cylinder indicates the next date. Gas cylinders with an
expired inspection date must not be operated.
NOTE
Observe the safety precautions for LPG vehicles.
Cylinders must be changed only by trained staff.
3
2
T350-3/035
22
WARNING
Do not smoke when changing bottles and extin-
guish all naked lights and fires.
Change LP-gas bottles only in well-ventilated spaces and
not in the vicinity of pits.
Shut off the engine and heater with combustion chamber,
if installed, and allow them to cool down.
CAUTION
When the LPG hose is disconnected, a small
amount of gas leaks out. This gas can cause
freezing of the skin,. Always put on protective gloves.
- Close the LPG cylinder shutoff valve (4) tightly.
- Remove the gas cylinder cover (1) by pulling it back and
up.
- Hold the fitting at the holding grip (2) and loosen the union
nut (3) carefully and only slightly.
NOTE
The union nut has a left-hand thread.
- Unscrew the union nut fully and remove the hose.
Beginning operation
- Screw plastic plug onto connecting fitting.
- Loosen the two locks on the ratchet (6) and pull the
retaining belt (5) out of the ratchet.
- Immediately fit the valve cover on the empty cylinder.
- If necessary, carefully clean the mating surface of the
sensor (7) with water or a soap solution and a soft cloth.
- Install a new LP gas bottle.
NOTE
Secure the LPG cylinder in the holder so that the shutoff
valve connector on the gas cylinder points down.
- Insert the retaining belt (5) into the ratchet (6) and tension
it with the ratchet. Make sure the bottle is placed correctly
on the mounting area (pretension about 9 mm).
Replacement LPG cylinders to DIN 4661 (BS 5045/211 B in
UK) should be used.
Capacity of replacement LPG cylinder ..... 11 kg (12 kg in UK)
- Reconnect the hose as specified.
350 804 3351.0705
- Check for leaks according to inspection and maintenance
instructions using a leakage spray.
- Attach the gas cylinder cover (1) at the top and push down
into the retainer.
T350-2/052
 Daily pre-operational checks and services
Filling the LPG tank*
WARNING
Before connecting the filling pistol, check that
the fuel gas tank or the instruments are not
defective and that the safety inspection date of the tank
has not yet expired.
The inspection intervals required by the regulations gov-
erning pressurised containers must be observed. The
last inspection date marked on the gas cylinder indicates
the next date. Gas cylinders with an expired inspection
date must not be operated.
Do not fill the tank if any defects are found or the safety
inspection has expired.
NOTE
Follow the safety guidelines for LPG vehicles and the
safety notices at the filling station.
The LPG tank should only be filled by qualified staff.
350 804 3351.0705
- Loosen the fastening nut using lever (3) and pivot the gas
cylinder and mounting out as far as possible to the rear.
- Put on protective gloves.
- Close the shutoff valve (4).
- Remove the cap from the filler valve (2).
- Check the thread of the filling pistol for cleanliness.
- Connect the filling pistol to the filler valve (2) tightly.
- Open the main shutoff valve of the LPG station and
operate the pump motor or filling pistol until the valve
installed in the tank stops the filling.
Capacity .............................................. approx. 36.0 litres
- Release the filling pistol control immediately and termi-
nate the filling procedure.
- Turn off the pump motor and the main shutoff valve at the
Beginning operation
ATTENTION
The LP-gas tank may only be filled until the
metering valve shuts off and not according to the
reading on the fuel level gauge (1).
- Carefully unscrew the pistol from the filler valve (2).
- Screw the cap onto the filler valve.
ATTENTION
Notify the responsible persons if problems or
irregularities occur during the filling and have
them corrected.
- Perform a leak test as described in the inspection and
maintenance procedures.
- Push in the gas cylinder as far as possible and tighten the

LPG station. fastening nut using lever (3).

WARNING
No smoking, no naked lights and open fires are
- Attach the gas cylinder cover at the top and push down into
permitted when filling the tank.
the retainer.
CAUTION
While removing the filling pistol a small quantity
of gas streams out. As this can cause frostbite,
always put on protective gloves.

NOTE
We recommend to top up gas before beginning work, as
long as the truck is still cold. If temperatures differ much
between the supply tank in the open and the tank on the
truck it may be possible that the supply pressure of the
pump is not sufficient to fill the tank completely.

WARNING
When LP gas leaks out, there is an immediate
danger of explosion resulting in the risk of burns.

- Stop the truck engine and combustion chamber heater, if

fitted, and allow them to cool.
- Remove the gas cylinder cover by pulling it back and up.

* Option

23
Daily pre-operational checks and services Beginning operation
Check the tyre inflation pressure
ATTENTION Adjust the tyre inflation according to the information on the Example
Low inflation pressure reduces tyre service life label inside the overhead guard.
and truck stability. Tyre inflation label
Drive axle
- Check the tyres for specified pressure. - H 12 T, H 16 T, H 18 T 18 x 7 - 8/16 PR ....... 10 bar Drive axle .................................................................... 10 bar
- H 20 T 200/50 - 10 SE
- If necessary, inflate or deflate at the filler valves. Steering axle ................................................................. 8 bar
Steering axle
- H 12 T, H 16 T, H 18 T 18 x 7 - 8/16 PR ......... 8 bar
- H 20 T 18 x 7 - 8 SE

350 804 3351.0705

T350-2/053 T350-2/054

24
 Daily pre-operational checks and services
Adjusting the operator seat
CAUTION
To prevent back injury, the weight setting should
be set to the individual weight of the driver.
To prevent injuries, do not store any objects in the tilting
range of the seat.
To prevent accidents, check that all adjustments are
properly engaged before operating the truck.
Do not operate the seat adjusting devices while operating
the truck.
- For a horizontal adjustment of the seat, pull the adjust-
ment lever (4) out.
- Slide the seat in the guide rails either forward or back until
the optimum position in relation to the steering wheel,
accelerator pedals and control levers is obtained.
- Re-engage the lever.
- The adjustment of the backrest is by means of the backrest
adjuster (1).
350 804 3351.0705
- Push up and hold the backrest adjuster (1).
- Tilt the backrest forward or back until the position is
comfortable for the driver.
- Release the backrest adjuster (1).
Beginning operation
Opening the gas cylinder or gas tank* shut-
- Pull out the knob on the adjusting handwheel (6) and turn off valve
the handwheel to set the cushioning to the weight of the
WARNING
driver.
If the truck has been parked in an enclosed space
The adjustment range from 50 kg to 130 kg is visible at the
for a long time, ventilate well before switching on
weight range indicator (5).
the electrical system.
To increase the weight, turn handwheel clockwise.
To reduce the weight, turn handwheel anti-clockwise. - Slowly open the shutoff valve (1) of the liquefied gas
- To adjust the backrest upholstery* (2), move button (3) cylinder or the LPG tank* with caution.
until a comfortable sitting position is reached.
Turning the knob anti-clockwise makes the backrest
upholstery arch out.
Turning the knob clockwise returns the backrest uphol-
stery to its original position.
NOTE
Long sitting puts excessive strain on the spinal column.
Prevent strain with regular, light exercising.
* Option
T350-3/005
25
Applying the seat belt
Applying the seat belt
WARNING
The seat belt must always be applied during the
operation of the truck! The seat belt is only for
securing one person.
Drivercabs with closed, solid doors or bar-type doors
comply with the safety requirements for driver retaining
systems. We recommend the additional use of the seat
belt. The seat belt must be used if the truck is operated with
the doors open or removed.
PVC doors are not considered to be a driver restraint
system.
NOTE
The automatic lock blocks the belt when the truck is tilting
heavily. The belt can then not be pulled out of the retractor.
To unlock the automatic lock, carefully drive the truck off
the side slope.
- Pull the seat belt (1) out of the retractor with a smooth
movement.
- Place the seat belt over the loin area, not over the belly.
4 5
3 T352-3/001
26
Operation
Opening the seat belt
- Engage the tongue (2) in the lock (4). - Press the red button (5) on the lock (4) to disengage the
- Check seat belt tension. The belt should be snug on the belt.
body. - Return the tongue (2) back to the retractor (3) by hand.
CAUTION
The webbing should not be twisted, stuck or NOTE
A belt which returns too fast can trigger the automatic lock
knotted.
when the tongue hits the enclosure. The belt can then not
Protect the lock (4) and retractor (3) against foreign
be pulled out with the usual force.
particles, damage and dirt.
NOTE
During operation of the truck (e.g. driving, lifting, etc.) the
operator should sit as far back as possible so that the back
contacts the backrest.
The automatic lock of the retractor allows sufficient
freedom of movement on the seat during normal operation
of the truck.
350 804 3351.0705
 Starting the engine
Starting the engine
NOTE
If at all possible, avoid frequent engine starts and short
duty cycles so that the engine can reach its operating
temperature. Frequent cold starts increase engine wear.
NOTE
In case of low ambient temperatures (below 10 C), let the
engine run at least 1-2 minutes between starting and
stopping in order to avoid malfunctions in the LPG system.
NOTE
All control levers must be in neutral.
NOTE
On certain Linde fork trucks (eg with container overhead
guard, swivel seat) the torso clearance is reduced.
Therefore only persons with a headroom of 30 mm be-
tween the head and overhead guard should operate this
truck.
350 804 3351.0705
- Sit down on the drivers seat.
- Apply the seat belt.
- Place both feet on the accelerator pedals (3 and 5) (brake
pedal (4) locked, engine can only be started with brake
pedal engaged).
- Insert the key (2) into the ignition switch and turn from the
zero position clockwise to the first switch position.
The electrical system is now switched on.
- The LHC warning light (8) will illuminate.
- After a few seconds, the gas level of the LP gas bottle can
be read on the meter (1).
- The battery charging indicator light (7) and engine oil
pressure warning light (6) will light red.
- Turn the switch key fully clockwise to the stop. Release the
key when the engine starts and is running.
- If engine does not start after 20 seconds, discontinue the
starting procedure and repeat as described.
2 7
5 4 3 T350-3/006
Operation
Pause at least one minute between starting attempts to save
your battery. It the engine falls to start after three attempts,
refer to the troubleshooting guide for the LPG engine.
WARNING
If malfunctions and starting problems occur on
your truck, the LPG system must be checked by
an expert with special knowledge of this system.
- The battery charge indicator, engine oil pressure and the
LHC warning lights should go out as soon as the engine
is running. The engine rpm is governed by demand
automatically.
WARNING
Do not operate the engine in unventilated spaces.
Risk of carbon monoxide poisoning!
NOTE
Do not warm up the engine in idle.
Drive the truck briskly with a load.
The engine will quickly reach operating temperature.
6
T350-3/007
27
Stopping the engine
Stopping the engine
- Remove feet from the accelerator pedals.
- Turn the switch key to the zero position.
NOTE
The brake is applied when the engine is stopped.
- Put the parking brake lever (2) up.
- Depress the brake pedal (1). The brake pedal will lock in
this position.
WARNING
Garages, storage areas and service workshops
must be well ventilated. Note that LP gases are
heavier than air. They collect on the ground, in pits and
other low areas and form explosive air-gas mixtures (see
local accident prevention regulations).
1 2
d351-02/35
28
Operation
Closing the gas cylinder or LPG tank* shut-
off valve
- Close the gas cylinder or LPG tank* shutoff valve (3) tightly
immediately after stopping the engine.
- Remove the key when you leave the truck unattended.
- When it is freezing park the truck as far as possible in
closed rooms, e.g. garages, because liquefied petrol gas
evaporates only sufficiently at temperatures over -5 C
(propane), respectively +5 C (propane/butane) to start
the engine.
ATTENTION
Do not park the truck in halls or garages in the
immediate vicinity of equipment radiating heat
or radiators.
350 804 3351.0705
* Option
3
T350-3/008
 Malfunctions
Malfunctions during operation
ATTENTION
If one of the following indicator lamps illumi-
nates during operation, the engine must be
stopped immediately and the malfunction eliminated (see
Troubleshooting Guide).
- Engine temperature warning light (1)
- Hydraulic oil temperature warning light (2)
- Engine oil pressure warning light (3)
- Battery charge indicator light (5)
- Electric fan warning light (7)
Operation
ATTENTION
If warning light (8) of the LHC control is flashing,
system faults have occurred in the electronic
control unit. Depending upon the fault, the truck can either
only be driven at a slow speed or not at all.
The fault can be determined with the diagnostic unit.
Please contact your authorised dealer.

NOTE
If the air filter restriction indicator (6) lights up during
operation, the air filter must be serviced.

NOTE
350 804 3351.0705

When the low gas level warning light* (4) in the composite
instrument illuminates, replenish immediately the LPG
tank*.

* Option

4 5
6
3

2 7

1 8

T350-3/040

29
Driving
Driving
CAUTION
Travel on gradients over 15 % is not allowed, due
to the prescribed minimum brake applications
and truck stability characteristics. Before driving on
steep slopes, you should consult your dealer. The climb-
ing ability rates given in the data sheet were derived from
the drawbar pull of the truck and they apply only for
crossing obstacles and for low differences in ground
level. Always drive consistent with road conditions (un-
even surfaces, etc.), especially hazardous work areas,
and the load.
CAUTION
When using rear view mirrors it should be noted
that the latter are only provided to monitor the
rear traffic area and that reversing is only allowed with a
direct view in the reverse direction of travel.
Forward travel
- Depress the right accelerator pedal (2) gently. The truck
will drive at a speed depending on how far the accelerator
pedal is depressed.
NOTE
Quick flooring of the accelerator pedal is not recommen-
ded as the maximum acceleration rate is regulated auto-
matically.
Reverse travel
- Depress the left accelerator pedal (3) gently. The truck will
reverse at a speed depending on how far the accelerator
pedal is depressed.
Operation
Changing the travel direction
- Release the actuated accelerator pedal. The hydrostatic
drive will act as service brake.
- Depress the accelerator pedal for the opposite direction of
travel. The truck will now be accelerated in the selected
direction.
- During travel, keep both feet on the accelerator pedals in
order to be able to control all movements of the truck
easily.
- The accelerator pedals can be operated from forward to
reverse travel directly. The hydrostatic drive will brake the
truck to a standstill and then accelerate it in the opposite
direction.
Stopping

350 804 3351.0705

- Start the engine.
- Elevate the forks slightly and tilt the mast back. - Slowly release the depressed accelerator pedal. The
hydrostatic travel drive will act as service brake.
- Push the parking brake lever (1) forward to disengage the
brake pedal (4). - When stopping on gradients during upgrade travel, leave
both feet on the pedals and equalise any drive slippage
1 due to technical reasons by depressing the pedal slightly,
or

- depress the brake pedal for a long stop.

- When dismounting from the truck with the engine running,

for example, in order to briefly perform some action in
close vicinity to the truck (opening a gate, unhitching a
trailer, etc.), the brake pedal must be depressed and
locked, open the seat belt. Shut down the engine if making
a long stop. When leaving the truck unattended, remove
the ignition key.

4 T350/003
3 2 T352/003

30
 Single-pedal model
Starting the engine
NOTE
If at all possible, avoid frequent engine starts and short
duty cycles so that the engine can reach its operating
temperature. Frequent cold starts increase engine wear.
NOTE
In case of low ambient temperatures (below 10 C), let the
engine run at least 1-2 minutes between starting and
stopping in order to avoid malfunctions in the LPG system.
NOTE
The directional lever (3) and all other control levers must
be in the neutral position.
NOTE
On certain Linde fork trucks (eg with container overhead
guard, swivel seat) the torso clearance is reduced.
Therefore only persons with a headroom of 30 mm be-
tween the head and overhead guard should operate this
truck.
350 804 3351.0705
- Sit down on the drivers seat.
- Apply the seat belt.
- Brake pedal (4) locked (engine will start only with brake
pedal engaged).
- Insert the switch key (2) into the ignition switch.
- Turn the key switch clockwise from the zero position to first
position.
The electrical system is now switched on.
- The LHC warning light (8) will illuminate.
- After a few seconds, the gas level of the LP gas bottle can
be read on the meter (1).
- The battery charge indicator (7) and the engine oil pres-
sure (6) lights will illuminate red.
- Turn the key switch fully clockwise. As soon as the engine
has started, release the switch key.
- If engine does not start after 20 seconds, discontinue the
starting procedure and repeat as described.
Pause at least one minute between starting attempts to save
your battery. It the engine fails to start after three attempts,
Operation
WARNING
If malfunctions and starting problems occur on
your truck, the LPG system must be checked by
an expert with special knowledge of this system.
- The battery charge indicator, engine oil pressure and the
LHC warning lights should go out as soon as the engine
is running. The engine rpm is governed by demand
automatically.
WARNING
Do not operate the engine in unventilated enclo-
sures. Danger of poisoning!
NOTE
Do not warm up the engine in idle.
Drive the truck briskly with a load.
The engine will quickly reach operating temperature.

refer to the troubleshooting guide for the LPG engine.

