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World

Petroleum
Council
Guide
Water Management

www.world-petroleum.org
Proceedings of
the 21st World
Petroleum Congress
15 - 19 June 2014, Moscow, Russia

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World
Petroleum
Council
Guide
Water Management
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Contents
Message from the Director General 5 Water management technology for
hydraulic fracturing projects 46
WPC Vision, Mission and Values 6
By Dr Katharina Gruenberg
WPC overview 8
Water management for LNG, FLNG
Introduction to water management and GTL projects 48
for oil and gas operations 14
Water management for LNG projects 48
By Ruth Romer and Jennifer Yau, IPIECA
By Georg Oftedal
CSG-to-LNG water management
Efficient use of water for oil and gas case study 50
operators 18
Water management for FLNG 51
Water management for petroleum By Vijay Anne
refineries 22 GTL water management case study 55
By Mudumbai Venkatesh and Rob Cox
Case study: Waterflooding and
Produced water, storage, treatment
oil recovery 27
and disposal 56
By Dr Ali Yousef, Salah Al Saleh and
By Dr Abdulkareem M AlSofi
Mohammed Al-Jawfi
Case study: National Iranian Oil
Water management for Arctic
Company 28
operators 62
By Mrs Samaneh Ashoori
By Georgia Lewis

Advanced technologies for water


Environmentally responsible water
management 30
management 70
By Georgia Lewis
By Tamar Gomez

Water management for Glossary of terms 76


unconventionals 36 Acknowledgements 80
Water management for unconventional
oil and gas 36
By Marcus Oliver Gay and The opinions and views expressed by the authors in this book are not
Andrew Slaughter necessarily those of WPC, its members or the publisher. While every care has
been taken in the preparation of this book, they are not responsible for the
Water use in shale gas development 40 opinions or any inaccuracies in the articles.

By Melissa Stark Unless otherwise stated, the dollar ($) values given in the book refer to the US dollar.

Water Management 3
A GROWING SOURCE OF REFERENCE

The World Petroleum Council Guide to Water


Management is the latest in a special series of
twice yearly publications being produced by
WPC to act as a denitive source of reference
on the most pressing matters aecting global
energy markets.
Building on the four previous titles looking
at unconventional gas, petrochemicals and
rening, unconventional oil and Arctic oil and
gas, WPC is fullling its mission to raise aware-
ness and enhance the understanding of the is-
sues and challenges facing the industry in the
years ahead.
Published by award-winning International
Systems and Communications in both print
and digital formats, all titles in the series can
be viewed online via the following link:
is.gd/wpcguides.
Message from the Director General

Message from
the Director
General
This WPC guide examines the
water management challenges
facing oil and gas operators
around the world.

Dr Pierce Riemer, Director General, World Petroleum Council.

This is the fifth guidebook in the World Petroleum We have gathered global experts to contribute
Councils Education Series on the energy industry to this book, sharing their expertise. This book
and we are very proud of what we have achieved covers different uses of water in hydrocarbon
so far the books have met with a great response projects, discusses how water can be used as effi
and demand has been high for both the printed ciently as possible, and examines important en
and online versions. We are confident this will vironmental and social considerations needed for
continue with this latest book on water manage responsible, sustainable development that benefits
ment for oil and gas operations. communities and companies. Additionally, we exa
In a world where oil and gas activities are under mine the unique water management challenges
pressure to ensure all activities are conducted sus for operators working in the tough conditions of
tainably and responsibly as well as being econo areas such as the arctic.
mically viable, it is essential that water management Once again, we are proud to include case studies
is a top priority. Achieving best practice in water from major companies to show how excellent water
management is a challenge, but one that we are management is achievable, cost-effective and an
confident can be met with the right investment, important part of responsible operations. The Edu
skills, information and support from all stakeholders. cation Series is committed to providing practical
Along with an increased awareness of the im information in a clear, easy-to-read format and the
portance of water management for oil and gas case studies play an important role in achieving this
projects, the technologies that help achieve this and demonstrating best practice for our readers.
have improved. The oil and gas industries have We are confident this latest guidebook in our
been leaders in this field and this book outlines Education Series continues the fine work of the
the technological advances that are helping us previous editions. Water management is a big issue
go from strength to strength with reusing and for the oil and gas industry and we hope you find
recycling water, minimising wastage, and pro this book to be a useful resource that will join the
tecting the environment. other books in this growing and popular collection.

Water Management 5
WPC Vision, Mission and Values

organisation representing the global oil


and gas community. WPCs core value and
purpose centres on sustaining and im
proving the lives of people around the
world through:
WPC Vision, l Enhanced understanding of issues

Mission and and challenges


l Networking opportunities in a

Values global forum


l Cooperation (partnerships) with
other organisations
l An opportunity to showcase the
industry and demonstrate best
practice
l A forum for developing business
The World Petroleum Council (WPC) is a non- opportunities
advocacy, non-political organisation with l Information dissemination via
charitable status in the UK and has accredi congresses, reports, regional
tation as a Non-Governmental Organisation meetings and workshops
(NGO) from the United Nations (UN). WPC is l Initiatives for recruiting and
dedicated to the promotion of sustainable retaining expertise and skills
management and use of the worlds petro to the industry
leum resources for the benefit for all. l Awareness of environmental
WPC conducts the triennial World issues, conservation of energy
Petroleum Congress, covering all aspects and sustainable solutions
of the industry, including management of
the industry and its social, economic and Values
environmental impact. WPC values strongly:
l Respect for individuals and
Vision cultures worldwide
An enhanced understanding and image l Unbiased and objective views
of the oil and gas sectors contribution to l Integrity
sustainable development. l Transparency
l Good governance
Mission l A positive perception of energy
The World Petroleum Council is the only from petroleum

6 WPC Guide
WPC Vision, Mission and Values

l Science and technology l Communication to increase aware-


l The views of all stakeholders ness of WPCs activities, through
l The management of the worlds petro enhanced communication, both
leum resources for the benefit of all internally and externally.
l Global representation to attract and
Key strategic areas retain worldwide involvement in WPC.
l World Class Congress to deliver a l Youth and gender engagement to
quality, premier oil and gas congress. increase the participation of young
l Inter-congress activities to organise people and women in oil and gas issues,
forums for cooperation and other including the establishment of a dedicated
activities on specific topics; and to Youth Committee for the development of
organise regional events of relevance to active networking opportunities with
WPC members and all stakeholders. young people.
l Cooperation with other stakeholders l Legacy to manage a central WPC legacy
to add value by cooperating with other fund to benefit communities and
organisations to seek synergies and individuals around the world based on
promote best practice. WPCs mission.

World Petroleum Congresses

2017 22nd WPC Istanbul


2014 21st WPC Moscow 1979 10th WPC Bucharest
2011 20th WPC Doha 1975 9th WPC Tokyo
2008 19th WPC Madrid 1971 8th WPC Moscow
2005 18th WPC Johannesburg 1967 7th WPC Mexico City
2002 17th WPC Rio 1963 6th WPC Frankfurt
2000 16th WPC Calgary 1959 5th WPC New York
1997 15th WPC Beijing 1955 4th WPC Rome
1994 14th WPC Stavanger 1951 3rd WPC The Hague
1991 13th WPC Buenos Aires 1937 2nd WPC Paris
1987 12th WPC Houston 1933 1st WPC London
1983 11th WPC London

Water Management 7
WPC over view

membership elects the President and an Executive


Committee every three years to develop and exe
cute its strategy. The Council also selects the host

WPC overview
country for the next World Petroleum Congress
from the candidate countries.
Every three years, the Council organises the
Since 1933, the World Petroleum World Petroleum Congress hosted by one of its
Council (WPC) has been the worlds member countries. The triennial Congress is also
known as the Olympics of the petroleum industry.
premier oil and gas forum and is the
It covers all aspects of oil and gas from technological
only international organisation
advances in conventional and unconventional up
representing all aspects of the stream and downstream operations to the role of
petroleum sector. natural gas and renewables, management of the
industry and its social, economic and environmental
impact. In addition to industry leaders and experts,
outside stakeholders such as governments, other
industry sectors, NGOs and international institu
World Petroleum Council was established in 1933 tions also join the dialogue. To ensure the
to promote the management of the worlds scientific and topical quality of the event, the WPC
petroleum resources for the benefit of all. It is a Council elects a Congress Programme Committee
non-advocacy, non-political organisation and has whose members are responsible for delivering the
received accreditation as a non-governmental org high-level content for these events.
anisation (NGO) from the UN. WPCs prime function Istanbul will be the host of the 22nd World
is to catalyse and facilitate dialogue among stake Petroleum Congress in 2017 (www.22wpc.com).
holders, both internal and external to the petro Beyond the triennial Congress, the World Petro
leum industry, on key technical, social, environ leum Council is regularly involved with a number
mental and management issues in order to of other meetings such as the WPC Youth Forum,
contribute towards finding solutions to those issues. the WPC-UN Global Compact Best Practice Forum,
Headquartered in London, WPC includes 70 joint WPC/OPEC workshops and other regional
member countries from around the world repre and topical events on important industry issues.
senting more than 95% of global oil and gas For 2015 a new event has been added to the WPC
production and consumption. WPC membership programme and the Norwegian National Com
is unique, as it includes both OPEC and non-OPEC mittee will host the first WPC Leadership Confer
countries with high-level representation from ence on Responsibility, Cooperation & Sustaina
National Oil Companies (NOCs) as well as bility in Troms.
International Oil Companies (IOCs). Each country
has a national committee made up of represen Legacy
tatives of the oil and gas industry, the service As a not-for-profit organisation, WPC ensures that
sector, academia, research institutions and gov any surpluses from the triennial Congresses and
ernment departments. The governing body of other meetings are directed into educational or
WPC is the Council consisting of representation charitable activities, thereby leaving a legacy. The
from each of the national committees. Its global World Petroleum Council has set up a dedicated

8 WPC Guide
WPC overview

WPC Legacy Fund to spread the benefits beyond related fields. The Canadian Government Millen
the host countries and its members and alleviate nium Scholarship Foundation matched the amount
energy poverty through carefully selected projects. dollar-for-dollar, creating an endowment which
The concept of leaving a legacy in the host supported more than 2,000 students until its con
country started in 1994 with the 14th World clusion in 2010.
Petroleum Congress in Stavanger, Norway. After The 17th World Petroleum Congress was the
this Congress, the surplus funds were put towards first to integrate the concept of sustainability
the creation and building of a state-of-the-art throughout its event, taking responsibility for all
Petroleum Museum in Stavanger. waste it generated. The Congress and the Rio Oil &
The 15th World Petroleum Congress in Beijing Gas Expo 2002 generated 16 tonnes of recyclable
adopted the issue of young people as a key aspect waste plastic, aluminium, paper and glass. All
of its theme: Technology and Globalisation proceeds of the recycling activities were passed
Leading the Petroleum Industry into the 21st on to a residents cooperative with 6,000 inhabit
Century. To support the education and future inv ants located in the port area of Rio de Janeiro.
olvement of young people in the petroleum ind But the sustainability efforts did not stop there
ustry, the Chinese National Committee donated an army of 250 volunteers collected 36 tonnes of
all computer and video equipment used for the rubbish in 10 days in a special community effort
Congress to its Petroleum University. to clean up the Corcovado area before the
Profits from the 16th Congress in Calgary were Congress, donating all proceeds to the rubbish
used to endow a fund that gives scholarships to collectors, some of the poorest inhabitants of Rio.
post-secondary students in several petroleum- The Finlndia Public School also received a new

Social Responsibility Global Village at the recent 21st World Petroleum Congress in Moscow: Interactive World CSR Map

Water Management 9
WPC over view

The WPC legacy initiative started in 1994 when surplus funds from the 14th World Petroleum Congress were put towards the building of
Stavangers Petroleum Museum.

lick of paint from our volunteers. The surplus In 2008, with the 19th Congress in Madrid, the
funds for the Congress were used to set up the trend continued and the organisers selected a
WPC Educational Fund in Brazil, which was further number of projects and foundations to receive
increased in 2005 with tax initiatives added by the the surplus from the event for charitable and edu
Brazilian government. cational programmes in Spain and around the
The 18th World Petroleum Congress also chose globe. The 19th Congress was the first one to off
a sustainability focus for the first-ever WPC to be set all its carbon emissions and receive a certi
held in Africa: Shaping the Energy Future: Par fication as a sustainable event.
tners in Sustainable Solutions. Education was the Qatars 20th Congress also offset all of its
focus of the 18th World Petroleum Congress carbon emissions and is establishing a gallery
Legacy Trust, set up by the South African National devoted exclusively to the countrys oil and gas
Committee to provide financial assistance to needy industry as an integral part of the future National
young South Africans who wish to pursue a quali Museum of Qatar (NMoQ). This gallery dedicated
fication in petroleum studies. to the story of oil and gas in Qatar, will educate

10 WPC Guide
WPC overview

WPCs first Youth Forum was held in Beijing in 2004.

Qataris and residents about the history of Qatar generation scope to develop their own ideas,
and the way the oil discovery shaped the nation talents and competencies to create viable solu
since 1940, and in accordance with the legacy tions for the future of our world.
policy of the Congress will provide a project that As part of its outreach to recruit and retain the
serves the community. next generation, WPC created its Youth Committee
Additionally the recent 21st Congress held in in 2006 to provide a channel through which young
Moscow will develop a legacy trust which focuses people have a direct involvement and say in the
on assisting with educational opportunities for strategy and activities of the organisation. It aims
students and young professionals, with a special to create and nurture a collaborative, global
interest in the petroleum sector. forum for young people to be heard, to champion
new ideas within the petroleum industry, to pro
Youth outreach mote a realistic image of the petroleum industry,
Youth is a critical factor in the sustainability of the its challenges and opportunities and to bridge the
oil and gas industry. Addressing and involving generation gap through mentorship networks.
young people in the design of future energy In 2011, WPC launched a pilot Mentorship
solutions is therefore one of the major issues for Programme to provide a bridge between inter
WPCs 70 member countries. WPC recognises their national experts and the next generation of our
significance to the future of the petroleum ind industry. This programme is now in its third suc
ustry and the importance of giving the young cessful cycle and has already created 150 matches.

Water Management 11
WPC over view

WPC Member Countries

Algeria Gabon The Netherlands Spain


Angola Germany Nigeria Suriname
Argentina Hungary Norway Sweden
Austria India Oman Switzerland
Azerbaijan Indonesia Pakistan Tajikistan
Bahrain Iran Panama Thailand
Belgium Israel Peru Trinidad and
Brazil Japan Poland Tobago
Bulgaria Kazakhstan Portugal Turkey
Canada Kenya Qatar Ukraine
China Korea Romania United
Colombia Kuwait Russia Kingdom
Croatia Libya Saudi Arabia Uruguay
Cuba Macedonia Serbia USA
Czech Republic Malaysia Sierra Leone Venezuela
Denmark Mexico Slovak Republic Vietnam
Egypt Morocco Slovenia
France Mozambique South Africa

12 WPC Guide
WPC overview

Water Management 13
Introduction to water management for oil and gas operations

at the local and regional scale and may require


access to significant quantities of water. The de

Introduction mand for water is likely to increase from global


and local pressures such as climate change and

to water population growth. As such, the ability of up


stream and downstream sectors to efficiently man

management age this water usage via good practice manage


ment and efficiency is a priority.

for oil and gas Effective water management requires the iden
tification, assessment and subsequent manage

operations ment of potential water risks, continuous improve


ment within local areas such as river catchments
and aquifer basins, whilst also understanding the
By Ruth Romer and Jennifer Yau
needs of other water users within a river basin.
IPIECAs water management framework (see break
Water plays an important role across
out box), developed for oil and gas companies,
oil and gas operations globally.
recognises other important considerations to cover
when working toward effective water manage
ment. These include the principles of water stew
Water sustains life on earth. It is essential to the ardship from the Alliance for Water Stewardship
healthy functioning of all ecosystems and the ser (www.allianceforwaterstewardship.org), integrated
vices they provide. For the oil and gas industry, water resources management by the Global Water
fresh and saline water are used throughout the Partnership and stakeholder engagement.
project lifecycle in many of the core activities from
production to manufacturing. Therefore, the oil Water sources and efficiency
and gas industry can be a significant user of water There are a number of water sources available,
ranging from freshwater and brackish aquifers to
marine desalination plants, wastewater and pro
duced water. Unlike typical water sources, pro
duced water occurs when trapped water within
pore spaces is collected alongside hydrocarbons
during the extraction process. This is a useful water
source, which may be saturated with hydrocarbons
and other chemical substances and therefore
requires treatment before it is discharged to the
environment, recycled back into the operations or
disposed of into deep, non-fresh water formations.
With many sources available, identifying what
quality and quantity of water is required is an
important feasibility aspect during project initi
Water management must encompass environmental and social
ation. Identification helps to define the informa
impacts as well as the needs of industry. tion required to determine the viability of the water

14 WPC Guide
Introduction to water management for oil and gas operations

source options, as well as developing a clearer operations, it is only classed as consumption


scope for the project. when the withdrawn water is not returned back to
To provide an initial high-level understanding, the environment in which it was sourced, as shown
general physical, social and legislative knowledge in Figure 1. Water withdrawals and discharges are
and concerns of the area, along with local data undertaken according to local regulations.
and experience, are all required. Additionally, to
help identify, analyse and prioritise social con Common water uses and returns
cerns linked to water use impacts on river basins, To help identify viable and suitable water sources,
it is good practice to consider stakeholder and it is important to understand the quality and
regulatory engagement and consultation through quantity of water required for the various pro
the entire operations lifecycle. cesses. Although there are many processes inv
The oil and gas industry can sometimes play a olved in the extraction of different fossil fuel
dual role in water resource management by re sources, there are a number of common water
ducing the impact of its operations, and contri uses that are common across the industry. This is
buting to the communities where it operates. To elaborated on further in the Efficient use of
this end, encouraging collective action through water chapter.
developing relationships, communicating plans In summary, personnel, construction and com
and acting on stakeholder concerns could help to missioning, drilling and well completion, process
manage catchments and local areas, whilst shar and operations, and produced water are the most
ing common risks, strategies and solutions. common uses for water in hydrocarbons operations.
To encourage a more systematic way of man Potable water is required for personnel usage,
aging water usage efficiently, hence reducing the such as drinking, laundry, cleaning and heating.
impacts of operations and protecting the environ For construction and commissioning, the quality
ment, the conceptual waste hierarchy attempts and quantity of water required varies according to
to identify activities and processes in which water the activity. Often, water is lost to the environment
used can be reduced, reused and/or recycled. The in these activities but there is scope for recapture
water efficiency hierarchy is summarised as follows: in many instances. Responsible treatment and
l Reduce Lowering the consumptive use of a disposal is an important consideration for oper
process or activity. ators across the whole process.
l Replace Removal of the need for, or partial or The drilling and well completion process typi
full substitution of, fresh water by a different cally requires fresh water, although appropriately
resource. treated water can be used in many instances. Treat
l Re-use Use of water for the same or alter
native process without treatment, or with
minimal treatment. Water use defined in terms of on-site
water flows
l Recycle Bringing water back into use through
treatment to improve water quality.
To help develop a clearer way of defining water
requirements and usage in projects, the quantity
used can be calculated using withdrawal, consump
tion and discharge flows in operations. When
water is withdrawn from a source for oil and gas Figure 1.

Water Management 15
Introduction to water management for oil and gas operations

ment and/or containment of contaminated water of extra fluids or gases are required to sustain eco
are additional requirements for many operators. nomic rates of hydrocarbon recovery. Although
At the process and operations stage, the maj some of the injected water can be reused to main
ority of water usage occurs in the refining process. tain the pressure after the resource is recovered,
Steam generation and machinery cooling are two additional water may still be needed to stabilise
processes in particular that consume large quanti the well pressure. Typically saline water and pro
ties of water. There is scope for further treatment for duced water can be used, provided that they have
water reuse or safe discharge in many projects too. been sufficiently treated. To prolong the life of a
reservoir or maximise product recovery, tertiary
Water use for conventional and recovery or enhanced oil recovery methods are
unconventional sources used to alter the fluid properties. This helps
Factors including the type and size of the hydro displace or dislodge the hydrocarbon from the
carbon resource, the existing infrastructure and formation. Techniques commonly employed inc
geological conditions will affect the volumes of lude: thermal recovery, chemical flooding and
water required and the measures needed to im miscible injection, with the former two often
prove water use. For example, water uses depend requiring fresh water.
on the extraction process, which can typically be Throughout primary, secondary and tertiary
separated into conventional and unconventional stages, the volume of produced water rises. This
sources. Conventional sources are those reservoirs, water is treated for re-use as a reinjection fluid for
either onshore or offshore, where resources can pressure maintenance, reinjected into saline water
flow relatively easily to the extraction point. How formations for disposal, or discharged to surface
ever, unconventional sources cannot be exploited water under appropriate permits.
economically by conventional means because the
resources are more difficult to extract, requiring Unconventional
more advanced extraction technologies such as Unconventional resources are typically hydro
horizontal drilling and hydraulic fracturing. carbons with low mobility and/or present in low
permeable geological formations and are drilled
Conventional with a horizontal and vertical component, with
During the primary production stages, the pressures typical sources being oil sands and shale oil (also
and formation conditions within conventional known as tight oil) and gas.
reservoirs mean that hydrocarbons flow freely to Oil sands can be extracted through open-pit
the surface. mining or in-situ recovery. Both forms of extrac
Gas in reservoirs naturally expands and flows tion require water to be used in separating the
up the production well with very little water bitumen by mixing or steam stimulation, cooling
recovered. Water is mainly used for gas processing of equipment and other processes to enable
to remove impurities and to liquefy for export. easier extraction of oil. Mining operations typically
The quantity of water required may increase as require water of slightly brackish quality, whereas
the production matures from the increasing num steam generation for in-situ recovery requires
ber of impurities. A mixture of fresh and saline water to be treated to specific requirements.
water is utilised for various processes. Shale oil and gas operations require the use of
For oil, however, when the recovery process hydraulic fracturing systems that use fluids such
matures, additional pressures from the injection as water or oil in a combination with other gases

16 WPC Guide
Introduction to water management for oil and gas operations

or liquids to stimulate the resource to the recycling for drilling and hydraulic fracturing or
extraction point. The quantity and quality of for discharge back to the environment, again under
water required depends on the subsurface con appropriate permits.
ditions, the type of well (vertical or horizontal)
and the type of hydraulic fracturing liquid em Ruth Romer is Senior Manager, Biodiversity and
ployed. Flowback water, which returns following Ecosystem Services and Water with IPIECA in the
hydraulic fracturing, is typically mixed with pro United Kingdom.
duced water and other fracturing fluids. This is Jennifer Yau is Coordinator Environment with
then treated for either disposal via injection wells, IPIECA in the United Kingdom.

