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Table of Contents

Informacin General 4
General Informtaion
Nomenclatura de los Pistones 7
Piston Features
Relacin por Fabricante 8
Manufacturers Index
Instructivo de Instalacin 40
Installation Instructions
Garanta 44
Warranty
Daos en pistones 46
Piston Damage
Intercambio con otras marcas 48
Interchange Table
Conversiones de desplazamiento 50
Engine Displacement Equivalence
4 Informacin General Informacin General 5

General Information General Information

Materia Prima Procesos de Manufactura-Moldeo


Los pistones DC son fabricados con las aleaciones de aluminio establecidas para cumplir con Los pistones DC son fundidos con procesos de moldeo semiautomticos, usando moldes
los requerimientos de los motores actuales a nivel Internacional. permanentes y vaciados por gravedad, utilizando la nueva tecnologa de molde monoltico
desarrollada para los pistones de equipo original mas recientes.
En DC se utilizan dos aleaciones para cubrir estos requerimientos: Esta tecnologa le brinda a los pistones una mayor resistencia como resultado de una estruc-
1) Aleacin Eutctica AlSi 12 CuMgNi. tura mas parecida a la de los pistones forjados.
2) Aleacin Hipereutctica AlSi 17 CuMgNi.
Tratamientos Trmicos
Estas Aleaciones son adquiridas de proveedores certificados por la Industria de Equipo origi- Con el fin de asegurar las condiciones de resistencia y expansin trmica apropiadas, nues-
nal. tros pistones son tratados trmicamente con los procesos establecidos en temperatura y tiem-
po para cada tipo de aleacin, cumpliendo con ello los requisitos establecidos por el mercado.
Raw Material Estrictos sistemas de Calidad son llevados a cabo durante los procesos de manufactura, para
DC Pistons are made from appropiate aluminium alloys to meet demands of todays engines, asegurar en todo tiempo la Calidad de los productos.
including Hypereutetic alloy.
Foundry & Heat Treatment
Diseo CAD-CAM DC Pistons are permanent mold casting in semi-automatic machines with strong process on
Los pistones DC son generados de una imagen digital en 3D con dimensiones precisas a all parameters to get quality consistency.
partir de la cual se manufacturan los herramentales de produccin pasando la informacin di-
rectamente a los equipos de produccin con lo cual se garantiza una manufactura consistente DC Pistons are heat treated according materials used and the process characteristics establis-
de piezas. hed to assure a correct performance of the parts during the thermal expansion caused by high
temperatures in operation.
CAD-CAM Design
Design of new products and manufacturing of tooling are generated from CAD CAM tools to Our mono-core mold design leads to an internal shape similar to the forge ones which gives
assure consistent quiality parts along all production prcess. the part a better strenght resistance.
6 Informacin General Nomenclatura de los Pistones 7

General Information Piston Features

Maquinado Final
El terminado de los pistones DC se lleva a cabo en maquinaria CNC diseadas especfica-
mente para este propsito, utilizando herramientas de diamante para asegurar las geometras
de falda mas precisas con un acabado superficial brillante caracterstico del aluminio y las
tolerancias establecidas con lo cual se logra una lubricacin adecuada entre el pistn y el
cilindro lo cual elimina el uso del recubrimiento de estao en las piezas.

Finish - machining of DC Pistons


Is performed on special CNC machines with diamond tools achieving a high degree of accura-
Caractersticas crticas
cy and surface quality. Key Characteristics
Barrel skirt pistons are produced on CAM turining lathes with a high ability to control skirt finish
and shape creating a hydrodynamic oil film eliminating the use of tin coating.

Recubrimientos Superficiales Dimetro de la Falda - Skirt Diameter


En DC contamos con la capacidad y habilidad para manufacturar pistones con recubrimiento
de Molibdeno de acuerdo a los requerimientos del mercado. Este recubrimiento reduce la fric-
Dimetro del Barreno para Perno - Wrist Pin Bore
cin entre el pistn y las paredes del cilindro adems de proveer un mejor sello que ayuda a
reducir el consumo del aceite y mejora la estabilidad del pistn dentro del motor.
Distancia de Compresin - Compression Height
Surface Treatment
Altura del pistn - Total Length
Late model manufacturers add anti friction coating to the piston skirt. DC offers the graphite
coating to meet the specifications of each engine.
These coating graphite base is know for its sliding properties as well is oil adhesion when is Nota: Distancia de Compresin = Distancia del centro del Barreno para Perno al borde plano de la cabeza.
Note: Compression height = Distance from the center of the wrist pin bore to the flat edge of the head (Crown)
applied to the surface of the piston by special fixing agents.
8 Relacin por Fabricante 9