* Option

3
7
6

2 8

4 T350-3/010 T350-3/007

31
Single-pedal model
Stopping the engine
- Release the accelerator pedal (4).
- Place the directional lever (3) to the neutral position.
- Turn the switch key (2) to the zero position.
NOTE
The brake engages when the engine is stopped.
- Set the parking brake lever (1) vertical.
- Depress the brake pedal (5). The brake pedal engages in
this position.
WARNING
Garages, storage areas and service workshops
must be well ventilated. Note that LP gases are
heavier than air. They collect on the ground, in pits and
other low areas and form explosive air-gas mixtures (see
Operation
Closing the gas cylinder or LPG tank* shut-
off valve
- Close the gas cylinder or gas tank* shutoff valve (6) tightly
immediately after stopping the engine.
- Remove the switch key when leaving the truck unat-
tended.
- When it is freezing park the truck as far as possible in
closed rooms, e.g. garages, because liquefied petrol gas
evaporates only sufficiently at temperatures over -5 C
(propane), respectively +5 C (propane/butane) to start
the engine.
ATTENTION
Do not park the truck in halls or garages in the
immediate vicinity of equipment radiating heat
or radiators.

350 804 3351.0705

local accident prevention regulations).

* Option

1 2 3
6

5 4 351-2/029 T350-3/029

32
 Single-pedal model
Malfunctions during operation
ATTENTION
If one of the following indicator lights illumi-
nates during operation, stop the engine imme-
diately and the malfunction eliminated (see the trouble-
shooting guide).
- Engine temperature warning light (1)
- Hydraulic oil temperature warning light (2)
- Engine oil pressure warning light (3)
- Battery charging indicator light (5)
- Electric fan warning light (7)
Operation
ATTENTION
If warning light (8) of the LHC control is flashing,
system faults have occurred in the electronic
control unit. Depending upon the fault, the truck can
either only be driven a slow speed or not at all.
The fault can be determined with the diagnostic unit.
Please contact your authorised dealer.

NOTE
Service the air filter if the air filter restriction indicator (6)
lights during operation.

NOTE
350 804 3351.0705

When the low gas level warning light* (4) in the composite
instrument illuminates, replenish immediately the LPG
tank*.

* Option

4 5
6
3

2 7

1 8

T350-3/040

33
Single-pedal model
Driving
CAUTION
Travel on gradients over 15 % is not allowed due
to the specified minimum brake applications
and truck stability characteristics. Consult your dealer
before driving on steep slopes. The climbing ability rates
given in the data sheet were derived from the drawbar pull
of the truck and they apply only for crossing obstacles
and for low differences in height. Always drive consistent
with road conditions (uneven surfaces, etc.), especially
hazardous work areas, and the load.
CAUTION
When using rear view mirrors it should be noted
that the latter are only provided to monitor the
rear traffic area and that reversing is only allowed with a
direct view in the reverse direction of travel.
- Start the engine.
- Elevate the forks slightly and tilt the mast back.
- Push the parking brake lever (1) forward to disengage the
brake pedal (4).
1 2
T350/017
34
Forward travel
- Shift the travel direction control lever (2) forward.
- Depress the accelerator pedal (3) gently. Truck speed
depends on how for the pedal is depressed.
NOTE
Quick flooring of the accelerator pedal is not recom-
mended as the maximum acceleration rate is regulated
automatically.
Reverse travel
- Pull back the travel direction control lever (2).
- Depress the accelerator pedal (3) gently. The truck will
reverse at a speed depending on how far the pedal is
depressed.
T352-3/009 4 3
Operation
Changing the travel direction
- Release the depressed accelerator pedal (3). The hydro-
static drive will act as service brake.
- Shift the travel direction control lever (2) to the opposite
travel direction.
- Depress the accelerator pedal (3). The lift truck will be
accelerated in the new direction of travel.
- The travel direction control lever (2) can be shifted from
forward travel directly to reverse travel. The hydrostatic
drive will brake the lift truck to a standstill and then
accelerate the truck in the opposite travel direction.
Stopping
- Slowly release the depressed accelerator pedal. The
hydrostatic travel drive will act as service brake.
350 804 3351.0705
- When stopping on gradients during upgrade travel, leave
the foot on the accelerator pedal, set the travel direction
control lever (2) to the uphill position and equalise any
drive slippage due to technical reasons by depressing the
pedal slightly, or
- depress the brake pedal for a long stop.
- When dismounting from the truck with the engine running,
for example, in order to briefly perform some action in
close vicinity to the truck (opening a gate, unhitching a
trailer, etc.), the brake pedal must be depressed and
locked, open the seat belt. Shut down the engine if making
a long stop. When leaving the truck unattended, remove
the ignition key.
 Steering system, braking system Operation
Steering Parking brake
Due to the hydrostatic power steering, very little effort is ATTENTION The multiple disc brakes are used as a parking brake.
required to turn the steering wheel. This is especially advan- For emergency braking depress the STOP pedal
tageous when stacking in narrow aisles. located between the accelerator pedals. This Applying the parking brake:
- Start the engine and drive the truck. will bring the truck to a full stop.
- Turn the steering wheel as far as possible through the full - Set the parking brake lever (2) to the vertical position.
cycle. Stop pedal - Depress the stop pedal (1). The stop pedal will lock in this
WARNING position.
Contact your dealer if steering becomes hard or ATTENTION
if excessive play exists. The stop pedal (1) does not operate a sensitive Releasing the parking brake:
Do not drive the lift truck with a faulty steering. service brake but a firmly-acting parking brake.
Avoid using it while driving as the traction wheels can NOTE
Turning radius
- H 12 T ............................................................... 1948 mm block und the load possibly slide off the forks. In unfa- The multiple disc brakes will only be released when the
- H 16 T ............................................................... 1990 mm vourable circumstances the engine may also stall. In this engine is running.
- H 18 T ............................................................... 2026 mm case wait 30 seconds before restarting it until the traction
- H 20 T ............................................................... 2105 mm drive pump has returned to neutral. - Push the parking brake lever (2) forward to disengage the
stop pedal.
Service brake NOTE
It is recommended that the operator acquaint himself WARNING
350 804 3351.0705

- Allow the accelerator pedals to return to the neutral

position. The hydrostatic drive will act as a service brake.
The braking can be controlled from gentle to abrupt
braking by allowing the accelerator pedals to return to the
neutral position slowly or quickly.
with the function and effect of this brake without a load on Contact your authorised dealer if faults or signs
the truck. Drive on a roadway without traffic at a slow of wear become evident in the braking system.
speed. Do not drive the truck with a faulty braking system.

1 2

1
D351-2/033 D350-3/059 d351-02/35

35
Central-lever control of lifting device and attachments Operation
ATTENTION Lifting the fork carriage Operating the sideshift
Use the lifting device and attachments only for
WARNING - To move the sideshift to the left, push the control lever (2)
authorised applications. The operator must be
Do not step on raised forks. Increased danger of forward.
instructed in the handling of the lifting device and
falling and being squeezed.
attachments. Observe the maximum height of lift.
Do not put your hands into or step into the mast or in the - Push the control lever (1) to the right. - To move the sideshift to the right, pull the control lever (2)
area between the mast and truck. back.
Always operate the control levers smoothly and without jerk-
Lowering the fork carriage
ing. - Push the control lever (1) to the left. Operating the clamp
The lifting, lowering and tilting speed is determined by how far CAUTION - To open the clamp, push the control lever (3) forward.
the control levers are moved. The mast and fork carriage can be lowered even
The control levers return to their neutral position automatically when the engine is shut off. - To close the clamp, pull the control lever (3) back.
when released.
Operating the attachments CAUTION
NOTE
Attachments can be installed as options (e.g. sideshift, clamp, Attachments not supplied with the truck may
Note the operating symbols with direction arrows.
etc.). Note the working pressure and operating instructions of only be employed if your authorised dealer as-
the attachments. certains that they will not reduce the load capacity and
Tilting the mast forward stability of the truck.
One or two additional control levers are fitted for their operation.

350 804 3351.0705

- Push the control lever (1) forward.
Tilting the mast back
- Pull the control lever (1) back.
NOTE
For each attachment, affix a load capacity plate and a
symbol label on the bonnet and a symbol label behind the
appropriate control lever.

T350-3/037
351-2/036

36
 Single-lever control of lifting device and attachments
ATTENTION
Use the lifting device and attachments only for
authorised applications. The operator must be
instructed in the handling of the lifting device and attach-
ments. Observe the maximum height of lift.
Do not put your hands into or step into the mast or in the
area between the mast and truck.
Always operate the control levers smoothly and without jerk-
ing. The lifting, lowering and tilting speed is determined by
how far the control levers are moved.
The control lever returns to its initial position automatically
when released.
NOTE
Note the operating symbols with direction arrows.
Lifting the fork carriage
WARNING
Do not step on raised forks. Increased danger of
350 804 3351.0705
Operation
Lowering the fork carriage NOTE
- Push the control lever (1) forward. For each attachment affix a load capacity plate on the
engine cover and a symbol label depicting the attach-
CAUTION ment behind the appropriate control lever.
The mast and fork carriage can be lowered even
when the engine is shut off.
Operating the sideshift
Tilting the mast forward - To move the sideshift to the left, push the control lever (3)
forward.
- Push the control lever (2) forward. - To move the sideshift to the right, pull control lever (3)
back.
Tilting mast back
- Pull control lever (2) back. Operating the clamp
- To open the clamp, push the control lever (4) forward.
Operating the attachments - To close the clamp, pull the control lever (4) back.
Additional equipment can be installed as option (e.g. side- CAUTION
shift, clamp, etc.). Observe the working pressure and oper- Attachments not supplied with the truck may
ating instructions of the attachments. only be employed if your authorised dealer as-

falling and being squeezed. One or two additional control levers are fitted for their opera- certains that a safe operation is assured in respect to load
- Pull the control lever (1) back. tion. capacity and stability.

1 2 3 4

T350-3/038
351-2/039

37
Windscreen wipers*, lighting*, hazard warning lights*, working lights*, turn indicator lights*
Installation of additional equipment
ATTENTION
Electrical additional equipment (lights, seat heat-
er etc.) should be connected to the free connec-
tors of the cable loom provided for this purpose.
Further connections beyond this anticipated range are
only permitted after contacting Linde.
Only qualified skilled persons who observe the applica-
ble rules and use appropriate material should carry out
these activities.
NOTE
The switches can be arranged in a different order, de-
pending on the model. Please observe the switch sym-
bols.
Switching on the front working lights (7)
The working lights are turned on and off with toggle switch (1).
* Option
1 2 3 4 5 6
D350-3/038
38
Switching on the rear working light (8)
The working light is turned on and off with toggle switch (2).
Switching on the lights
- Depress the light switch (3) to the intermediate position to
switch on the side marker lights and license plate lights.
- Depress the light switch to switch on low beam.
Switching on the hazard warning lights
- Depress the hazard warning light switch (4).
Turning on the front windscreen wiper
- Depress switch (5) to the intermediate position to turn on
the front windscreen wiper with intermittent operation.
- Depress switch (5) fully for continuous wiper operation.
7 8
D350/032
Operation
Turning on the rear windscreen wiper
- Depress switch (6) to the intermediate position to turn on
the front windscreen wiper with intermittent operation.
- Depress switch (6) fully for continuous wiper operation.
Operating the turn indicator lights
- Move the turn indicator switch (9) on the steering column
forward or back to operate the turn indicator lights on the
left or right.
350 804 3351.0705
9
D350-3/043
 Heater Operation
Turning on the heater* (version 1)
Heater controls: NOTE
The fan switch (1) is used to turn on the fan and to regulate When lever (3) is pushed up and lever (4) down, fresh air
the air flow in 3 stages. from outside the cabin flows through the air vents and the
air outlet. To prevent outside air from being drawn in,
Temperature control lever (3): push lever (4) up.
All heater controls (except the fan switch) are infinitely
- Push up for less heat. variable.
- Push down for more heat.
Fan motor fuse
Air flow control lever (4):
- Push up for more air intake through the opening (10) in the - Screw the fuse holder (9) out of the casing and remove
cabin. with the 8 ampere fuse (8).
- Push down for air intake from outside the cabin.
If necessary, also check fuse 9F14 in fuse box III.
The swivelling air vents (5, 6 and 7) and the air outlet (2) can
be opened singly. Depending on the position of lever (3),
either warm or unwarmed fresh air flows through the air vents
350 804 3351.0705

and the air outlet.

* Option

1 2 3

7
5
4
6

8 9

10 D352-4/018

39
Heater, horn
Turning on the heater* (version 2)
Heater controls:
The fan switch (2) is used to turn on the fan and to regulate
the air flow in 3 stages.
Temperature control knob (1):
- Anti- clockwise: for less heat.
- Clockwise: for more heat.
Air intake knob (3) intake (fresh air - circulating air):
- Anti- clockwise: air intake in to the interior.
- Clockwise: for air intake from outside the cabin.
The swivelling air outlets (4) can be opened individually.
Depending on the position of the temperature control knob
(2), either heated or unheated air flows out.
Operation
Operating the horn
NOTE The horn serves as warning signal when operating at blind
If the knobs (1) and (3) are in the left position, fresh air from corners and junctions.
outside flows through the outlets. If no air from the outside
is to be taken in, turn the air intake knob (3) to the right. - Pressing the horn button on the steering wheel sounds the
All heater controls (except the fan switch) are infinitely horn.
variable.
Fan motor fuse
- Screw the fuse holder (9) out of the casing and remove
with the 8 ampere fuse (8).
If necessary, also check fuse 9F14 in fuse box III.

350 804 3351.0705

* Option

351-2/046

40
 Truck Data Management (LFM)* Operation
Truck data acquisition Condition code
The input unit (1) for entering vehicle data is located next to NOTE NOTE
the console. The code indicates the state of the truck. If you notice one of these conditions (eg driving problem)
The terminal has a keypad (3) with 12 keys. With the standard The following code numbers are available: only after you have first logged in with condition code 0
setting, a 5-digit PIN number assigned to the operator en- 0 = Truck in working order (truck in working order), you must first log out (turn the
sures that only authorised personnel can operate the truck. 1 = Request Service (truck cannot be started) rotary knob (2) anticlockwise as far as possible) and log
The truck can only be started after this PIN number and maybe 2 = Request Maintenance (truck can be started) in again with condition code 3 (driving problem).
a condition code (depending on the setting) has been en- 3 = Driving problem
tered. 4 = Lifting problem
5 = Steering problem
NOTE 6 = Damaged in accident
The PIN number can be enlarged from 5 to 8 digits. 7 = User-defined**
Before entry of the PIN number, please request your truck 8 = User-defined**
pool manager to give you the number of digits of the PIN 9 = User-defined**
number and the setting of the truck.
** The condition codes 7, 8, 9 can be defined by the user
as he chooses.
Please contact your truck pool manager for the defini-
tion of these condition codes.
350 804 3351.0705