Further reading

To encourage proactive and collective tools, such as the IPIECA Global Water Tool, to
management of issues related to the risks and help companies map their water uses and assess
opportunities of water use, IPIECA has developed risks for their overall global portfolio of sites.
a Water Management Framework for onshore oil IPIECA will continue to facilitate the develop
and gas activities. This was developed by oil and ment of useful tools and guidance documents to
gas member companies to provide high level encourage efficient and sustainable management
guidance to help companies develop their own of water through workshops and member-lead
company-specific water strategies, enhance the tasks forces within the association. As many of the
industrys efforts to achieve sustainable water use water risks are common across industries, IPIECA
and respond to broader global concerns about will also continue to encourage collective action
water availability, quality and management. Two and participation in the development of a long-
complimentary documents have also been term vision for water stewardship. Case-studies of
published: Identifying and Assessing Water good practices can be found on the IPIECA website.
Sources and Efficiency in Water Use. IPIECA has
developed customised oil and gas risk assessment www.IPIECA.org

Water Management 17
Efficient use of water for oil and gas operators

(black water) and grey water from hand basins,


showers, baths, laundries and kitchens. The com

Efficient use position, and hence the quality, of the black or


grey water can vary according to the environ

of water for mental setting, which may alter due to different


diets and chemical usage. The quantity of return

oil and gas water will also vary in different environmental


settings.

operators l Construction and commissioning The typical


uses of water in the construction phase of a hydro
carbons project include dust suppression, vehicle-
Water management is an ongoing washing, road preparation, concrete mixing,
challenge for hydrocarbons facilities hydrotesting of pipelines and pipework and, for
at every stage of the process. some operations in extremely cold climates, the
creation of snow and ice for roads, bridges and
well pads (See Arctic, from p62). The quantity of
water required depends on the size of the
Before identifying water efficiency opportunities, operations facilities and the scale of the resource.
an operations water uses and return flows (water The quality of the water needed varies from
that has either been used and is returned to slightly brackish to fresh water, depending on
the system, effluent, or a by-product of the pro the task.
cess) should be understood. The type of hydro Water used in construction is often lost to the
carbon resource being developed and the mat environment or bound within the product, such
urity of the development will determine how as water used for concrete. This limits the gen
water is used and managed, the requirements for eration of return water. Water used for hydro
water quality, and the scope for water efficiency testing becomes return water once it has passed
within the operation. through pipework because the quality is altered
by chemicals and other contaminants.
Common water uses for hydrocarbons l Drilling and well completion Drilling and
operations completing an exploration or production well
l Personnel The workforces involved in explor requires water for drilling mud, well-development,
ation, construction, drilling and operating a faci well completions and rig maintenance. The
lity require water for drinking, cooking, personal quality and quantity of water needed depends
hygiene, laundry, toilet-flushing, cleaning facili on the length of drilling and shallow geological
ties, air-conditioning, ventilation and heating. The conditions. These requirements can change
quantity of water required to fulfil these functions within a single well at different stages of the
varies according to the environmental setting, but drilling process, although typically fresh water
is typically between 180 and 300 litres per person is required.
per day. Potable water is generally required to meet Mud, including return water, from the drilling
these functions due to the consumptive element. process is captured in mudpits or tanks. It contains
The return water associated with personnel additives to aid the drilling process, as well as drill
supply are wastewaters, such as sewage effluent cuttings which come to the surface in the return

18 WPC Guide
Efficient use of water for oil and gas operators

water. Once cuttings are removed, the mud is point condensation, blow-down water and con
usually recirculated until the well has reached its denser water from boilers, along with cooling
target depth. water, which can be recirculated.
l Processandoperations Water is used for up l Produced water Water trapped within the pore
stream processing of produced hydrocarbon spaces of rocks when they are formed is referred
streams before export. For example, it is used in to as connate water. Produced water is the term
desalters to strip out soluble contaminants from used to describe this water when it is extracted at
the product stream, within process pump seals, the same time as the oil or gas.
for cooling water, and for steam generation in Produced water is normally saline and of a high
turbines. At many sites, a large volume of water is temperature because of its long residence time in
used for steam generation and cooling, as well as the rocks, and its depth. This water may be
utility water, such as fire water. saturated with hydrocarbons in either free or
Return water flows commonly encountered from dissolved phase, and may contain chemicals used
the processing stages include hydrocarbon dew in the extraction process.

A foam pig being sent down a pipeline as part of hydrotesting.

Water Management 19
Efficient use of water for oil and gas operators

Water has a many uses in conventional gas processing operations.

Conventional oil and gas production stage for conventional oil but the reservoir pres
A conventional hydrocarbon reservoir undergoes sure lowers as a result of production, so the
several phases of recovery. In the primary production secondary stages require the injection of external
stage, natural mechanisms, such as formation fluids to maintain the pressure and displace the
pressure, result in the movement of the resource oil so it moves towards the production well.
within a reservoir to the extraction point as it is forced Secondary recovery methods involve the injec
to the surface. This requires minimal extra produc tion of gas into the pore space of the reservoir
tion support and minimal water use beyond that and/or water, usually into the production zone,
used for well drilling and support of the workforce. known as waterflood. As the production process
As the recovery process matures, the formation matures, greater injection rates are required to
pressure decreases and it becomes insufficient for recover the oil and, particularly in the case of
hydrocarbon recovery. Additional methods, known waterflood, the amount of water produced at the
as secondary or tertiary recovery, are required production well increases.
with reservoir pressures and fluid mobility being The ratio of water to resource recovered, known
manipulated to bring oil or gas to the surface. as the water cut, may range from 1:1 in the early
l Conventional oil production There is usually stages of waterflood to 11:1 or higher as the pro
enough natural pressure at the primary recovery duction matures. Eventually, considerable volumes

20 WPC Guide
Efficient use of water for oil and gas operators

of injected fluid are recovered at production wells lighter fractions of the oil as well as water. This
and it becomes uneconomic to continue pro promotes mobility and allows the resource to be
duction. This is the stage when secondary recovery collected at extraction points. Miscible injection
reaches its limit. uses carbon dioxide or hydrocarbon injection to
Water mixed with the produced oil stream can lighten the oil while chemical flooding uses water
be separated and used as injection fluid. An mixed with polymers and gels.
additional water source may also be required to Steam generation and chemical flooding can
replace the resource recovered from the reservoir. require the use of fresh water to prevent scale and
Saline water can be used for pressure main corrosion of equipment and to allow chemical
tenance or waterflood. A low-level treatment is solutions to operate effectively.
usually required to remove the suspended, dis As with primary and secondary recovery,
solved and biological components that could create management of produced water is an important
a risk of blocking pore spaces in the reservoir component of EOR. The chemical properties of
during injection. the produced water are similar, but may also
Management of produced water is important include any chemicals used as part of the EOR
in conventional oil production. Depending on production process.
reservoir formation conditions, the produced l Conventional gas production Beyond well-
water may be strongly mineralised and/or ele drilling, water is mainly used in conventional gas
vated in temperature, and may contain some oil. production for gas processing. During this
The quality of produced water can deteriorate as stage, water forms the basis of chemical solutions
production matures. used to strip impurities, such as water vapour,
l Enhancedoilrecovery(EOR) EOR uses techni hydrogen sulphide and carbon dioxide from
ques to alter the fluid properties, displace or dis the gas. It is also used for cooling and steam
lodge the oil and prolong the productive life of generation, particularly when the gas is liquefied
the reservoirs. The technique is dependent on the for export.
characteristics of the reservoir, such as the temp As gas field production matures, the proportion
erature, pressure, depth, permeability and fluid of impurities in the gas may rise which, in turn,
properties, and the residual oil and water sat requires more processing to remove them. The
urations. EOR was originally employed to extend quality of water required for gas processing varies
the productive life of a reservoir but it is now depending on the end use. For example, fresh
often used at the start of a development to maxi water is used for steam generation while saline is
mise recovery. required for cooling.
Water plays a prominent role in the techniques Water vapour, a type of produced water, is pre
commonly employed in EOR. sent with gas with small amounts of water also re
Thermal recovery, such as steamflood or in situ covered as part of gas processing. This water is not
combustion techniques, both require water. Steam saline but may contain hydrocarbon contaminants.
flood involves boilers at the surface heating water
to generate steam for injection in the reservoir. This is an edited extract from Efficiency In
This lowers the viscosity of the oil, promoting its Water Use, a publication by IPIECA. The complete
movement to extraction points. publication can be found at www.ipieca.org/
In situ combustion involves the ignition of publication/petroleum-refining-water-wastewater-
hydrocarbons within the reservoir to volatilise use-and-management.

Water Management 21
Efficient use of water for oil and gas operators

Water management for petroleum l Processwater This is water used for washes in
refineries process equipment and for other purposes where
By Mudumbai Venkatesh and Rob Cox the water comes into contact with the hydrocarbons.
Improved water management in a petroleum refi l Boilerfeedwater(BFW) Also known as demin
nery can potentially reduce the volume and cost eralised water, BFW is used for the generation
of raw water used in operations. Additionally, effi of steam and it needs to be treated prior to
cient water management results in reduced waste use. Usually, to produce BFW, water is treated by
water flow and contaminant load and this, in a lime-soda process and further purified by an
turn, reduces operating and maintenance costs ion exchange or a hot phosphate treatment.
for wastewater treatment. Reverse osmosis can also be used to demineralise
With critical shortages of fresh water in most the water.
areas of the world, and a requirement for relatively l Cooling water Water-cooled condensers, pro
high volumes of raw water in a refinery, the duct coolers and other heat exchangers can use a
pressure to recycle and reuse water is increasing. large amount of water in a refinery. Most refineries
In evaluating recycling and reuse issues in a also use air coolers, where the process stream is
refinery, potential uses of water should be investi exchanged with air before being sent to a cooling
gated along with recycling and reuse of refinery water heat exchanger. In cooling tower systems,
wastewater, external sources of wastewater, and build-up of salt concentration is unavoidable
opportunities and risks of water exchange. since water is evaporated in the cooling tower.
There are important areas in a refinery where Make-up water is needed to replace these
water can be reused or substituted, where water and other losses. Some refineries use a once-
minimisation practices can be employed and through system where the incoming water is
where opportunities for implementing internal exchanged against the process fluid and the
and external water exchange practices exist. Also, warmer cooling water is then returned to the
there are technologies available for upgrading source of the water. Some water treatment is
large volumes of water. The holy grail of water necessary to prevent scale formation, corrosion,
management for refineries is Zero Liquid Dis algae and slime.
charge (ZLD) from a refinery, but there can also be l Potablewater Potable water is needed for use
a trade-off between reducing effluent discharges in kitchens, wash areas and bathrooms at refi
and increased energy use and emissions. neries. City water or treated ground water can be
Compared to other industries, refineries are large used for this purpose. A portion of the treated
users of raw water. Especially in areas where there water from the plant softening unit may be
are water shortages, refineries are restricted on the diverted for potable water use.
quantities of raw water that can be imported from l Firewater The requirements for fire water are
outside sources. This has led to many operators intermittent but can constitute a very large flow.
implementing water recycling and reuse practices Often refineries collect storm water from non-
while taking into account local site conditions. process areas and store it in a reservoir dedicated
to the fire water system in the plant.
Raw water uses in a petroleum refinery l Utilitywater This is used for miscellaneous
Raw water is used for various purposes in a refi washing operations, such as cleaning operating
nery, such as boiler feed water, cooling, potable, areas. It should be free from sediment but does
fire water and utility water. not require any additional treatment.

22 WPC Guide
Efficient use of water for oil and gas operators

Efficient water management in all areas of refinery operation reduces costs and contaminant loads.

Supplying water to the refinery that falls in non-process areas, such as parking
Raw water can be supplied to refineries from lots, green areas or on offices, may be discharged
different surface water sources, such as rivers or without treatment depending on local regula
lakes, or from groundwater in the local area. In tions. Storm water harvesting can be employed to
some cases, it can be supplied from the sea or capture uncontaminated storm water and this can
other brackish water sources. Raw water can inc be used for certain processes, such as equipment
lude varying amounts of solids and salts, referred washing, with the proper storage and treatment.
to as total suspended solids (TSS), total dissolved
solids (TDS) and turbidity. Raw water can also be Water out of the refinery
supplied from municipalities, which generally Refineries produce significant quantities of waste
offer potable water (drinking water) but may also water that has been in contact with hydrocarbons.
be able to offer treated effluent from local waste Other sources of wastewater include water that
water treatment plants. has been rejected from the boiler feed water pre-
When crude oil arrives at a refinery, it often carries treatment processes, cooling tower blow down or
water that remains from the extraction process. cooling water that has left the refinery. Typically,
This water is typically removed as storage tank wastewater is sent to either a treatment plant at
bottom sediment and water (BS&W) or in the the refinery or it can be pre-treated to remove oil
desalter, which is part of the crude unit in the re and grease before being sent to a municipality
finery, and is typically sent to wastewater treatment. treatment works for further treatment.
Rain is another source of water to a refinery. Excess low pressure steam that is produced in
Rain that falls within the refinery battery limits the refinery is vented to the atmosphere when it is
typically requires treatment before discharge. Rain impractical to recover the condensate.

Water Management 23
Efficient use of water for oil and gas operators

Significant water loss occurs in refineries as a l Sourwater Steam is used in many processes in
result of evaporation in cooling towers. Some of a refinery, mainly as a stripping medium and a
the water in the cooling tower is also entrained by diluent. Since this steam condenses in the pre
the large quantities of air passing through the sence of hydrocarbons, which contain hydrogen
tower and gets lost to the atmosphere. These sulphide (H2S) and ammonia (NH3), these com
entrainment losses are also known as cooling pounds are absorbed into the water at levels that
tower drift. typically require treatment. The usual treatment
for sour water is to send it to a steam stripper for
Management of wastewater produced removal of H2S and NH3. Steam is used to inject
in refineries heat into the strippers and the resulting stripped
There are different types of process water from sour water is an ideal candidate for recycling and
petroleum refineries and these need to be man reuse in the refinery. Strippers that use direct
aged in different ways. steam injection as the stripping medium create
l Desalter effluent Inorganic salts, predomi more wastewater in the refinery than strippers
nantly sodium chloride, are present in crude oil, that use reboilers to inject heat into the strippers.
generally in the form of naturally occurring brine. Refineries that include process units, such as cat
The quantity of this water in oil varies, but is alytic crackers and delayed cokers, produce more
usually between 0.1% and 2% of volume. Typically, sour water than a less complex refinery. The sour
the first operation in a crude oil refinery is a water from these sources also contains phenols and
desalter to wash out the salts present in the crude. cyanides and should be segregated from the
This helps prevent corrosion of downstream remaining sour water. Dedicated sour water strippers
equipment. may be used to process this water and the stripped
Some of the drilling muds that come in with the sour water from this stripper should ideally be used
crude can accumulate in the desalter and need to as wash water for the desalters. This will result in the
be removed periodically. The more advanced extraction of up to 90% of the phenol contained in
desalters are fitted with continuous mud washing the sour water and a lowering of the load of phenol
systems so mud does not accumulate. to the wastewater treatment system.
The wash water used in desalters is typically l Tank bottom draws Crude tanks, gasoline
5-8% of the crude throughput. Different sorts of tanks and slop tanks may require water draws in
wash water can be used in desalters, depending refineries. The incoming crude to refineries usually
on the refinery. Fresh water is good because it contains water and mud that gets picked up when
requires minimal treatment but it increases over the oil is extracted from wells. This is referred to as
all water usage, wastewater generation and costs bottom sediment and water (BS&W). When crude
for operators. Alternative sources of wash water is stored in large tanks, BS&W settles to the bottom
include recycled crude tower overhead water and and must be periodically removed to prevent a
recycled vacuum tower overheard water, both of build-up. If BS&W is allowed to build up, storage
which save fresh water use but have pH levels that capacity is reduced. Water draws are normally
can be hard to control. Recycled stripped sour sent to either the wastewater treatment or to a
water can also be used it has more manageable separate tank where the solids can be separated
pH levels although routing all sour water that is from the oil and water.
produced results in more capacity in the sour Tanks that store gasoline also tend to collect
water stripper being required. water. These tanks should be equipped with

24 WPC Guide
Efficient use of water for oil and gas operators

drainage systems similar to that of crude tanks to The effluent from the clarifier is then sent to tertiary
ensure that hydrocarbon product is not inadver treatment, if necessary, before being discharged.
tently drained from the tanks. It should be noted
that the amount of water drained from gasoline Water reuse
tanks is relatively small compared to the amount With the shortage of fresh water in most areas of
of water from crude tanks. the world, together with the relatively high require
l Spent caustic Spent caustic is formed when ments for raw water in refineries, the press to
acidic components are extracted from hydro recycle and reuse water is increasing. In evaluating
carbon streams. It is important that this does not recycling and reuse issues in a refinery, the poten
end up contaminating water. Traditionally, spent tial users of water should be evaluated along with
caustic has been disposed of in a number of recycle/reuse of refinery wastewater and external
different ways. Discharge to the sewer system is sources of wastewater, such as municipalities.
common but not necessarily best practice. An Desalter makeup water, coke quench water and
alternative option is offsite disposal of spent coke cutting water can be reused as stripped sour
caustic where recovery of contained organic com water. Additionally, desalter makeup water can be
pounds can take place. Offsite disposal of sulfidic used for vacuum tower overheard water or crude
spent caustic, which often makes up the largest tower overhead water. Boiler feed water and cool
proportion of refinery spent caustic, is more diffi
cult because there are few reprocessing options
for this stream.

Refinery wastewater treatment


Typical refinery wastewater treatment plants con
sist of primary and secondary oil/water separation,
followed by biological treatment and, if required,
tertiary treatment.
In a refinery wastewater treatment system, two
steps of oil removal are typically required to achieve
the necessary removal of free oil from the coll
ected wastewater prior to feeding it to a biological
system. This oil removal is achieved by using an
API Separator (developed by the American
Petroleum Institute and the Rex Chain Belt
Company, now Siemens Water) followed by a
Dissolved Air Flotation (DAF) or Induced Air
Flotation (IAF) unit.
The wastewater from the secondary oil/water
separation unit is sent to the equalisation system
that is used to dampen out variations in flow and
concentration in the refinery wastewater. The
Siemens Zimpro wet air oxidation system destroys odorous sulfide
wastewater is then routed to the aeration tank/ pollutants and generates a biodegradable effluent that can be
clarifier, which constitutes the biological system. discharged to conventional biological wastewater treatment.