Manufacturers Index Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
1.8L (1796cc) L4 DOHC 16 Val. 91-95 1
2.5L (2494cc) L6 DOHC 24 Val. 95-06 2
3.0L (2997cc) V8 DOHC 32 Val. 92-96 3

BMW 9

Chrysler Dodge Jeep Plymouth 10

Cummins 15

Ford Lincoln Mercury 16 MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
GM Chevrolet Buick Cadillac Oldsmobile 23 BM1800 1
Pontiac Saab 1.8L (1796cc) L4
DOHC 16 val 91-95
STD
.020/0.50
84.0 mm 28.4 mm
1-1.2mm
1-1.5mm
22.0 mm
(0.866)
.030/0.75
(3.307) (1.1180)
BMW 318 1-2.0mm
.040/1.00
Honda Acura 30
2.5L (2494cc) L6 BM2500
22.0 mm
2
STD 1-1.2mm
DOHC 24 val 84.0 mm 28.4 mm (0.866)
95-06 .020/0.50 1-1.5mm
Hyundai 31 BMW 323, 325, 328, 523,
525, X3, Z3, Z4
.030/0.75
.040/1.00
(3.307) (1.1180)
1-2.0mm

3
Mazda 32 3.0L (2997cc) V8
BM3000
STD
84.0 mm 28.4 mm
1-1.2mm 22.0 mm
DOHC 32 val 92-96 .020/0.50 1-1.5mm (0.866)
.030/0.75
(3.307) (1.1180)
BMW 530, 730 1-2.0mm
.040/1.00
Mitsubishi 34
4
Nissan Infiniti 35

Renault 37 5

Toyota Lexus 38
6
Volkswagen Seat Audi 39
10 11

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
1.0L (999cc) L4 SOHC 12 Val. 98-04 1 2.5L (151) L4 OHV 8 Val. 83-02 12 3.9L (2300) V6 OHV 12 Val. 92-03 23 5.9L (360) V8 OHV 16Val. 71-94 34
1.1L (1086cc) L4 SOHC 12 Val. 05-11 2 2.5L (151) L4 OHV 8 Val. 96-06 13 3.9L (239) V6 OHV 12V 92-03 24 5.9L (360) V8 OHV 12 Val. 79-95 35
1.1L (1086cc) L4 SOHC 8 Val. 05-11 3 2.5L (153) L4 SOHC 8 Val. 89-95 14 4.0L (242) L6 OHV 12 Val. 87-95 25 5.9L (360) V8 OHV 16V 96-03 36
1.1L (61) L4 SOHC 12 Val. 11-13 4 2.5L (153) L4 SOHC 8 Val. 89-95 15 4.0L (242) L6 OHV 12 Val. 96-06 26
2.0L (122) L4 DOHC 16 Val. 96-00 5 2.7L (2736cc) V6 DOHC 24V 98-10 16 4.7L (287) V8 SOHC 16 Val. 00-09 27
2.0L (122) L4 SOHC 16 Val. 95-06 6 3.0L (2972cc) V6 SOHC 12 Val. 94-00 17 4.7L (287) V8 SOHC 16V 00-07 28
2.4 (2360cc) L4 DOHC 16 Val. 07-13 7 3.0L (2972cc) V6 SOHC 12 Val. 85-95 18 5.2L (318) V8 OHV 12 Val. 87-95 29
2.4L (148) L4 DOHC 16 Val. 95-00 8 3.3L (201) V6 OHV 12 Val. 88-97 19 5.2L (318) V8 OHV 16V 87-03 30
2.4L (148) L4 DOHC 16 Val. 82-09 9 3.3L (201) V6 OHV 12 Val. 98-07 20 5.7L (345) V8 OHV 16 Val. 03-10 31
2.4L (148) L4 DOHC 16 Val. 00-09 10 3.7L (226) V6 SOHC 12 Val. 95-06 21 5.7L (345) V8 OHV 16V 09-13 32
2.4L (2351cc) L4 SOHC 16V 99-10 11 3.7L (226) V6 SOHC 12 Val. 02-11 22 5.7L (345) V8 OHV 16V 09-13 33