* Option

41
Truck Data Management (LFM)*
Truck data acquisition - default setting (PIN
number and condition code)
Logging in and starting the truck:
- Engage the parking brake.
- Press any key to take the terminal into operation.
The green LED (2) flashes.
- Enter your PIN number and condition code (factory
setting = 0 0 0 0 0).
On a truck in proper working order as the following PIN
No.: 00000 0.
NOTE
In case the incorrect PIN number was entered, it can be
corrected after pressing the key (4) with the asterisk.
- Confirm the entry by pressing the #-key (3).
The green LED (2) is on steadily.
* Option
42
NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) is on steadily and the
green LED (2) flashes. A valid PIN input is disabled for 10
minutes. The disable period can be terminated by entering
a special PIN number. Please contact your pool manager.
- Turn the rotary knob (5) clockwise as far as possible and
start the truck.
NOTE
If the truck does not start properly at the first attempt, the
starting procedure can be repeated until the rotary knob
(5) is returned to zero and the PIN number is deleted from
memory after the expiration of the delay period.
Operation
NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Turning the truck off and logging out:
- Turn the rotary knob (5) anticlockwise as far as possible
to turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LEDs flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please
350 804 3351.0705
contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.
 Truck Data Management (LFM)*
Truck data acquisition - special setting (PIN
number)
Logging in and starting the truck:
- Engage the parking brake.
- Press any key to take the terminal into operation.
The green LED (2) flashes.
- Enter your PIN number (factory setting = 0 0 0 0 0).
NOTE
In case the incorrect PIN number was entered, it can be
corrected after pressing the key (4) with the asterisk.
- Confirm the entry by pressing the #-key (3).
The green LED (2) is on steadily.
350 804 3351.0705
* Option
NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) and the green LEDs (2)
flash. A valid PIN input is disabled for 10 minutes. The
disable period can be terminated by entering a special
PIN number. Please contact your pool manager.
- Turn the rotary knob (5) clockwise as far as possible and
start the truck.
NOTE
If the truck does not start properly at the first attempt, the
starting procedure can be repeated until the rotary knob
(5) is returned to zero and the PIN number is deleted from
memory after the expiration of the delay period.
Operation
NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Turning the truck off and logging out:
- Turn the rotary knob (5) anticlockwise as far as possible to
turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LED flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please
contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.
43
Fuses
Check fuses, renew if required
NOTE
For the protection of the electrical system, up to 3 fuse
boxes can be installed in the console (arrow), depending
on the model. The fuse boxes can be accessed by lower-
ing the cover on the underside of the console after first
removing 4 screws.
- Remove the cover of the appropriate fuse box.
The fuses protect the following circuits:
Observe the numbers or letters on the fuse boxes and in the
cover (1 = A left).
Operation
Fuse box I Fuse box III
1 Starter relay (F2) ........................................................ 5 A 1 Heater (9F14) ........................................................... 10 A
2 Composite instrument (F3) ........................................ 5 A 2 Working light, revolving light,
3 Electronic ignition system (F4) ................................ 15 A flashing light (9F13) ................................................. 15 A
4 Horn and auxiliary relay, terminal 15 (F5) .............. 10 A 3 Working light (9F12) ................................................ 15 A
5 Electronic LHC traction control (1F17) ..................... 1 A 4 Working light (9F11) ................................................ 15 A
6 Electronic LHC traction control (1F18) ................... 15 A 5 Rear window wiper (9F5) ......................................... 10 A
6 Windscreen wiper (9F4) .......................................... 10 A
Fuse box II
Another two MTA fuses in the engine compartment protect the
1 Left dip beam (5F5) ................................................. 10 A
2 Right dip beam (5F6) ............................................... 10 A following electric circuits:
3 Left side marker light (5F7) ....................................... 5 A
4 Right side marker light (5F8) ..................................... 5 A - Open the bonnet, remove the covers (7) (2 items).
5 Main fuse lighting, terminal 15 (5F9) ....................... 15 A
6 Main fuse lighting, terminal 30 (5F10) ..................... 15 A 8 Main fuse for complete electrical system
except fan (F1) ......................................................... 50 A
9 Fan (9F16) ............................................................... 30 A

350 804 3351.0705

ATTENTION
Only use genuine Linde fuses.

1 2 3 4 5 6
7
II III
I 8
9
1 2 3 4 5 6 1 2 3 4 5 6

T350-3/031 T350-2/031 T350-2/049

44
 Before lifting a load
Before lifting a load, check the load capacity diagram (1) on
the engine cover.
WARNING
When attachments are fitted, check the capacity
plate (2) for that equipment.
Figures stated in the capacity diagram or plate apply to
compact and regular loads and must not be exceeded, as
this will reduce the stability of the fork truck and the
strength of the forks and mast.
The maximum capacity is determined by the height of lift and
the load centre distance.
Operation
Example
Load centre distance ............................................... 600 mm 1 Max. permitted load in kg
Height of lift ............................................................. 5500 mm 2 Height of lift in mm
- Follow the vertical line for a load centre distance of 600 3 Fork truck model with max. load capacity
mm to where it intersects the line for a height of 5500 mm.
4 Distance of load centre from fork-face in mm
- Read to the left of the point of intersection of the horizontal
line for the maximum permitted load.
- Maximum weight here is ....................................... 900 kg

NOTE Proceed accordingly for other lift heights and load centre
Check the load capacity limits and contact your author- distances. The weights apply to both forks with the load
ised dealer before transporting distributed evenly on the forks.
- off-centre or swinging loads,
- loads with the mast tilted forward or the load not near
350 804 3351.0705

the ground,
- loads beyond the centre of gravity,
- before operating attachments,
- loads at wind force 6 and higher.

1 2

4
1 3

T350-3/023
2
351-2/049

45
Loading Operation
Adjusting the fork spread Loading
- Raise the fork quick-release levers (1). NOTE WARNING
The loads must be picked up so that they do not project Do not stand under an elevated load. Drive the
- Move the forks further apart or closer together depending beyond the loading area of the truck and will not slide, fall fork lift truck only with the load lowered and the
to the size of the load to be lifted. Make sure that both forks over or off. mast tilted back.
are equally distant from the truck centre.
- Approach the load to be lifted carefully and as accurately
- Allow the quick-release levers to engage in a notch. as possible.

NOTE - Put the mast to the vertical position.

The load centre should be in the centre between the forks.
- Lift or lower the fork carriage to the required height.

- Carefully drive the truck forward under the centre of the

load until the load contacts the fork-face, if possible, while
taking care not to dislodge adjacent loads.

- Lift the fork carriage until the load is clear off the ground

350 804 3351.0705

- Reverse the lift truck until the load is clear.

- Tilt the mast back.

E336-2/081
D351-2/052

46
 Travel with a load, unloading
Travel with a load
NOTE
When sending goods by freight, the consignor must load
and fasten, if necessary, the transported goods safely.
Pay attention to proper stacking and make sure that the
packaging, pallets, etc. are not damaged. The freight
carrier is responsible for the safe handling.
- Do not drive with the load shifted to the side (e.g. with
sideshift).
- Transport the load near the ground.
- Always travel with the load facing uphill on inclines, never
travel or turn across the slope.
- If visibility is reduced, work with a guide.
Operation
Unloading Parking the truck
- Carefully approach the racking receiving the load. - Deposit the load or lower the fork carriage.
- Lift the fork carriage to the required height. - Tilt the mast slightly forward so that the forks touch the
ground.
- Put the mast into vertical position (load horizontal).
- Set the parking brake lever (1) to the vertical position.
- Carefully drive into the racking.
- Depress the stop pedal (3). The stop pedal will lock in this
- Carefully lower the load until the forks are clear. position.
- Reverse the lift truck. - Stop the engine.
WARNING - Remove the switch key (2).
Never park the truck and leave it unattended with
the load raised. - Close the shutoff valve on the gas cylinder or LPG tank*.

- Operate the lift truck only in reverse if the load being

350 804 3351.0705

transported is stacked so high as to obstruct visibility in the

forward direction of travel.

* Option

1 2

D350-3/011 T350-2/058 3 351-02/24

47
Transport, hoisting the truck
Transport with lorry or low-bed semi-trailer
- Lower the mast.
- Operate the parking brake.
- Chock the truck.
- Lash the truck down.
Hoisting the truck with a crane
WARNING
When hoisting the truck by crane
make sure no persons are within the
working range of the crane!
Do not step under the elevated load!
CAUTION
Only use a lifting sling and crane with a suffi-
cient capacity. See the manufacturers plate for
the truck weight.
To hoist with a crane, attach the lifting slings at the points
provided. The lifting points on your truck are not labelled
extra.
- Attach the lifting sling (2) (2000 kg carrying capacity
minimum) to the tow bolt.
- Lock the tow bolt.
- Attach the lifting sling (3) (2000 kg carrying capacity
minimum) to the cross member on the outer upright of the
mast.
Use edge protectors on sharp edges.
- Attach all the ends to the crane hook (1).
ATTENTION
After inserting the slings into the crane hook, the
Operation
Hoisting the truck with the eyebolts*
CAUTION
Only use a slifting sling and acrane with a suffi-
cient capacity. See the manufacturers plae for
the truck.
ATTENTION
The truck may be hoisted with the eyebolts (1)
only if the appropriate lifting equipment (3) is
used with which the chains (2, 6) lead straight up from the
eyebolts (1).
- Hook the chains (6) (minimum capacity 2000 kg) into the
eyebolts (1) on the counterweight.
- Hook the chains (2) (minimum capacity 2000 kg) into the
eyebolts on the mast.
ATTENTION
After attaching the lifting slings to the crane
hook (4), the hook safety (5) must close.

350 804 3351.0705

safety lock (4) must close. The lifting gear must not touch the overhead guard and
When the truck is hoisted, the slings must not rub against any attachments fitted.
the sides of the overhead guard or gas tank* and any
attachments fitted.
* Option
4 3
1

2
3

T350-2/059

48
 Wheel change, catalytic converter, trailer coupling, mast removal
Wheel change Catalytic converter, unregulated Mast removal Operation
CAUTION NOTE ATTENTION
Only use a jack with a sufficient lifting capacity. If your truck is equipped with a catalytic converter, no Attach the lifting sling to the top cross member
The minimum capacity should be 3600 kg. servicing or adjustments are required. (1) of the outer upright of the mast.
Please contact your authorised dealer.
- Loosen the fasteners of the wheel to be changed. CAUTION
- Locate the jack. Trailer coupling Do not step under the elevated load.

NOTE NOTE
Locate the jack only at the counterweight (1) and at the The trailer coupling should be used only to tow light The mast may only be dismantled by your dealers skilled
frame (2) behind the wheel box. trailers inside the plant. staff.
(Observe the applicable accident prevention guidelines
CAUTION and VDI 3973.)
The truck may only be raised at these locations
on the left and right side. - Turn the lever 90o degrees to the rear and then raise the
tow bolt.
- Raise the truck with the jack until the wheels are clear.
- Secure the truck with wooden blocks under the frame or - Place the towbar in the coupling sleeve.
350 804 3351.0705

counterweight.
- Remove the wheel fasteners and change the wheel. - Press down the tow bolt against spring pressure, turn
- Install the wheel fasteners and tighten them by hand. through 90 and let engage.
- Lower the truck.
- Torque the wheel fasteners to 210 Nm.

2
1

T350-2/063 D350/026 t350-02/64

49
Towing instructions
Towing
Should it become necessary to tow the truck, then it is
possible
- to by-pass the hydraulic oil circuit,
- to release the multiple disc brakes in the drive axle.
CAUTION
The truck cannot be braked now. The
tractor used to tow the fork truck
must thus possess sufficient tractive and
braking power for the unbraked towed load.
Towing the truck is only allowed with a rigid connection
(tow bar).
Towing procedure
Operation
- Secure tractor (observe sufficient tractive and braking After towing
power) with tow bar to towing pin of lift truck.
- Place chocks under slope-side of wheels.
Releasing the multiple disc brake - Loosen the locknut (6).
- Screw in the 8 mm threaded pin (7) and tighten to 20 +5 Nm.
- Remove the front cover on the truck.
- Lock the threaded pin with locknut (6), tighten the nut to
- Unscrew the cap nut (1) and remove the seal ring (3).
- Loosen the nut (5). 60 Nm.
- Screw in the threaded pin (4) as far as the stop and tighten
to 10 Nm. Reset brake
- Lock threaded pin with nut (5). Tighten nut to 25 Nm.
- Apply about 4 shots of grease with a grease gun through - Loosen locknut (5).
lubricating nipple (2) until the brake is clear. - Loosen threaded pin (4) two turns.
- Lock threaded pin with nut (5), torque to 25 Nm.
Open hydraulic pump pressure-relief valves - Fit the sealing ring (3).
- Open the bonnet. - Screw on cap nut (1) and tighten to 30 Nm.
- Loosen the 18 or 19 mm locknut (6) at the variable- - Install the cover at the front of the truck.
displacement pump.
- Close and lock the bonnet.

350 804 3351.0705

- Using a socket, turn the 8 mm threaded pin (7) out three
- Lower the load so far that forks do not scrape the ground turns.
during towing. - Lock the threaded pin with locknut (6) and tighten to 60 Nm. Check the brake for operation after com-
- Deposit load. pleting repairs.

4 5
3
1
1 2

6
7

D350-3/012 D350-3/019

50
 Taking the truck out of operation
Emergency exit for trucks with rear wind-
screen
NOTE
If the truck is fitted with a front and rear windscreen, it may
not be possible to dismount at the side if the truck breaks
down in a narrow aisle. In case of acute danger, the driver
can leave the truck through the rear window. To do so, the
driver must pull the rip-cord integrated in the window
weather strip to cut it.
- Pull the red ring (1) at the lower rear window edge and pull
out the rip-cord.
- Remove the rear windscreen.
- Dismount from the truck carefully through the rear win-
dow.
350 804 3351.0705
If the truck is taken out of operation for over 2 months, it must
be parked in a well ventilated, frost-free, clean and dry room
and the following measures must be carried out.
Measures before taking the truck out of
operation
- Thoroughly clean the truck.
- Fully elevate the fork carriage several times, tilt the mast
forward and back and, if fitted, operate the attachment
several times.
- Lower the forks on a support until the chains are slack.
- Check the hydraulic oil level and add oil, if needed.
- Close shutoff valve of LPG cylinder or LPG tank firmly.
- Empty LPG line by starting the engine.
- Remove the LPG cylinder.
Operation
Putting the truck back into operation
- Thoroughly clean the truck.
- Lubricate the truck.
- Coat the battery terminals with non-acidic grease.
- Check the condition and acid density of the battery.
- Check the engine oil for condensation water and change
the oil, if necessary.
- Check the hydraulic oil for condensation water and change
the oil, if necessary.
- Perform the same services as for commissioning.
- Install and connect an LPG cylinder.
- Take the truck into service.

- Apply a thin film of oil or grease on all unpainted mechan-

ical parts.
- Lubricate the truck.
- Check the condition and acid density of the battery. Coat
the battery terminals with non-acidic grease. (Follow the
instructions of the battery manufacturer.)
- Spray all open electrical contacts with a suitable contact
spray.

ATTENTION
Block up the truck so that all wheels are clear off
the ground. This will prevent tyre deformation.

NOTE
Do not use plastic foil as this enhances the formation and
collection of condensation water.

NOTE
If the truck is to be taken out of operation for over 6 months,
contact your authorised dealer for further measures.

T350-3/041

51
Disposal Operation
Disposal of old vehicles
The disposal of old vehicles is regulated in directive 2000/53/
EC of the European Parliament and Council.
We therefore recommend to entrust this work to a licensed
salvage company. If you want to carry out this work yourself,
you must first get an approval from the responsible authorities
according to articles 9, 10 and 11 of directive 75/442/EEC.
The following minimum requirements must also
be observed:
- The locations for storing old vehicles before their treatment
must be suitable areas with an impermeable surface and
provided with collecting facilities and separators for leaking
fluids and grease grease-cutting cleaning agents.
- The locations for the treatment must be suitable areas with
an impermeable surface and provided with collecting facilities
and separators for leaking fluids and grease grease-cutting
cleaning agents. There must be suitable storerooms for
removed and partially oily parts and for tyres, including fire

350 804 3351.0705

protection measures. There must also be suitable storage
tanks for fluids such as fuel, engine oil, coolant, hydraulic oil,
fluids from air conditioners.
- For the disposal of harmful substances from old vehicles
the batteries and LPG containers must be removed. The
following substances must also be removed, collected and
stored separately: fuel, engine oil, coolant, hydraulic oil, fluids
from air conditioners.
- The following parts can be collected and recycled
separately: catalytic converters, metal parts containing copper
and aluminium, tyres, big plastic parts (console,
fluid reservoirs), glass.

NOTE
The operator is responsible for compliance with the
directive and further national regulations.