Water Management 25
Efficient use of water for oil and gas operators

ing tower makeup water can be treated and city of the resin is exhausted and needs to be
upgraded for reuse in refineries. regenerated. The regenerant water is rejected
Storm water can also be reused by hydrocarbon from the system during this process.
operators. If it is non-contaminated, it can be used It is usually economical to use ion exchange
for fire water in drills and actual fire events; as well when the TDS concentration in the feed water is
as cooling tower makeup water and boiler feed lower than 400mg/L. At higher concentrations,
water. the resin gets exhausted frequently and regener
l Utilitywater Refinery utility water systems use ation is required, thus increasing operating costs.
non-potable, non-contaminated water. Utility water l UF/RO Ultrafiltration followed by reverse
may be used for any purpose in a refinery where osmosis (UF/RO) is a system where by refinery
water is needed, such as washing down process wastewater has first undergone sand filtration to
units and cleaning up spills. Storm water may be remove residual solids. The wastewater is then sent
collected and pumped from storage into the plant to an activated carbon filter where residual chemi
utility water supply header. As with any water cal oxygen demand/biochemical oxygen demand
reuse system, the source of the water, its quality (COD/BOD) is removed to protect downstream
and potential contaminants must be monitored filtration membranes from fouling. The water then
and deemed acceptable for all designated uses. goes on to the ultrafiltration modules where resi
dual fine particles are removed. Ultrafiltration mem
Upgrading water for reuse branes are periodically backwashed to remove
Treated refinery wastewater and treated munici collected solids.
pal wastewater from outside sources can be The pH is then increased before being sent to
considered for reuse as long as the water is treated the RO system. The reject from the RO system is
to remove residual contaminants. Different tech discharged and the pH is adjusted back to around
nologies can be used for upgrading water and the seven before being sent to be recycled. The per
choice is made by operators based on factors such meate produced from a UF/RO system typically
as prior application of upgrading technology, can have a TDS concentration of less than 20mg/L
previous results from upgrading activities, capital and can be used for cooling tower makeup water
and operating costs, operability, flexibility, and or demineralised water makeup.
plot space requirements. l EDR The electro-dialysis reversal (EDR) system
The main contaminant that needs to be removed is very similar to UF/RO. The ultrafiltration process
as part of the treatment process is dissolved remains the same but the RO process is replaced
solids, although in some cases, residual hydro by EDR modules. These modules use electric
carbons and other compounds will also need to current to separate the cations and anions in the
be removed. There are three main TDS removal wastewater. Like water treated by UF/RO, EDR-
technologies. treated water can be used for cooling tower
l Ion exchange In a refinery, ion exchange is makeup water or demineralised water makeup.
typically used to remove calcium and magnesium l ZLD Zero Liquid Discharge (ZLD) can be used
from raw water so it can be reused. In this system, when there are restrictions on the disposal of
feed water is passed through cationic and anionic liquid wastes in place. ZLD is achieved by taking
beds where the cations and anions in the water the reject streams out and sending it to an eva
are exchanged with ions that are present on the poration/crystallisation system. A ZLD unit requires
resins. After a period of time, the adsorption capa significant energy input in the form of steam.

26 WPC Guide
Efficient use of water for oil and gas operators

SmartWater Flood increases oil recovery through tuning of the ionic composition of seawater at Saudi Aramcos Qurayyah Seawater
Treatment Plant.

In a ZLD system, the treated wastewater from Case study: Waterflooding and oil
the refinery is processed through a UF/RO or EDR recovery
system. Typically, the recovery of water is about By Dr Ali Yousef, Salah Al Saleh and Mohammed
70-80% of the feed. Some of the water is lost in Al-Jawfi
the backwash but this can be recovered by recycl Waterflooding has been the most successful
ing it back to the biological unit in the refinery. method for recovering oil from reservoirs. In the
The remainder is lost as reject from the RO or EDR past, the salinity and ion composition of injection
system and this reject stream is sent to an evapor water have not been considered as important
ator/crystalliser for further recovery. The recovered parameters in oil recovery from waterflooded
water is then recycled back to the refinery along reservoirs. However, evidence from laboratory
with permeate from the RO system and the salt studies, verified by field tests mainly involving
crystals from the crystalliser are sent to be disposed. sandstone, has shown that injecting low-salinity
water has a significant impact on oil recovery.
Mudumbai Venkatesh is Vice President with AECOM Saudi Aramco, through its upstream research
in the USA, and Robert Cox is Technical Director arm, has initiated a programme called Smart
with IPIECA in the United Kingdom. WaterFlood to explore the potential of increasing
This is an edited version of a paper from the 20th oil recovery by adjusting the injection water pro
World Petroleum Congress, Doha 2011. For the full perties. Three years of research have taken place
version please see www.ipieca.org/publi cation/ to conclude that substantial oil recovery can be
petroleum-refining-water-wastewater-use -and- achieved by altering the salinity and ionic content
management. of field injection water.

Water Management 27
Efficient use of water for oil and gas operators

The main grounds for successful waterflooding ionic content of injected brine yielded the best
include water being an effective injectant for results but there is some variation in results with
displacing oil of light-to-medium gravity; water is different types of rock.
relatively easy to inject into oil-bearing formations;
Dr Ali Yousef is a Petroleum Engineering
water is available and inexpensive; and water
Consultant at Saudi Aramco.
flooding involves much lower capital investment
and operating costs, leading to favourable econo Salah Al-Saleh is a Petroleum Scientist at
mics compared to EOR methods. Saudi Aramco.
Maximising ultimate oil recovery is the target of
Mohammed Al-Jawfi is a Laboratory Technology
any waterflood reservoir. Because waterflooding
Specialist at Saudi Aramco.
has been viewed as a physical process to maintain
reservoir pressure and drive oil towards producing This is an edited version of a paper presented at the
wells, less attention has been given to the role of 20th World Petroleum Congress, Doha 2011.
chemistry in the injection water and its role in oil
recovery. But extensive research has since found Case study: National Iranian Oil
that adjusting salinity and ionic composition of Company
injected water can favourably affect oil/brine/rock By Mrs Samaneh Ashoori
interactions, alter rock wettability and eventually Two National Iranian Oil Company (NIOC) offshore
improve waterflood oil recovery. One trend that oilfields are served by two seawater injection
has emerged in sandstone reservoirs is the use of plants. A step-by-step review of one of the plants
low-salinity water to significantly improve oil re 40km of pipelines, three-stage filtrations, de-
covery. Initial results from trials of using low-sali aeration tower, and treatment chemicals has
nity water have proved promising. taken place to optimise the water treatment cycle.
The studies undertaken by Saudi Aramco were The focus of the review was corrosion and chemi
broad-ranging. Different brines were used, includ cal management.
ing connate water, injection seawater and differ The seawater injection system works by pump
ent salinity slugs of injection seawater. Reservoir ing water up from 20m below the surface and
oil samples were used in the study. Crude oil fil treating it with sodium hypochlorite, which is nor
tration was conducted to remove solids and con mally generated by electrolysis of the seawater at
taminants to reduce any experimental difficulties the pump intake. This allows for bacterial control
during coreflood experiments. Live oil was used and water is then filtered and pumped a distance
so the experimental conditions closely resembled of 2km to the plant via a 24-inch carbon steel pipe
reservoir conditions. line that has been internally coated with cement.
The impact of each diluted version of brine on Despite this internal coating, there have been
carbonated rock samples was investigated. This issues with pipeline corrosion. At the plant, the
determined the impact of injecting chemically water is then filtered through a further four filters
optimised versions of brine on porous rock. In and deoxygenated by being passed through a de-
experiments, rocks were also injected with de- aeration tower. Ammonium bisulfite is then injec
ionised water. Varying the salinity of the seawater ted to reduce oxygen concentration. The water is
led to a substantial increase in oil recovery, up to then pressurised and transferred to injection pumps.
approximately 18% beyond conventional water This flow is then treated by corrosion- and scale-
flooding. Reducing the salinity and altering the inhibitors, and bactericides and filtered again

28 WPC Guide
Efficient use of water for oil and gas operators

before injection. This treated, pressurised water is upstream and downstream of the deaeration tower,
then transported 33km to the offshore platform after the chemical injection point and on the 2km
via a 20-inch carbon steel pipeline with internal pipeline. To examine storage and weather effects
cement coating on the seafloor. on the performance of chemicals, two groups of
Contamination by solids, mineral scale deposi samples were taken, one from the stock and one
tion and corrosion were impacting on the quality from the batch that had been brought to the plant
of produced water. Additionally, problems with for injection into the line. The chemical containers
chemical treatment stemmed from aged water remain in the plant and are usually exposed to
injection plants caused injectivity loss and added sunlight for between one day and two weeks in a
to operational costs. The plants treat seawater for humid environment with an ambient temperature
injection into the two oilfields and have been in of more than 40C for most of the year.
operation since 1985. In this time, systems have Water and sediment samples were analysed
been damaged and suffered from a lack of corr in a laboratory, including the concentration of
osion monitoring and inspection. ions and elements as well as TDS, TSS and pH.
Field data and laboratory tests indicated that The corrosiveness or scale-forming of water was
one of the major problems associated with sea determined according to this analysis. The chemi
water injection at the oilfields resulted from in cals performance and residual concentration
adequate filtration and the presence of sulphate were also analysed and a corrosion monitoring
salts, as well as sulphate-reducing bacteria. system applied.
The offshore oilfields have been in production The investigation into corrosion monitoring
since 1979 and they include four platforms and a showed that with the installation of a proper
shared oilfield between Iran and the UAE. A drop corrosion monitoring system, approximately $70,000
in reservoir pressure led to a water injection would be saved annually. Other conclusions and
strategy being implemented. recommendations were also made as a result of
Water injection commenced in 1983 but was the investigation. It was found that the optimum
stopped in 1989 because of high injectivity loss concentration of the scale inhibitor for this plant is
caused by multiple formation damage. In 1992, 30ppm and the chemical injection point should
water injection recommenced for a year and then be moved downstream of the filters to prevent
resumed again in 1994. Two plants serve these chemical trapping. To prevent the adverse effect
fields they are on the island closest to the fields, of biocides on other chemicals and to prevent
located 72km from the southern coast of Iran. bacteria resistance to the biocide, batch injection
The older of the two plants, and the focus of is recommended. The corrosion monitoring sys
this case study, was built in 1977 and provides tem will enhance the plants efficiency by avoiding
75,000 bpd of water for injection into two oil fields. system failure due to corrosion and help evaluate
The second plant was constructed in 2001. Reme the chemicals effectiveness.
dial action to maintain and stabilise ageing pipe
lines and facilities became urgent. This is an edited version of a paper presented by
An inspection procedure was set up with 12 Mrs Samaneh Ashoori on behalf of the NIOC-IOR
sampling points selected seven water sample Research Institute, Iran, at the 20th World
points, two filter sediment sample points and three Petroleum Congress, Doha 2011. Mrs Ashoori is
injected-chemicals points. The water sampling now an advisor for the technology department
points were at the input and output of the factory, of Suncor Energy, Canada.

Water Management 29
Advanced technologies for water management

gas-processing effluents, effluents with low con

Advanced
centrations of contaminants and higher flow rates,
and shale gas flowback.

technologies
Water management technology should be fully
tested before it is used by oil and gas operators.

for water
An example of this is Pell Frischmann Process Tech
nologys pilot plant, test rig and full-scale plant

management
facilities which were derived originally from the
former British Gas Technology Division. Acquired
in 2000 following a joint development programme,
By Georgia Lewis it is used to test generic and advanced technolo
gies. The plant now includes new technologies and
Water management technologies the test and design capability is based on 25 years
have come a long way since the of research and commercial plant development.

1990s to help operators be more


An overview of water management
efficient and meet regulatory technologies
requirements. Operators use a combination of physical, biologi
cal and chemical treatment processes for water
management purposes.
New technologies for water management make it l Membrane filtration technology Membranes
easier for operators around the world to meet this provide a physical barrier to remove solids, bac
important challenge. These technologies achieved teria and other unwanted molecules from water.
the multiple aims of water management in the There are different types of membranes which can
hydrocarbons sector, such as efficiency, cost- be used for processes such as water-softening,
effectiveness, meeting regulatory requirements, disinfection, desalination and organic removal.
and being responsible operators. Membrane filtration units can be used for small
Oil and gas operations produce different types and large operations and can be automated. This
of effluent and these should be treated respons means staff do not have to constantly watch the
ibly. The main aims of treating water from oil and filtration process and can be deployed elsewhere
gas operations include removal of suspended par for more cost-effective staffing.
ticles, dispersed oil and grease, dissolved gases, Installing membrane filtration units can be an
soluble organics and naturally occurring radio affordable approach for water management be
active materials. Other aims include the softening cause the systems do not need large buildings or
of water and disinfection. All effluent needs to be tracts of land, as well as being an energy-efficient
treated for discharge, reinjection, or reuse. way to remove impurities.
In particular, concentrated effluent streams are The pore size varies with the type of membrane
highly toxic and can contain carcinogenic com used. Microfiltration membranes have the largest
ponents. Alternatively, there are instances where pore size and ultrafiltration is the next smallest size,
it can be turned into biogas. Other effluents that followed by nanofiltration. Microfiltration and ultra
need to be treated include produced water, spent filtration membranes can be used as a pretreatment
caustic from refineries and petrochemical plants, to desalination but cannot remove salt from water.

30 WPC Guide
Advanced technologies for water management

Chemicals are not required for these processes MSF is used for brackish water distillation and
except for the cleaning of the membranes. desalination of sea water. It works on the principle
While low pressure is used for microfiltration of water evaporation by reducing the pressure
and ultrafiltration, the processes of reverse osmosis instead of raising the temperature. Feed water is
and nanofiltration use hydraulic pressure to force pre-heated, flows into a low pressure chamber
clean water to diffuse through thick membranes. and immediately turns to steam. The MSF process
Reverse osmosis membrane filtration systems gen can experience problems with scale formation but
erally last around three to seven years. Nano it is generally cost-effective for operations with a
filtration systems are considered highly suitable long lifespan.
for removing metals from water, water softening MED involves applying thermal energy to saline
and the removal of extremely small particles. water so it turns to steam. This steam is then
l Thermaltechnologies These technologies are condensed and recovered as pure water. Like
most effective in regions where energy costs are MSF, scale formation is a problem with MED units
low. Before membrane technologies had advan but it is also a system with a long lifespan. Oper
ced, thermal technologies were far more com ators can use acids and scale inhibitors to help
monly used by operators for water treatment. The prevent scaling.
main thermal processes are multistage flash (MSF), VCD is used primarily for desalination, but can
multieffect distillation (MED), vapour compression also be used for produced water treatment. An
distillation (VCD) and a hybrid of MED and VCD. evaporation chamber is used to generate steam

QCLNGs reverse osmosis plants can convert almost 97% of produced water into treated water suitable for beneficial use.

Water Management 31
Advanced technologies for water management

which is then heated and pressurised. Scale for of the unit and they exit at the reject side with a
mation problems are reduced because it can work limited quantity of liquid. Finer particles remain in
at temperatures below 70C. VCD processes also the liquid and exit the hydrocyclone via a tube
use far less energy than MSF or MED. that extends slightly into the body of the unit at
MED-VCD hybrid technologies are a new way the centre.
to treat produced water in a way that is energy- Hydrocyclones have a long lifespan but they
efficient. In coming years, MSF plants that have generate a large slurry of concentrated solid waste
reached the end of their useful life could inc which then needs to be managed responsibly.
reasingly be replaced by MED-VCD hybrid units, l Biologicalaeratedfilters A biological aerated
which have a lifespan of around 30 years. These filter (BAF) has a bed that is generally 2-3m deep.
units use mechanical vapour compression to This bed is made of a filter medium of a relatively
remove impurities from produced water. There are small size to provide a surface area for growing a
numerous advantages to MED-VCD hybrid units biomass. The filter bed is submerged and waste
such as cost-effectiveness and a reduction in chemi water is either pumped upwards or downwards
cal use and waste. through the filter. Next, a blower sends air through
l Reverseosmosis Reverse osmosis (RO) is a water a diffuser at the bottom of the bed to generate
purification process that uses a semi-permeable bubbles. These bubbles then rise through the fil
membrane to remove large particles. In RO, app ter providing a steady stream of oxygen so the
lied pressure is used to overcome osmotic pres biomass can support the oxidation process. Trapped
sure. The process can remove many types of mole solids and the biomass growing over time will
cules, ions and bacteria, to produce potable water. block the filter pathways. This is cleared occasion
Solute is retained on the pressurised side of the ally by air-scouring or back-washing with treated
membrane and solvent passes through to the effluent. Waste backwash water is held in a well
other side. The membrane should not allow ions and gradually returned to the BAF plant inlet or to
or large molecules through the pores. The appli a primary sedimentation tank.
cation of external pressure reverses the natural l Gasflotation Flotation technology is commonly
flow of pure solvent and the process is similar to used for treating produced water from conven
other membrane technologies. However, there tional oilfields. The two types of gas flotation tech
are differences between RO and other filtration nology are dissolved gas flotation (DGF) and in
methods. In particular, RO involves a diffusive duced gas flotation (IGF). In DGF, gas is introduced
mechanism which makes separation efficiency into the chamber by a vacuum or by creating a
dependent on pressure, water flow rate and pressure drop. In IGF units, bubbles are created by
solute concentration. either propellers or mechanical shears.
l Hydrocyclones A physical method of separat Gas flotation uses fine gas bubbles to separate
ing solids from liquids in the treatment of pro suspended particles, such as grease, oil and org
duced water, based on the density of the solids. A anic matter, that are not easily separated using
hydrocyclone is made from either ceramic, metal sedimentation. When gas is injected into produced
or plastic and it usually has a conical base and a water, oil droplets and particles attach to the bub
cylindrical top. It has no moving parts and relies bles as they rise. This creates foam on the surface
instead on inlet pressure and the geometry of the which is then skimmed off. This process is most
hydrocyclone to separate the liquids from the effective when bubble size is less than the oil
solids. Larger particles are transported to the wall droplet size and it works better at low temper

32 WPC Guide
Advanced technologies for water management

atures. Similar to hydrocyclones, gas flotation


units generate sludge which needs to be disposed
of responsibly.
l Adsorption Rather than being a stand-alone
technology for water treatment, adsorption is
generally used as a polishing step in the treatment
process. Put simply, adsorption is the adhesion of
a chemical species onto the surface of particles.
Adsorption differs from absorption, which is
where a substance diffuses into a liquid or solid to
form a solution,
A variety of materials can be used as an adsor
bent including organoclays, activated alumina,
A variety of materials can be used as an adsorbent including
activated carbon and zeolites. These can be used activated carbon.
to remove iron, total organic carbon (TOC), benzene,
toluene, ethylbenzene, and xylenes (BTEX), oil and l Evaporationpond An evaporation pond is an
manganese from water. When a solution that artificial pond which efficiently evaporates water
contains adsorbable solute comes into contact using solar energy. These ponds either prevent
with a solid with a porous surface structure, some subsurface infiltration of water or downward mig
of the solute can attach to the solid surface. The ration of water, depending on the quality of the
solute retained on the solid surface is called ad produced water. Evaporation ponds tend to work
sorbate and the solid on which it is attached is better in warm, dry climates where the evapor
called an adsorbent. The accumulation of adsorbate ation rates are generally higher. While these
on an adsorbent is called adsorption. ponds may take up relatively large areas, they are
The media used for adsorption may have to be usually economical and can be used onsite or
replaced or regenerated depending on the media offsite to treat produced water. Net coverings are
type and the feed water quality. Chemicals can be often used to prevent migratory water birds from
used to regenerate the media which can result in coming into contact with contaminated water. How
liquid waste disposal and media replacement leads ever, the main drawback is that all water is lost to
to operators having to find solid waste manage the environment with evaporation ponds so oper
ment solutions. ators cannot use them to meet the water manage
l Mediafiltration Produced water can be filtered ment objective of reuse, recovery or recycling.
using different types of media. These include l Freezethawevaporation Freeze thaw evapor
anthracite, gravel, sand and walnut shells. Walnut ation (FTE) was developed by B.C. Technologies
shell filters are common for produced water. Water Ltd and Energy & Environmental Research Centre
salinity is not an issue and this process can be in 1992. The process is used for treating and dis
applied to any type of water. In particular media posing of produced water. As the name suggests,
filtration technology is highly effective at remov it is a process of freezing, thawing and evaporation
ing oil and grease. If coagulants are added to the using evaporation ponds. When produced water
feed water before filtration, efficiency can be further with a freezing point lower than 0C is cooled
improved. However, like adsorption, this process below 0, but not below its freezing point, ice
does create the need for solid waste disposal. crystals and an unfrozen solution form. The dis

Water Management 33
Advanced technologies for water management

solved constituents in the unfrozen solution por no water is recovered. However, FTE can remove
tion of water can be drained away. The ice crystals, more than 90% of TDS, TSS, heavy metals, total
which are relatively pure, can be collected and recoverable petroleum hydrocarbons, and volatile
thawed to obtain clean water for reuse. and semi-volatile organics. While a drawback of
In winter, around half the produced water can FTE is that it is best suited to colder climates, it
be collected as clean water but in warmer seasons, does have the advantage of not requiring chemi

Veolias MPPE unit for Shells Prelude FLNG facility conforms to best environmental practices.