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

1 1.0L (61) L4 CH61


17.0 mm
(0.669) CH144
7
2.4L (2360cc) L4 1-1.2mm
SOHC 12 val G4HC STD 66.0 mm 25.0 mm 2-1.2 mm STD 88.0mm 27.6mm 21.0mm
98-04 DOHC 16Val. 07-13 1-1.2mm
Hyundai .020/0.50 (2.598) (0.984) 1-2.5mm .020/.50 3.465 1.087 0.8263
.030/0.75 Avenger, Caliber, Journey .030/.75 1-2.0mm
Atos

2 1.1L (66) L4 CH66


17.0 mm
(0.669) 2.4L (148) L4 DOHC CH148 8
STD 1-1.2 mm 22.0 mm
SOHC 12 Val. G4HG STD 67.0 mm 24.5 mm 2-1.2 mm 16 Val. VIN B 87.5 mm 30.4 mm
05-11 95-00 .020/0.50 1-1.5mm (0.866)
Hyundai .020/0.50 (2.638) (0.964) 1-2.0mm Breeze, Caravan, Cirrus, .030/0.75
(3.445) (1.197)
.030/0.75 1-3.0mm
Atos Stratus .040/1.00

3 1.1L (66) L4 CH66-1


21.0 mm
(0.826)
CH148-1 9
2.4L (148) L4 DOHC 16 STD 22.0 mm
SOHC 8 Val. Vin K STD 67.0 mm 24.5 mm 2-1.2 mm 87.5 mm 30.2 mm 2-1.5 mm
05-11 Val. VIN B, VIN X 82-09 .020/0.50 (0.866)
Hyundai .020 (2.638) (0.964) 1-2.5mm .030/0.75
(3.445) (1.189) 1-3.0mm
.030 PT Cruiser, Stratus
Atos .040/1.00

4 CH148-2
22.0 mm
10
CH66-2 2.4L (148) L4 DOHC 16 STD 1-1.2 mm
1.1L (66) L4 SOHC 12 Val. 67.0mm 24.38mm 2-1.2mm 17.0mm 87.5 mm 28.0 mm (0.866)
11-13 STD, 0.5, Val.VIN E, VIN G 00-09 .020/0.50 1-1.5mm
Hyudai, Epsilon, i10 (2.638") (.959") 1-2.0mm (.669") .030/0.75
(3.445) (1.102)
0.75, 1.0 PT Cruiser, Magnum 1-2.5mm
.040/1.00

5 2.0L (122) L4
CH122
STD 2.4L (2351cc) M2400-1* 11
21.0 mm STD 1 - 1.2mm
DOHC 16Val. VIN Y .020/0.50 87.5 mm 32.3 mm 2-1.2mm L4 SOHC 16V 86.5mm 30.48mm 22.0mm
96-00 (0.826) 99-10 .020 1 - 1.5mm
Nen, Breeze .030/0.75 (3.445) (1.274) 1-3.0mm 4G64 .030
(3.405) (1.200) (0.866)
.040/1.00 1 - 2.8mm
H100, Galant, Eclipse .040

6 CH122-1 2.5L (151) L4 OHV 8 Val. CH151 12


2.0L (122) L4 STD STD
87.5 mm 31.5 mm 2-1.2 mm 21.0 mm VIN E, H, P 98.4 mm 40.2 mm 2-5/64 mm 23.64 mm
SOHC 16Val. VIN C 95-06 .020/0.50 83-02 .020/0.50
.030/0.75
(3.445) (1.240) 1-3.0mm (0.826) Cherokee, Comanche, .030/0.75
(3.874) (1.582) 1-3/16mm (0.930)
Nen, Stratus
.040/1.00 Wagoner, Wrangler .040/1.00

* En desarrollo
12 13

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

13 2.5L (151) L4 OHV 8 Val. CH151-1


23.64 mm 3.7L (226) V6 SOHC CH226
24.0 mm 21
STD STD
VIN E, H, P 98.4 mm 40.4 mm 2-1.5mm (0.930) 12 Val. VIN K 93.0 mm 31.8 mm 2-1.5 mm (0.945)
96-06 .020/0.50 02-11 .020/0.50
Dakota, Cherokee, .030/0.75
(3.874) (1.590) 1-4.0mm Commander, Dakota, .030/0.75
(3.661) (1.252) 1-3.0mm
Wrangler, Sahara .040/1.00 Durango, Liberty .040/1.00