52
 General information
General information
Your truck will remain operational only if the maintenance and
checks are carried out regularly and according to the informa-
tion and instructions in the operating manual. The mainten-
ance may only be performed by qualified authorised person-
nel. This work can be carried out by your authorised dealer
under a service contract.
If you wish to do the work yourself, we recommend that the first
three customer service checks be carried out by your dealers
engineer in the presence of the responsible mechanic in your
workshop, so that your staff can receive the appropriate
instruction.
ATTENTION
Maintenance, inspections and care of the LPG
system may only be carried out by qualified staff
with a knowledge of the test specifications and settings
for this system as special test equipment and tools are
350 804 3351.0705
required.
Please contact your authorised dealer.
ATTENTION
The test, inspection and servicing of the LPG
system must be recorded in a test report
(e.g. ZH 1/57).
Only use genuine spare parts for repairs to ensure the
safety of the installation.
For all servicing, the truck must be placed on a level surface
and the wheels secured.
Stop the engine and remove the ignition key.
When working on the truck with the fork carriage and/or mast
elevated, secure them against inadvertent lowering.
For work on the front end of the truck, secure the mast against
tilting back.
ATTENTION
Before doing electric welding on the truck, fully
disconnect the battery, the cable connectors
and plugs. If not, the electronic equipment can be de-
stroyed.
No changes, particulary no modifications and additions, may be
made to the truck without the approval of the manufacturer.
ATTENTION
Missing or damaged plates and/or adhesives
must be replaced. For location and order no.
refer to Parts catalogue.
Perform a functional check and trial run after every servicing.
NOTE
When operating the truck under extreme conditions (i.e.
extreme heat or cold, intensive dust concentration, etc.),
the intervals given in the maintenance schedule should
be reduced accordingly.
ATTENTION
Follow the precautions for handling fuels and
lubricants.
Maintenance
Work on the mast and on the front part of the
truck
WARNING
Before attempting to carry out repairs or ad-
justments on the raised mast and fork carriage,
ensure that the following safety procedures are carried
out!
These safety measures are only sufficient for general
maintenance on your truck (tests and lubrication).
For repairs (e.g. replacement of chains or lift jack), further
additional safety measures must be applied. Please con-
tact your authorised dealer.
Securing the mast against tilting back
To prevent the lift mast from tilting back accidentally, insert a
800 mm long 120 x 120 mm hardwood block (1).
;;
1
;;
T350-2/060
53
Lift mast types
Standard mast
METHOD OF OPERATION
When the inner mast is lifted, the chain pulleys are also moved
up so that the fork carriage is raised at a speed ratio of 2:1.
Securing the raised standard mast
WARNING
Use a suitable chain for the particular lifting
mast. Do not exceed the maximum height of lift.
- Raise the mast.
- Fasten the chain around the cross member of the outer
upright (1) and the cross member of the inner mast (2).
- Lower the inner mast until it is held by the chain.
1 1
2 T350-2/061
54
Duplex mast
NOTE
The advantage of this mast version is that the special free
lift height can be used even in spaces with a low ceiling
(cellars, wagons, ships).
METHOD OF OPERATION
The fork carriage is raised to the special free lift height by the
centre lift cylinder via the chain guide roller. It moves at twice
the rate of the centre cylinder.
The inner mast and the fork carriage is then raised together
by both the secondary exterior lift cylinders.
The centre cylinder is mounted within the extendible inner
mast.
Maintenance
Securing the raised duplex mast
WARNING
Use a suitable chain for the particular lifting
mast. Do not exceed the maximum height of lift.
- Raise the mast.
- Fasten the chain around the cross member of the outer
upright (1) and the cross member of the inner mast (2).
- Lower the inner mast until it is held by the chain.
- Fully lower the fork carriage.
350 804 3351.0705
2 T350-2/065
 Lift mast types Maintenance
Triplex mast Securing the raised triplex mast Inspection and maintenance after the first
METHOD OF OPERATION WARNING 50 service hours
The fork carriage is raised to the special free lift height by the Use a suitable chain for the particular lifting NOTE
centre cylinder via the chain guide roller. The two lift cylinders mast. Do not exceed the maximum height of lift. A description of the maintenance activities can also be
then raise the inner upright. When the inner mast is raised found in the index.
fully, two further lift cylinders raise the outer upright, which is - Raise the mast.
lifted together with the inner upright and fork carriage. - Change the engine oil
The centre cylinder is mounted within the extendible inner - Fasten the chain around the cross member outer mast (1) - Renew the engine oil filter
mast. and the intermediate mast (2). - Check, tighten coolant pump - alternator drivebelt tension
and condition
- Lower the mast until it is held by the chain. - Inspect the intake and exhaust pipes for leaks
- Check the LPG-system for damage and leaks using a
- Fully lower the fork carriage. leakage spray
- Check the parking brake
- Tighten the wheel fasteners
- Check the tyre inflation
- Check the tyres for damage and foreign objects
- Check the hydraulic system, drive axle, hydraulic pumps,
350 804 3351.0705

valves and lines for leaks

- Renew the hydraulic system pressure, suction and breather
filters
- Check the battery condition, electrolyte level and specific
gravity
- Check the mounting of the engine and engine support for
1 condition and security
- Check the mounting of the counterweight, overhead guard,
steer axle and drive axle
- Check the mast, lift chains, lift cylinders and stops for
condition, mounting and operation
- Clean, adjust and spray lift chains with chain spray
- Clean and grease the steer axle
- Grease the mast and tilt cylinder bearings
- Check the electric cables and cable connections for con-
dition and security
- Check the pre-tension of double hoses if attachments are
fitted
- Check the catalytic converter basic adjustment of the LP
gas system
- Check the LPG mixer adjustment

2 T350-2/066

55
Inspection and maintenance schedule Maintenance
Service Prior to first After the first 50 Daily Inspection as
(A description of the service can also be located in the index) operation service hours checks required

For services see page 19 ...........................................................................................................................................

For services see page 55 ............................................................................................................................................................................

Check the engine oil level ................................................................................................................................................................................................................

Check the tyre inflation pressure .....................................................................................................................................................................................................

Check the coolant level in recovery tank .........................................................................................................................................................................................

Visual, olfactory inspection of LPG system ......................................................................................................................................................................................

350 804 3351.0705

Clean the lift truck .............................................................................................................................................................................................................................................................

Clean and spray the lift chains .........................................................................................................................................................................................................................................

Clean the air filter .............................................................................................................................................................................................................................................................

Check the dust ejection valve ..........................................................................................................................................................................................................................................

Check the mounting of the hydraulic oil tank ...................................................................................................................................................................................................................

Clean the prefilter .............................................................................................................................................................................................................................................................

Tighten the wheel fasteners (at least every 100 hours) ..................................................................................................................................................................................................

Check the tyres for damage and foreign objects .............................................................................................................................................................................................................

Clean the radiator and hydraulic oil cooler, check for leaks ...........................................................................................................................................................................................

Lubricate the steer axle, mast and tilt cylinder bearings .................................................................................................................................................................................................

Check and adjust the ignition timing ................................................................................................................................................................................................................................

Check seat belt for condition and proper operation ........................................................................................................................................................................................................

56
 Inspection and maintenance schedule Maintenance
Service every every every every
(A description of the service can also be located in the index) 500 hours 1000 hours 2000 hours 3000 hours

Grease the mast and tilt cylinder bearings ....................................................................................................................

Clean and grease the steer axle ....................................................................................................................................

Sideshift: Clean, grease and check the mountings .......................................................................................................

Check the hydraulic system oil level ..............................................................................................................................

Check electric cables, cable connectors and connections for condition and tightness ..............................................

Battery: Check condition, electrolyte level and specific gravity (even with a maintenance-free battery) ...................

Check the LPG system for damage and for leaks with leakage spray .........................................................................

Change the LPG filter .....................................................................................................................................................

Renew the engine oil and engine oil filter (every 12 months minimum) ......................................................................

Check and oil other pivots and joints .............................................................................................................................

Check the coolant strength .............................................................................................................................................

Check and oil the pedals, the travel and engine control linkage ..................................................................................

Check the tension and condition of the alternator and coolant pump drivebelt ...........................................................

Renew the spark plugs ...................................................................................................................................................

Check the tension and condition of the toothed belt, renew if necessary ....................................................................

350 804 3351.0705

Check the CO contents in the exhaust gas ....................................................................................................................

Check the mounting of the counterweight, overhead guard, steer axle and drive axle ..............................................

Retighten the mast fastening bolts .................................................................................................................................

Catalytic converter: Check the basic adjustment of the LPG system ............................................................................

Check the mast, lift chains, lift cylinders and stops for condition, mounting and operation ........................................

Adjust the lift chain length and lubricate with chain spray ............................................................................................

Clean the radiator and hydraulic oil cooler ...................................................................................................................

Check the forks and fork quick-releases ........................................................................................................................

Check the tension of double hoses when attachments are fitted .................................................................................

Renew the air filter element, check the vacuum switch

(every 12 months or after 5 cleanings minimum) ........................................................................................................................................

Check the mounting of the engine and engine support for condition and security ........................................................................................

Check the hydraulic system, drive axle, pumps, valves and lines for leaks ..................................................................................................

Check the air intake and exhaust pipes for leaks ...........................................................................................................................................

Renew the hydraulic system pressure, suction and breather filters ..............................................................................................................

Check the parking brake .................................................................................................................................................................................

Clean the evaporator/pressure regulator (install new repair kit, every 12 months minimum) .......................................................................

Check the LPG mixer adjustment ...................................................................................................................................................................

Check the distributor and ignition cables .........................................................................................................................................................................................

Renew the coolant (or every 2 years) ...............................................................................................................................................................................................................................

Renew the alternator and coolant pump drivebelts ..........................................................................................................................................................................................................

Renew the toothed belt .....................................................................................................................................................................................................................................................

Renew the hydraulic oil (Bio hydraulic oil Aral Forbex SE 46 every 6000 hours) ...........................................................................................................................................................

Renew the high-pressure hoses (or every 2 years) .........................................................................................................................................................................................................

57
Inspection and maintenance as required
Clean the lift truck
NOTE
The necessity of cleaning depends on the use of the
truck. If used with aggressive media such as salt water,
fertilizer, chemicals, cement, etc., clean the truck thor-
oughly after every use.
Hot steam or intensive degreasing solution should be
used with the utmost care! If not, the grease in the
lubricated-for-life bearings will dissolve and leak out. As
regreasing is not possible, damage to the bearings will
result.
Dont wash the truck whilst the engine is running or hot.
ATTENTION
When cleaning with a water jet (high pressure or
steam jet cleaning device, etc.) do not directly
expose the electrical or electronic components as well as
the connectors to the jet. If this cannot be avoided, cover
them first.
Regularly remove inflammable debris especially on or in
the area of parts with a high temperature (such as ex-
haust pipes).
D350/018
58
When cleaning with compressed air, remove sticking dirt with
a cold cleaner.
Clean the oil filler openings, surrounding areas and grease
nipples before lubrication.
Maintenance
Clean and spray the lift chains
NOTE
The lift chains must be cleaned if the dust on the chains
prevents penetration of the lubricant.
- Place a container under the mast.
- Clean the chain with paraffin derivatives such as washing
petrol (observe manufacturers notes on safety).
- When using a steam jet, clean without additives.
- After cleaning, blow dry the chain at once to remove any
water in the chain links and on the surface. Move the chain
several times during this procedure.
- Immediately spray Linde chain spray onto the chain while
moving it.
ATTENTION
Lift chains are safety components. The use of
350 804 3351.0705
cold cleaners, chemical cleaning agents and
caustic or acidic and chlorinated fluids can be a direct
cause of damage to the chains.
D350-3/041
 Inspection and maintenance as required
Clean the air filter
NOTE
Cleaning the air filter element is necessary only when the
air filter restriction indicator in the composite instrument
illuminates.
A restricted air filter results in loss of power and in-
creased engine wear. Careful and regular servicing of the
air filter is therefore essential for the engine.
Carry out all services on the air intake system with the
engine stationary. Do not start the engine when the filter
element is removed.
- Open the bonnet.
- Screw off the wing nut (2) and remove the air filter
cover (1).
- Screw out the nut (4) and pull out the air filter element (3).
350 804 3351.0705
2 4
T350-3/028
Clean with compressed air
ATTENTION
Do not clean the filter casing with compressed
air, wipe it with a clean cloth.
- To clean the filter element (3), blow dry compressed air at
max. 5 bar pressure from the inside to the outside until the
filter is free of dust.
- Before installing the cleaned air filter element, examine it
for damage eg at paper of filter element, rubber seals, for
dents or bulges on the metal frame.
- Using an inspection lamp, examine the paper part of the
filter element for cracks and holes.
- Renew a damaged filter element.
3
T350-2/036
Maintenance
NOTE
Mark every servicing on the filter element.
Discard the filter element if it has been cleaned 5 times,
if damaged, after 1000 service hours, or at least every 12
months.
- Reinstall the filter element into the filter casing. Make sure
that the filter element is not damaged and that the seal on
the filter casing fits properly.
- Note the arrow symbol on the dust bowl indicating the top.
- Refit the air filter cover.
59
Inspection and maintenance as required Maintenance
Check the dust ejection valve Check the mounting of the hydraulic oil tank Clean the prefilter*
NOTE - Remove the floor plate. NOTE
The dust ejection valve (5) is largely maintenance-free. The dust bowl (3) should never be more than half filled (2)
- Check the retaining belt (1) on the hydraulic tank (3) and with dust. Daily servicing may be necessary under exces-
- If required, squeeze the valve and remove the remaining tighten, if necessary, with the ratchet belt (2). sive dust conditions.
dust.
- Install the floor plate. - Loosen clips (1) and remove dust bowl (3). Clean the dust
Replace a damaged valve. bowl.

- Refit the dust bowl and secure with the clips.

350 804 3351.0705

* Option

1
2
1
2

3
5

T350-2/038 3 T350-2/045 D350/035

60
 Inspection and maintenance as required Maintenance
Tighten the wheel fasteners Check the tyres for damage and foreign
ATTENTION objects
Every 100 hours at the latest. - Secure the truck against rolling (apply parking brake).

- Chock a wheel that is not to be jacked up.

- Tighten all wheel fasteners to a torque of 210 Nm.
- Raise the truck with a jack until the wheels are clear off the
ground.

- Secure the truck with squared timbers.

- Check the wheels for ease of rotation and remove any-

thing hindering their free movement.

- Replace worn or damaged tyres.

350 804 3351.0705

D350-3/040 D350/014

61
Inspection and maintenance as required
Clean the radiator and hydraulic oil cooler,
check for leaks
NOTE
Clean radiator and hydraulic oil cooler only with engine
shut off and cool.
- Open the bonnet.
Cleaning with compressed air
- Clean the cooling fins of the radiator (1) and the hydraulic
oil cooler (2) with compressed air.
- Flush off any loosened dirt with a water hose.
Cleaning with a cold cleaner
- Clean the radiator fins with a regular cold cleaner and
allow to soak for about 10 minutes.
- Flush the radiator fins with a strong water jet from the
engine side.
ATTENTION
Cover the alternator before flushing with a water
jet.
- Let the engine run warm to evaporate any residual water
and to prevent corrosion.
Maintenance
Lubricate the steer axle, mast and tilt cylin-
der bearings
If used in clean and dry areas, truck servicing every 500
service hours is sufficient as a rule. For mixed use inside and
outside, it is recommended that the lubrication interval be
halved.
In an environment with dust, dirt, water and possibly de-icing
salt or chemicals, weekly lubrication will extend the service
life of the bearings substantially.
NOTE
Preferably lubricate the bearings with less grease more
often than a lot of grease less frequently.

- Check connectors, coolant hoses and pipes at the radia-

tor and hydraulic oil cooler for leaks.

350 804 3351.0705

- Renew cracked hoses, retighten loose clamps, if ne-
cessary.

2 T350-2/047

62
 Inspection and maintenance as required
Check the ignition timing
NOTE
This test and adjustment must be performed by trained
skilled personnel! Contact your authorised dealer for this
service.
Accurate testing and timing of the transistorised ignition
is only possible using a stroboscopic timing light.
350 804 3351.0705
CAUTION
Observe the appropriate safety measures when
handling transistorised ignitions.
- Jack up the truck so that both drive wheels are free to
rotate.
- Let the engine run warm until the oil temperature is at least
60 C.
- Stop the engine and switch off the ignition.
- Connect the stroboscope lamp according to manufac-
turers instructions.
- Start the engine.
+50
- Run the engine at the rated speed of 950 rpm.
- Direct the stroboscopic light straight down at the ignition
timing mark (5) 18 before TDC on the flywheel (3)
Maintenance
Adjust the ignition timing
NOTE
Adjustment conditions are the same as for checking
ignition timing.
- Loosen clamping screws (2) on the ignition distributor (1)
until it can just be turned by hand.
- Point the stroboscope light at the marks (5).
- Turn the distributor so that the 18 mark (5) on the flywheel
is aligned with the pin (4) on the housing.
Clockwise rotation advances ignition.
Anti-clockwise rotation retards ignition.
- Tighten the clamping screws after the adjustment and
recheck the timing.
- Stop the engine.
- Disconnect the stroboscopic light.

(vertically from top).

- Close the bonnet.
The adjustment is correct when the flywheel mark (5) is
aligned with the pin (4) on the housing.