34 WPC Guide
Advanced technologies for water management

cals or extensive infrastructure. It is also easy to mercury has been observed at 80-99% levels on
operate and monitor and the evaporation ponds various gas platforms and is currently under fur
have a lifespan of around 20 years. ther investigation.
l Dewvaporation: The AltelaRain process This l Ionexchangetechnology In the ion exchange
is a desalination process developed by Altela Inc. process, water is percolated through bead-like,
It is a process based on counter current heat ex spherical resin materials known as ion exchange
change which produces distilled water. In one resins. Ions in the water are exchanged for other
chamber, feed water is evaporated and then ions which are attached to the beads. Primarily,
condenses in a chamber with a heat transfer wall this method is used for softening water and
as distilled water. It is effective on produced water deionisation as a pre-treatment before reverse
with a high salt concentration. Energy require osmosis processing.
ments are low because it operates at ambient l Chemical oxidation Chemical oxidation tech
pressures and low temperatures. nology removes colour, odour, and organic and
l Macro-porous polymer extraction technology inorganic matter. Oxidants commonly used for
Used primarily for produced water management this process include peroxide, ozone, perman
on offshore oil and gas platforms, macro-porous ganate, oxygen and chlorine. The oxidant com
polymer extraction technology (MPPE) is known bines with the contaminants in the water, causing
for its best environmental practices. It is a liquid- them to break down. It can be a high-cost process
liquid extraction process in which extraction liquid but it requires minimal equipment and units have
is immobilised in polymer particles with large a lifespan of at least 10 years. Sometimes solid
pores. These polymer particles are developed for separation post-treatment is required to remove
absorbing dissolved and dispersed hydrocarbons oxidised particles.
from water. Since 1991, they have been applied to l Electrodialysisandelectrodialysisreversal Elec
the treatment of produced water, industrial waste trodialysis (ED) and ED reversal (EDR) are electro
water and in groundwater remediation. chemically driven technologies used for desali
In an MPPE unit, produced water passes through nation. Both processes involve the separation of
a column packed with the polymer particles dissolved ions from produced water through ion
which contain an extraction liquid. The immobilised exchange membranes which contain electrically
extraction liquid removes hydrocarbons from the charged functional sites. Only anions pass through
water. The MPPE process means that almost all a positively charged membrane while cations can
toxic dissolved and dispersed hydrocarbons pre only pass through a negatively charged mem
sent in the water can be recovered. Stripped hydro brane. EDR uses occasional reversal of polarity to
carbons are separated from the water by gravity optimise its operation.
and then either disposed of or recycled. The ED and EDR have only been tested for the
treated water is then either discharged or reused. treatment of produced water and it works best on
MPPE is an effective treatment system for pro produced water with a relatively low saline level.
duced water containing methanol, salt, corrosion High costs, a relatively short lifespan (around five
inhibitors, scale inhibitors, glycols, defoamers, years) and ongoing issues with membrane fouling
demulsifiers, dissolved heavy metals, and H2S are the main drawbacks to these methods.
scavengers. Before produced water is passed
through an MPPE unit, no specific pre-treatment Georgia Lewis is Managing Editor for International
is required. Recently, structural removal of Systems and Communications.

Water Management 35
Water management for unconventionals

must assess the operational risk and impacts on


capital expenditures (CapEx) and operating exp
enses (OpEx) and manage challenges from inc
reased regulatory oversight and public scrutiny.
Operators that effectively prioritise water man

Water
agement can better mitigate risk, improve oper
ational excellence, and protect millions of dollars

management for
in potential earnings.

unconventionals
The water management value chain
l Water source Water for hydraulic fracturing
operations is typically sourced from surface water
or freshwater aquifers, but increasingly, operators
are turning to brackish or wastewater sources to
reduce local stress and minimise the risk of
supply-chain interruptions.
l Water transportation The most common
Water management for methods for water transportation in hydraulic
unconventional oil and gas fracturing operations are water hauling (moving
By Marcus Oliver Gay and Andrew Slaughter water via tanker trucks) and water transfer
The ongoing development of unconventional hydro (transportation via pipe and pump). Water transfer
carbons has led to new water management challenges. is more economical for moving water up to 8km.
Unconventional oil and gas exploration and Trucks are more expensive but provide increased
production involves vast amounts of water, ele range and flexibility.
vating effective water management to a major l Water storage Earthen impoundments, com
strategic concern. monly known as pits, are the most economical
Water is especially vital in oil exploration and way to store volumes of water, up to several
production (E&P) operations. Once reliant on con hundred thousand barrels in one impoundment.
ventional vertical drilling and completion tech Overground storage tanks offer more flexibility
niques, E&P companies have moved to uncon and superior environmental stewardship.
ventional drilling and completion processes speci l Water treatment Wastewater drill fluid, flow
fically, horizontal drilling and hydraulic fracturing back fluid, and produced fluid treatment can
to access previously inaccessible resources. serve to meet different water quality goals. This
Water is a significant part of unconventional pro can be accomplished through discrete water-
duction processes, and managing its use and treatment steps that depend on effluent quality
disposal throughout the value chain is complex. specifications. Treating to yield fit-for-purpose
Specific water management strategies vary not fluids is best practice, ranging from minimum
just among plays but by individual well, dep effective treatment for reuse to full desalination
ending on where it is in the production cycle. for discharge.
For E&P operators in North America, water l Wastewater disposal The most common method
management is not only about managing direct for disposing of oilfield wastewater is underground
line-item costs but about mitigating risk. Operators injection. Permitted in the US by the Environ

36 WPC Guide
Water management for unconventionals

mental Protection Agency but often managed after the drilling and completion process and
with oversight from regional regulators, these wells then decline to only seven barrels per day of pro
inject wastewater into deep geologic formations duced fluid for the duration of the wells life.
removing it from the hydrological cycle. US production from conventional E&P histori
cally generates three to nine barrels of oilfield
Waters role in unconventional E&P operations wastewater for each barrel of hydrocarbon, acc
The majority of new wells drilled and completed ording to the Argonne National Laboratory. Con
onshore in the United States use horizontal ventional E&P has well-established management
drilling and water-based hydraulic fracturing pro practices and a mature market of products and
grammes, which are far more water-intensive and services for the transportation, treatment, and
pose different management challenges than con disposal needs of wastewater. But the larger water
ventional E&P. The hydraulic fracturing process volumes involved in hydraulic fracturing, and rapid
calls for large volumes of water for use in a fluid industry development, creates new challenges for
that is injected under pressure to create fractures operators and a growing marketing opportunity
that enable the flow of oil and gas. The fluid also for water-management companies and oilfield
contains small sand or ceramic particles, called service providers.
proppant, that lodge within the fractures to keep
the fracture sites open once the hydraulic pressure Managing water for a sustainable advantage
is released and the fluid flows out of the well bore. The value of an effective water management strat
Today, hydraulic fracturing is a common practice egy more than offsets the relatively insignificant
in conventional E&P, where it is used to extend the costs of water acquisition and wastewater trans
useful life of old wells, and in unconventional E&P. port, storage, treatment, and disposal. Although
A typical hydraulic fracturing programme involv those costs can add up to hundreds of thousands
ing a conventional well requires approximately of dollars over the life of a well, the cost of lost
25,000 barrels of water. An unconventional well business is much higher. And the danger of losing
can require up to 250,000 barrels of fluid during business rises sharply when an operator fails to
the completion process and generate large vol make water management a strategic priority.
umes of wastewater. Without effective water management, operators
That wastewater is categorised as flowback risk lower production rates, production halts, regu
fluid or produced fluid. Flowback fluid is the latory penalties, and a breach in stakeholder faith.
waste that returns up the well bore during the Wells can be damaged. Drilling and completion
initial stages of fracturing and production. The programmes can be stalled or compromised. And
volume of flowback fluid is high in the first few millions of dollars in potential earnings can be
weeks and months of operation, when as much as washed away.
40% of the initial fracture fluid volume can make In contrast, business leaders who regard water
its way back up the well bore. Produced fluid is as an important part of their operations can create
the wastewater generated once the well begins true business advantage. By managing water in
producing hydrocarbons in volume. It dwindles to an integrated, cross-enterprise way, executives can
a trickle over the remaining life of the well. For improve efficiencies, reduce production and oper
example, a typical well in the Marcellus shale play ational costs, and enhance credibility with local
in Pennsylvania may generate 1,200 to 1,500 stakeholders. Taking the time to understand and
barrels per day of flowback fluid for a few weeks build effective water-management strategies, de

Water Management 37
Water management for unconventionals

ploy demonstrated best practices, and invest in by federal agencies. In some states, local commis
innovative technical solutions can help companies sions and boards are responsible for issuing water
convert water-management challenges into oppor withdrawal permits. In other areas, representatives
tunities for business success. from the public sector and community groups work
The increasing use of hydraulic fracturing has in consortia to ensure an equitable allocation of
drawn many new stakeholders into local and regi water among operators, residents and businesses.
onal water management discussions and inc
reased scrutiny for operators. Regulators, share New operational strategies
holders, and community members track and some To reduce the costs of water management, inc
times object to the industrys water consumption rease efficiencies, and maintain community good
and environmental practices. The American Petro will, US operators are exploring new approaches.
leum Institute highlights alternative best practices Changes include:
that require less freshwater and use water recyc l Increasing reuse of oilfield wastewater
ling technologies. These technologies and tactics Unconventional energy production generates large
are often costly so operators must use them effec volumes of flowback fluid. Recognising this water
tively and efficiently to remain financially viable. as an asset creates opportunities to reduce
Water acquisition and wastewater disposal freshwater consumption, cut costs, and increase
constraints can create tremendous economic and sustainability. Physical and chemical character
management pressures that vary by geography, istics of flowback and produced fluid vary, and the
geology, operational conditions, and phase of play level of treatment (if any) applied to recycled waste
development. Thus, water management strategies water is a unique operational decision dictated by
must be developed locally, with a sensitivity to the completion engineering programme.
budget constraints and regional drivers such as l Replacing freshwater with brackish water
regulatory culture, water resource availability, and Some operators are investigating the use of brack
wastewater disposal capacity. ish water to offset freshwater use for hydraulic
Accounting issues also create management fracturing. Demand for brackish water is certain to
challenges. Generally, all expenses generated escalate as regulators impose more restrictions on
before a well begins producing, such as the costs freshwater withdrawals and operators and service
of hydraulic fracturing and flowback fluid man providers increase the tolerance levels of the
agement, are considered CapEx. Costs incurred chemical additives used to make fluids.
after oil or gas is flowing, including the costs of l Reducingdisposalvolumes Most flowback and
handling produced fluid, are attributed to OpEx. produced fluid generated from unconventional acti
In areas where water is scarce or disposal is costly, vity is disposed of via wastewater disposal wells.
water-management costs are high and growing Where available, disposal wells are the most econo
they account for 10% of the CapEx budget and as mically viable option for wastewater management.
much as 50% of OpEx. Operators must balance Regulatory or geological considerations, though,
the cost of drilling and completion with effective can require other means of disposal, such as reusing
ness of production operations to assess whether water rather than trucking it to a disposal site.
the well generates attractive returns. l Treatingwaterlocally Mobile water-treatment
Regulatory oversight and public scrutiny are technologies can increase the flexibility and
another challenge. In the US, oil and gas activity mobility of wastewater recycling options. Addi
on private land is regulated at the state level, not tionally, semi-mobile modular systems are gain

38 WPC Guide
Water management for unconventionals

ing popularity. These systems offer economies of holder concerns, and optimising infrastructure for
scale with increased process efficiency and sim water transportation, treatment and disposal.
plified water transportation logistics. Careful
analysis of water demand, wastewater production, New growth opportunities in water
and logistical considerations enables geographi management
cal optimisation to reduce transportation costs To reduce risk, capital and operating costs, and
and increase the reuse of scarce water resources. stakeholder concerns, operators are increasing
l Vendorssupportingmultiplecomponentsof the reuse of oilfield wastewater. This shift has
thevaluechain The landscape of products and evolved water-management strategies, varying
services for oilfield wastewater management is among operators, and this dynamic optimisation
highly diverse and heavily disaggregated. Some challenge has created growth along the water
large oilfield service providers offer components of management value chain.
water management to complement their other No single water-management approach makes
services. Most of the market is comprised of many sense for all operators or plays. At this stage of the
smaller companies that provide individual ser unconventional E&P industrys development, though,
vices within the value chain. Many E&P operators many operators lack a holistic view of water manage
prefer to work with vendors that bundle offerings ment challenges. Others have not developed the
across the value chain, hence the emergence of water-management expertise to accurately assess
new oilfield water management companies with challenges, and they may need partners to help
products, services, and capabilities tailored to select optimal strategies and technologies.
unconventional E&P. Fragmented, localised water-management value
l Improvingtransportationoptions Water trans chains add complexity. Unlike traditional oilfield
portation by truck is costly. Each well may require services, where integrated oilfield service com
thousands of truckloads of water and wastewater. panies compete to handle the whole process,
Communities are often eager to keep these vehi operators in the unconventional energy market
cles off local roads to reduce the degradation to often cannot use a single vendor to manage all
local infrastructure and the creation of dust, noise, aspects of oilfield water management. Thus multi
and congestion. Increased reuse of wastewater ple local specialists handle discrete stages of the
and mobile on-site treatment can help operators water-management process, from trucking to
reduce the need to transport water. In addition, treatment to disposal. If these companies are inte
operators are experimenting with networks of grated, most economies of scale are out of reach.
pipes that can transport fluids to central locations Valuable opportunities are waiting for vendors that
for treatment. High-density polyethylene pipes can deliver a full suite of services to unconven
are an option for this procedure, as are lay-flat tional operators.
hoses that can be quickly compressed and effici
ently transported and deployed. Marcus Oliver Gay is Senior Principle Researcher at
l Transferringknowledge In North America, IHS. Andrew Slaughter is Executive Director, Deloitte
operators have extensive experience in the explor Energy Solutions. This is an edited version of an
ation and production of unconventional energy article that was first published in the IHS Quarterly
and operators in other regions are drawing on (Q1 2014) at www.ihs.com/publication/q12014.
lessons learned. Shared expertise aids decision- html and is republished here with the kind
making on issues such as sourcing water, stake permission of IHS.

Water Management 39
Water management for unconventionals

Water use in shale gas development According to Trends In Flowback Water Man
By Melissa Stark agement in Shale Gas Plays, written by John Veil
Water is vital to each stage of the shale gas well in Water and Shale Gas Development, Leveraging
life cycle, from well development to production. the US experience in New Shale Developments, the
The volumes of water required to fracture a well, depth, length and number of horizontal segments
the varied characteristics of wastewater produced fractured influence total water volume. The longer
from shale gas operations that drive treatment the segment, the more water is required for the
and disposal options and the high proportion of fracturing process. There is a trend for longer
logistics movements make water management horizontal segments. Two years ago, these would
central to shale gas production. be approximately 914 metres long but with
The Accenture report, Water and Shale Gas advances in technology, these can now cover up
Development, Leveraging the US experience in New to 1,824 metres.
Shale Developments, summarised the three main Geologically, shale plays differ widely, including
challenges in managing water for shale operators. depth, thickness and total porosity, resulting in
They are: Sourcing sufficient volumes of water different water requirements. US Department of
required for drilling and fracturing each well; Energy figures indicate the Haynesville Shale (3,200
effectively managing the volumes of wastewater to 4,110m in depth), for example, requires on
generated; and managing the water movements average one million litres of water during the
for sourcing and disposal. drilling phase compared to 227,000 litres for the
Shale gas operators are faced with a number of Fayetteville Shale (300 to 2,100m in depth).
options regarding the sourcing of water and the As an average, approximately 18.9 million litres
disposal of wastewater. Local regulatory frame of water are required to drill and fracture a well.
works, the characteristics of the returned water, This is the equivalent of 1,000 water truck move
and cost-effectiveness are some of the drivers ments, according to the State of New York Dep
behind these choices. This landscape is evolving artment of Environmental Conservations 2011
as the industry grows and matures, and players figures. The fracturing stage is the most water-
explore effective water management options that intensive, using up to 90% of the total water use.
are available (see Figure 1). Despite public perceptions to the contrary, these
water requirements are low compared to other
Sourcing water sectors like agriculture or industry, and when
Hydraulic fracturing water is sourced from surface compared to the water intensity of other forms of
waters (lakes and rivers), groundwater (wells and energy. Nevertheless, access to water sources is
aquifers), municipal supplies, and wastewater likely to become more of a constraint for operators
from previous operations. Once collected, water is in arid regions facing growing depletion of water
hauled or piped to the site where it is stored in resources, and in areas where water flows and
lined impoundments or tanks until the drilling availability follow seasonal variations.
and fracturing stages.
The volumes of water required in shale gas Wastewater production and disposal
production vary considerably from well to well. Following the fracturing, varying volumes of the
The FracFocus website, which details the water injected fracture fluid will flow back to the surface
use of wells across the United States, shows the (flowback water), mixed with formation water
variety of volumes required across different wells. containing dissolved minerals from the formation.

40 WPC Guide
Water management for unconventionals

Source: Accenture Report, Water and Shale Gas Development, Leveraging the US experience in new shale developments.

Figure 1: Water challenges: Regulation, usage and movement..

Although there is no formally agreed definition, The flowback water constitutes the highest
flowback and produced water are jointly referred volumes of wastewater over the life cycle of a well
to in a review by the Royal Society and the Royal and can represent 3.7 million litres of water or
Academy of Engineering as wastewater. The more over the course of weeks (Source: www.npc.
water recovery rate, that is, the amount of org) with the majority captured in the first several
wastewater recovered from the volume injected hours to several weeks (Source: www.netl.doe.
as part of the hydraulic fracturing process, both in gov). It contains a number of constituents, dep
the short term (flowback water) and in the long ending on the fracturing fluid and the shale for
term (total produced) varies by well and by shale mation, and varies dramatically across shale plays.
(Source: www.netl.doe.gov). There are dry shales Additives in flowback water from the drilling
with lower water recovery rates with 15-25% of and fracturing fluids include biocides, scaling
the injected water returning to the surface, such inhibitors, friction reducers, as well as salts, org
as the Marcellus, and wet shales with high water anic compounds, sulphates, and metals (e.g. cal
recovery rates of up to 75%, such as the Barnett, as cium, magnesium, barium, etc.). Some are present
reported by John Veil in Water and Shale Gas in the formation, and some are Naturally Occur
Development, Leveraging the US experience in New ring Radioactive Materials (NORM). NORM is brought
Shale Developments. to the surface in the drill cuttings, in solution in

Water Management 41
Water management for unconventionals

the produced water, or in scales or sludges. The As the cheapest disposal option for flowback
levels found in wastewater are significantly lower and produced water, this is one of the most widely
than the safe limits of exposure. However, acc used, and cost-effective wastewater management
ording to Shale Gas Extraction in the UK: A Review options. Produced water is either hauled or piped
of Hydraulic Fracturing by the Royal Society and to these sites.
the Royal Academy of Engineering, these should l Waterreuse Flowback water can be collected
be monitored carefully in case concentrations and reused in a closed-loop system. When con
increase during waste treatment. At concen sidering water reuse as a water management
trations higher than regulatory limits allow, the option, two characteristics of the returned water
material must be disposed of at licensed facilities. will be examined: the water recovery rate and the
A further characteristic of this produced water is water quality.
its salinity, measured in levels of Total Dissolved The water recovery rate (i.e. the volumes of
Solids (TDS). These levels vary between shales, dep returned water compared to initial water injected)
ending on the rock strata and the geology, from is particularly important as this affects the volume
brackish to saline to brine (Source: www.npc.org). of water required to supplement the returned
Following this high initial flow, the levels of waste water to meet the volumetric requirements
wastewater generated gradually decrease as of the drilling and fracturing stages, as well as the
production begins. Following field development, on-site water storage requirements. Water recovery
the returned water is produced in small quantities rates vary between plays and there are consider
by a multitude of different wells over longer able variations within the plays.
periods of time. The logistics challenges involved The large volumes of water required present an
in managing these small volumes of water operating challenge when only a percentage of
produced by multiple sources over longer periods injected water returns to the surface, for instance,
of time will be different to those presented by in dry shales such as the Marcellus, where the
field development. The opportunities to reuse the formation characteristics tend to trap and bind
wastewater are also different. the water in the formation. This is known as
imbibition.
Wastewater treatment and disposal options Flowback water is the focus of reuse since this
The options available to operators vary depending presents the highest volumes over short periods
on the availability of underground injection wells, of time. During development, these volumes will
the volume of flowback, the characteristics of the need to be supplemented by freshwater to reach
water, and the local regulatory framework. the volumes required. Later in the life of a field,
l Undergroundinjection Operators can inject these wells will start producing small amounts of
their wastewater into underground injection wells, water over longer periods of time, making reuse
or Class II wells or pay a third-party commercial less attractive. The quality of the returned water
disposal company to take their water and inject it will shape the decision on treatment required to
into a disposal well. In the US, either type of well reuse the water (simple filtration or dilution, or
must be permitted by a state agency or the further treatment) without affecting productivity.
Environmental Protection Agency through the Main concerns include:
Underground Injection Control programme. These l Concentration of TDS and high salinity Very
underground formations are situated in porous high TDS increases friction in the hydraulic frac
rock formations, thousands of feet underground. turing process, which is bad for fracturing.