14 2.5L (153) L4 CH153


22.88 mm
3.7L (226) V6 SOHC 12V
MAGNUM VIN K
CH226-1
24.0mm 22
STD STD
SOHC 8Val. VIN K 87.5 mm 34.48 mm 2 - 1.5 mm (0.901) 93.0mm 31.8mm 2 - 1.5mm (0.945)
89-95 .020 Commander, Dakota, 95-06 .020
Phantom, New Yorker, (3.445) (1.357) 1 - 4.0 mm .030
(3.661) (1.251) 1 - 3.0mm
.030 Durango, Grand Cherokee,
Shadow, Spirit .040 .040
Liberty, Nitro, Ram 1500

15 2.5L (153) L4 SOHC 8Val. CH153-1


22.88 mm 3.9L (239) V6 DOHC CH239
25.0 mm 23
STD STD
VIN J TURBO 87.5 mm 34.50 mm 2 - 1.5 mm (0.901) 16Val. 99.3 mm 44.8 mm 2-5/64 (0.984)
89-95 .020 92-03 .020/0.50
Phantom, New Yorker, .030
(3.445) (1.358) 1 - 4.0 mm Pick Up Dakota, Ram .030/0.75
(3.910) (1.765) 1-5/32
Shadow GTS, Spirit .040 1500,Club Cab 1500 .040/1.00

16 2.7L (2736cc)
V6 DOHC 24V
CH167*
3.9L (239) V6 OHV 12V
CH239-1
STD
24
STD 99.3mm 43.7mm 2 - 5/64 24.99mm
86.0mm 31.2mm 2 - 1.5mm 21.99mm
VIN R, D, T, U 98-10 .020 Club Cab 1500, Dakota, 92-03 .020
(3.386) (1.228) 1 - 3.0mm (0.866) (3.909) (1.720) 1 - 3/16 (0.984)
Avenger, Concord, Char- .030 Ram Van, Ram 1500, 2500 .030
ger, Intrepid, 300 .040 .040

17 M3000 4.0L (242) L6 OHV


CH242
STD 25
3.0L (2972cc) V6 SOHC 1.2mm
STD 91.1mm 32.0mm 22.0mm 12Val. VIN S .020/0.50 98.4 mm 40.2 mm 2-5/64 23.65 mm
12Val. 6G72 Caravan, 94-00 1.5mm 87-95
.020/.50 2.586 1.260 0.866 Grand Cherokee, Sahara, .030/0.75 (3.875) (1.582) 1-3/16 (0.931)
Daytona,Shadow, Voyager .030/.75 3.0mm .040/1.00
Wrangler

18 M3000-2 22.0mm 4.0L(242) L6 OHV CH242-1


23.65 mm
26
3.0L (2972cc) V6 SOHC 1.5mm STD
STD 91.1mm 32.0mm 0.866 12Val. VIN S 98.4 mm 40.6 mm 40.6 mm
12Val. 6G72 Caravan, 85-95 1.5mm 96-06 .020/0.50 (0.931)
.020/.50 2.586 1.260 Grand Cherokee, Sahara, .030/0.75
(3.875) (1.598) (1.598)
Daytona,Shadow, Voyager .030/.75 4.0mm
Wrangler .040/1.00

19 3.3L (201) V6 OHV 12V


Vin. R, T, U.
CH201
93.0mm 31.78mm 2-1.5mm 22.88mm
4.7L (287) V8 SOHC
16Val. VIN N
CH287 27
STD
88 - 97 STD 93.0 mm 31.8 mm 2-1.5 mm 24.0 mm
Caravan, Grand Caravan, (3.661) (1.251) 1-3.0mm (.901) Aspen, Commander, 00-09 .020/0.50
.020 /.030 .030/0.75
(3.661) (1.252) 1-3.0mm (0.945)
Grand Voyager, Voyager Dakota, Durango, Grand
.040 .040/1.00
Town & Country Cherokee

20 3.3L (201) V6 OHV 12V


Vin. R, T, U.
CH201-1
93.0mm 31.78mm 2-1.5mm 22.88mm
4.7L (287) V8 SOHC 16V
MAGNUM VIN J, N, P
CH287-1 28
STD
98 - 07 STD 93.0mm 31.8mm 2 - 1.5mm 24.0mm
Caravan, Grand Caravan, (3.661) (1.251) 1-3.0mm (.901) Aspen, Commander, Dako- 00-07 .020
.020 /.030 .030
(3.661) (1.251) 1 - 3.0mm (0.945)
Grand Boyager, Voyager, ta, Durango, Grand Che-
.040 .040
Town & Country rokee, Ram 1500, 2500

* En desarrollo
14 15

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
5.9L (360) L6 OHV 24V

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO


/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.