2 3
5

T350-2/011 T350-2/050

63
Inspection and maintenance as required
Check seat belt for condition and proper
operation
NOTE
For safety reasons the condition and operation of the
retention system should be inspected regularly (month-
ly). Under extreme operating conditions this check is
required daily before taking the truck into operation.
- Pull the belt (1) out fully and inspect for fraying.
- Check the lock (3) for correct operation and the retractor
for proper return of the belt.
- Check covers for damage.
- Check the automatic lock.
- Park the truck on level ground.
- Pull out the belt with a jerk.
The automatic lock should prevent the belt from unroll-
ing from the retractor (2).
NOTE
When opening the bonnet, watch out for a possibly
installed rear windscreen*.
- Open the bonnet (4) about 30.
The automatic lock should prevent the belt from unroll-
ing from the retractor (2).
CAUTION
Do not operate the truck with a faulty seat belt.
Have a defective seat belt replaced immediately
by your authorised dealer.
Maintenance
CAUTION
After an accident, the seat belt must be renewed.
In the case of seat belts attached to the operator
seat, the seat and mounting of the seat must also be
inspected by qualified personnel.
Nuts and bolts should be checked regularly for tightness.
A wobbling of the seat can indicate loose bolts or other
faults. If malfunctions in the operation of the seat are
detected (e.g. seat cushioning), contact your authorised
dealer immediately to eliminate the cause. In case of non-
observance, you put your health in danger and there is a
higher risk of accidents.

350 804 3351.0705

- Slide the seat fully forward.

* Option

4
1

30o

2 t352-03/03 T352-3/004

64
 500-hour inspection and maintenance Maintenance
Grease the mast and tilt cylinder bearings Clean and grease the steer axle
NOTE - Lubricate the nipple of tilt cylinder bearings with lubri- - Thoroughly clean the steer axle with water or a cold
Lubricate with lubricating grease. cating grease through left and right holes in the chassis. cleaner.

- Lubricate the nipple (1) of tilt cylinder bearing at the mast - Lubricate with a grease gun until some fresh grease is NOTE
from the inside with lubricating grease. visible at the bearings. Only use lubricating grease.

- Lubricate the nipple (2) of the mast pivot at the chassis - Grease the track rods and steering knuckles at the grease
with lubricating grease. nipples (see arrows) with lubricating grease.

- Lubricate with a grease gun until some fresh grease is - Lubricate with a grease gun until new grease emerges at
visible at the bearings. the bearings.

- Open the bonnet.

350 804 3351.0705

2 D350-3/037 T350-2/071 351-2/084

65
500-hour inspection and maintenance Maintenance
Sideshift*: Clean, grease and check the Check the hydraulic system oil level
mounting ATTENTION - Fully screw in the breather filter (1) and oil dipstick and
- Clean the sideshift with a steam jet. Follow the precautions for handling fuel, lubri- remove it again.
cants and coolant.
- Inspect the hydraulic pipes and hoses for chafe marks, - The oil level should be between the two marks on the
and replace any pipes and hoses, if required. NOTE dipstick (2).
- Check the hydraulic fittings and mounting elements for To check the oil level, fully lower the fork carriage of mast.
security and wear, and tighten or replace them, if required. - If necessary, fill hydraulic oil up to the high mark.
- Remove the breather filter (1) with oil dipstick from the oil
- Adjust the forks to gain access to the 4 grease nipples (1).
tank. Capacity between
- Lubricate the roller grease nipples (1) on the fork carriage high and low marks: ................................... approx. 2.5 litres
with lubricating grease until new grease emerges at the NOTE
side. The tank is pressurised, some air may escape.

NOTE - Wipe the dipstick with a clean cloth.

The sideshift must be greased each time the truck is
cleaned.

350 804 3351.0705

* Option

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66
 500-hour inspection and maintenance
Check electric cables, cable connectors and
connections for condition and tightness
- Check cable connections for tightness and oxidation.
- Check earth lead for tightness.
- Check electric wiring for chafe marks and tightness.
NOTE
Oxidised terminals and cracked cables result in loss of
voltage, thus leading to starting difficulties.
- Remove oxidation remains and replace any cracked cab-
les.
Battery: Check condition, electrolyte level
and specific gravity
ATTENTION
Even a so-called maintenance-free battery must
be checked for proper condition, electrolyte level
and specific gravity.
ATTENTION
Battery electrolyte is very caustic. Avoid any
contact with battery electrolyte. If clothing, skin
or eyes nevertheless come in contact with elec-
trolyte, flush the areas respective immediately
with water. If electrolyte comes into contact with
the eyes, seek medical aid immediately! Neutralise spilled
electrolyte at once.
Maintenance
- If the electrolyte level is low, top up with distilled water
only.
- Remove any oxidation at the battery poles and grease
with non-acidic grease.
- Retighten the pole clamps firmly.
- Check electrolyte specific gravity with a hydrometer. The
specific gravity should be between 1.24 and 1.28.
- Close the bonnet.

- Check the battery to see whether tray is cracked, plates

are lifted or acid has drained.
350 804 3351.0705

- Unscrew caps and check the electrolyte level.

On batteries with check tubes, the liquid should be at the
bottom of the tubes. On batteries without tubes, the liquid
should be 10 to 15 mm above the plates.

T350-2/039

67
500-hour inspection and maintenance
Check the LPG system for damage and for
leaks with leakage spray
NOTE
The LPG system should be checked at least once a year
for leaks by qualified staff.
- Open the bonnet.
- Open the LP gas cylinder.
- Check the LPG cylinder shutoff valve or gas tank*, hose
unions and hoses for leaks and damage.
- Spray leakage spray on hose and pipe unions, gas filter
with shutoff valve, evaporator-pressure regulator, vacu-
um chamber, shutoff valve and LPG mixer and check for
bubbles.
With LPG tank*
- Check the shutoff valve, level gauge, filler valve, and
metering valve for leaks.
- Tighten any loose fittings, renew damaged hoses and
recheck for leaks.
- Leaks on the LPG filter, evaporator-regulator, shutoff
valves and LPG mixer may only be sealed by your author-
ised dealer.
Maintenance
Change the LPG filter
- Close the shutoff valve on the LPG cylinder or gas tank*.
- Let the engine run until the gas in the system is used up.
- Unscrew the union nut (2) and remove the filter housing (1).
- Take out the old filter element.
- Remove the magnet (lies loosely in the filter housing) and
clean it.
- Clean the housing and re-insert the magnet.
- Insert the new filter element and install the housing.
- Check for leaks after changing the filter.

350 804 3351.0705

NOTE - Close the bonnet.
The formation of ice and foamy yellowish deposits on the
gas unit indicate leaks.
* Option

T350/005 T350-3/011 1 2 T350-3/012

68
 500-hour inspection and maintenance Maintenance
Renew the engine oil (every 12 months minimum) Renew the engine oil filter
Drain the engine oil ATTENTION
ATTENTION - Push up the rubber cover (2) over the opening in the frame Engine oil may be hot. Danger of scalding.
Follow the precautions for handling fuel, lubri- from below.
cants and coolant.
- Screw out the engine oil drain plug (3) at the oil sump. - Loosen the oil filter (4) in the engine compartment using a
ATTENTION filter spanner and remove by hand.
Engine oil may be hot. Danger of scalding. - Allow the oil to drain completely into the tray.
- Catch the oil running out and discard in a way friendly to
- Refit the drain plug using a new sealing ring. the environment.
NOTE
Change the oil only when engine is at operating tem- Torque ........................................................................ 30 Nm - Coat the seal of the new filter lightly with engine oil.
perature.
- Put the rubber cover back in place. - Install and handtighten the oil filter, until the seal contacts
- Drive the truck over a pit. the mating surface.

- Place a suitable catch tray under the frame.

350 804 3351.0705

- Open the bonnet.

- Remove the filler cap (1).

1 2

T350-3/013 3 T350-2/077 T350-3/018

69
500-hour inspection and maintenance
Top up the engine oil
- Remove the cap (1) on the filler opening.
- Fill new engine oil through the filler opening.
Filling capacity
- with filter renewal ...................................... max. 5.0 litres
Maintenance
Check and oil other pivots and joints
- Check the engine oil level after filling with the dipstick and Inspect and oil the pivots and mountings of:
add oil, if necessary, up to the maximum mark.
- Seat guide, bonnet mounting pivot pin
- Close the bonnet.
- Windscreen wiper pivots*
NOTE
During the trial run after the oil change and filter renewal, - Cab* door hinges and locks
observe the oil pressure warning light and watch for
leakage at the oil drain plug and oil filter. - Check and grease the engine lock mounting and preten-
An accurate check of the oil level, particularly after sion.
renewing the oil filter, requires stopping the engine again
and rechecking the oil level after about one minute.

350 804 3351.0705

* Option

T350-3/013 T350-2/016

70
 500-hour inspection and maintenance Maintenance
Check the coolant strength Check and oil the pedals, the travel and
- Remove the LPG cylinder cover (1). Mixing ratio for lower temperatures: engine control linkage
Temperature Coolant additive Drinking water ATTENTION
The cooling system must be filled in all seasons with a mixture The following adjustments must be carried out by
-30 C 45 % 55 %
of water and an unphosphated glycol-based antifreeze/anti- qualified service personnel. Please contact your
-35 C 50 % 50 %
corrosion additive in order to provide protection against authorised dealer.
calcium deposits, frost and corrosion, and to raise the boiling
If there is too little coolant additive:
temperature. - Remove the floor plate.
- Open the bonnet.
CAUTION - Remove the drain plug on the cylinder block and allow
- Check the pedals for ease of movement.
The radiator cap (2) should not be opened when some coolant to drain.
the engine is hot. Danger of scalding! - Install and tighten the drain plug.
- Check the pin and pivot retainers for security.
- Add coolant additive into the recovery tank until the right
ATTENTION mixing ratio is reached.
- If necessary, slightly oil the lever pivots and clevises.
Follow the precautions for handling fuel, lubri-
cants and coolant. Cooling system capacity ......................................... 7.0 litres
- Install the floor plate.

- Check the strength of the coolant in the recovery tank. - Attach the LPG cylinder cover at the top and press down
350 804 3351.0705

into the retainer.

- The frost protection should be sufficient for temperatures
down to -25 C. The mixing ratio for this is 40 % coolant
additive and 60 % drinking water.

D350/051 T350/008 T350-2/041

71
500-hour inspection and maintenance Maintenance
Check the tension and condition of the alter- Tighten the alternator and coolant pump Renew the spark plugs
nator and coolant pump drivebelt drivebelt - Thoroughly clean the area surrounding the spark plugs
CAUTION - Loosen the screw (1). on the cylinder head.
Stop the engine and remove the ignition key. - Pull off the plug connectors and remove the spark plugs.
- Turn the tensioning screw (2) until the belt tension is
- Check the gap of the new plugs with a feeler gauge and
reached.
adjust, if necessary.
- Check the drivebelt for excessive wear, worn flanks,
cracks and traces of oil. - Tighten the screw (1).
Electrode gap ................................................... 0.6 - 0.8 mm
- Renew a damaged drivebelt.
NOTE
Use the following spark plugs:
ATTENTION Check belt tension with thumb pressure.
A broken or slack drivebelt reduces cooling. Retighten new drivebelts after they have run 15 to 20 BOSCH W8DTC
minutes. Champion N9BYC4

Check the drivebelt tension by depressing it with a thumb. - Screw in the spark plugs by hand and tighten to a torque
of 20 Nm.
- New drivebelt ............................................ approx. 2 mm
- Run-in drivebelt ........................................ approx. 5 mm
ATTENTION
- Tighten the drivebelt if the tension is insufficient.

350 804 3351.0705

Do not start the engine without spark plugs.
Damage to the ingnition system can result.

T350-2/079 T350-3/017

72
 500-hour inspection and maintenance Maintenance
Check the tension and condition of the Check the CO contents in the exhaust gas
toothed belt, renew if necessary NOTE
CAUTION - Rotate the crankshaft twice and recheck the tension of the The Trade Association prescribes checking the CO
Stop the engine and remove the ignition key. toothed belt. Repeat the adjustment if necessary. contents in the exhaust gas every 500 service hours, but
at least every 6 months (German regulations).
- Install the top toothed belt cover (1) at the engine. Special tools and knowledge are required for this check.
- Remove the top toothed belt cover (1) at the engine. Please contact your autorised dealer.
- Check the drivebelt for excessive wear, worn flanks,
damaged teeth, cracks and traces of oil.
- If the toothed belt is damaged, have it renewed by your
authorised dealer.
- Twist the toothed belt (2) with the fingers.
Midway between the camshaft and intermediate shaft
gear it should be possible to twist the belt (2) just 90 still
with the thumb and index finger.
- In case of insufficient tension, retighten the toothed belt by
turning the idler roller (3) clockwise with a spanner (4) until
350 804 3351.0705

the tension is achieved.

- Tighten the clamping nut on the tension roller.
Torque ........................................................................ 45 Nm

1 2

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73
500-hour inspection and maintenance
Check the mounting of the counterweight,
overhead guard, steer axle and drive axle
- Check the mounting of the counterweight, overhead guard,
steer axle and drive axle for security of the fastening
elements and for wear.
- Tighten any loose nuts and bolts.
Maintenance
Retighten the mast fastening bolts Catalytic converter*
- Elevate the fork carriage and secure against inadvertent Check the basic adjustment of the LPG
lowering. system
A condition for the adjustment with the lambda viewer is the
- Check the fastening bolts (1) (2 on each side) of the mast
bearing shells for tightness. correct adjustment of the engine and truck.
Torque: ................................................................ 800 Nm
- Throttle valve angle

- Renew damaged parts. - Upper and lower idle speed

- Touch up the paint coat, if necessary. - Ignition timing
- Close the bonnet. - Pressure-relief valve setting

Technical skill and knowledge are required for this work,

please contact your authorised dealer.

350 804 3351.0705

* Option

D350/017 D350-3/039 T350-3/014

74
 500-hour inspection and maintenance Maintenance
Check the mast, lift chains, lift cylinders and Adjust the lift chain length* Adjust the lift chain length**
stops for condition, mounting and operation NOTE NOTE
As lift chains stretch with use, they must be adjusted on the The lift chain must be adjusted as it stretches with use.
- Clean the mast channels and lift chains. left and right hand side. - Completely lower the mast and fork carriage.
- Completely lower the mast. - Loosen the locknut (1).
- Inspect the chains for condition and wear, especially in the - Loosen the locknut (1). - Adjust chain length with the adjusting nut (2) on the chain
pulley area. - Adjust chain length with the adjusting nut (2) at the chain anchor. The lower guide roller of fork carriage may project
anchor. The lower guide pulley on the fork carriage can a maximum of 25 mm from inner mast channel.
- Check the security of the chain at the chain anchor. project max. 25 mm from the inner mast channel. - Tighten the locknut (1) firmly.
- Tighten locknut (1) firmly. ATTENTION
- Replace any damaged chains. - Adjust the second chain. Extend the mast fully and then check the clear-
ATTENTION ance between the end stops.
- Check mast, channels and rollers for condition and mount- Extend the mast fully and then check the clear-
ing. ance between the end stops. Lubricate the lift chain with chain spray
Lubricate with chain spray - Spray the guiding surfaces and chain with Linde chain
- Check the condition, mounting and operation of the stops.
spray.
- Spray channel surfaces, pulleys and chains with Linde NOTE
- Check lift cylinder fastening. chain spray. Trucks in service in the food industry must be lubricated
350 804 3351.0705

- Check the circlip of the piston rod fastener on the top of the NOTE with a thin oil approved for the food industry instead of
Trucks in service in the food industry must be lubricated chain spray.
lift mast for security.
with a thin oil approved for the food industry instead of
chain spray.
** for duplex and triplex masts only
* for standard masts only

1 2

E336/087 1 D351-2/094

75
500-hour inspection and maintenance Maintenance
Clean the radiator and hydraulic oil cooler Check the forks and fork quick-releases Check the tension of double hoses when
NOTE - Inspect the forks for visible deformation, wear and dam- attachments are fitted
Clean radiator and hydraulic oil cooler only with engine age. - The tension of the double hoses should be 5 - 10 mm per
shut off and cool. metre referred to initial length.
- Open the bonnet. - Check the fork stop bolts and the fork quick-releases for
correct seating and damage. - Adjust the tension to the specified value by shifting the
Cleaning with compressed air
hoses in the clamps.
- Clean the cooling fins of the radiator (1) and the hydraulic - Replace any damaged parts.
oil cooler (2) with compressed air.
- Flush off any loosened dirt with a water hose.
Cleaning with a cold cleaner
- Clean the radiator fins with a regular cold cleaner and
allow to soak for about 10 minutes.
- Flush the radiator fins with a strong water jet from the
engine side.
ATTENTION
Cover the alternator before flushing with a water
jet.

350 804 3351.0705

- Let the engine run warm to evaporate any residual water
and to prevent corrosion.
- Close the bonnet.