42 WPC Guide
Water management for unconventionals

l Levels of Total Suspended Solids (TSS) The option. Use of pipelines is increasing in more
returned water should be treated to a level where mature plays, but even in these operations, road
suspended solids will not cause scaling in the transport is still the de facto mode for the last
injection train or clogging of the pore space in the mile movements to remote and ever-changing
formation. High TSS could also reduce the effec drill sites.
tiveness of biocide. l Regulatory compliance Many US states require
l Concentrations of scale-forming chemicals operators to report on the source, volume and
Levels of scale-forming chemicals (including barium, disposal of all water used. This task is typically
calcium and magnesium) should be limited as handled manually by truck drivers and back-office
these can damage equipment and infrastructure. staff, resulting in a costly and often inaccurate
l Levels of microbial constituents Biological end-to-end process. As regulatory requirements
growth should be controlled, as microbes can and the scale of operations grow, operators will
increase the likelihood of plugs being formed in need to find more efficient ways to comply.
the wells.
Some operators will choose a simple dilution Road transport issues
and/or filtration of the flowback water. In some l Health and safety Busy transport activity asso
cases, this will meet the requirements of the frac ciated with moving water exposes operators to
turing fluid, but filtration only removes TSS, not health and safety risks. Driving-related accidents
metals, organics, or chemical constituents in the are the largest cause of fatalities in exploration
water, including high concentrations of TDS. and production-related operations. The exposure
Other treatments may be required to allow for within shale gas operations is even greater, with
reuse of fracturing fluid or drilling fluid quality to remote locations often suffering from poor roads
be met. and few skilled drivers.
l Local community impact Logistics activities
Treatment to freshwater during drilling and fracturing can have a sig
Treating the water to produce clean freshwater is nificant impact on local communities. Increased
the most expensive management option, due to traffic congestion, damage to roads, and noise
costly technologies and necessary pre-treatment. and air pollution, are among the most commonly
Evaporation and crystallisation technologies are cited concerns. Local governments can restrict
costly but they present the best options for operator traffic from entering residential areas;
treatment of the brines, in particular for removing implement weight limits on access roads and levy
high levels of TDS. maintenance fees for heavy usage of public roads.
l Watermovements An important part of sel Such measures can reduce flexibility and increase
ecting water sourcing, use and treatment options cost but failure to address community concerns
is the cost of water movements. Water trans can impact public relations, and potentially result
portation can account for as much as 40% of total in more intrusive restrictions.
fracturing cost and 20% of total well completion l Delivery assurance for dynamic, volatile oper
cost. This is compounded by rising transport and ations Operational techniques associated with
commodity costs as the scale of operations hydraulic fracturing are still maturing so there is
increases. The remote location of many shale gas high volatility in daily activity plans. In some
plays and the dynamic nature of the operations operations, the changes to planned water move
make transport by road the most commonly used ments on day of execution are averaging approx

Water Management 43
Water management for unconventionals

imately 60%, based on Accenture interviews with l On-site water treatment and disposal The dev
shale gas operators in the Marcellus region. This is elopment of on-site wastewater treatment and
set against a backdrop of limited operational disposal technology can reduce the requirement
visibility, with metrics and data relating to the to transport water, but these options will not be
operations often difficult to ascertain. Providing available in all basins.
delivery assurance is critical, but over-supply will l Non-potable water sources close to shale
result in congestion of vehicles at the well pad developments In particular, closed loop water
and on surrounding roads, leading to health and systems where non potable water is sourced,
safety exposure, challenges in managing treated and reused can significantly reduce water
congestion and high lifting cost. Conversely, a transportation costs in addition to having en
shortage of water can stop the operation, causing vironmental benefits, but these options will not
considerable cost wastage in a cost-marginal be available in all basins.
operation. l Propane gel and nitrogen foam used instead
l Talent and organisation The concentration of of water However, there will still be movements
operators working within a shale gas basin and associated with these alternatives and the cost
the often remote nature of the locations, away of treating these waste streams could be
from traditional oil and gas recruitment areas, is more expensive.
creating an acute war for talent as operators seek The primary short-term and possibly most
to recruit skilled road transport personnel in effective lever to cut miles travelled by moving
execution and management roles. This situation is water is implementing the existing leading
compounded by the lack of experience in road logistics practices. Streamlined efficient proces
transport within many operators and the need for ses, targeted use of specialist software, dep
a flexible workforce as the operations expand and loyment of skilled logistics experts, and better
contract over time. Moreover, with a large local commercial management all help achieve signi
workforce, union relationships need to be handled ficant reduction in truck miles for improved deli
delicately to reduce risk of disruption. very assurance.
An example is targeted use of technology to
Opportunities to reduce water movements provide real-time information on water inventory
Depending on the shale play, there are a number levels and vehicle locations. This information
of levers than can be used to reduce the number allows effective management of wait times and
of water truck movements. inventory levels of water across the basin, to
l Pipelines Pipelines are increasingly used in the reduce health and safety risks, congestion, cost
more mature basins as alternatives to road trans and provide delivery assurance. The detailed
port, but often, the final movement to the well metrics generated through improved data also
site will still require road transport. allow the logistics team to drive targeted con
l Water reuse and recycling Water reuse and tinuous improvement initiatives, measure carrier
recycling can significantly reduce the volume performance and confirm freight payment com
of water movements. In the Marcellus and pliance to further improve operations.
Fayetteville shales, some operators reuse 80-100% Basin-wide collaboration in logistics infrastruc
of flowback water, but in most cases, the flowback ture and the management of logistics could
volume only accounts for 10-25% of the total reduce the overall costs of operating in a basin.
water needs. Many shale gas basins feature a number of oper

44 WPC Guide
Water management for unconventionals

ators working in close proximity and in the same l End-to-end chemical net balance Water use
regulatory environment. and treatment is often broken up with different
Where there are basin-wide infrastructure chal groups responsible for sourcing and disposal,
lenges, such as a lack of heavy vehicle-suitable depending on volume and water quality. In some
roads and limited central water storage locations, instances, water could be pre-treated to remove
operators should consider developing infra corrosive or scalant properties, so corrosion inhi
structure resources collaboratively. This approach bitors and anti-scalants would not be needed in
provides a holistic view across the basin, enabling fracturing fluid or removed during wastewater
operators to design their supply chain network in treatment.
an optimal way. Additional benefits include l Reducing water movements Use of closed loop
preventing duplication in infrastructure networks. systems, pipelines, onsite treatment and disposal,
This reduces investment cost and logistics impact best practice logistics processes and systems, and
on the environment and local community. basin-wide logistic management solutions will
Operators could work together to develop local help reduce water movements.
suppliers so they perform to an operational level l Implementing different operating models for
in line with industry standards in areas such as flowback versus produced water Flowback water
water hauling and camp services. This helps reduce has a diverse set of options given the volume and
the supplier development effort, while maintain reuse opportunities. Produced water is better
ing control and competitive advantage. suited to sharing treatment and disposal across
Finally, carrier capacity sharing (operators sell multiple operators given the small volumes per
ing their excess capacity to other operators) and a well and long-tail of production.
basin-wide logistics management platform allows l Blending and optimisation In the same way
more information to be available to all operators that a refinery recognises that every octane point
and may reduce wasted capacity and congestion. has value, so does water quality. Given the cost of
treatment, water should only be treated to the
Opportunities for improvement quality needed for its intended use.
Depending on the shales characteristics and regu l Technology research and development (R&D)
latory requirements, operators are likely to use Given the availability of freshwater and the dom
the lowest-cost option allowed by regulation, but inance of underground injection wells in the US,
with a preference for reducing water use or for relatively modest progress has been made in R&D
water reuse or water treatment in cost-neutral around alternatives to potable water for fracturing
situations. However, we have identified six areas and the productive use opportunities for waste
for improvement: water. There will be continuous improvement of
l Developing an ecosystem of suppliers Building existing technologies to lower costs. We expect
longer-term relationship with a suite of suppliers new innovations to use alternative water sources
means a suite of technologies, operations and (mine drainage or salty water) and disposal (ind
services can be supplied and tailored. It is com ustrial uses).
mon for operators to have different water treat There are still many opportunities to improve
ment and disposal suppliers in every basin. This water use, to not waste a drop of water. As the
limits research and development and continuous international development of shale gas, tight gas
improvement opportunities, re-inventing the and tight oil grows, water use will continue to
wheel for every basin. improve. In the markets where water is scarce, like

Water Management 45
Water management for unconventionals

China and Saudi Arabia, we expect an increased geological formation. Most of the water is needed
emphasis on R&D in this area. for the fracturing process. Large volumes of water
mixed with sand and chemicals are pumped into
Melissa Stark is the Global Managing Director the well to facilitate the extraction of gas and light
of New Energy at Accenture.. oil. Water is also used, like in conventional oil and
gas production, in the drilling stage, as water is
Water management technology for the main component of the drilling fluids. Further,
hydraulic fracturing projects water in small quantities might be used on site
By Dr Katharina Gruenberg for dust suppression and for cleaning and flushing
Strict regulation adds to the technical challenges drilling equipment. While the industry is inc
faced by operators. reasingly recycling and reusing water, fresh-
Estimated shale oil and shale gas resources in the water is still needed as brackish water is more
United States and in 137 shale formations in 41 likely to damage the equipment and result in
other countries represent 10% of the worlds formation damage that reduces the chance of
crude oil and 32% of the worlds natural gas a successful well. As the industry grows, so does
technically recoverable resources, or those that the pressure to increase the efficient use of
can be produced using current technology with freshwater and decrease fresh water withdrawal
out reference to economic profitability, according (Accenture, 2012).
to an EIA-sponsored study released in 2013. Water quality and water contamination with
As the shale oil and gas industry grows, so are respect to shale gas and oil production has, just as
the concerns around the impact of its operations freshwater withdrawal, raised concerns. The
in areas such as water, road and air quality, seismic Massachusetts Institute of Technology gas report
impacts and greenhouse gas emissions. Hydraulic from 2011 highlighted a meta-study of publicly
fracturing (fracking), the process used to produce reported incidents: while approximately 20,000
shale gas and oil, requires significant volumes of shale gas wells were drilled and fracked between
water compared to wells producing from con 2000 and 2010, there were only 43 widely
ventional reservoirs. In comparison to other sec reported water contamination incidents related
tors, such as agriculture and electricity production, to gas well drilling.
the oil and gas industry withdraws much less
freshwater as global figures show (UN, 2012; FAO Water management framework
AQUASTAT). Yet, the need for water in the shale The responsible use of water is a vital part of the
industry comes with the backdrop that increasing shale gas industry. In 2013, IPIECA highlighted
quantities of freshwater withdrawal and water that the term water stewardship the use of
quality issues are two areas of global environ water that is socially equitable, environmentally
mental concerns (UNEP, 2013). sustainable and economically beneficial, achieved
This creates enormous technical challenges for through a stakeholder-inclusive process that inv
oil and gas operators who use hydraulic fracturing olves site and catchment-based actions (Alliance
as a means of extraction. for Water Stewardship), is now a recognised con
According to the national hydraulic fracturing cept in industrial water management. To help
chemical registry for the US, FracFocus, a typical industry with water stewardship, IPIECA dev
well requires around 18.9 million litres of water to eloped a water management framework. The
drill and fracture, depending on the basin and IPIECA Water Management Framework is a cyclical

46 WPC Guide
Water management for unconventionals

Figure 2: The IPIECA Water Management Framework.

process of planning, implementation, evaluation and operations may also expose wider oppor
and review, focusing on water resources, water tunities for efficient water use.
use and efficiency and wastewater management. With regards to wastewater, the IPIECA Water
(IPIECA, 2013) Figure 2 summarises the four core Management Framework suggests that reuse and
components of the Water Management Frame recycling potential should be recognised and
work process. assessed, and where possible prioritised, by bal
Water resourcing for the fracturing process, as ancing technical, social and economic factors
well as management of the produced water, are with the net environmental effects, to avoid unin
the main challenges for hydraulic fracturing pro tended consequences.
jects. The amount of water needed can be reduced
by further increasing the efficient use of water. Dr Katharina Gruenberg is the WPC UK
Further, optimising water use across industries Youth Representative.

Water Management 47
Water management for LNG, FLNG and GTL projects

reduced by a factor of roughly 600. Once the gas


has been reduced to liquid, it is more easily

Water transported. This form of energy is now a signi


ficant component for filling the needs of many

management countries. In 2014, global LNG production was up


5 million metric tonnes per annum (mmtpa) to

for LNG, FLNG 246mmtpa.


The process of liquefying the natural gas is sim

and GTL projects ilar to that which is used in household refriger


ators. The refrigerant gas, which refrigerates the
feed gas, is cooled, compressed, and condensed.
LNG, along with FLNG and The temperature drops when valve pressure is
GTL operations, require careful reduced. The feed gas must reach a temperature of
water management. -162C or lower. Methane, one of the primary con
stituents of natural gas, liquefies at this temperature.
During the LNG process, methane, ethane, and
propane are used as refrigerants. Many times, they
Water management for LNG projects are used as a mixture. The refrigerant component
By Georg Oftedal and the pre-treatment are usually included within
Liquefied natural gas (LNG) is achieved by cooling the process at the liquefaction facility. The recov
gas to a temperature of -162C or lower. The ered by-products are liquefied petroleum gas
volume of the gas being shifted into liquid is (LPG) and its condensates.

LNG liquefaction facilities can consume significant amounts of water.

48 WPC Guide
Water management for LNG, FLNG and GTL projects

Prior to liquefaction, water management pro Replacing water cooling with air cooling
cedures depend on how the gas is extracted in The three primary types of liquefaction used are
the first instance. The technologies outlined from expansion, mixed refrigerant, and cascade cycles.
pages 30-35 and the water management strate The vast majority of commercially available pro
gies for unconventional hydrocarbon extraction cesses for the liquefaction of natural gas use one
outlined from pages 36-47 describe how oper or more of these processes. Sometimes, the cycles
ators can meet these challenges. are combined. The processes can include the inte
The use of water for process cooling at LNG gral incorporated cascade process, compact LNG
liquefaction facilities and for revaporisation heat technology, or mixed-fluid cascade process. Other
ing at LNG receiving terminals can consume signi processes include the single mixed-refrigerant
ficant quantities of water and may result in dis cycle, dual mixed-refrigerant cycle, the dual mixed-
charge streams. Other waste waters that can be return cycle and the propane-precooled mixed-
generated at LNG facilities include process waste return cycle.
water drainage, sewage waters, fire water, equip One thing these cycles have in common is that
ment and vehicle wash waters, oily waters and they usually have water as one of the methods
tank bottom water (which comes from condensa used for cooling. However, droughts have created
tion in LNG storage tanks). If biocides or chemical demand for LNG plants using less water. This has
use is required, additives should be carefully sel led to the development of air-cooled LNG plants
ected in terms of concentration, biodegradability, which use very little water.
toxicity, bioavailability and bioaccumulation poten Air-cooled plants are not without their chal
tial. Strategies for operators to deal with produced lenges. These plants tend to be constrained by the
water are outlined from pages 56-61. local air temperature. Furthermore, the banks of

Air-cooled heat exchangers, like those used at SEGAS LNG in Egypt, greatly reduce a plants water requirements.

Water Management 49
Water management for LNG, FLNG and GTL projects

heat exchangers will often raise the temperature location that will allow maximum mixing and
surrounding the plants. This can be a problem if cooling of the thermal plume.
the plant is located in an ecologically sensitive
area. Air-cooled heat exchangers (ACHE) usually Georg Oftedal is Business Strategy Manager
take the form of large fans that are on top of the for the Resources/Energy division of Accenture
main pipe racks and cool the process fluids used (www.accenture.com).
by the LNG plant. When the air intake rises in
temperature due to hot air recirculation (HAR), CSG-to-LNG water management
this creates a problem as the hotter air re-enters case study
the system, decreasing its efficiency. This means Australia-Pacific LNG is setting a high water
that the performance level of the ACHE is highly management standard for CSG-to-LNG projects
dependent upon the air intake temperature at the Australia Pacific LNG has an industry-leading
turbine drivers. Even a single degree temperature programme for dealing with produced water from
increase can cost several million dollars in lost its coal seam gas (CSG) activities, the first to use
efficiency. Simulations done with plants that were reverse osmosis to turn produced water into
air-cooled and located in Arctic regions have clean, pure water for re-use.
indicated that they can be as much as 80% more In CSG activities, water gets trapped in the gas
efficient than similar LNG facilities located in in coal seams and it needs to be pumped to
warmer regions. release the gas. This water is known as associated
When air cooling is not an option, cooling water and its quality varies from region to region
water should be discharged to surface waters in a and between well sites. Mostly, however, its brack

The water treatment plant at Spring Gully processes 12 megalitres of water per day which is used to irrigate renewable crops.

50 WPC Guide
Water management for LNG, FLNG and GTL projects

ish and not suitable for consumption or agricul Australia Pacific LNG works with the local
tural reuse without treatment. communities in which it operates to look at the
As well as varying quality, the quantity of water other uses for this treated water. Options include
produced during CSG extraction differs between agricultural irrigation, industrial uses, urban uses,
locations. The quantity of water tends to peak at discharge of clean water into local river systems
the start of production before gradually decreas and reinjection into suitable underground aquifers.
ing over time.
Australia Pacific LNG has invested almost $100 Water management for FLNG
million in state-of-the-art reverse osmosis water By Vijay Anne
treatment plants, and will continue to do so It is important to be responsible with water at all
throughout the project. The water treatment facili stages of the FLNG process.
ty in Australia Pacific LNGs Talinga gas fields, in the Water management is an important consideration
Australian state of Queensland, uses cutting edge for stakeholders involved in floating liquefied nat
water management and treatment technology to ural gas (FLNG) operations. How water is used in
purify and desalinate up to 40 megalitres of water these facilities depends upon the type of the well
each day. A second facility in the Spring Gully fields, drilled, be it a horizontal directional well or a
also in Queensland, treats 12 megalitres per day. vertical well.
Water is a precious commodity in Australia so Gas is liquefied for ease of transport in both LNG
Australia Pacific LNG finds ways to put the and FLNG projects. FLNG refers to liquefied nat
produced water from CSG operations to beneficial ural gas (LNG) operations that use technologies
use. At Spring Gully, treated water is used to that allow for the development of offshore natural
irrigate a renewable crop of Pongamia trees. This gas resources. Cost-effectiveness is a major
particular tree was chosen because of its ability to advantage of FLNG facilities. It means remote and
be fully utilised and recycled, down to the last leaf. very small fields can be developed with innovative
Its uses include creation of biofuel, protein meal process technologies.
for stock feed, electricity generation from its The design and commissioning of FLNG ships are
waste streams and as a plant fertiliser. In Talinga, very similar to that of a floating, production, storage
treated water is used for crop irrigation. and offloading (FPSO) operation where the ship is
Monitoring water quality and levels is another built with all the process facilities and then towed to
important aspect of Australia Pacific LNGs oper the production site. The energy required to run
ations. Comprehensive monitoring of water levels FLNG is mostly used from the natural gas produced
and quality takes place in the most commonly and other energy generation processes in the field.
used aquifers and geological layers not generally FLNG projects include a pre-commissioning/
used for groundwater. In particular, pressure and commissioning phase, well development, process
water changes in the geological layers above and operations and, finally, decommissioning. Water
below the coal seams are closely monitored. This management is important during all four phases.
is an early detection process to allow time to Development drilling is one of the main
implement mitigation of any impacts before elements where drilling is processed by mobile
effects are noticed at landholder bores. Water offshore drilling units under standard procedures.
quality and water level test results from water The number of production wells that are to be
storage facilities and monitoring bores are sub drilled depends on the hydrocarbon reservoir and
mitted to the government. available resources to run the process. Water is

Water Management 51
Water management for LNG, FLNG and GTL projects

The design and commissioning of FLNG vessels are very similar to that of a floating, production, storage and offloading (FPSO) operation.

primarily used to prepare water-based drilling fluids gas from depleted wells can be described as a
and for hydraulic fracturing. five-stage cycle initially from water acquisition to
wastewater treatment and disposal.
Water-based muds l Cycle1:Wateracquisition Water from the sea
Water is cheap, readily available and good for is withdrawn and treated to meet specific require
dissolving things and allowing reactions to take ments, so as not to damage any formations with
place faster. Water can also be used to change the the chemicals present in the sea water, and then
rate of reactions that occur with other chemicals. used for hydraulic fracturing. Produced water
Water-based muds are proposed based on well from the well can then be recycled for further use
conditions, and are generally used when the well in various operations in the facility.
hole size is shallow and the well hole sections l Cycle2:Chemicalmixing Once the water is re
(usually 17.5, 26 and 36) are less technically moved from the sea, it is mixed with various
challenging. These muds are of various types such proppants (granular substances used to keep the
as freshwater/bentonite, seawater gels, biopoly cracks open after the fracturing fluid from the well
mer/water and sea waters, prepared from pure is withdrawn) and additives to prepare the
water, barite, soda, ash, lime, caustic soda and fracturing fluid. The concentration and types of
bentonite with various properties. additives to be used are determined based on the
Some of the important properties of drilling well condition.
muds include controlling formation pressure and l Cycle3:Wellinjection The pressurised fluid,
damage, allowing easy formation evaluation, once injected, creates cracks in the reservoir
releasing cuttings to the surface, and cooling the formation allowing oil and gas to flow to the
drill bit and the drill string. surface. The amount of water used in the hydraulic
fracturing depends on the type of well drilled.
Hydraulic fracturing Horizontal wells typically require 3-5 million
Water use in the process of fracturing to extract gallons of water depending on the length of the

52 WPC Guide
Water management for LNG, FLNG and GTL projects

Caribbean FLNG has one 0.5 MTPA water-cooled liquefaction train.

lateral position of the well drilled and the number facility, and various operations during construc
of fractures. The horizontal directional and vertical tion. Water is also used in case of an emergency
wells require 0.1-1 million gallons of water. fire on the facility.
l Cycle4:Producedwater Once the fracturing is
processed, pressure from the reservoir is released, Water for cooling on FLNG operations
and the fluid flow direction is reversed. Water and Water is used to cool down equipment used for
excess proppant flow to the surface through the processing gas, and to remove heat from FLNG
wellbore. The water that comes back to the facilities. A water cooling system is considered to
surface from the hydraulic fracturing process is be the most effective means of cooling, reducing
referred to as flowback. Natural gas and water is energy consumption by the facility and producing
produced from the reservoir, where some of the less noise. Sea water is collected directly from the
water is returned with the fracturing fluid and pipeline passing through the floating ship at a
some with formation waters, commonly referred depth of around 30m beneath the surface. The
to as produced waters. The produced waters con heat released from the process equipment is
tain chemical additives from the hydraulic frac absorbed in a closed loop system this means the
turing process, various fluids and naturally occur liquefaction refrigerants and the water are never
ring substances. in contact, but these fluids will leave back to the
l Cycle5:Wastewatertreatment The produced sea from another outlet.
water from the wells is treated in several ways for If the water temperature is very high, it can be
reuse or to meet environmental standards before used for heat exchangers provided it is suitable
being disposed of into the sea or injected into and thus will avoid corrosion. The water that is
abandoned wells, if no longer useful. pumped from the sea might contain organic
These are the major areas where water is used materials which can clog the cooling systems. In
in development drilling on FLNG facilities, inc such cases, chlorination would be used to avoid
luding, but not limited to portable usage in the this and keep production running smoothly.

