ABB SafeLine

Plastic enclosed
switches and safety
switches
Brochure OTP 10 GB 99-06
7MDN5577

Low Voltage Products

 Easy to install Easy to mount Standards:
Material standards: IEC 529 and
UL 50 for the enclosure
Knock-out
openings for
Standard IEC 947-3 for Switch-
Disconnectors
M or Pg threads European Standard EN60204
on the Top and Safety of machinery
Bottom Other features:
Cable outlets M or Pg sized
threaded knock-outs

S01077A
Also blank end plates available
The biggest size knock-out for
S01072A

Separate threaded knock-out opening B-flange

for control wires on the top and 3-, 4- and 6-pole versions
bottom Handle indication O-I as well as
ON-OFF
IP65-rating, IP20 when a cover
opened
Suitable for 4-wire as well as
5-wire systems

Enclosure mounting
screws isolated from
the inside housing
The rated impulse withstand voltage
and air gap exceed the requirements
N Terminals for 5-wire for disconnectors in isolation classes

S01078A
system: three phases + III and/or IV.
N + PE terminals The position indication is in all cases
reliable.
It is not possible to lock a handle of
an ABB-switch in the O-position,
unless the required isolation is
ensured.
S01074A

The rated impulse withstand voltage

Uimp not less than 8 kV is printed in

S01079A
the type plate.

Knock-out opening on the

base for incoming cables

Option for two early-

break auxiliary contacts
1 N.O. +1 N.C.
2 N.O.

S01076A
2 N.C.
S01080A

I ON
ABB
In safety seitches
auxiliary contacts are O
OFF
included to the delivery
according to the ordering
information tables.
S01087A

Pull stoppers for Optional sealing

two rubber cables of the lid
2 3
 SafeLine SafeLine
Enclosed Load Break Switches Safety Switches
Ordering Information Ordering Information

Plastic enclosed load break switches, grey enclosure, 4-pole, IP65 Plastic enclosed safety switches, 3-pole, IP 65
Cable entries from top and bottom
Cable entries from top and bottom
Type Rated operational 1) Cable outlets Enclosure Weight Order number ABB Con
trol
Installation safety switches, white enclosure (RAL9001)
I ON
current [A] / side W/H/D I ON

Includes N- and PE-terminals, 2 membrane cable glands, 2 pull stoppers, round white handle and auxiliary

O OFF
AC-22A AC-23A AC-23A [mm] [kg]

S00691A
contacts according to following table. Type _/10 = 10 pcs package.
O OFF

500V 415V 500V Type Max.motor output/ Cable outlets/side Includes Weight Order number
S00696A

Includes selector-type rectangular black handle (O-I and ON-OFF indication), N- and PE-terminals AC 23A auxiliary
Threaded knock-outs, compression glands have to be ordered separately OTP 16H_ 230V 400V 500V 690V (see dimension contacts
[kW] [kW] [kW] [kW] drawings) [kg]
OTP16B4M 16 16 16 2xM25 + M16 130 / 150 / 60 0.60 1SCA022401R4160
OTP 16...32B_ OTP16B4P 16 16 16 2xPg21+Pg11 130 / 150 / 60 0.60 1SCA022419R8620 OTP 16H3P1 5.5 7.5 7.5 7.5 2xPg16 - 0.4 1SCA022371R2400
OTP25B4M 25 20 20 2xM25 + M16 130 / 150 / 60 0.60 1SCA022401R4320 OTP 16H3P1/10 5.5 7.5 7.5 7.5 2xPg16 - 4.0 1SCA022373R1700
OTP25B4P 25 20 20 2xPg29 + Pg11 130 / 150 / 60 0.60 1SCA022401R4240 I ON OTP 16H3P 5.5 7.5 7.5 7.5 2xPg161 no* 0.4 1SCA022371R2310
OTP32B4M 32 23 23 2xM25 + M16 130 / 150 / 60 0.60 1SCA022401R4590 OTP 16H3P/10 5.5 7.5 7.5 7.5 2xPg16 1no* 4.0 1SCA022373R1610

O OFF
S00694A
OTP32B4P 32 23 23 2xPg21+Pg11 130 / 150 / 60 0.60 1SCA022401R4410 Installation safety switches, grey enclosure
OTP45B4M 45 30 30 2xM32 + M16 145 / 200 / 90 1.00 1SCA022401R4750
OTP45B4P 45 30 30 2xPg29 + Pg11 145 / 200 / 90 1.00 1SCA022401R4670 Includes N- and PE-terminals, 2 membrane cable glands, 2 pull stoppers, handle and auxiliary contacts
I ON
OTP 16HT_ according to following table. Type _/10 = 10 pcs/package.
OTP63B4M 63 38 32 2xM32 + M16 145 / 200 / 90 1.00 1SCA022401R4910
O OFF