2 T350-2/047 D350-3/049 E336/088

76
 1000-hour inspection and maintenance
Renew the air filter element, check the vac-
uum switch
(at least every year or after 5 cleanings)
- Open the bonnet.
- Unscrew the fastening nut (2) and remove the air filter
cover (1).
- Unscrew the nut (4) and take out the air filter element (3).
350 804 3351.0705
Maintenance
Check the engine and engine support mount-
ing for condition and tightness
- Tighten the engine and engine support mounting nuts and
ATTENTION bolts on both sides.
Clean the filter casing thoroughly on the inside.
Do not clean with compressed air. Torque
- When installing, take care not to damage the element and (6) Nut M10 (4 items) ................................................. 46 Nm
make sure it is positioned correctly. (7) Nut M10 (2 items) ................................................. 46 Nm
- Secure the element with the nut and re-install the filter (8) Bolt M16 (2 items) ............................................... 195 Nm
cover.
- Remove the hose (5) from the air filter inlet.
- With the engine running, slowly close the air filter intake
opening (eg with a cardboard or metal plate) until the air
filter restricted warning light in the composite instrument
lights up.
To prevent damage, do not close the opening further after
the warning light illuminates.

NOTE
If the air filter restriction indicator does not light, contact
your authorised dealer.
- Refit the hose (5).

5
1

3
2 4

T350-2/044 t350-03/24 6 7 6 8 D350-3/060

77
1000-hour inspection and maintenance Maintenance
Check the hydraulic system, drive axle, Check the air intake and exhaust pipes for
pumps, valves and lines for leaks leaks
- Examine all connections between the oil reservoir, drive - Examine the intake and exhaust manifolds at the cylinder
axle, pumps and control valves for leaks. If necessary, heads. If they are loose, tighten fastening screws or
tighten any loose connections. replace the gaskets.

- Check the lift, tilt and steering cylinders for leaks. - Check the condition and tightness of the air intake hoses
on the air filter, tighten the hose clamps and replace
- Replace any cracked hoses. porous hoses, if necessary.

- Inspect the hydraulic lines for chafe marks and replace - Close the bonnet.
any lines, if necessary.

350 804 3351.0705

T350-2/013 T350-3/015

78
 1000-hour inspection and maintenance Maintenance
Renew the pressure filter Renew the suction filter
ATTENTION - Remove the fastening screws (2) on the suction filter Renew the breather filter
Follow the precautions for handling fluids and cover (3).
lubricants. - Screw the breather filter (4) with the dipstick (5) out of the
- Lift the suction filter cover and put it aside.
hydraulic oil tank.
- Lower the mast. - Slowly extract the filter element so that the oil can flow
- Remove the cover at the front of the truck. - Withdraw the dipstick (5) from the breather filter (4) and
back to the tank.
- Loosen filter housing (1) by hand. mount it on the new filter.
- Carefully insert a new element into the bowl.
NOTE - Clean the sealing ring on the filter cover, oil slightly and NOTE
Place a dish under the filter to collect any hydraulic oil install it with the fastening screws (2). In an excessively dusty atmosphere it be necessary to
flowing out. renew the filter earlier.
- Check the filter for leaks in a trial run.
- Unscrew the housing by hand. - Check oil level with the dipstick (5), if necessary add - Install the floor plate.
- Remove and discard the filter element as required by local hydraulic oil. - Close the bonnet.
laws and regulations.
- Check O-ring on the filter head, renew if required.
- Insert a new filter element.
- Refit the filter housing and tighten by hand.
350 804 3351.0705

- Check oil tightness of the filter in a trial run.

- Refit the cover at the front of the truck.

2 4
4
5

1 D350-3/029 3 D350-3/034 T350-3/016

79
1000-hour inspection and maintenance
Check the parking brake
Drive the lift truck with maximum load on a 15 % slope.
- Depress the brake pedal (1).
- Place the parking brake lever (2) in the vertical position.
The brake pedal will lock. The truck must not move.
Clean the evaporator/pressure regulator
(install a new repair kit, every 12 months minimum)
- Disassemble the evaporator/pressure regulator, clean,
inspect and install with a new repair kit.
- Measure the CO content and check engine performance
with the stall speed.
Maintenance
Check the LPG mixer adjustment
- Check the LPG mixer adjustment, correcting it if neces-
sary.
CAUTION
Special knowledge is required for this service.
Please contact your authorised dealer.

- Release the parking brake lever (2). The brake pedal will CAUTION
return to its initial position. Special knowledge is required for this service.
Please contact your authorised dealer.
- Stop the engine.
The lift truck must not move.

NOTE
If the parking brake is not operating correctly, contact
your authorised dealer.

350 804 3351.0705

1 2

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80
 2000-hour inspection and maintenance Maintenance
Check the distributor and ignition cables
- Open the bonnet.

- Remove the distributor cap.

- Clean the distributor cap and rotor, and check for cracks,
damage and oxidation residues.

- Replace the cap if the distributor contacts are damaged

and/or pitted.

- Check the ignition cable and spark plug connectors for

damage and breaks.

- Replace damaged parts.

- Close the bonnet.

350 804 3351.0705

T350-2/018

81
3000-hour inspection and maintenance Maintenance
Renew the coolant
In all seasons the cooling system must be filled with a mixture - Connect the coolant hoses or tighten the flange at the
of water and unphosphated glycol-based antifreeze with an coolant pump.
anticorrosion additive to provide protection against calcium - Fill new coolant into the coolant reservoir.
deposits, frost and corrosion damage, and to raise the boiling
temperature. Cooling system capacity ........................... approx. 7.0 litres
- Pull the LPG cylinder cover (1) out of the retainer at the
- The antifreeze should be sufficient for temperatures down
bottom and remove it upwards.
to -25 C. The mixing ratio for this is 40 % coolant additive
CAUTION and 60 % drinking water.
Do not open the coolant reservoir cap (2) when
the engine is hot. Danger of scalding. Mixing ratio for lower temperatures:
Temperature Coolant additive Drinking water
ATTENTION
-30 C 45 % 55 %
Follow the precautions for handling fuels and
-35 C 50 % 50 %
lubricants.
- Open the bonnet. - Run the engine until all of the air in the cooling system is
- Place a dish of sufficient capacity under the drain plug. eliminated.

350 804 3351.0705

- Drain the coolant, either via the coolant hose or via the - Screw on the coolant reservoir cap (2).
flange at the coolant pump. - Hook in the LPG cylinder cover (1) at the top and push into
- Dispose the coolant as required by local laws and regu- the retainer at the bottom.
lations. - Close the bonnet.

T350-2/051 T350/008

82
 3000-hour inspection and maintenance Maintenance
Renew the alternator and coolant pump Renew the toothed belt
drivebelts NOTE
CAUTION NOTE Special equipment is necessary for renewing the toothed
Stop the engine and remove the ignition key. Check belt tension with thumb pressure. belt. Please contact your authorised dealer.
Retighten new drivebelts after they have run 15 to 20
minutes.
- Loosen the screw (1).
- New drivebelt ............................................ approx. 2 mm
- Turn the tensioning screw (2) to pivot the alternator
towards the engine. - Tighten the drivebelt if the tension is insufficient.

- In this position it is possible to remove the drivebelt (3). - Close the bonnet.

- Install a new drivebelt (3).

- Turn the tensioning screw (2) until the belt is tensioned.

- Tighten the locknut (1) firmly.

350 804 3351.0705

1
3

T350-3/020 T350-3/027

83
3000-hour inspection and maintenance Maintenance
Renew the hydraulic oil Renew the high-pressure hoses
Draining the hydraulic oil Filling/adding hydraulic oil WARNING
The high-pressure hoses of the LPG system
NOTE Filling capacity .......................................... approx. 17.0 litres must be renewed every 3000 operating hours or
The fork carriage must be lowered completely. every 2 years.
- Fill hydraulic oil at the filler opening. Please contact your authorised dealer for this service.
ATTENTION - Check the oil level with the dipstick (3) and fill oil until the
Follow the precautions for handling fuels and upper mark on the dipstick is reached.
lubricants. - Run the engine briefly and repeat the check.

- Drive the truck over a repair pit. NOTE

- Put a container underneath the lift truck on the right side. The hydraulic system bleeds itself while engine is run-
- Open the bonnet. ning.
- Remove the breather filter (2) with the dipstick (3).
- Remove the hydraulic oil drain plug (1) at the hydraulic oil - Close the bonnet.
tank.
- Allow the oil to drain completely.
- Clean the area around the oil drain thoroughly.

350 804 3351.0705

- Reinstall the drain plug.

Torque ........................................................................ 25 Nm

2
2
3

1 T350-2/083 T350-2/019

84
 Inspection and maintenance data Maintenance
No. Assembly Aids/Fuel and Lubricants Capacities/Settings

1 Engine Engine oil incl. oil filter renewal approx. 5.0 litres

2 LPG cylinder
- LPG cylinder approx. 11 kg (12 kg in UK)
- Refillable LPG tank approx. 36.0 litres

3 Cooling system Coolant additive / water approx. 7.0 litres

4 Hydraulic system Hydraulic oil approx. 17.0 litres

5 Battery Distilled water As required

6 Tyres Air See information on label on the inside of the

overhead guard

7 Wheel fasteners - tighten 210 Nm

350 804 3351.0705

8 Mast and tilt cylinder bearings Lubricating grease As required

9 Lift chains, mast channels Linde chain spray As required

10 Spark plugs Electrode gap 0.6 - 0.8 mm

BOSCH W8DTC
CHAMPION N9BYC4

11 Ignition timing 18 before TDC

12 Idling speed 950 + 50 rpm

13 Rated speed 2070 rpm

14 Drivebelt tension
- Coolant pump Strong thumb pressure
- Alternator New drivebelt approx. 2 mm
Run-in drivebelt approx. 5 mm

85
Fuel and oil recommendations
Engine oil
Oil grade and viscosity
CCMC specification: G4/G5
API classification: SF/SG/SH
Volkswagen specification: 500 00/501 01

A special high-grade multigrade oil has been filled at the

factory that can be used all year round, except in extreme
climates.
As the trouble-free operation and long service life of the
engine depends upon a good engine oil, use only high-grade
engine oil when topping up. A - Multigrade light oils
The specifications given on this page must be stated on the B - Multigrade oils
container, either alone or together with other specifications.
When adding oil, the oils can also be mixed. ATTENTION
Used oil must be stored safely outside the range
Select the viscosity range of the oil according to the table. If of children before being disposed of. Never allow

350 804 3351.0705

the ambient temperature exceeds the specified range only the oil to sicker into the sewer system or the ground.
briefly, the oil does not need to be changed.
Due to the disposal problem and the required special tools
NOTE and expertise, have the engine oil and filter changed by your
Single grade oils can usually not be used the year round authorised dealer.
because of their limited viscosity range.
These oils should only be used in extreme climates.
Regardless of the oil change intervals, change the engine
oil at least once a year.
Do not add any additives of any kind to the lubricating
oils.

86
 Fuel and oil recommendations
Hydraulic oil
Recommendation for normal duty:
Hydraulic oil ISO - L - HM 68 to ISO 6743 - 4 or HLP ISO VG 68
to DIN 51524, T.2 (factory filling), average oil temperature
60 C - 80 C.
Hydraulic oil recommendation for heavy duty:
Hydraulic oil ISO - L - HM 100 to ISO 6743 - 4 or
HLP ISO VG 100 to DIN 51524, T.2 for heavy and multi-shift
operation, operation in extreme climate zones or at high
ambient temperatures, average continuous oil temperature
over 80 C.
Lubricating grease
Linde heavy duty grease with a lithium base and EP additives
and MOS2.
Designation to DIN 51825-KPF 2N-20 (see Parts Catalogue
for the Order No.
Never mix grease types that are not lithium-based.
Coolant
Only use coolant additive with a monoethenglycol base with
corrosion inhibitor.
Do not mix with coolant additive containing enthanolamine.

For normal and heavy duty: Temperature Coolant additive Drinking Water
Hydraulic oil ISO - L - HV 68 to ISO 6743 - 4 orHVLP ISO VG 68 -25 oC 40 % 60 %
to DIN 51524, T.3 (multigrade oil). -30 oC 45 % 55 %
-35 oC 50 % 50 %
350 804 3351.0705

NOTE
The choice of the proper oil depends on the operating Battery grease
temperature of the oil in the hydrostatic drive.
The above recommendations can only be guidelines. Non-acidic gease (terminal grease).

Bio hydraulic oil Chain spray

Biologically fast-degradable pressure fluid Linde chain spray (see Parts Catalogue for the Order No.).
Aral Forbex SE 46
Fuel gas
ATTENTION Only use LPG cylinders with an LP gas filling acc. to DIN
Do not mix bio-oils with mineral oils. Other fluids 51622 or liquid gas acc. to EN 589 (car gas) with gas removal
from other manufactures cannot be in the liquid phase.
recommended.
WARNING
NOTE Do not use domestic gas bottles!
In case of doubt we recommend contacting your author-
ised dealer.
Even recommendations of representatives of the mineral
oil industry should be checked with your authorised
dealer.
The manufacturers approval covers only the oils
mentioned above. If other hydraulic oils or a mixture is
used, expensive damage can result.

87
Troubleshooting guide (LPG engine)
Trouble
Engine does not fire
ATTENTION
If the LHC warning
lights are flashing,
the faults can be determined
by your authorised dealer with
the diagnostic unit.
Engine starts, but runs irregular-
ly in idle or not at all
88
Possible Cause Remedy See Page
LPG cylinder or LPG tank shutoff valve closed. Open the shutoff valve. 25
LPG cylinder or LPG tank empty. Change the LPG cylinder, fill the LPG tank. 22, 23
Temperature in LPG tank too low. Preheat the LPG system and piping with hot water.
Dont use a naked flame or hot air!
Solenoid shutoff valve does not open. Check for current with a test lamp; if no current, check lead and
correct the fault or replace the shutoff valve, if necessary.
LPG filter restricted. Replace the LPG filter. 68
Mixer, evaporator-pressure regulator restricted. Clean, replace if necessary. 80
Fault in the ignition circuit. Check the circuit, beginning with the battery. 67
350 804 3351.0705
Distributor cap is wet. Dry the distributor cap and spray with contact spray, if neces- 81
sary.
Spark plug leads interchanged, loose or wet. Ignition sequence 1-3-4-2. 63
Spark plugs are wet (condensation). Dry the spark plugs thoroughly. 72
Plugs are oiled up due to defective piston rings or Replace spark plugs and/or have the engine checked by your 72
worn out pistons. dealers workshop.
Plugs faulty, electrode gap is too wide. Adjust electrode gap or replace plugs. 72
System fault in the electronic control. Fault can be localised by means of diagnostic device.
Please contact your authorised dealer.
Idling speed setting incorrect. Have idle speed adjusted by your authorised dealer with a
diagnostic unit for smooth running of engine.
Intake manifold connections leaky. Tighten the mounting. 78
Renew the flange seal and check the intake hose for cracks. 78
 Troubleshooting guide (LPG engine)

Trouble Possible Cause Remedy See Page

Engine does not fire on all 4 Ignition cable loose or detached. Check the cable connections and secure, if necessary. 81
cylinders
Faulty ignition cable or connector (electrical leak). Check cable and connector and replace faulty parts, if necessary. 81

Faulty or dirty plugs. Clean plugs, check electrode gap and replace plugs, if necessary. 72

Leaky or sticking valve. Contact your authorised dealer.

Engine runs unevenly or mis- Plugs are misfiring. Check and clean plugs, adjust electrode gap and renew plugs, if 72
fires necessary.

Plug connector is faulty. Renew faulty connector, generally recognizable by burn marks.

Electrical leaks on ignition cable. Dry wet cables, renew if faulty. 81

350 804 3351.0705

Distributor cap has electrical leak (hair-line cracks). Check the cap for puncture and cracking (burn marks). 81
Dry wet distributor cap carefully.

Gas supply inadequate or interrupted. Check the gas system.

Engine continues to run when Solenoid shutoff valve does not close. Check the cable connections, renew the solenoid shutoff valve,
stopped if necessary.

Warm engine runs unevenly; Idling speed setting incorrect. Adjust the idling speed so that the engine runs smoothly. 85
exhaust fumes have carbon

Engine knocks under load Pre-ignition. Adjust ignition timing. 63

Engine runs hot. See under engine overheating.

Automatic ignition advance is premature. Contact your authorised dealer.

Deposits in combustion chamber. Contact your authorised dealer.

Heat value of plugs is too low. Use specified spark plugs. Pay attention to seal on spark plugs. 72, 85

89
Troubleshooting guide (LPG engine)

Trouble Possible cause Remedy See page

Engine overheating Thermal fuse of fan motor blown. Replace the fuse. 44

ATTENTION Thermal switch defective. Replace the thermal switch.

Shut off engine at
once. Ignition timing set incorrectly. Adjust ignition timing as specified.

Air-gas mixture is too lean. Check the gas system, have it adjusted if necessary. 63

Automatic ignition advance device not functioning Clean ignition advance device in distributor and overhaul, if
properly. necessary.