Water Management 53
Water management for LNG, FLNG and GTL projects

Water use in gas treatment l Absorption Technique Glycol dehydration is


Various unwanted components are found in gas one of the best techniques used for absorption,
extracted from the reservoir. As such, it is essential where liquid desiccant dehydrators eliminate
to treat gas before it is liquefied and transported water traces from the gas extracts. The glycol that
in the pipelines. The feed gas, which contains mer is used in the process has a high affinity to water
cury, CO, SO and water, is first directed to the and hence when processed, the water is com
slug catcher, where the unwanted slug (liquids pletely absorbed from the gas stream, the parti
that can damage the pipeline) is first removed. cles sink below the dehydrator and the gas stream
The feed gas is then sent to desalting and de leaves the unit, leaving no water behind. These
sulphurisation units where huge quantities of units can very easily be installed in the restricted
high-quality water (wash water) are required to space of an FLNG unit.
run the process. The most efficient method to l Adsorption Technique Adsorption is the pro
produce wash water is by processing seawater for cess whereby water is removed from gas extracts
further use. by using solid desiccants such as granular silica
Various purification processes are available to gels or activated alumina. The liquid gas is passed
remove the acid gases from the feedstock. Of through the desiccants in huge vertical adsorption
these, amine treatment under chemical absorp towers from top to bottom. When the gas is
tion is the best process to remove these unwanted passed through the beds in the towers, water
gases in two simple steps. The residue in the gas present in the stream is retained on the desiccant
to be transported from the FLNG facility should be particles and the dry gas is then sent for further
not more than 50 PPM of CO/4 PPM HS. Amine processing to the bottom of the tower. The
gas treating is also known as amine scrubbing, number of towers to be installed can be decided
acid gas removal or gas sweetening and it refers based on production levels and space availability
to the processes that use aqueous solutions of on the facility.
alkylamines which are usually referred to as Adsorption is more effective than glycol de
amines to remove hydrogen sulphide and hydration units, especially when large streams of
carbon dioxide. Once acid gases are removed, gas are extracted under high pressure. Once the
feedstock is then sent to a dehydrating unit to desiccants in the adsorption are saturated with
remove water. water, high temperatures are used in the towers
to heat the gas and allow the heated gas to pass
Removing water from gas through the beds. Water present on the desiccants
Once the oil, CO, SO, inert gases and other con is then vaporised, allowing further use for dehyd
densates are removed, it is crucial to remove rating the streams.
water from the liquid gas streams. Separation Research and development on implementing
methods and complex treatments are used to best practices from LNG plants and developing
remove water either at the wellhead or on the more emerging innovative solutions can help
floating facility. Dehydration is one of the most FLNG operators improve water management and
common treatments to remove water vapour convert this investment into a business success.
from LNG, which involves conventional methods
such as absorption or adsorption. Dehydrating Vijay Anne, has completed a Masters Degree in
agents are used to remove water in the process of Petroleum Engineering at Robert Gordon University
absorption and condensation for adsorption. and is a WPC Writing Fellow.

54 WPC Guide
Water management for LNG, FLNG and GTL projects

GTL water management case study

The Qatar-based Pearl project leads the way in The two main challenges were the sheer
innovation for GTL water management. scale of the operation and the scarcity of water
North-east Qatar is the location for Shells highly in Qatar. As such, Shell and Qatar Petroleum
advanced Pearl GTL project. It comprises up commissioned a ZLD option as the most
stream gas production facilities and an onshore sustainable solution. The plan would involve
Gas-to-Liquids (GTL) plant that produces 140,000 water produced in the transition from gas to
barrels per day (bpd) of GTL products. The GTL liquids being sent to the ETP for treatment so
plant also produces approximately 120,000 bpd it could be reused in the production process.
of associated condensate and LPG. The ETP can handle 45,000m3/day.
A Zero Liquid Discharge (ZLD) facility was Wastewater is treated by ultrafiltration and
required for the Pearl GTL plant. It had to be reverse osmosis with the overall aim being com
designed to deal with GTL effluent water as well plete reuse within the factory process. As a result,
as all other water streams, all of which had to no liquid effluent is discharged into the natural
stay inside the fence. In total, 12 different water environment. Reverse osmosis brine treatment is
streams were to be treated at the Effluent carried out by evaporation and crystallisation
Treatment Plant (ETP) at eight different locations. this technology achieves ZLD where only salt
Additionally, five different recycled water qualities crystals are produced. Other technologies include
were required. a controlled discharge facility, flocculation and
Veolia was contracted for the design- flotation units, aerobic biological treatment,
build of the Pearl GTL ETP in a joint venture submerged ultrafiltration, three-pass reverse
between Veolia, Saipem and Al Jaber, a local osmosis, UV treatment for irrigation water and
construction company. sludge dewatering using a centrifuge.

Pearl GTLs choice of a ZLD water treatment system ensures no liquid effluent is discharged into the environment.

Water Management 55
Produced water storage, treatment and disposal

Produced water storage


Pits and tanks are used for produced water
Produced storage. Generally due to volume considerations,
pits are still the most common method for storing
water storage, fluids in well operations. Different types of pits
have been used in produced water storage and
treatment and processing. Those pits are essentially similar but,
according to their function, they can be classified
disposal as collecting, skimming, percolation, and evapor
ation pits.
Collecting pits are used for produced water
By Dr Abdulkareem M AlSofi
storage before its disposal. Skimming pits are
An overview of the challenges used for oil separation as oil is skimmed from the
top. Often pits are used for both collecting and
operators face when managing
skimming and they can be either lined or unlined.
produced water. Depending upon the composition of produced
water, the duration of its storage and the soil con
dition, including the soil permeability, pit lining
Significant volumes of water are produced in might be necessary to prevent the seepage of
association with hydrocarbon operations. This produced water to the subsurface.
produced water consists of water that was However, in many areas, operators are required
injected into the reservoir and formation water to use liners for produced water pits. Guidelines
that was initially residing in the reservoir. In con and regulations for the construction of produced
ventional oil fields, the volumes of this associated water pits exist but vary in different regions. For
water increase with time. Produced water repre example, some regions require pits used for long-
sents the largest waste-stream in the oil and term storage to have a minimum distance from
gas industry. water bodies and for pits to not intersect the
In many areas, operators on a daily basis handle water table.
more water volumes than oil. Obviously to meet In general, pits should not be used for produced
sales specifications, this water in addition to water disposal, but it can be a more practical
associated gas and solids must be separated option in areas where volumes of wastewater gen
from the oil. This separation is achieved in the erated are minute, especially in arid climates. Pits
main hydrocarbon separation facilities. with disposal functionality are either evaporation
After this main stage of separation, the or percolation pits. Evaporation pits are lined pits
processed produced water still contains bet- in which water is left to evaporate leaving a solid
ween 100 to 2,000 mg/L of hydrocarbons. Such residue that is then disposed of in landfill. Per
relatively high concentrations can be detri- colation pits are unlined, allowing water to seep
mental to the environment. Processing facilities through the soil where it eventually evaporates
often include secondary and auxiliary treatment back into the atmosphere. However, the use of
stages to remove those remaining hydrocarbons percolation pits for disposal has been phased out
and achieve levels that are acceptable for due to the lack of control over the ultimate fate of
water disposal. the produced water.

56 WPC Guide
Produced water storage, treatment and disposal

Tanks are also used for produced water storage, An overall lack of specific requirements across
especially in situations where pit construction is most regions allows a multitude of materials to be
not practical. A group of tanks used for produced used such as steel, plastic and fibreglass. For re-
water storage is referred to as a tank battery. In injection, steel tank storage is preferred. This is to
most places, this battery is contained within a eliminate any contamination of the water supply
dyke with a typical capacity of one day or a day- by dust and other particles. However, in such
and-a-halfs water production. cases, the corrosive nature of produced water
The purpose of these dykes is the containment must be taken into account to avoid any possible
of accidentally released fluids. Tanks used for the failure and resultant leakage.
storage of oil and produced water vary in material,
placement, and size depending on operational Produced water composition
needs. In most places, there are no specific stan Produced water contains a mixture of hydro
dards, regulations or guidelines. For instance, in carbons, salts and solids. Hydrocarbons can be
the US only two states, Colorado and Wyoming, present in produced water in different forms:
require tanks used for produced water to meet dissolved gases, dissolved oil, and dispersed oil.
specific standards. The Underwriters Laboratories Dispersed oil is basically small oil droplets with
or American Petroleum Institute standards are diameters ranging from a fraction of a micron to a
used in Colorado, and the Federal Spill Prevention couple of hundred microns. The presence of
Control and Countermeasures Standard is used dispersed oil droplets is the main produced water
in Wyoming. disposal challenge for oil operators.

Tanks are used for produced water storage.

Water Management 57
Produced water storage, treatment and disposal

An Environmental Auditor looks at some before and after samples of the dewatering process that were treated at the rig. The water is
tested to establish the water recycling process during the drilling operations.

Dissolved oil is water-soluble hydrocarbons. Suspended solids are mainly sands, clays, and
The concentration of dissolved oil found in pro chemical products that are added to water either
duced water depends on the properties and pre-injection or post-production, such as fractur
source of the hydrocarbon as well as operational ing proppants and corrosion inhibitors, respect
factors, such as the type of artificial lift employed. ively. The concentration of suspended solids is
Typically, dissolved oil concentrations are rela typically small, except when hydrocarbons are
tively small. However, the concentration of dis produced from an unconsolidated formation. In
solved organics in some cases reaches the maxi such cases, large volumes of sand can be pro
mum limit allowed for offshore discharge. duced depending on the use and efficiency of
As for dissolved gases, they are mainly natural sand control measures.
gases, hydrogen sulphide and carbon dioxide. Finally, produced water can contain naturally
Corrosion and scaling are the main issues arising occurring radioactive materials (NORM). The
due to the presence of dissolved gases. concentration of those radionuclides is usually too
In addition to hydrocarbons, produced water low to present any ecological threat with respect
contains dissolved and suspended solids. Dissolved to produced water disposal. However, in some
solids are inorganic constituents. The concen instances, produced water contains sufficient
tration of total dissolved solids in produced water radionuclides to result in radioactive precipitates
ranges from less than 100 to 300,000 mg/L. Waters in surface piping. Such pipes must be disposed of
with total dissolved solids between 10 and 30,000 according to the relevant regulations governing
mg/L are known as brackish water. the disposition of NORM materials and wastes.

58 WPC Guide
Produced water storage, treatment and disposal

Produced water treatment In bio-oxidation, produced water flows through


After primary gravity-based separation, produced a fluidised bed in which aerobic bacteria bio
water still contains concentrations of hydrocar degrade the dissolved hydrocarbons. In carbon
bons ranging from 100 to 2,000 mg/L. Those adsorption, produced water flows through a fixed
hydrocarbons are predominantly dispersed oil drop bed containing activated carbon media to which
lets with diameters lower than a few hundred the soluble hydrocarbons adsorb.
microns. Additional treatment of produced water Where reduction in produced water salinities is
is therefore necessary to abide by disposal regu necessary, demineralisation technologies include
lations. The main objective in this secondary treat electrodialysis, reverse osmosis, forced evaporation,
ment is lowering the concentrations of dispersed and vapour compression. In electrodialysis, a semi-
oil. However, in some instances, removal of dissolved permeable membrane with the application of
hydrocarbons might also be necessary. In addition, electricity selectively separates ionic compounds.
where inland disposal is permitted, a reduction in In reverse osmosis, a semi-permeable membrane
produced water salinity might be needed. with the application of pressures that are greater
According to the type of pollutant it targets, than the osmotic pressure retain the solute on the
secondary produced water treatment can be pressurised side of the membrane. Finally, in
categorised as: de-oiling, removal of organics, and forced evaporation and vapour compression, water
demineralisation. Three basic phenomena are is converted to steam leaving behind the dis
used in the design of de-oiling equipment: gravity solved solids as a precipitate.
separation, coalescence, and flotation. Gravity
separation is capable of removing droplets that Produced water management
are as small as 100 to 150 microns. Coalescence is There are three ways of dealing with any waste
capable of removing droplets that are as small as stream. We can reduce it, reuse it, or dispose of it.
30 to 50 microns. Flotation is capable of removing The reduction of produced water volumes at
droplets that are as small as 10 to 20 microns. the source has been practised widely. Various sub
In such de-oiling facilities, small amounts of surface water management technologies have
solids might create problems. This will depend on been developed. Most of those water manage
the particle size and their relative attraction to oil ment techniques were developed to improve the
droplets. Solid particles can attach to oil droplets productivity and recovery of oil but they did
preventing their separation. In such cases, chemi include some environmental advantages. Those
cals are added to break the attraction between technologies include inflow control devices, water
solid particles and oil droplets. Most operators are shut-offs, downhole oil/water separation and
able to meet disposal regulations using the above disposal, and downhole water sinks. We can even
de-oiling methods. count horizontal drilling as a subsurface water
However, the removal of dissolved oil is some management technique especially where it is
times necessary. In such cases, produced water used to combat water conning while depleting
streams with high concentrations of soluble oil thin strata.
can be recycled to a fuel separator. Other tech Secondly, the reuse of produced water is
nologies are being developed and evaluated. Two primarily limited to its re-injection in oil reservoirs
of the most promising technologies for the removal for pressure maintenance and secondary recovery.
of soluble hydrocarbons are bio-oxidation and This practice is widely employed in the industry.
carbon adsorption. However, in limited instances, treated produced

Water Management 59
Produced water storage, treatment and disposal

considerations of platforms. Therefore, in offshore


fields, produced water is usually treated and
discharged into the sea. The main concern here is
the concentration of hydrocarbons in the dis
charged effluents. Although the concentration of
dissolved solids is usually high enough to be
considered toxic to marine life, the rapid mixing
and dilution diminish environmental impact.
Conversely, in shallow near-shore waters, mix
ing is less effective. In those settings, a plume with
high concentrations of dissolved solids can extend
some distance away from the discharge point. For
this reason, it is difficult to obtain permits for the
discharge of saline produced water near shore,
even if the produced water hydrocarbon content
is very low.
Onshore, however, produced water discharge
can be a viable disposal option. Firstly, discharge
into lined evaporation pits is still allowed in some
arid areas where evaporation rates are competitive
with production rates. For instance, in the US state
of Wyoming, surface discharge into dry stream
beds is a common disposal scheme. In less arid
Taking a water sample from a pipe on the production deck
of an offshore platform. areas, evaporation rates are limited. Additionally,
when pits are not perfectly sealed, seepage of
water can be reused for irrigation, animal water saline water is possible and domestic water wells
ing, and groundwater recharging. can be contaminated. Secondly, in arid areas with
Finally, the last and least preferred option to little surface water, the discharge of produced
manage produced water is its disposal either via water for beneficial purposes such as irrigation,
direct discharging or underground injection. animal watering, and ground water recharging
might be allowed.
Produced water disposal
The most common produced water disposal Disposal regulations
method is its injection into a subsurface formation. Different countries have different guidelines for
The main concern in this case is the potential for a the discharge of produced water. Onshore, dis
well to offer contamination between the disposal posal is generally prohibited, except for limited
formation and an overlying fresh water source. cases related to produced water disposal in arid
The main cause of this contamination is the failure areas. In such cases, disposal might be allowed
of a well casing. For this reason, periodic mech under limitations on produced water salinity
anical integrity tests are usually required. being within a few thousand mg/L and its total
Offshore, this subsurface disposal option is hydrocarbon (oil and grease) content being below
problematic mainly due to the space and load 30 mg/L.

60 WPC Guide
Produced water storage, treatment and disposal

Regulations for the overboard discharge of pro In various regions, including Australia, Brazil,
duced water into offshore waters focus on its total Brunei, Columbia, Ecuador, Malaysia, Thailand,
hydrocarbon content. The limitation on the total the Middle East, and the North Sea, the total
hydrocarbon content ranges from 15 to 50 mg/L hydrocarbon limitation is 30 mg/L. Finally, in
depending on the jurisdiction. some countries, regulations also specify the best
For instance, the Canadian guidelines limit the available produced water treatment technology
total hydrocarbon content in discharged water to and the required reporting frequencies. For
a monthly average of 40 mg/L and a daily average instance in the United Kingdom, monthly and
of 60 mg/L. The guidelines adopted by the US annual reporting are required and gas flotation
Environmental Protection Agency (EPA) are slightly hydrocyclones are recommended as the best
stricter. The EPA limits the total hydrocarbon con available technology.
tent in water discharged into federally regulated
water to a daily maximum of 42 mg/L and a monthly Dr Abdulkareem M AlSofi is a Reservoir Engineer for
average of 29 mg/L. Saudi Aramco.

Case Study: Chesapeake

Chesapeake conserves water by reclaiming As of 2014, 97% of the wastewater produced


produced water through a water-recycling by Chesapeakes Marcellus operations and 89% of
initiative called Aqua Renew, which has been in the wastewater produced by the Utica operations
place since 2006. The project evolved from is reused. In Marcellus North, 448.5 million litres of
Chesapeakes involvement with the Barnett Shale water per year are reused, which is enough water
Water Conservation and Management Committee to complete approximately 30 Marcellus Shale
in North Texas, as well as collaborating with the wells a year without using any freshwater.
City of Fort Worth, Texas, which looked into This is done by collecting and storing
recycling produced water from the Barnett Shale. produced water in holding tanks before it is
The water recycling initiative makes transferred to central locations. Here, suspended
environmental and economic sense for particles are removed through either gravitational
Chesapeake. Reusing produced water cuts down separation or filtration. The water is then tested
on disposal transportation costs and the purchase for salt and other minerals. This is to determine
of freshwater. the rate at which it needs to be blended with
Generally, produced water contains a variety of freshwater so it is suitable for reuse. Once this
salts, sand and silt found naturally in the Earth so ratio is determined, the water is transported to
freshwater is preferable for shale activities. Also, wells where hydraulic fracturing is scheduled to
not all produced water can be recycled or reused take place and mixed with fresh water during the
because of quality issues and regulations. completion phase.
However, the company is experimenting with Chesapeake is expanding its Aqua Renew
different additives and higher concentrations of programme across its operations. In the
salt in base fluids to expand the amount and Mississippi Lime play in Oklahoma, more than 100
quality of produced water that could potentially wells have been fractured using 100% produced
be considered for reuse. Chesapeake is also water. This programme has been successful to
researching the use of brackish, non-potable date, but continues to be monitored for any long-
aquifers as potential sources for fracturing fluids. term adverse production effects.

Water Management 61
Water management for Arctic operators

require additional site preparation; the Arctic icepack


can damage offshore facilities; and access to Arctic

Water hydrocarbon projects can be limited and difficult.


Water quality overall is high in the Arctic and care

management needs to be taken to ensure this remains the case.


As well as harsh conditions, with winter temper

for Arctic atures ranging from -50C to 0C over a nine-


month period, the unique and highly sensitive

operators biodiversity of the Arctic makes water manage


ment especially difficult. The variations on ice in
the Arctic permafrost, sea ice, glaciers, icebergs
By Georgia Lewis
and lake ice as well as seawater and fresh water;
are all susceptible to pollution if careful water
Arctic hydrocarbon development
management practices are not in place. Arctic
creates unique challenges for operators.
species, many of which live in water also need to
be considered by oil and gas operators. These inc
lude Arctic whales, narwhals, seals, polar bears, 40
The harsh conditions faced by oil and gas operators native seabird species, Arctic cod, Arctic char, cap
in the Arctic create challenges not faced by operators elin, pollock, salmon, herring and plankton.
in less hostile regions of the world. Water man
agement is just one of these challenges and it is a The main water management issues facing
challenge compounded by multiple factors. Harsh Arctic operators
weather, particularly in winter, puts a strain on For responsible operators in the Arctic, the pro
equipment; on Arctic land, poor soil conditions can tection of surface water and groundwater are im

Preserving the rich flora and fauna of the Arctic, including protected species like the narwhal, must be taken into consideration by oil and
gas operators.