OTP63B4P 63 38 32 2xPg29 + Pg11 145 / 200 / 90 1.00 1SCA022401R4830 Round black handle
Knock-out flanges, flanges have to be ordered separately OTP 16HT3P1 5.5 7.5 7.5 7.5 2xPg16 - 0.4 1SCA022385R5180
S00987A

I ON OTP 16HT3P1/10 5.5 7.5 7.5 7.5 2xPg16 - 4.0 1SCA022385R5260

OTP80B4B 80 55 32 Flange I 200 / 400 / 140 2.50 1SCA022401R5050 OTP 16HT3P 5.5 7.5 7.5 7.5 2xPg16 1no* 0.4 1SCA022385R5340

O OFF
OTP 45...63B_ OTP80B4U 80 55 32 - 200 / 400 / 140 2.50 1SCA022401R5130

S01082A
OTP 16HT3P/10 5.5 7.5 7.5 7.5 2xPg16 1no* 4.0 1SCA022385R5420
OTP125B4B 125 90 70 Flange I 200 / 400 / 140 2.50 1SCA022401R5210
OTP125B4U 125 90 70 - 200 / 400 / 140 2.50 1SCA022401R5300 Rectangular black selector-type handle
OTP 16K_ OTP 16K3P1 5.5 7.5 7.5 7.5 2xPg16 - 0.4 1SCA022371R2230
Includes selector-type rectangular red-yellow handle (O-I and ON-OFF indication), N- and PE-terminals OTP 16K3P 5.5 7.5 7.5 7.5 2xPg16 1no* 0.4 1SCA022371R2150
Threaded knock-outs, compression glands have to be ordered separately
Industrial safety switches, grey enclosure
OTP16BA4P 16 16 16 2xPg21+Pg11 130 / 150 / 60 0.60 1SCA022401R4080
I ON
OTP25BA4P 25 20 20 2xPg21+Pg11 130 / 150 / 60 0.70 1SCA022433R8140 Includes PE-terminal, black handle (I-O, ON-OFF indication, selector-type handle in OTP_ and pistol type
OTP32BA4P 32 23 23 2xPg21+Pg11 130 / 150 / 60 0.80 1SCA022433R8220 handle in OT_ switches) and auxiliary contacts according to following table. Also N-terminal up to size OTP 90.
O OFF

I ON

O OFF
Type Max.motor output/ Cable outlets/side Includes Weight Order number
Plastic enclosed load break switches, grey enclosure, 6-pole, IP65
S00692A

S00696A
AC 23A auxiliary
230V 400V 500V 690V (see dimension contacts
Cable entries from top and bottom
[kW] [kW] [kW] [kW] drawings) [kg]
Type Rated 1) Cable outlets Enclosure Weight Order number OTP 16T_
operational current [A] / side W/H/D Threaded knock-outs, compression glands have to be ordered separately
OTP 80...125B_ OTP 25T_
AC 22A AC 23A AC 23A [mm] [kg] OTP 16T3P 5.5 7.5 7.5 7.5 2xPg21+Pg11 1no** 0.5 1SCA022371R1770
500V 415V 500V OTP 36T_ OTP 25T3P 7.5 15 15 15 2xPg29+Pgg11 1no** 0.9 1SCA022371R2580
Includes selector-type rectangular black handle (O-I and ON-OFF indication), N- and PE-terminals OTP 36T3P 11 18.5 18.5 15 2xPg29+Pg11 1no** 0.9 1SCA022371R2740
Threaded knock-outs, compression glands have to be ordered separately Knock-out flanges, flanges have to be ordered separately
OTP16B6M 16 16 16 2xM25 + M16 130 / 150 / 85 0.70 1SCA022401R5560 OTP 75T3B 22 37 37 37 I-Flange 1no** 2.4 1SCA022371R2910
OTP16B6P 16 16 16 2xPg21+Pg11 130 / 150 / 85 0.70 1SCA022401R5480 OTP 90T3B 22 45 45 45 I-Flange 1no** 2.4 1SCA022429R3450
OTP25B6M 25 20 20 2xM25 + M16 130 / 150 / 85 0.70 1SCA022401R5720
NO I
I ON
O OFF