Coolant level too low. Top up coolant. 21

Examine cooling system for leaks, repair as necessary. 62

Coolant pump and alternator drivebelt loose or bro- Tighten or replace belt. 72
ken.

350 804 3351.0705

Radiator fins fouled or partly restricted. Flush the cooling system with water and clean the radiator fins 76
with compressed air, if required.

ATTENTION
Air pressure must not be too high to avoid dam-
age to the radiator.

90
 Troubleshooting guide (hydraulic system)
Trouble
Abnormal noise
No or too low pressure in sys-
tem
350 804 3351.0705
Oil pressure fluctuates
No oil flow or low oil flow
Hydraulic oil temperature too
high
Possible Cause Remedy See Page
Suction filter restricted. Clean or replace the filter. 79
Inlet hoses leak, oil foams. Tighten the pipes and hoses.
Check oil level and top up the oil, if necessary. 66, 85
Hydraulic pump or engine failure, seals defective Have hydraulic unit inspected by authorised dealer.
causing air intake.
Oil of wrong viscosity, Change the oil grade. 84, 85
low oil level in tank or hydraulic pump. Top up oil, select the specified viscosity. 66, 87
Pump inlet defective, noise. Change oil, fill up oil. 84, 87
Pump failure, leakage loss, pressure relief valves do Contact your authorised dealer.
not close, valve seat damaged.
Pipeline broken or leaky. Replace the line or tighten connections. 78
Oil of low viscosity, causing high leakage losses. Change the oil grade. 84
Oil cooler defective. Eliminate the leak.
Oil temperature warning lamp goes on. 62
Check oil level, clean oil the cooler. 62, 66
Cause as under abnormal noise. See under abnormal noise.
Pressure relief valves or boost pressure valves Contact your authorised dealer.
sticking.
Lift and tilt cylinders have chafe spots. Contact your authorised dealer.
Mast does not extend completely or retracts slightly. Add oil. 66, 87
Filter restricted (if accompanied by noise). Clean or replace the filter. 79
Pump failure, leakage loss, pressure relief valves do Contact your authorised dealer.
no close, valve seats damaged.
Pipeline broken or leaky. Replace the pipeline or tighten connections. 78
Valves blocked. Contact your authorised dealer.
Hydraulic system overheating. Check oil level, use specified oil, clean oil cooler. 62, 66, 87
Pump failure, valves leaky. Have repaired by your authorised dealer.
Oil level too low or oil cooler defective. Check oil level, top up oil, if necessary. 62, 66, 87
Clean oil cooler and examine for leaks. If defective, contact
your authorised dealer.
91
Electric circuit diagram (Standard equipment)
1A1 Ignition control unit 1T1 Ignition coil

1E40 Ignition distributor V1/3 Decoupling diodes

1E41 Spark plugs
X1 Connector, 16 way
F1 MTA fuse 50 A X2 Connector, 3 way
F2 Fuse 5 A X3 Connector, 1 way
F3 Fuse 5 A
F4 Fuse 15 A
F5 Fuse 10 A (a) Wiring diagram for options

G1 Alternator with regulator 660 W

G2 Battery 88 Ah Wire code
H1 Battery charging indicator light 2 W BK black
H2 Fault in electronic control unit 1.2 W WH white
H3 Engine temperature warning light 1.2 W BU blue
H4 Hydraulic oil temperature warning light 1.2 W OG orange
H5 Oil pressure warning light 1.2 W BN brown

350 804 3351.0705

H6 Air filter restriction warning light 1.2 W GN green
H12 Turn indicator light 1.2 W VT violet
H13 Low fuel level indicator** RD red
H24 Fan 1.2 W YE yellow
H25 Preheating** GY grey
H26 Soot filter warning**
4H7 Horn 60 W The number ahead of the cable colour represents the cable
gauge.
K2 Relay for starter Cables without gauge indication = 0.75 mm
K3 Auxiliary relay terminal 15

M1 Starter 1.7 kW

P1 Hour meter
6P3 Composite instrument

9R1/2/3 Resistor
9R4 Resistor for fan

S1 Ignition/starter switch
S2 Engine temperature switch
S3 Oil temperature switch
S4 Engine oil pressure switch
S5 Suction filter vacuum switch
S6 Minimum gas reserve switch*
S14 Brake pedal switch 2 (start inhibit)
4S8 Horn button * Option
** Not used if LPG engine is installed

92
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Electric circuit diagram (Standard equipment)

93
Electric circuit diagram (Standard equipment)
9A2 Fan control (I) Fan control Wire code
1B1 Actual rpm transmitter (II) Electro-hydraulic truck control BK black
1B2 Accelerator twin potentiometer WH white
1B10 Pressure sensor (a) Wiring diagram for options BU blue
OG orange
1F17 Fuse, LHC control 1 A (b) Stop light BN brown
1F18 Fuse, LHC control 15 A GN green
9F16 MTA fuse, fan 30 A (c) Increase in RPM, auxiliary hydraulics VT violet
RD red
9K1/2/3 Relay (d) Reversing flasher signal YE yellow
9K4 Auxiliary relay GY grey
(e) Permanent reversing signal
9M5 Fan 324 W The number ahead of the cable colour represents the cable
(f) Engine shutoff gauge.
1N2 Electronic travel control LHC Cables without gauge indication = 0.75 mm
(g) Seat switch, make
1R1 Resistor 120 Ohm
9R1/2/3 Resistor (h) Seat switch, break

350 804 3351.0705

9R4 Resistor for fan
(j) Speed limiter
1S5 Brake pedal switch 1
1S25 Directional switch, single pedal model* (k) Speed limiting reference
9S17 Thermal switch (85/93 oC)
(l) Door switch
9V1/2/3 Decoupling diodes
(m) Code plug for twin pedal detection
1X10 Connector, 3 way
1X20 Connector, 3 way (n) Directional switch for single pedal model*
1X21 Connector, 6 way
1X23 Connector, 6 way
6X6 Connector, 4 way
9X5 Connector, 2 way

1Y1 Engine RPM operating magnet (throttle valve)

1Y2 Solenoid valve y forward*
1Y3 Solenoid valve z reverse*
1Y4 Enable valve
1Y5 LP gas shutoff valve

* Option
** Not used if LPG engine is installed

94
350 804 3351.0705
Electric circuit diagram (Standard equipment) Platzhalter

95
Electric circuit diagram (Options)
5E2 Dipped headlight, left 55 W 4S15 Revolving light switch (VII) Steady reversing signal
5E3 Dipped headlight, right 55 W 5S11 Light switch (a) Wiring diagram for stndard equipment
5E4 Left side marker light, front 5 W 5S12 Hazard warning light switch (c) If total load > 170 W: use a 20 A fuse Max. total
5E5 Right side marker light, front 5 W 5S13 Turn signal switch power: 200 W
5E6 Left side marker light, rear 10 W 9S1 Switch, front working lights (d) Load depending on application: eg stop light,
5E7 Right side marker light, rear 10 W 9S2 Switch, rear working light reversing light, rotating beacon for reversing
5E8 Number plate light 5 W 9S10 Seat switch
9E21-26 Working lights 55 W 9S11 Switch speed increase for option
(VIII) Seat switch
(a) Wiring diagram for stndard equipment
5F5 Fuse 10 A 5X1 Connector 8 way
5F6 Fuse 10 A 5X2 Connector 6 way
5F7 Fuse 5 A 5X3 Connector 3 way (IX) Speed increase for option
5F8 Fuse 5 A 9X7 Connector 6 way (a) Wiring diagram for stndard equipment
5F9 Fuse 15 A 9X8 Connector 6 way
5F10 Fuse 15 A 9X10 Connector 6 way
9F11 Fuse 15 A Colour code
9F12 Fuse 15 A (I) Working lights
BU blue
9F13 Fuse 15 A
BN brown
(II) Lighting
YE yellow

350 804 3351.0705

4H14 Revolving light 55 W
GN green
5H8 Turn signal light, front left 21 W (III) Turn signal and hazard flasher system
GY grey
5H9 Turn signal light, rear left 21 W (a) Wiring diagram for stndard equipment
RD red
5H10 Turn signal light, front right 21 W (b) 5X2 not used if lighting is higher
BK black
5H11 Turn signal light, rear right 21 W
WH white
5H18 Switch illumination 1.2 W (IV) Revolving light VT violet
5H19 Switch illumination 1.2 W (a) Wiring diagram for stndard equipment OG orange
9H16 Switch illumination 1.2 W
9H17 Switch illumination 1.2 W
(V) Stop light The number before the cable colour specifies the cable
(a) Wiring diagram for stndard equipment diameter.
5K1 Flasher unit
(c) If total load > 170 W: use a 20 A fuse Max. total Cables without specification of diameter = 0.75 mm, broken
5K10 Relay for UPAs (customer specific)
power: 200 W lines in wiring diagram are also present in basic equipment
(d) Load depending on application: eg stop light, diagram.
reversing light, rotating beacon for reversing

(VI) Flashing reversing signal

(a) Wiring diagram for stndard equipment
(c) If total load > 170 W: use a 20 A fuse Max. total
power: 200 W
(d) Load depending on application: eg stop light,
reversing light, rotating beacon for reversing

96
350 804 3351.0705
Electric circuit diagram (Options)

97
Electric circuit diagram (Options)
7A1 Controller (I) Windscreen wiper, front
7A2 Actuator (II) Windscreen wiper, rear
7B1 Lambda probe (a) 9F4, 9F5 in fuse strip III, cavity 5 + 6
(III) Lambda control
7F1 Fuse 5 A
(b) Ignition coil T1:1, wiring diagram for standard
7F2 Fuse 1 A
equipment
9F4 Fuse 10 A
9F5 Fuse 10 A (c) 9F16:1 (terminal 30) wiring diagram for standard
equipment
4H23 Switch illumination 1.2 W
9H3 Switch illumination 1.2 W
9H4 Switch illumination 1.2 W Colour code
9K5 Relay, front windscreen wiper BU blue
9K6 Relay, rear windscreen wiper BN brown
YE yellow
9M1 Wiper motor, front 30 W GN green
9M2 Wiper, rear 30 W GY grey
RD red

350 804 3351.0705

7S1 Vacuum switch BK black
9S3 Switch, front wiper WH white
9S4 Switch, rear wiper VT violet
OG orange
7X1 Connector 2 way
7X2 Connector 2 way The number before the cable colour specifies the cable
7X4 Connector 2 way diameter.
7X5 Diagnostic connector 6 way Cables without specification of diameter = 0.75 mm, broken
9X1 Connector 6 way lines in wiring diagram are also present in basic equipment
9X2 Connector 3 way diagram.

98
350 804 3351.0705
Electric circuit diagram (Options)

99
Electric circuit diagram (Options)
7A1 Soot filter control unit** (I) Soot filter system**

7B1 Buzzer** (a) To alternator**

7B2 Thermo-element**
(b) To ignition switch**
F1 Fuse MTA (standard equipment)**
F3 Fuse (standard equipment)** (c) To starter**
7F15 Fuse 5 A**
7F16 Fuse 30 A** (d) To brake pedal switch**
7F17 Fuse 20 A**
9F13 Fuse 15 A (e) ISO interface**
9F14 Fuse 10 A
(II) Heater
H26 Indictor light**
4H14 Revolving light (III) Rotating/flashing light connected to key switch
4H15 Flashing light
7H22 Warning lamp regeneration**
7H23 Fault warning lamp regeneration**

350 804 3351.0705

K2 Starting relay** Colour code
7K9 Glow plug relay**
BU blue
7M1 Fan** BN brown
7M5 Metering pump** YE yellow
9M6 Heater fan 35 W GN green
RD red
7R2 Glow plug** BK black
WH white
7S16 Starting switch** VI violet
7S17 Emergency off switch**
Cables without specification of diameter = 0.75 mm2
7V1 Free wheel diode**
The number before the cable colour corresponds to the cable
X3 Connector, 1 way** cross section.
X3.1 Connector, 1 way**
4X1 Connector, 2 way
6X8 Connector, 4 way**
7X2 Connector, 4 way**
7X4 Connector, 2 way**
7X8 Connector, 1 way**
7X9 Connector, 6 way**
7X10 Connector, 6 way**

7Y1 Cut-off valve**

**no function on LP gas engine models

100
350 804 3351.0705
Electric circuit diagram (Options)

101
Electric circuit diagram (Options)
6B10 Tank sending unit (ultrasonic) (I) Engine and load cut-out after 0.5 to 5.0 min.

F3 Fuse (a) To wiring diagram for stndard equipment

F5 Fuse
(II) LP gas gauge with ultrasonic sensor
6H7 Instrument lighting

9K11 Consumer cut-off relay

1N2 Electronic travel control LHC

Colour code
6P5 Fuel gauge
BU blue
9S10 Seat switch BN brown
YE yellow
6X7 Connector, 4 way GN green
9X24 Connector, 1 way RD red
9X27 Connector, 3 way BK black
WH white

350 804 3351.0705

1Y5 Fuel shut-off valve VI violet

Cables without specification of diameter = 0.75 mm2

The number before the cable colour corresponds to the cable

cross section.

102
350 804 3351.0705
Electric circuit diagram (Options)

103
Electric circuit diagram Truck Data Management (LFM)
6A3 Data-Logger with key pad (LFM) Colour code
6A4 LFM on-line module BK black
WH white
6B1 Traction sensor BU blue
6B2 Lift sensor OG orange
6B3 Shock sensor BN brown
GN green
F2 Fuse 5 A VT violet
F3 Fuse 5 A RO red
1F18 Fuse 15 A YE yellow
GY gray
9S10 Seat switch
The number before the cable colour corresponds to the cable
6W1 Antenna (LFM on-line module) cross section.
Cables without diameter information = 0.75 mm
6X3 Connector 14 pins (6A3)
6X4 Connector 10 pins (6A3)
6X5 Connector 1 pin (a) Particle filter**
6X7 Connector 4 pins (6B1)

350 804 3351.0705

6X8 Connector 4 pins (6B2) (b) Electric circuit diagram for options
6X9 Connector 5 pins (data transfer)
6X10 Connector 4 pins (c) For particulate filter warning buzzer 7B1:30
9X27 Connector 3 pins (9S10) optional equipment wiring diagram**

**no function on LP gas engine models

104
350 804 3351.0705
Electric circuit diagram Truck Data Management (LFM)

105
Hydraulic schematic
A Working hydraulics D Steering control valve consisting of: O Hydraulic drive axle AH-20
1 Service cylinder (auxiliary hydraulics) 36 Metering valve 45 cm3/rev. assembly consisting of:
2 Service cylinder (auxiliary hydraulics) 37 Hose safety valve 190 10 bar 55 Multiple disc brake
3 Tilt cylinder 38 Makeup valve 56 Hydraulic motors 25 cm3/rev.
4 Lift cylinder, standard series 180 39 Pressure relief valve 120 +5 bar
5 Pipe safety valve
6 Lift cylinder, duplex series 180 P Oil cooler
E Steer cylinder
7 Lift cylinder, triplex series 180
8 Slow lowering valve
F Engine Q Hydraulic oil tank
9 Control valve block assy. consisting of: 57 Suction filter 25 m
10 Way valve - auxiliary hydraulics
11 Way valve - auxiliary hydraulics
G Engine speed control cylinder
12 Check valve (pilot-operated)
R Breather filter with pressurising filter
13 Way valve - tilting H Variable-displacement pump HPV 55-02 0.35 0.15 bar
14 Way valve - lifting assembly consisting of:
15 2/2 way valve (pressure balance) 40 Variable-displacement pump
16 Maximum pressure valve S Towing device (bypass valve)
41 Proportional valve
Standard/ Duplex 42 Control magnet
Triplex 43 Enable valve T Engine speed governing when pushing

350 804 3351.0705

H 12 175+5 bar 165+5 bar 44 Control cylinder for H 20
H 16 215+5 bar 200+5 bar A = forwards
58 Control valve block
H 18 230+5 bar 210+5 bar B = reverse
59 Restrictor
H 20 250+5 bar 230+5 bar 45 Control circuit jets
60 2/2 Way valve
17 Restrictor 46 4/2 Way valve
18 Changeover valve 47 Pilot valve
19 Pressure reducing valve 48 Servo piston
Y = forwards
B Pressure sensor 0 - 20 bar Z = reverse
49 Boost pressure valve 17.5 +0.5 bar
50 Combined boost pressure and maximum pressure
C Electronic controller valve 420 +15 bar
21 Not used
22 Not used
23 Speed increase J Tandem pump assembly consisting of:
24 Not used 51 Check valve
25 Actual speed 52 Flow regulator 15.5 to 17.0 litres
26 Brake applied 53 Gear pump 14 cm3/rev.
27 IC engine 54 Gear pump 11 cm3/rev.
28 Brake released
29 Forwards K Damper
30 Forwards
31 Emergency stop
32 Reverse
L Brake valve
33 Reverse
34 Brake M Pressure filter 6 m absolute