62 WPC Guide
Water management for Arctic operators

portant priorities. Watercourses, topography and Water supply and availability can be affected by
drainage patterns can be impacted by excavation multiple Arctic hydrocarbon activities such as
and infill and this, in turn, can impact on wildlife clearing of vegetation and water production pro
and vegetation. Topographical changes can result cesses. Surface water movement can be disrupted
in wetter, pond-dominated terrain while the use by vehicle traffic.
of fill material into surface water or permafrost
can create higher, drier terrain Oil spills
Arctic hydrocarbon operations can result in the Perhaps the most obvious and devastating way
contamination of groundwater and surface water for an operator to contaminate water, oil spills can
with waste streams mainly coming from drilling be disastrous for the Arctic. As well as contami
activities, well treatment fluids, drilling muds, pro nating seawater and onshore water, they pose an
duced water, process water, wash and drainage enormous risk to wildlife and vegetation.
water and sewage. Other causes of groundwater In 1994, 140,000 barrels of oil were spilled in
and surface water contamination include pipeline Russias Komi Republic region and 20 years later,
-related incidents, operational discharges, leak parts of the Kolka River are still affected. Grayfish
age, site drainage and accidental releases. Power population is down by 90% and in some places,
generation, infrastructure development, and an the vegetation has not returned.
influx of people to an area because of hydrocarbon Offshore oil spills are hard to contain and can
development can also affect watercourses in cover areas of at least 1000km2. Apart from the
the Arctic. Komi Republic spill, there have been no major oil
Operators also have to deal with challenges spills in the Arctic. However, important lessons
such as earthquake activity, seabed ice gouging, should be learnt by operators in the wake of the
seabed permafrost thaw settlement, strudel scour 1989 Exxon Valdez spill in southern Alaska, where
and upheaval buckling when laying pipelines. the conditions are comparable to the Arctic. Like the

Microscopic phytoplankton are present in vast numbers and form the basis of the aquatic food chain.

Water Management 63
Water management for Arctic operators

The Exxon Valdez oil spill and the resulting damage to the environment led to important changes in tanker design and operation in
Arctic waters.

Arctic, the southern Alaska area where the Exxon After the Exxon Valdez spill, a tanker spill
Valdez spill happened has several species concen prevention system was put in place at Prince
trated in small areas. Operators need to work to William Sound. This includes twin tug escorts for
prevent spills and also to decide if, in the event of laden tankers, double hulls on all tankers, vessel
a spill, they will attempt to disperse the oil or let it tracking, ice-detecting radar, alcohol-screening of
wash to shore for an onshore clean-up operation. crew, regular tanker inspections and weather
Both options have consequences for the environ restrictions.
ment, including water, so they need to be care The 2007 oil spill onto the Alaskan North Slope
fully considered, ideally with consultation at a local tundra could have been prevented if routine ins
level with any residents who might be affected. pections were carried out on the pipeline so the
corrosion, which caused a rupture, could have
been spotted and repaired. Shell, meanwhile, has
developed Arctic-specific methods for oil recovery
such as ice deflection, a method in which environ
mentally acceptable dispersants which are effec
tive on ice are used.
Contingency plans also need to be put in place
by operators to mitigate the damage in the event
of an oil spill in the Arctic. Such plans need to
include an alert process, a process to categorise
the spill and a response action plan. They need to
be tailored to take into account the Arctic weather
conditions, facility type, and the capabilities and
A Shell crew member taking part in a containment boom test
during a training exercise near Valdez, Alaska. resources of the drilling zone.

64 WPC Guide
Water management for Arctic operators

In January 2012, a group of operators BP, to pipe movement, which is also potentially very
Chevron, ConocoPhillips, Eni, ExxonMobil, Shell, damaging. Fast leak detection in Arctic oil pipe
NCOC (North Caspian Oil Company) and Total lines is crucial because of the high risk of water
under the supervision of the International Associ contamination and other environmental damage.
ation of Oil and Gas Producers, launched a major Furthermore, pipelines should be built so as not
research programme, the Arctic Oil Spill Response to disturb surface water.
Technology Joint Industry Programme (JIP). This North Energy has developed a pipeline solution
aims to further industry knowledge on Arctic oil aimed at protecting fisheries in the Arctic. The
spill responses, with research focusing on the env tunnel-to-oilfield concept has been used in areas
ironmental impact of spills, trajectory tracking of such as Norways Lofoten Islands. This solution,
released oil, mechanical recovery, on-site burning called the Eureka Concept, is made up of subsea
and dispersant chemicals. The Coastal Oil Spill tunnels leading to caverns where drilling rigs can
Preparedness Improvement Programme (COSPIP) be placed and wells drilled to multiple fields. Oil is
has also been a leader in developing oil spill con then piped back onshore via separate tunnels.
tingency plans with the projects four categories The use of rail transportation has proven suc
of: strategy, equipment and software applications, cessful in the Russian Arctic as a safer means of
logistics and chemistry. transport, reducing the need for pipelines. For
Because current technologies to contain oil example, the northwest rail system, which runs
spills, such as skimmers and booms, are not effec through the Arkhangelsk province, Komi Republic
tive when oil spreads under the ice cover, pre and Yamalo-Nenetsky autonomous area, exceeds
vention remains the top priority for operators. 8,000km. This system transports oil from the
Timan-Pechora field by pipeline to the oil tran
Other water management processes for Arctic shipment railway terminal at Privodino station.
hydrocarbons projects An example of how to deal with the multiple
Initial evaluation is important. Before commencing challenges of seabed ice gouging, seabed perma
a project, operators should thoroughly evaluate
the site for multiple issues, such as the potential
to affect fresh and marine waters, the water
supply for local people, fisheries and wildlife. This
is especially pertinent when water at a hydrocar
bons site is also used by local people and fisheries.
As such, it is important to consult with local com
munities on water management issues when water
for domestic use, as well as other businesses or
industries, may be affected.

Meeting pipeline challenges


Arctic oil pipelines cant be buried in permafrost
the heat of the oil can cause the ice in the soil to
melt and this, in turn, leads to pipelines sagging
Rail transportation in the Russian Arctic has been successfully
and leaking, another water contamination risk. In
employed to move oil and equipment with minimal
winter, water in the soil can freeze again, leading environmental impact.

Water Management 65
Water management for Arctic operators

Oil pipelines laid over land in the Arctic must be raised off the surface, as seen here leading from Endicott Island, to prevent pipe
movement, which can increase contamination risks.

66 WPC Guide
Water management for Arctic operators

Northstar Island seen here surrounded in winter ice, was the first Arctic development to employ subsea pipelines.

frost thaw settlement, strudel scour and upheaval Hydrotest fluids are another consideration when
buckling can be seen with the Northstar project, commissioning pipelines in the Arctic. These fluids
the first offshore Arctic field development with a should be of minimum toxicity and operators
subsea pipeline. A US project, it features twin need to be aware that the volume of chemically
25.4cm oil and gas pipelines that extend 9.7km treated water required to properly test lines can
offshore into the Beaufort Sea to a man-made be several times the volume of the pipeline. As
island. Computer analysis was used in the pipe- such, a disposal plan for hydrotest fluids is essen
laying process and Northstar pipelines are des tial. Treatment of these fluids to remove toxic sub
igned to avoid buckling at the maximum oper stances and careful selection of discharge sites are
ating temperature of 38C. important to minimise the environmental impact.
Earthquake activity was an additional challenge
for the builders of the Trans-Alaska Pipeline Drilling operations
System (TAPS). Engineers had to create a pipeline Drilling operations will produce effluents from
that could survive events, such as the 1964 run-off, wash water, process water, excess dril-
southern Alaska earthquake which measured 9.2 ling fluids, drill cuttings and fluids associated with
on the Richter scale, the largest-ever earthquake well treatments.
to occur in the US. TAPS was built with a two-part Closed mud systems and tanks are preferred,
system of shoes and anchors to hold it in place with a water separation/recycling package includ
at fault lines while allowing enough movement so ed in the mud handling facilities. Selection of drill
it does not come away from its supports if the ing fluids is also important and water-based, non-
ground moves. On the Denali fault line, an area saline muds are generally better from an environ
known for heavy seismic activity, the pipeline is mental perspective. However, when using water-
designed to move up to 6m side to side and up to based muds, it is important to control and avoid
1.5m up and down. using additives containing oil or heavy metals,

Water Management 67
Water management for Arctic operators

which are in a form that could be taken up by Ice roads, ice pads and lakes
organisms, or other bio-accumulating, persistent Ice roads and ice pads are used by operators as a
and acutely toxic substances. cost-effective way to explore for oil and gas in the
If mud pits are used, these should be lined with Arctic. However, these can impact on the water
an impermeable layer and have sufficient capacity and underlying tundra, so the US governments
to hold spent muds, cuttings and run-off water. National Energy Technology Laboratory (NETL) dev
The entry of run-off water into mud pits from the eloped a water management planning tool which
well site and nearby areas can be prevented by is being used on Alaskas North Slope by energy
raising a bund. Accumulation of water in mud pits firms, indigenous peoples, environmental organi
as a result of melting snow should be removed to sations, regulatory agencies, and the research
reduce the hydraulic head in the pit. community. Most oil and gas activities on Alaskas
North Slope occur during winter, supported by ice
Produced water and snow road networks. Tundra travel begins
Produced water is the principal waste arising from when 15cm of snow cover exists and temperatures
the production of oil and gas. It contains hydro at a soil depth of 30cm drop to -5 C, and similar
carbons and inorganic salts, and may contain requirements also exist for withdrawal of fresh
minor quantities of metals and other constituents water and ice from nearby lakes.
from formation and well treatment operations. The modelling tool is used to ensure that lakes,
Produced water can be treated to remove oil and the main source of water for ice road construction,
solids and re-injected for secondary recovery will have enough water under anticipated climate
operations or disposal purposes. conditions. The impact of water withdrawal on re
Injection is used to handle waste streams that maining water quantity and quality can be assessed
need special attention. Produced water can be re- to ensure that sustainable water balances and
injected into formations for pressure maintenance dissolved oxygen levels are maintained for aqua
or enhanced recovery. This is classified as a re-use tic life. To do this, the tool integrates mapping
or recycling alternative. software with Arctic hydrology and climatology,
Produced water effluents should be treated to water resources management, and decision sup
reduce oil content to a level that will not cause port through modelling.
environmental damage. The final composition of NETL has also been instrumental in ensuring
produced water, and the dilution potential of the artificial barriers, known as snow fences, have
receiving body, determines whether discharge or been installed around lakes to assist with water
re-injection is appropriate. Re-injection may be retention.
the only viable option in some cases, as long as
permafrost and ground water protection is ass Chemical contamination, run-off and
ured. Well treatment fluids need special attention discharges in Arctic waters
heavy brines and acids can be filtered and Chemicals need to be handled and stored with care
recycled, spent acids and workover fluids must be to ensure Arctic waters are not contaminated. The
chemically neutralised prior to disposal off-site. good news is that thanks to strong regulation and
Safeguards are required to prevent the contami technological advances, most Arctic hydrocarbons
nation of usable aquifers or breaches to the surface operators are using less polluting fluids during drill
through proper design, construction, operation, ing and production. Base fluids for drilling muds are
maintenance and monitoring of injection facilities. now water-based instead of oil-based, for example.

68 WPC Guide
Water management for Arctic operators

The tanker Mikhail Ulyanov approaching Gazproms Prirazlomnaya platform in the Pechora Sea. The often harsh Arctic weather conditions
demand the greatest safety procedures be followed in operation and transfer of oil cargoes.

Fresh water and seawater are important re should try to minimise the removal of vegetation
sources for Arctic operators and treatment with near bodies of water to reduce surface run-off
chemicals can be required. Furthermore, water into the water. If vegetation needs to be burned,
may need to be stored and disposed of carefully if this should not happen near water either. Properly
it has been mixed with chemicals for hydrocarbon designed site drainage including separators or
operations. There can be limitations on water dis interceptors to remove oily waste, isolating reser
posal routes in the Arctic and these should be voir and wellbore fluids down-hole, and inserting
considered by operators to ensure contaminated casing through permafrost and groundwater zones
water does not end up in the sea or in lakes. with cement designed to set before freezing are
When water needs to be discharged, protection also effective, simple actions for protecting water
of the environment is the main priority. Well test in the Arctic.
fluids should be incinerated, re-injected or con Diligent reporting and data collection is impor
tained and disposed of correctly off-site. Produced tant too. OSPAR is a mechanism by which 15 gov
water treatment should take place at the same ernments on the western coasts and catchments of
site as the oil dehydration/desalting operations. Europe cooperate on marine protection, and with
Wash water and process water can be treated bio in the OSPAR Arctic waters, there is a specific strat
logically or chemically to prevent the introduction egy for water management of the oil and gas
of bacterial or pathogenic organisms into the sensi industry. In this area, there is internationally coordi
tive Arctic environment, and grey water can be nated control of discharges and operators are
filtered and discharged to the land surface. Grey required to return data to their national authorities.
water on Arctic ships should be treated in onboard These data are compiled and published by OSPAR.
sewage facilities before offshore discharge.
Simple actions can also be effective in preven Georgia Lewis is Managing Editor for International
ting water contamination. For example, operators Systems and Communications.

Water Management 69
Environmentally responsible water management

considering the diversity of local environments.


Water availability being finite and unevenly allo
Environmentally cated across the globe, the increasing need for
water for extraction poses business and regulatory
responsible risks to companies. Efficient water management is
crucial to reduce the environmental and social
water impact of exploration and production activities
and to mitigate risks for operating companies.
management Assessing water availability and identifying
related risks
By Tamar Gomez
Forecasting water demand over an industrial
Mitigating environmental risk is a cycle through a thorough assessment of water
availability and the identification of related risks is
major challenge for all oil and gas
essential. This analysis is a prerequisite to ensure
operators. the sound management of water resources for a
hydrocarbons project.

Approximately 400 km3 of freshwater is withdrawn Water availability


annually for the purposes of the energy industry, Water management efficiency or water stew
according to BPs Water in the Energy Industry pub ardship is defined by the Alliance of Water
lication from 2013. Though far lower in water use Stewardship (AWS, 2014) as the use of water that
than agriculture (77% of global water consump is socially equitable, environmentally sustainable
tion), the thirst for fresh water in the oil and gas and economically beneficial, achieved through a
upstream industry remains significant especially stakeholder-inclusive process.
The underlying assumption is that the use of
water as an interdependent resource in explor
ation and production operations should be con
sidered holistically and taking into account other
users. Hence, the first step of water stewardship is
the appraisal of water resources in the given environ
ment of operations and the identification of risks
associated. This step incorporates several phases:
l Defining the water requirements of a project
Water requirements of a project may vary sig
nificantly between projects. A projects water
requirements should be assessed throughout the
length of its industrial life since its profile is rarely
uniform in time.
l Taking into account the regulatory environ

Plans for shale gas exploration in South Africas arid Karoo region
ment of operations The regulatory framework of
faced strong opposition, leading to a temporary moratorium. a hydrocarbons project is crucial in regard to

70 WPC Guide
Environmentally responsible water management

water resources and their uses. It requires a com ording to US Environmental Protection Agency
prehensive consultation process taking into acc statistics. Hydraulic fracturing involves pumping
ount all the different stakeholders. water and several additives into a drilling hole
l Identifying the water sources in the area under high pressure. The WRI found in 2014 that
Defining the available water sources is an im injected fluid flows back during the production
portant step in the initiation of a project as well as phase in a range varying from 10 to 75% of the
delineating areas of influence, including environ original injection in the form of waste water.
mental and social, which are potentially altered by Furthermore, the WRI found that 38% of shale
the operation. Seven indicators have been issued resources are deemed to be located in areas that
in the World Resources Institutes (WRI) Water Risk are under high to extremely high levels of water
Atlas in 2013 as a canvas to determine water- stress this includes China, South Africa, Pakistan
related risks. They include: baseline water stress; and India. The WRI also estimates that 386 million
seasonal variability; drought severity; ground people are living on land located over shale plays.
water stress; dominant water use; population Consequently, the water requirements of hyd
density and reserve depth interval. raulic fracturing are likely to conflict with the
l Determining the status of available water in water needs of local populations. As a result, com
the region The final stage of water stewardship panies involved in the value chain of shale gas
requires confronting the demand for water and extraction are becoming managers of water
determining whether the available resources can resources on a par with their local and regional
meet the projects water requirements during its counterparts. The shale environment is a specific
entire length sector in which regulatory oversight as well as
The next step is the assessment of water- comprehensive risk assessment related to water
related risks of the project and concurrent water availability is crucial. Water availability is thus
source selection. The risk appraisal process goes regarded as a critical factor when appraising the
through these different phases several times dur shale potential by geography.
ing the projects life to ensure that conditions Related risks may be of a financial, reputational
have not altered. The impact assessment of the or regulatory nature.
water use encompasses different aspects: Social l Financial risks The high cost of transportation
(impact on food species, impact on access to of freshwater when available sources are unavail
groundwater, productivity of grazing, health and able on a drilling site is a major financial risk for
sanitation), environmental (impact on freshwater operators. This is the case with Antero Resources
species, erosion, flood retention) and economic which is financing a pipeline with an estimated
(impact on navigation, agriculture and tourism). cost of $500 million running from the Ohio river to
the states of West Virginia and Ohio, thus entailing
Special challenges for shale gas an estimated $900,000 cost of water per well.
Shale gas extraction involves the use of a large l Pricing of water Just as oil and gas prices im
amount of water resources for drilling and frac pact on operators, water prices can also be a
turing. In North America, hydraulic fracturing, one challenge in environments of high demand. For
of the shale extraction techniques, in place on a instance, in 2011, a drought drove oil and gas
single well is deemed to require from 7 million to companies to spend up to $2,000 per acre-foot for
23 million litres of water compared to 0.2 million treated water in Colorado in cases where it pre
to 2.5 million litres for a classic well drilled, acc viously cost $100.

Water Management 71
Environmentally responsible water management

l Reputational risks These risks may arise when water used by lower quality water or a completely
industrial activities are considered to be con different resource. The most common options for
flicting with the operating environment. This may replacement by water in the oil and gas industry
result in downtime and project delays, and even are generally the use of brackish or saline water.
jeopardise the companys social licence to oper That is water with a higher salinity than fresh
ate. In South Africas Karoo region, Shell was water (from 0.5 to 50 parts per thousand). Brackish
confronted with strong social opposition which water is found in estuaries, mangroves, brackish
gave rise to a provisional government ban on seas and lakes.
hydraulic fracturing. Water may also be replaced, either fully or
l Regulatory uncertainty Government concerns partially, by gases. The most common gas
over the impact of shale extraction on water avail replacement option is production gases which are
ability and potential environmental damage from mostly a mix of methane and carbon dioxide. For
shale development can, in turn, impact on the fracturing operations, propane, methanol or
regulatory environment. In France, for example, sometimes oil combined with nitrogen are other
the government has banned hydraulic fracturing potential water replacement options.
and cancelled exploration licences. The feasibility of water replacement is generally
Thus, especially in the shale environment, determined on a case-by-case basis during water
upholding good practices in terms of water man availability assessment phases. These operations
agement is essential to reduce uncertainties and also incur additional costs as the replacement
business risks. water generally requires treatment to become
usable. Furthermore, replacement options
Increasing water efficiency during operations advance other environmental processes, such as
In the preliminary phase of a hydrocarbons pro waste management and supplementary energy
ject, a vital step recommended while conducting consumption.
a water availability appraisal is to determine l Water reuse Water reuse is defined as water
opportunities for water efficiency. However, not which has already been used once or several
all are applicable to every project and should be times in different industrial processes before
considered on a case-by-case basis. returning to the natural water cycle. Water reuse
l Water reduction The amount of water con usually entails minimal treatment such as filtra
sumed in one or several project phases can be tion. Water may be reused within the same
drastically reduced through thorough control and industrial process on oil and gas production sites.
monitoring of water consumption. This involves An example of this is the use of production water
systematically tracking water flows on the to maintain pressure on the reservoir through
production site. An efficient monitoring system is water flooding. Examples of water reused in alter
essential for allowing an optimal match of water native processes include the use of grey water for
supply and demand as well as the detection and lavatories, cooling water for cleaning purposes or
elimination of leaks and non-essential water uses. the collection of rainwater inside of the site.
Water reduction may also be achieved through l Water recycling Recycling is, in substance, the
the adoption of first-class technology in the same concept as reuse but it requires a higher
production sites equipment. level of treatment and transformation. Techno
l Water replacement Water replacement involves logies for recycling are available but they incur
substituting, either partially or totally, the fresh costs and are often subject to budgetary

72 WPC Guide
Environmentally responsible water management

Water treatment
Water efficiency opportunities almost always inv
olve water treatment phases. Technologies asso
ciated with water treatment for replacement, re
use and recycling depend on the amount and the
quality of influent water as well as the required
quality of outflows. These technologies are con
stantly upgraded with continuous research and
development. Depending on the level of com
plexity required by water efficiency measures,
water treatment may be categorised as follows:
Shell collaborated with the City of Dawson Creek to use reclaimed
municipal waste water for its Groundbirch gas venture. l Low-level treatment This is applied to returned
waters and implies a basic level of filtration and
decisions. The returned water can be categorised maceration.
into the following types: l Filtration This is the process which consists in
1Drilling fluids such as mud water can be removing particles present in the influent water
recycled through the elimination of drilling by the successive passing of water through
cuttings and additives. membranes. These membranes retain the par
2Effluent streams produced by treatment ticles and generate a stream waste that has to be
processes may be further recycled and disposed of. The lifetime and technological class
reprocessed to be included in the same of membranes depends on the filtration require
treatment phases. For example, during ments and have to be taken into account in the
desalination processes, water can be collected efficiency process.
and passed through several additional Total and Veolia Water have developed the
treatment phases to increase the ultimate application of filtration through ceramic mem
amount of desalinated water. branes to recycle produced water into water used
3Commissioning involves hydrotesting of in reinjection to improve oil recovery rates. The
pipelines. The water used for this process may be recycled produced water is then reinjected.
collected and recycled for other pipeline l Demineralisation and desalination Treatment
commissioning thus lowering the water needs of water through demineralisation and desali
of an oil and gas production project. nation refers to successive processes aiming at
4Produced water may be returned and recycled eliminating cations, such as potassium, magnes
to be incorporated in production processes ium and sodium, and anions, such as chloride and
such as reservoir pressurisation. In the sulphate, from the water. Demineralisation is
Delaware basin of New Mexico, ExxonMobil applied to freshwater and desalination to non-
tested produced water recycling techniques freshwater.
on eight pilot wells and for hydraulic fracturing Constraints associated with water availability in
purposes. An IPIECA report found that this oil and gas operations have rendered desalination
experiment showed that produced water of water extremely useful and widespread. How
could be successfully recycled into fracturing ever, a major issue related to this treatment
fluids thus saving 30.3 million litres of technique is the disposal of waste generated,
freshwater. such as salt and brine.