Plastic enclosed safety switches, 4-pole, IP 65

O OFF

OTP25B6P 25 20 20 2xPg21 + Pg11 130 / 150 / 85 0.70 1SCA022401R5640

I ON
S00560Ab

O OFF
OTP32B6M 32 23 23 2xM25 + M16 130 / 150 / 85 0.70 1SCA022401R5990 Cable entries from top and bottom
OTP32B6P 32 23 23 2xPg21+Pg11 130 / 150 / 85 0.70 1SCA022401R5810

S00692A
Includes N- and PE-terminals, black selector-type handle (I-O, ON-OFF indication) and auxiliary contacts
Includes pistol-type black handle (O-I and ON-OFF indication), N- and PE-terminals
OTP 45...63B_ according to following table.
Threaded knock-outs, compression glands have to be ordered separately
OTP45B6M 45 30 30 2xM32 + M16 145 / 200 / 90 1.60 1SCA022401R6110 Type Max.motor output/ Cable outlets/side Includes Weight Order number
AC 23A auxiliary
OTP45B6P 45 30 30 2xPg29 + Pg11 145 / 200 / 90 1.60 1SCA022401R6020 OTP 75T_ 230V 400V 500V 690V (see dimension contacts
OTP63B6M 63 38 32 2xM32 + M16 145 / 200 / 90 1.60 1SCA022401R6370 OTP 90T_ [kW] [kW] [kW] [kW] drawings) [kg]
OTP63B6P 63 38 32 2xPg29 + Pg11 145 / 200 / 90 1.60 1SCA022401R6290
Threaded knock-outs, compression glands have to be ordered separately
Knock-out flanges, flanges have to be ordered separately OTP 16T4P 5.5 7.5 7.5 7.5 2xPg21+Pg11 1no** 0.53 1SCA022383R0510
OTP80B6B 80 55 32 Flange I 200 / 400 / 140 3.20 1SCA022401R6450 OTP 25T4P 7.5 15 15 15 2xPg29+Pg11 1no** 0.96 1SCA022383R0600
NO I
OTP80B6U 80 55 32 - 200 / 400 / 140 3.20 1SCA022401R6530 OTP 36T4P 11 18.5 18.5 15 2xPg29+Pg11 1no** 0.96 1SCA022383R0780
OTP125B6B 125 90 70 Flange I 200 / 400 / 140 3.20 1SCA022401R6610 I ON Knock-out flanges, flanges have to be ordered separately
O OFF

OTP125B6U 125 90 70 - 200 / 400 / 140 3.20 1SCA022401R6700 OTP 75T4B 22 37 37 37 I-Flange 1no** 2.5 1SCA022383R0860

O OFF
Includes selector-type rectangular red-yellow handle (O-I and ON-OFF indication), N- and PE-terminals OTP 90T4B 22 45 45 45 I-Flange 1no** 2.5 1SCA022430R1310
S00768A

S00696A
Threaded knock-outs, compression glands have to be ordered separately
OTP16BA6M 16 16 16 2xM25 + M16 130 / 150 / 85 0.70 1SCA022401R6880 Plastic enclosed safety switches, 6-pole, IP 65
OTP16BA6P 16 16 16 2xPg21+Pg11 130 / 150 / 85 0.70 1SCA022394R5330 OTP 16T_ Cable entries from top and bottom
OTP 80...125B_ OTP25BA6M 25 20 20 2xM25 + M16 130 / 150 / 85 0.70 1SCA022401R6960 OTP 25T_ Includes PE-terminal, black pistol type handle, selector-type handle in OTP16_ (I-O, ON-OFF indication)
OTP25BA6P 25 20 20 2xPg21+Pg11 130 / 150 / 85 0.70 1SCA022394R5410 OTP 36T_ and auxiliary contacts according to following table. Includes N-terminal up to size OTP90.
OTP32BA6M 32 23 23 2xM25 + M16 130 / 150 / 85 0.70 1SCA022401R7000 Type Max.motor output/ Cable outlets/side Includes Weight Order number
OTP32BA6P 32 23 23 2xPg21+Pg11 130 / 150 / 85 0.70 1SCA022394R5680 AC 23A auxiliary
Includes pistol-type red-yellow handle (O-I and ON-OFF indication), N- and PE-terminals 230V 400V 500V 690V (see dimension contacts
Threaded knock-outs, compression glands have to be ordered separately [kW] [kW] [kW] [kW] drawings) [kg]
Threaded knock-outs, compression glands have to be ordered separately
OTP45BA6M 45 30 30 2xM32 + M16 145 / 200 / 90 1.60 1SCA022401R7180
OTP45BA6P 45 30 30 2xPg29 + Pg11 145 / 200 / 90 1.60 1SCA022394R5840 I ON OTP 16T6P 5.5 7.5 7.5 7.5 2xPg21+Pg11 1no* 0.7 1SCA022371R2070
OTP 25T6P 7.5 15 15 15 2xPg29+Pg11 1no* 1.2 1SCA022371R2660
O OFF