N Check valve 1 bar

106
350 804 3351.0705
Hydraulic schematic

107
Index
Page
A
Accident prevention check ................................................ 18
Adjust the ignition timing ................................................... 63
Adjust the lift chain length, lubricate with chain spray ..... 75
Adjusting the fork spread .................................................. 46
Adjusting the operator seat ............................................... 25
Air filter, clean with compressed air ................................. 59
Applying the parking brake ............................................... 35
Applying the seat belt ....................................................... 26
Approved applications ........................................................ 2
B
Battery grease ................................................................... 87
Battery: Check condition, electrolyte level
and specific gravity ........................................................ 67
Before lifting a load ........................................................... 45
Beginning operation ......................................................... 17
Brakes ................................................................................ 13
Braking system .................................................................. 35
C
Catalytic converter, unregulated ...................................... 49
Catalytic converter: Check the basic adjustment
of the LPG system .......................................................... 74
Central-lever control of lifting device and attachments ... 36
Chain spray ....................................................................... 87
Change the LPG filter ....................................................... 68
Changing the LPG cylinder .............................................. 22
Changing the travel direction ........................................... 30
Check and oil other pivots and joints ............................... 70
Check and oil the pedals, the travel and
engine control linkage ................................................... 71
Check electric cables, cable connectors and
connections for condition and tightness ....................... 67
Check fuses, renew if required ......................................... 44
Check seat belt for condition and proper operation ........ 64
Check the air intake and exhaust pipes for leaks ............ 78
108
Page
Check the CO contents in the exhaust gas ...................... 73
Check the coolant level in recovery tank ......................... 21
Check the coolant strength ............................................... 71
Check the distributor and ignition cables ........................ 81
Check the dust ejection valve .......................................... 60
Check the engine oil level ................................................ 20
Check the forks and fork quick-releases .......................... 76
Check the hydraulic system oil level ................................ 66
Check the hydraulic system, drive axle, pumps,
valves and lines for leaks .............................................. 78
Check the ignition timing .................................................. 63
Check the LPG mixer adjustment ..................................... 80
Check the LPG system for damage and
for leaks with leakage spray ......................................... 68
Check the mast, lift chains, lift cylinders and stops for
condition, mounting and operation ............................... 75
Check the mounting of the counterweight,
overhead guard, steer axle and drive axle ................... 74
Check the mounting of the engine and engine
support for condition and security ................................. 77
Check the mounting of the hydraulic oil tank ................... 60
Check the parking brake ................................................... 80
Check the tension and condition of the alternator and
coolant pump drivebelt .................................................. 72
Check the tension and condition of the toothed belt,
renew if necessary ........................................................ 73
Check the tension of double hoses when
attachments are fitted .................................................... 76
Check the tyre inflation pressure ...................................... 24
Check the tyres for damage and foreign objects ............. 61
Checking the LP gas level ................................................ 20
Checks and services before initial operation .................. 19
Clean and grease the steer axle ...................................... 65
Clean and spray the lift chains ......................................... 58
Clean the air filter .............................................................. 59
Clean the evaporator/pressure regulator ........................ 80
Clean the lift truck ............................................................. 58
Clean the prefilter ............................................................. 60
Clean the radiator and hydraulic oil cooler ..................... 76
Clean the radiator and hydraulic oil cooler,
check for leaks ............................................................... 62
Page
Closing the bonnet ............................................................ 19
Closing the gas cylinder or gas tank shutoff valve .......... 28
Composite instrument ....................................................... 16
Condition code .................................................................. 41
Controls and indicators ..................................................... 15
Coolant .............................................................................. 87
D
Daily checks ....................................................................... 19
Daily pre-operational checks and services ....................... 19
Description .......................................................................... 5
Disposal of old vehicles .................................................... 52
350 804 3351.0705
Drain the engine oil .......................................................... 69
Driving ............................................................................... 30
Duplex mast ...................................................................... 54
E
Electric circuit diagram (options) ...................................... 96
Electric circuit diagram (standard equipment) ................. 92
Electric circuit diagram (Truck Data Management) ....... 104
Electrical system ............................................................... 13
Emergency exit for trucks with rear windscreen .............. 51
Engine ............................................................................... 13
Engine oil, grade and viscosity ........................................ 86
Experts .............................................................................. 18
F
Fan motor fuse .................................................................. 39
Filling the LPG tank ........................................................... 23
Foreword ............................................................................. 2
Forward travel ................................................................... 30
Frequency characteristic for human body vibrations ...... 12
Fuel and oil recommendations ......................................... 86
Fuel gas ............................................................................. 87
Fuses ................................................................................. 44
 Index
Page
G
General view of truck ........................................................ 14
Grease the mast and tilt cylinder bearings ...................... 65
H
Handling fuels and lubricants ............................................ 17
Hazard warning lights ....................................................... 38
Heater ................................................................................ 39
Hoisting the truck .............................................................. 48
Hoisting the truck with a crane ......................................... 48
Hoisting the truck with the eyebolts .................................. 48
Horn ................................................................................... 39
Hydraulic oil ...................................................................... 87
350 804 3351.0705
Hydraulic schematic ....................................................... 106
Hydraulic system ............................................................... 13
I
Important safety information .............................................. 17
500-hour inspection and maintenance ............................ 65
1000-hour inspection and maintenance .......................... 77
2000-hour inspection and maintenance .......................... 81
3000-hour inspection and maintenance .......................... 82
Inspection and maintenance after the first
50 service hours ............................................................ 55
Inspection and maintenance as required ........................ 58
Inspection and maintenance data .................................... 85
Inspection and maintenance schedule ............................ 56
Installation of additional equipment ................................. 38
Page Page
L
LHC control ........................................................................ 13
P
Parking brake .................................................................... 35
Lift mast types .................................................................... 54 Parking the truck ............................................................... 47
Lifting the fork carriage ..................................................... 36 Putting the truck back into operation ................................ 51
Lighting .............................................................................. 38
Loading ............................................................................. 46
Lowering the fork carriage ................................................ 36
Lubricate the steer axle, mast and tilt cylinder bearings . 62 R
Lubricating grease ............................................................ 87 Releasing the parking brake ............................................ 35
Renew the air filter element, check the vacuum switch ... 77
M
Renew the alternator and coolant pump drivebelts ........ 83
Renew the breather filter .................................................. 79
Renew the coolant ............................................................ 82
Maintenance, general information ................................... 53 Renew the engine oil ........................................................ 69
Malfunctions during operation .......................................... 29 Renew the engine oil filter ................................................ 69
Mast removal ..................................................................... 49 Renew the high-pressure hoses ...................................... 84
Measures before taking the truck out of operation .......... 51 Renew the hydraulic oil .................................................... 84
Renew the pressure filter .................................................. 79
N
Noise emission levels ........................................................ 12
Renew the spark plugs ..................................................... 72
Renew the suction filter .................................................... 79
Renew the toothed belt ..................................................... 83
Retighten the mast fastening bolts ................................... 74
Reverse travel ................................................................... 30
O
Running-in instructions ..................................................... 18
Opening the bonnet ........................................................... 19
Opening the gas cylinder or gas tank shutoff valve ......... 25
Opening the seat belt ........................................................ 26
Operating the attachments ................................................ 36
Operating the clamp ......................................................... 36
Operating the horn ............................................................ 40
Operating the sideshift ...................................................... 36
Operating the turn indicator lights .................................... 38
Operation ..................................................................... 13, 26
Operation of industrial trucks in the plant area ................ 18
109
Index
Page Page

S
Safety instructions for the LPG system ............................. 18
Safety precautions for transistorised ignition systems ...... 112
T
Table of contents ................................................................. 7
U
Unloading .......................................................................... 47
Taking the truck out of operation ...................................... 51

Safety rules ........................................................................ 17
Safety rules for LP gas (excerpt) .................................... 111
Securing the mast against tilting back ............................. 53
Securing the raised duplex mast ...................................... 54
Securing the raised standard mast .................................. 54
V
Technical data ................................................................... 10
Technical description ........................................................ 13
Technical note ..................................................................... 3
Tighten the alternator and coolant pump drivebelt ......... 72 Visual, olfactory inspection of LPG system ....................... 21
Tighten the wheel fasteners ............................................. 61

Securing the raised triplex mast ....................................... 56
Service brake .................................................................... 35
Sideshift: Clean, grease and check the mounting ........... 66
Single-lever control of lifting device and attachments ..... 37
Single-pedal model .......................................................... 31
Standard mast ................................................................... 54
Starting the engine ............................................................ 27
Tilting the mast back ......................................................... 36
Tilting the mast forward ..................................................... 36
Top up the engine oil ........................................................ 70
Towing ............................................................................... 50
Towing instructions ........................................................... 50
Towing procedure ............................................................. 50
Trailer coupling ................................................................. 49
W
Wheel change ................................................................... 49
Windscreen wipers ........................................................... 38
Work on the mast and on the front part of the truck ......... 53
Working lights .................................................................... 38

350 804 3351.0705

Steering system ................................................................. 35
Steering ....................................................................... 13, 35
Stop pedal ......................................................................... 35
Stopping ............................................................................ 30
Stopping the engine ......................................................... 28
Switching on the front working lights ................................ 38
Switching on the hazard warning lights ........................... 38
Switching on the lights ...................................................... 38
Switching on the rear working light .................................. 38
Transport with lorry or low-bed semi-trailer ..................... 48
Travel with a load .............................................................. 47
Triplex mast ....................................................................... 55
Troubleshooting guide (hydraulic system) ...................... 91
Troubleshooting guide (LPG engine) .............................. 88
Truck data acquisition ....................................................... 41
Truck Data Management .................................................. 41
Truck data acquisition - default setting
(PIN number and condition code) ................................. 42
Truck data acquisition - special setting
(PIN number) ................................................................. 43
Truck takeover ..................................................................... 3
Turn indicator lights .......................................................... 38
Turning on the front windscreen wiper ............................. 38
Turning on the rear windscreen wiper ............................. 38
Turning on the heater (version 1) ..................................... 39
Turning on the heater (version 2) ..................................... 40
Type plates .......................................................................... 5

110
 Safety rules for LP gas (excerpt)
Observe the accident prevention rules of your national Indus-
trial Trade Association.
Liquefied petrol gases are BUTANE, PROPANE and butane-
propane mixtures. They are supplied in LPG cylinders or gas
tanks for the operation of IC engines. The operating pressure
of these gases depends on the ambient temperature and it
may reach 25 bar or more.
WARNING
Released LP gas becomes gaseous instantly so
that the formation of a hazardous and explosive
atmosphere is immediately given.
WARNING
No naked flame (stoves, storm lanterns, spark
generating activities, etc.), no smoking in gar-
ages or when carrying out work on the LP gas system!
Responsibility of employer and employees
350 804 3351.0705
The employer must ensure that the industrial trucks must be
operated and serviced by persons instructed in the operation
and servicing of these trucks and who can be relied on to
perform their tasks reliably. LPG systems on trucks may only
be taken into operation if they are in the proper working
condition.
The employer must prepare operating instructions for the
industrial truck in an understandable form and language,
which contains all the information required for safe operation.
The operating and service staff must be acquainted with the
operating instructions.
The operating instructions must be available for and observed
by the operating and service staff at all times.
A. During operation
1. Close the cylinder shutoff valve and main shutoff valve
before disconnecting the pipe or hose connection. Loosen the
union nuts on the cylinders slowly and only slightly at first,
otherwise the gas still in the line will spurt out.
CAUTION
LP gas can cause frostbite on bare skin!
Do not expose LPG tanks and pipes and hoses and their
fittings for gas in the liquefied phase to inadmissible extrane-
ous heat.
2. Removable LPG tanks (LPG cylinders) must be mounted
on the truck so that they are in the horizontal position and with
the cutout in the collar pointing down. During installation and
removal, the gas outlet fitting on the cylinder valve must be
sealed with a locknut tightened securely with a special key.
Before connecting the gas cylinders, check the connecting
fittings for proper condition.
After removal, screw the cylinder cap immediately onto the
cylinder with the locknut.
3. Open the valves slowly! Do not open or close valves by
striking them with tools. Danger of sparks causing an explo-
sion.
ATTENTION
Only use CO2 powder type fire extinguishers or
CO2 gas extinguishers for LP gas fires.
4. Leaking gas cylinders must be taken out of use. They
should be emptied immediately in the open air by releasing
the gas in accordance with all the relevant safety measures
and then tagged as leaking. When returning damaged gas
cylinders, notify the distributor or his representative (e.g.
service station attendant) immediately of the damage, in
writing if possible.
5. The entire LPG system must be monitored continually for
safe condition, particularly for leaks. It is forbidden to use the
vehicle with the gas system leaking. Use soapy water, a
Nekal solution or another foam-forming agent when checking
for leaks. Do not inspect the LPG system for leaks with a
naked flame.
6. Be sure to adjust the LPG systems so that the exhaust
emissions are kept as low as possible.
7. Frozen parts of the LPG system may only be thawed with
hot water, hot sandbags or the like. Naked flames, red-hot
objects, etc. can cause explosions.
8. The manufacturers installation instructions must be fol-
lowed when changing single parts of the system. Cylinder
valves and main shut off valves must also be closed for the
procedure.
9. The condition of the electrical system of industrial trucks
powered by LP gas should be monitored continuously. Sparks
can cause explosions if there are leaks in the gas system. If
a LPG powered industrial truck has not been used for a long
time, ventilate the garage thoroughly before starting the
vehicle or operating its electrical equipment.
10. Your industrial trade association and the responsible
trade supervisory authority should be notified immediately of
any explosions involving gas cylinders or LPG systems, even
if no injury resulted from the accident. Damaged parts should
be kept in safekeeping until the conclusion of the investiga-
tion.
11. LPG powered vehicles may only be operated in entirely or
partially enclosed spaces if no dangerous concentrations of
exhaust components hazardous to health can accumulate in
the breathing air.
111
Safety rules for LP gas (excerpt)
B. In garages, storehouses and repair shops
1. Close the cylinder and main shut off valves immediately
after parking the vehicle.
2. LPG powered industrial trucks may only be parked in well-
ventilated rooms above ground level. They may not be parked
near openings to rooms below ground level. Keep a safe area
around parked trucks in which there are no cellar openings
and doors, pits and similar hollows, uncovered sewer open-
ings, air and light shafts, and inflammable materials.
3. Removable gas cylinders may only be changed in garages
in which the formation of an explosive atmosphere has been
prevented.
4. Follow the special regulations related to the storage of gas
cylinders or national regulations. For example, gas cylinders
may not be stored
- in rooms under ground level,
- in staircases, in hallways of houses and multiple-story
buildings, small yards and passages and gates or in their
immediate vicinity,
- at stairs of open-air facilities,
- at specially marked rescue routes,
- in garages,
- in workrooms.
Please observe the section "General Requirements for Gas
Cylinders" in the Technical Rules for Gas Cylinders (TRG 380
and 404) or your local regulations.
112
5. Electric lights installed in these rooms must have a tightly
fitting sealed protective cover with a strong basket protector.
6. Close the cylinder and main shutoff valves during work in
repair shops and protect the LPG cylinders from the influence
of heat. A responsible person must check if all valves, espe-
cially cylinder valves, are closed before work breaks or at the
end of the day's work. Do not perform any work involving fire,
in particular welding and cutting jobs, near the LPG cylinders.
Do not store LPG cylinders in workshops, even if they are
empty.
7. Garages, storehouses and repair shops must be well
ventilated. Do not forget that LP gases are heavier than air.
They accumulate over the floor, in inspection pits and other
low spots and there they can form a dangerous and explosive
air-gas mixture.
WARNING
Exhaust gases are poisonous. Ensure adequate
ventilation of garages!
Safety precautions for transistorised igni-
tion systems
To prevent injuries to persons and/or destruction of the
contactless transistorised ignition system, observe the follow-
ing points when working on components of the transistorised
ignition system:
- Disconnect and connect ignition system cables - also
high-voltage cables and test leads - only with the ignition
turned off.
- If the engine is to be operated at starting speed without
firing (e.g. when testing compression), pull the high-
voltage cable (terminal 4) from the distributor and earth it.
- Use a rapid charging system as a starting aid only for 1
minute and with max. 16.5 Volt.
350 804 3351.0705
- Wash the engine only with the ignition turned off.
- Disconnect the battery completely before carrying out
electric welding or spot-welding.
- Do not connect a capacitor to terminal 1 (-).