Water Management 73
Environmentally responsible water management

Demineralisation and desalination techniques developed and implemented the reuse of waste
include ion exchange, membrane technology with water for hydraulic fracking in North Dakota.
electrodialysis and distillation. These techniques
have differentiated water treatment capacity as Case study: Eni maps water stressed areas
well as differing energy consumption levels. Conscious of the high stakes regarding water avail
l Potabilisation Recycling water into potable ability, Eni has put in place a multi-sectorial Health,
water requires complex filtration, disinfection and Safety and Environment (HSE) team of operational
sometimes re-mineralisation when influent water and financial experts to screen the global oil and
was previously demineralised. gas related operations of the company and create
a tool to identify water stressed projects.
Managing waste The first step was to identify projects in water-
Efficiency opportunities are likely to generate stressed locations. Next, a more detailed survey
waste so waste management has to be factored in was conducted with an assessment of the water
early to determine the cost-benefit impact of an supply and consumption of these projects. Finally,
efficiency measure. Filtration treatment, for instance, an inventory of critical risks was compiled for the
produces brine while desalination creates solid most complex projects and an action plan was set
waste. Considering how this waste may be dis to mitigate those risks.
posed of is crucial since it can encompass haz Eni was thus able to generate a worldwide
ardous products. mapping system of its operations and water-
Oil and gas companies have found solutions and related risks. The identification of these risks and
determined that the waste by-products of a treat projects under water stress then gave rise to an
ment process may actually become valuable enhanced awareness of the staff, a harmonisation
resources for other industries. For instance, salt of indicators and expectations and finally the
products derived from brine generated by water implementation of risk-mitigation measures.
treatment are sold to chemical industries where
they are incorporated in industrial processes as Case study: Statoils water risk assessment
raw material to produce magnesium chemicals. programme
Sludges are used for agricultural irrigation pur Statoil has implemented IPIECAs Global Water
poses. Hess and Target Logistics have, for example, Tool (GWT) and the Local Water Tool (LWT) in the
Bakken and Three Fork Shale plays in North
Dakota and eastern Montana respectively.
These tools were developed by IPIECA to
execute water risk assessments in shale environ
ments. The use of these tools was accompanied
by systematic data monitoring of water sourcing,
treatment and drilling with the aim being to
eventually reduce Statoils environmental foot
print in these areas.
The outcome of this programme was an en
hanced information set and higher awareness of
the water risks. This helped the field teams and
Statoils implementation of IPIECA water tools provided
many benefits. the reservoir teams in the offices. Furthermore, the

74 WPC Guide
Environmentally responsible water management

tools provided valuable access to IPIECA experts


and local data allowing for a more structured dis
cussion with stakeholders and officials. The com
pany noted that the GWT and LWT tools needed
to be run at different stages of the operations
since evolving settings could incur variability in
water conditions. Finally, the importance of local
staff training was noted especially with hands-
on experience.

Case study: ConocoPhillips reduces


environmental impact
ConocoPhillips has set a company-wide rule regard
ing water management with mandatory water risk
ConocoPhillips undertook a thorough water risk assessment at
assessments of each of its development projects. Surmont 1 in Canada, a joint effort with local stakeholders.
In the Surmont 1 oil sands development project in
Canada, the company has launched an assessment agement is an issue for all stakeholders oper
of all environmental, social and economic risks ators, local populations, investors and state
related to water issues. representatives. Consequently, sound water man
Although, the project is not located in a highly agement policies are necessary in order to protect
stressed water environment, the regulatory and all stakeholders interests and ensure smooth and
local official bodies were historically concerned efficient operations.
with these issues so there was a risk of reputational In this context, the first challenge associated
harm to the company. with water resource management is the thorough
Within the due diligence process, all water in and relevant identification of water availability in
flows and outflows, available water sources and the projects environment. Capitalising on the
disposal wells were assessed. The water stress information gathered, the efficiency opportunities
level was then rated, taking into account para are numerous. The decision-making process to
meters such as local needs, supply reliability and select water management measures is based on a
regulation. Conducting this analysis allowed for multi-criteria analysis taking into account environ
the development of a joint effort by operators, mental, societal and financial factors. Sustain
local experts and local officials in order to deter ability of oil and gas activities regarding water
mine the impact of activities on the environment. resources should be considered as a standard for
In addition, this risk analysis also created the oppor all operating companies to ensure the longevity
tunity to consider the project and its environment of these operations. This goal may only be reached
holistically, encompassing land and water bio with the help of sound, transparent and consistent
diversity, technology and regulations. regulation locally and globally, and the adoption
by operators of best practices and top-notch
Conclusion technologies.
Assessing and mitigating environmental issues
related to water management have become Tamar Gomez is a Research Analyst at CGG and a
unavoidable for oil and gas operators. Water man WPC Writing Fellow (www.cgg.com).

Water Management 75
Glossar y

Glossary of
Coal-to-liquids (CTL) The result of converting coal to a
liquid fuel, a process known as coal liquefaction. This can
be done via direct or indirect liquefaction.

terms Condensate Hydrocarbons which are in the gaseous


state under reservoir conditions. These become liquid
when pressure or temperature is reduced.
Appraisal well A well drilled to determine the extent Conventional oil and gas Refers to crude oil or gas
of hydrocarbon reserves and the likely production rate. which is extracted by conventional means and methods.
Arctic Circle One of five of the major circles of latitude. Cooling tower A heat rejection device that works by
It is the parallel that runs 66 33 44 north of the extracting waste heat into the atmosphere by the
equator. Countries with territory that falls within the cooling of a water stream to a lower temperature.
Arctic Circle include Canada, Greenland, Norway, Russia Corrosion The gradual destruction of materials, usually
and the United States. metals, by chemical reaction with their environment.
Barrel A unit of volume measurement for Cracking The breaking down of large molecules as part
petroleum products 7.3 barrels = 1 ton, 6.29 barrels of the refining process.
= 1 cubic metre.
Crude oil A naturally occurring, unrefined petroleum
Biocide A poisonous substance, especially a pesticide. product made up of hydrocarbon deposits. It can be
Boiler feed water Water used for the generation refined to produce useful products, such as gasoline,
of steam. diesel and different types of petrochemicals. The
viscosity and colour of crude oil can vary, depending on
Black water Wastewater containing faecal matter
its hydrocarbon composition.
or urine.
Cyclic steam stimulation (CSS) Also known as the huff
Blow-down water Water deliberately wasted from a
and puff method, it is a three-stage process of steam
boiler to avoid a concentration of impurities during the
injection into a well, steam-soaking and production by
continuing evaporation of steam. This water is blown
either natural flow or artificial means.
out of the boiler with force by steam pressure within
the boiler. Demineralised water See Boiler feed water.
Brackish water Water that has more salinity than fresh Dewpoint The atmospheric temperature below which
water but not as much salinity as sea water. Also known water droplets start to condense and dew can form.
as briny water. Desalter A process unit that removes salt from
Brown water Waste water that does not contain faecal crude oil.
matter or urine but is still not fit for human consumption. Downstream The downstream sector refers to the
Casing Pipe cemented in a well to prevent it from refining, processing and purifying of hydrocarbons, as
caving in and to seal in formation fluids. well as the marketing and distribution of products
derived from oil and gas.
Catalytic cracking Petroleum refinery process whereby
heavy oil is passed through metal chambers, called Drainage The natural or artificial removal of surface
catalytic crackers, at high temperature and under water or sub-surface water from a site.
pressure in the presence of catalysts such as alumina, Drill 1. To bore a hole. 2. Equipment with cutting edges
silica or zeolites. that is used to bore holes.
Christmas tree The assembly of valves and fittings Drilling The use of a rig and crew for drilling
which are installed on top of casing to control the operations, and the associated processes such as
production rate of oil. production testing, data collection and preparation for
Coal seam gas (CSG) Also called coal-bed methane production.
(CBM), it is methane found in coal seams. It is always Drilling fluid See mud
present in coal mines and can be produced when coal is
Drilling mud See mud.
being mined from virgin seams.

76 WPC Guide
Glossary

Drilling rig A unit for drilling that is not permanently Fracking See hydraulic fracturing.
fixed to the seabed, such as a jack-up unit, a drillship or Fracture acidising A well-stimulation operation
a semi-submersible. in which acid, usually hydrochloric acid, is injected
Ecosystem Areas with similar climatic conditions into a carbonate formation at a pressure above
on Earth, such as communities of plants, animals and the formation-fracturing pressure. See also, matrix
other organisms. acidising.
Effluent An outflow from a sewer or sewage system or Gasoline A volatile mixture of flammable liquid
a discharge of liquid waste from a factory, power plant hydrocarbons derived mainly from crude petroleum
or hydrocarbons facility. and principally used as a fuel. Also known as petrol.
Electrolysis The decomposition of a chemical Gas hydrates Crystalline, water-based solids that
compound brought about by passing an electrical physically resemble ice, in which small molecules,
current through the compound or through the solution usually gases, are trapped inside cages of
that contains the compound. hydrogen-bonded water molecules. Also called gas
Enhanced oil recovery (EOR) A generic term for clathrates or clathrate hydrates.
techniques aimed at increasing the quantity of crude oil Geophysical surveys Surveys that are used to
that can be extracted from a source. It is also known as collect geophysical data. Different sensing instru
improved oil recovery or tertiary recovery. ments may be used and data can be collected from
Exclusive Economic Zone (EEZ) A seazone that has above or below the Earths surface or from aerial,
been prescribed by the United Nations Convention on orbital or marine platforms.
the Law of the Sea in which states have special rights Greenhouse gases (GHG) Gases, either naturally
over the exploration and use of marine resources. occurring or man-made, which allow sunlight to
Extra heavy oil The portion of heavy oil having an API enter the Earths atmosphere freely. These gases
gravity of less than 10. absorb infrared radiation and trap heat in the
atmosphere.
Exploration drilling Drilling that is performed to
determine the presence of hydrocarbons. Grey water Any domestic wastewater excluding
sewage.
Exploratory wells A deep hole that has been drilled by
an energy company or government in the hope of Groundwater The water located beneath the
finding a new source of hydrocarbon. Also known as surface of the Earth in soil pore spaces and fractures
wildcat wells. of rock formations.

Feedstock The raw material that is needed for some Heavy oil Any of the relatively dense hydrocarbons
industrial processes. (denser than water) derived from petroleum, coal tar
and similar materials.
Fischer-Tropsch process A collection of chemical
reactions that converts a mixture of carbon monoxide Hydraulic fracturing Also known as fracking, it is
and hydrogen into liquid hydrocarbons. It was the forced opening of fissures in subterranean rocks
developed in 1925 in Germany by Franz Fischer and by introducing liquid at high pressure for the
Hans Tropsch. extraction of oil or gas.

Formation pressure The pressure of fluids within the Hydrocarbon A naturally occurring organic com
pores of a reservoir. pound comprising hydrogen and carbon. The most
common hydrocarbons are natural gas, oil and coal.
FPSO vessel Floating, production, storage and
offloading vessel. A floating facility for offshore Hydrotesting Also known as hydrostatic testing,
hydrocarbon extraction that is usually based on a this is a way in which pipelines can be tested for
converted oil tanker hull. An FPSO vessel is fitted with strength and leaks by filling it with a liquid, usually
hydrocarbon processing equipment for the separation water, and pressurisation is applied.
and treatment of crude oil, water and gases that arrive In-situ combustion The injection of an oxidising
on board from sub-sea wells. gas to generate heat by burning a portion of
resident oil.

Water Management 77
Glossar y

Kick A well kicks when the formation pressure exceeds Produced water Water that is produced as a by-
the pressure exerted by the mud column. product along with oil and gas.
Liquefied natural gas (LNG) Natural gas that has been Proven reserves Reserves which, on available
converted to liquid for ease of storage, transportation evidence, are virtually certain to be technically and
and distribution. economically viable for production i.e. having a
Matrix acidising The injection of acid into a geological greater-than-90% chance of being produced.
formation at a pressure below that which will create a Raw water Natural water found in the environment,
fracture. The acid flow is confined to the natural such as groundwater, rainwater and water from lakes
permeability and porosity of the rock with no new and rivers.
fractures created. Recoverable reserves The proportion of hydrocarbons
Midstream This term may include aspects of upstream that can be extracted using available techniques.
and downstream sectors. Broadly, the midstream sector Refinery An industrial plant where a crude substance,
involves hydrocarbon transportation, storage and such as crude oil, natural gas or coal, is purified so it can
wholesale marketing of hydrocarbon products. then be turned into more useful products.
Mud A mixture comprised of a base substance and Reservoir A subsurface pool of hydrocarbons
additives used to lubricate the drill bit and counteract contained in fractured or porous rock formations.
the naturally occurring pressure of the formation. Also
known as drilling mud. Return water Also known as return flow, the reinjection
of salt water that is produced along with the oil in a
Natural gas A fossil fuel. Natural gas is a mixture of water-injection operation for an oil reservoir.
naturally occurring hydrocarbon gases and it is primarily
used as fuel and for making organic compounds. Rig A structure with equipment for drilling a well or a
Deposits are found beneath the Earths surface. Methane platform for this purpose.
is the primary component of natural gas but it also Riser (drilling) A pipe between a seabed blow-out
contains varying quantities of ethane, propane, butane preventer (BOP) and a floating drilling rig.
and nitrogen.
Riser (production) The section of pipework that joins a
Oil sands Sand and rock material containing bitumen. seabed wellhead to the Christmas tree.
The bitumen is extracted and processed using surface
Sedimentary basin An area in which sediments have
mining or in-situ processes.
accumulated over a period of time at a significantly
Permeability The property of a formation which greater rate and thickness than surrounding areas.
quantifies the flow of fluid through pores and into a
Sedimentary rock Rock formed by the deposition and
wellbore.
solidification of sediment, usually transported by water,
Petrochemicals Any substance obtained from ice (in the form of glaciers) or wind. These rocks are
petroleum or natural gas. frequently deposited in layers.
Petrol See Gasoline. Seismic exploration A set of geophysical methods
Petroleum A thick, flammable mixture of gaseous used in the exploration of potential oil and gas fields in
liquid and solid hydrocarbons occurring naturally the Arctic, based on a study of artificially induced waves
beneath the Earths surface. of elastic vibrations in the Earths crust.

pH The pH scale measures the acidity of a substance. Sewage Water-carried waste that is intended for
removal from a community, vessel or site. Also known
Pipeline A means of transporting oil and gas through as wastewater.
pipes over large distances.
Shale oil An unconventional oil extracted from shale
Potable water Water that is safe for human rock by processes such as pyrolysis, underground
consumption. mining and surface mining. These techniques convert
Process water A broad term for a wide range of water the organic matter within the rock (also known as
used in the hydrocarbons exploration, extraction and kerogen) into synthetic oil. This oil can be used as a fuel
production process. or upgraded to meet refinery stock specifications by

78 WPC Guide
Glossary

adding hydrogen and removing impurities. The Unconventional oil Petroleum that is produced or
products can be used for the same purposes as those extracted using techniques other than the conventional
which come from crude oil. oil well method.
Shale gas Natural gas found trapped in shale rock Unconventional resource An umbrella term for oil and
formations. natural gas produced by means that do not fit the
Shelf The extended perimeter of each continent and criteria for conventional production. The term is
associated coastal plain. currently used to reference oil and gas resources whose
porosity, permeability, fluid trapping mechanism or
Solvent extraction Methods for extracting shale oil by other characteristics differ from conventional sandstone
treating the shale with a solvent system of water and an and carbonate reservoirs. Coal-bed methane, gas
alcohol at an elevated temperature. hydrates, shale gas, fractured reservoirs and tight gas
Sour water Any refinery process water that contains sands are all examples of unconventional resources.
hydrogen sulphide. United Nations Convention on the Law of the Sea
Steam Assisted Gravity Drainage (SAGD) (UNCLOS) A comprehensive regime of law and order
A technique to extract bitumen from oil sands by for the worlds oceans and seas. UNCLOS governs all
injecting steam into the reservoir before it flows by uses of the oceans and their resources. It was signed in
gravity to a second well and is pumped to the surface 1982 and involves the participation of more than 150
for processing. countries.
Steam cracking The high-temperature cracking of Upstream The upstream sector of the oil and gas
petroleum hydrocarbons in the presence of steam as industry includes searching for potential oil and gas
part of the petroleum-refining process. fields, drilling of exploratory wells and subsequently
drilling and operating wells that bring hydrocarbons to
Steamflooding Also known as a steam drive, this is a
the surface.
process where some wells are used as steam injection
wells and others are used for oil production. Viscoelastic diverting acid (VDA) A self-diverting,
polymer-free acidising fluid used for high fluid efficiency
Surface mining A broad term for mining in which
during acid fracturing processes.
soil and rock overlying the mineral deposit are removed.
Surface mining techniques include strip mining, open- Viscosity The property of a fluid that resists the force
pit mining and mountaintop-removal mining. tending to cause the fluid to flow, or the measure of the
extent to which a fluid possesses this property.
Surface water Water which is on the surface of the
Earth, such as a lake, ocean, river, stream or wetland. Washwater When crude oil has to be desalted or
dehydrated, the processes involved use high quality
Synthetic crude A complex mixture of hydrocarbons
water which is commonly referred to as washwater
that are somewhat similar to petroleum. These are
or wash.
obtained from oil sands, shale oil, synthesis gas or coal.
Known as syncrude. Wastewater Water that has been used in flushing,
washing, oil and gas extraction processes or
Thermal recovery Methods of extracting oil using the
manufacturing.
effect of heat.
Watercourse A broad term for a channel that a flowing
Topography The field of geoscience and planetary
body of water follows, such as canals, rivers and streams.
science comprising the study of surface shape and
features of the Earth. Waterflooding The injection of hot water into oil beds
to aid in oil recovery.
Total dissolved solids (TDS) A measure of the
combined content of all organic and inorganic Well completion The process of making a well ready
substances contained in a liquid in a molecular, micro- for production or injection.
granular, ionised or suspended form. Well pad The area that has been cleared for a drilling
Total suspended solids (TSS) Solid materials, both rig to work on a plot of land used for oil or gas extraction.
organic and inorganic, that are suspended in water.

Water Management 79
Acknowledgements

Acknowledgements

For WPC: Introduction to water management for oil and gas


Director General: Dr Pierce Riemer operations: Helge Hansen/Statoil ASA (14), IPIECA
Director of Communications: Ulrike von Lonski (15 and 17).
Senior Project Manager: Sarah Ashmore
Efficient use of water for oil and gas operators:
For ISC: Queensland Gas Company (19), BG Group (20), Royal
Editor-in-Chief: Mark Blacklock Dutch Shell (23), Siemens AG (25), Saudi Aramco (27).
Managing Editor: Georgia Lewis
Advanced technologies for water management:
Copy & Picture Editor: Adrian Giddings
Queensland Gas Company (31), Siemens AG (33),
Publisher: Robert Miskin
Veolia MPP Systems (34).
Finance Director: Yvonne ODonnell
Finance Assistants: Anita dSouza Water management for unconventional oil and gas:
Senior Consultants: Jeffrey Fearnside, Michael Accenture (41), IPIECA (47).
Gaskell, Karin Hawksley, Jonathan Unsworth
Water management for LNG, FLNG and GTL projects:
Art and Design Director: Michael Morey Australia Pacific LNG (48), Union Fenosa Gas (49),
Origin Energy (50), Tullow Oil plc (52), Wison (53),
Printed by: Buxton Press Ltd
Royal Dutch Shell (55).
WPC and ISC would like to express their thanks to
Produced water storage, treatment and disposal: Nexen.
the following companies, people and organisations
for providing pictures. The credits are listed by Water management for Arctic oil and gas projects:
article. Where the pictures for an article came from a Glenn Williams/US National Institute of Standards and
variety of sources, the appropriate page numbers Technology (62), Jeff Schmaltz/NASA Earth Observatory
are given in brackets after each source. (63), NOAA Office of Response and Restoration (64
upper), Royal Dutch Shell (64 lower), OAO Gazprom
Cover: Siemens AG (Al Taweelah combined cycle
(65 and 69), Marc Morrison/BP (66), BP (67).
power plant, left), Royal Dutch Shell (Qatargas 4,
centre), morgueFile (right). Environmentally responsible water management:
Frames-Of-Mind [CC-BY-2.0] (70), Royal Dutch Shell
Message from Director General, WPC overview: WPC.
(73), Statoil ASA (74), ConocoPhillips Company (75).

80 WPC Guide
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