OTP63BA6M 63 38 32 2xM32 + M16 145 / 200 / 90 1.60 1SCA022401R7260

OTP63BA6P 63 38 32 2xPg29 + Pg11 145 / 200 / 90 1.60 1SCA022394R5760 OTP 36T6P 11 18.5 18.5 15 2xPg29+Pg11 1no* 1.2 1SCA022371R2820
S00692A

Knock-out flanges, flanges have to be ordered separately

Knock-out flanges, flanges have to be ordered separately OTP 75T6B 22 37 37 37 I-Flange 1no** 3.2 1SCA022371R3040
OTP80BA6B 80 55 32 Flange I 200 / 400 / 140 3.20 1SCA022401R7340 OTP 90T6B 22 45 45 45 I-Flange 1no** 3.2 1SCA022430R2380
OTP80BA6U 80 55 32 - 200 / 400 / 140 3.20 1SCA022401R7420
OTP125BA6B 125 90 70 Flange I 200 / 400 / 140 3.20 1SCA022401R7510 OTP 75T_
OTP 90T_ * No space for more aux. contacts, can be changed to other contact function
OTP125BA6U 125 90 70 - 200 / 400 / 140 3.20 1SCA022401R7690 ** Max 2no+2nc

6 7
Safety for personnel SafeLine
Reliable position indication Enclosed Load Break Switches
The position of the handle indicates with complete reliability the exact position of the Ordering Information
contacts in all circumstances. The switch mechanism is constructed so that the
handle cannot indicate the off position if one of the contacts has been welded
together.
Plastic enclosed installation switches, white enclosure,
3-pole, IP65
N
I O I ON
Cable entries from top and bottom

S01085A

O OFF
N
I O Type Rated operational 1) Cable outlets Enclosure Weight Order number

O OFF
current [A] / side W/H/D
AC-22A AC-23A AC-23A [mm] [kg]
500V 415V 500V
O OFF

OTP 16H_ White round handle

Includes white round handle (O-I and ON-OFF indication), N- and PE-terminals and in type
OTP 16HB3P membrane cable glands (2 pcs) and pull stoppers (2pcs).
I ON
OTP16HB3M 16 16 16 2xM20 85 / 120 / 60 0.40 1SCA022401R2970
OTP16HB3P 16 16 16 2xPg16 85 / 120 / 60 0.40 1SCA022389R6700
I ON I ON
I ON

OTP16HB3U 16 16 16 - 85 / 120 / 60 0.40 1SCA022401R3010

O OFF

O OFF
S01081A
O
OFF
O OFF

I ON
Plastic enclosed load break switches, grey enclosure, 3-pole, IP65

S01075A
OTP 16B_
O Cable entries from top and bottom
OFF
S01088A

Type Rated operational 1) Cable outlets Enclosure Weight Order number

current [A] / side W/H/D
AC-22A AC-23A AC-23A [mm] [kg]
I ON
500V 415V 500V
Handle options

O OFF
Black handle

S01083A
Black / white Includes selector type black handle (O-I and ON-OFF indication), N- and PE-terminals.
In type OTP 16B3P includes also membrane cable glands (2 pcs) and pull stoppers (2 pcs).
Red / yellow
Round / rectangular legend plate Three and four-pole isolation OTP 16A_ OTP16B3M 16 16 16 2xM20 85 / 120 / 60 0.40 1SCA022383R2130
in same enclosure OTP16B3P 16 16 16 2xPg16 85 / 120 / 60 0.40 1SCA022383R0940
Includes selector-type rectangular black handle (O-I and ON-OFF indication), N- and PE-terminals.
Threaded knock-outs, compression glands have to be ordered separately
OTP25B3M 25 20 20 2xM25 + M16 130 / 150 / 60 0.5 1SCA022383R2640
I ON
OTP25B3P 25 20 20 2xPg21+Pg11 130 / 150 / 60 0.5 1SCA022383R2560
Padlocking with three padlocks against OTP32B3M 32 23 23 2xM25 + M16 130 / 150 / 60 0.5 1SCA022389R8400

O OFF
OTP32B3P 32 23 23 2xPg21 + Pg11 130 / 150 / 60 0.5 1SCA022389R7510
ontrol unintentional star-up.

S00696A
ABB C OTP45B3M 45 30 30 2xM32 + M16 145 / 200 / 90 0.9 1SCA022383R3020
The handle can not be padlocked in the OTP45B3P 45 30 30 2xPg29 + Pg11 145 / 200 / 90 0.9 1SCA022383R2990
ontrol O-position if one of the contacts is not in the OTP63B3M 63 38 32 2xM32 + M16 145 / 200 / 90 0.9 1SCA022383R3450
ABB C
I ON OTP63B3P 63 38 32 2xPg29 + Pg11 145 / 200 / 90 0.9 1SCA022383R3370
OTP 25...32B_
OFF-position.
Knock-out flanges, flanges have to be ordered separately
I ON It is not possible to lock the handle in the
O OFF

OTP80B3B 80 55 32 Flange I 200 / 400 / 140 2.40 1SCA022389R7690

O-position if one of the contacts is not in OTP80B3U 80 55 32 - 200 / 400 / 140 2.40 1SCA022401R3190
O OFF

the open (OFF) position. OTP125B3B 125 90 70 Flange I 200 / 400 / 140 2.40 1SCA022383R3700
OTP125B3U 125 90 70 - 200 / 400 / 140 2.40 1SCA022401R3270
I ON
Red-yellow handle
Includes selector-type rectangular red-yellow handle (O-I and ON-OFF indication), N- and PE-

O OFF
termi-nals. In type OTP 16BA3P includes also membrane cable glands, (2 pcs) and pull stoppers
(2pcs).

S00987A
OTP16BA3M 16 16 16 2xM20 85 / 120 / 60 0.40 1SCA022401R3350
OTP16BA3P 16 16 16 2xPg16 85 / 120 / 60 0.40 1SCA022389R6880
Includes selector-type rectangular red-yellow handle (O-I and ON-OFF indication), N- and PE-
OTP 45...63B_ terminals. Threaded knock-outs, compression glands have to be ordered separately
I
ON OTP25BA3M 25 20 20 2xM25 + M16 130 / 150 / 60 0.50 1SCA022401R3430
I
OTP25BA3P 25 20 20 2xPg21+Pg11 130 / 150 / 60 0.50 1SCA022389R6960
ON
OTP32BA3M 32 23 23 2xM25 + M16 130 / 150 / 60 0.50 1SCA022401R3510
I O
Door Interlock in OTP32BA3P 32 23 23 2xPg21+Pg11 130 / 150 / 60 0.50 1SCA022389R7000
OFF
ON
ON-position OTP45BA3M 45 30 30 2xM32 + M16 145 / 200 / 90 0.90 1SCA022401R3600
O OTP45BA3P 45 30 30 2xPg29 + Pg11 145 / 200 / 90 0.90 1SCA022389R7180
OFF Door Interlock OTP63BA3M 63 38 32 2xM32 + M16 145 / 200 / 90 0.90 1SCA022401R3780
I ON

defeatable (with OTP63BA3P 63 38 32 2xPg29 + Pg11 145 / 200 / 90 0.90 1SCA022389R7260

O OFF
O
S01073A

OFF
rectangular handle) Knock-out flanges, flanges have to be ordered separately
OTP80BA3B 80 55 32 Flange I 200 / 400 / 140 2.40 1SCA022389R7340
S00692A

OTP80BA3U 80 55 32 - 200 / 400 / 140 2.40 1SCA022401R3860

OTP125BA3B 125 90 70 Flange I 200 / 400 / 140 2.40 1SCA022389R7420
OTP125BA3U 125 90 70 - 200 / 400 / 140 2.40 1SCA022401R3940
Cover cannot be OTP 80...125B_
removed if a handle 1)
Other voltages up to 690V, see technical data, page 8.
is padlocked
4 5
Positioning of the plastic enclosed switches and
safety switches

The market Domestic Industrial

segment Installation

The range

A 16 16 25 36 63 Safety switch
A 25 25 45 63 125 Enclosed switch
Availability Auxiliary contacts
of optional standard Safety switches
accessories
optional Enclosed switches

Cable Pg Pg Pg Pg B flange Knock-out glands threaded (DIN)

entries M M M M B flange threaded (ISO)

universal blank

Earth and standard optional Earthing terminal

neutral
conductors standard Detachable neutral link

More information of enclosed switches, see brochure OT3GB_.

More information of safety switches, see brochure OT2GB_.

The technical data and dimensions are valid at

the time of printing. We reserve the right to
subsequent alternations.

ABB Control Oy
P.O.Box 622
FIN-65101 VAASA
Telefon +358 10 22 4000
Telefax +358 10 22 45708