29 5.2L (318) V8 OHV 16Val. CH318


STD
Durango, Grand Cherokee, 99.3 mm 44.8 mm 2-5/64 25.0 mm
87-95 .020/0.50
Ram Wagon, Ram 2500 .030/0.75
(3.910) (1.765) 1-5/32 (0.984)
.040/1.00

30 5.2L (318) V8 OHV 16V CH318-1


STD
Durango, Grand Che- 99.3mm 43.7mm 2 - 5/64 24.99mm
87-03 .020
rokee, Ram 2500, Ram .030
(3.909) (1.720) 1 - 3/16 (0.984)
Wagon .040 MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
31 CH345
5.7L (345) V8 OHV 16Val. STD
99.5mm 30.8mm
1.5mm
24.0mm 40.00mm
1
HEMI Aspen, Durango, 03-10 .020/.50 1.5mm 5.9L (360) L6 OHV 24V VIN 1-3.0Kmm
.030/.75
3.917 1.211 0.9449 CU360D 102.00mm 71.6mm (1.575")
Ram 1500, 2500, 3500 3.0mm C Turbodiesel Cummins 98-11 1-2.4mm
STD, .010 (4.016") (2.859")
Serie B 1-4.0mm

32 5.7L (345) V8 OHV 16V


CH345-1*
HEMI VIN D, H, T, 2
STD 99.5mm 30.0mm 2 - 1.2mm 24.0mm 2
Aspen, Challenger, Du- 09-13
.020 (3.917) (1.181) 1 - 2.0mm (0.945)
rango, Ram 1500, 2500, .030
3500, 4000

33 5.7L (345) V8 OHV 16V


CH345-2*
HEMI VIN D, H, T, 2
STD 99.5mm 30.0mm 2 - 1.2mm 24.0mm 3
Aspen, Challenger, Du- 09-13
.020 (3.917) (1.181) 1 - 2.0mm (0.945)
rango, Ram 1500, 2500, .030
3500, 4000

CH360
34 5.9L (360) V8 OHV 16Val.
Cordoba, Magnum, Mona-
71-94
STD
.020 101.6 mm 40.4 mm 2-5/64 25.0 mm 4
co, LeBaron, Super Bee, .030 4.000) (1.576) 1-3/16 (0.984)
Dart .040
.060
CH360-1
35 5.9L (360) V8
D250, D350, D600, Pick 79-95
STD
.020/0.50 101.6 mm 40.5 mm 2-5/64
25.0 mm
(0.984)
5
.030/0.75 4.000) (1.596) 1-3/16
Up, Ram Charger .040/1.00
.060/1.50

36 5.9L (360) V8 OHV 16V


CH360-2*
VIN Y, Z, 5
Durango, Club Cab, Ram 96-03
STD 101.6mm 41.2mm 2 - 1.5mm 6
.020 (4.000) (1.622) 1 - 4.0mm
2500, 3500, 4000, 6500,
.030
7000, Ram Charger
16 17

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
1.6L (98) L4 SOHC 8 Val. 00-09 1 3.0L (183) V6 OHV 12V 86-89 12 4.6L (281) V8 SOHC 16 Val. 99-03 23 5.4L (330) V8 SOHC 16 Val. 97-10 35
1.6L (98) L4 SOHC 8 Val. 01-09 2 3.5L (213) V6 DOHC 24V 07-10 13 4.9L (300) L6 OHV 12 Val. 77-86 24 5.4L (330) V8 SOHC 16 Val. 97-10 36
2.0L (1999cc) L4 DOHC 16Val. 00-10 3 3.8L (232) V6 OHV 12 Val. 83-89 14 4.9L (300) L6 OHV 12 Val. 75-76 25 5.4L (330) V8 SOHC 32V 99-04 37
2.3L (140) L4 OHV 8 Val. 83 - 94 4 3.8L (232) V6 OHV 12 Val. 90-95 15 4.9L (300) L6 OHV 12 Val. 69-78 26 5.4L (330) V8 SOHC 24V 04-10 38
2.3L (140) L4 SOHC 8 Val. 95-97 5 3.8L (232) V6 OHV 12 Val. 96-04 16 4.9L (300) L6 OHV 12 Val. 96-97 27 5.4L (330) V8 SOHC 24V 99-07 39
2.3L (140) L4 SOHC 8 Val. 74-93 6 4.0L (244) V6 OHV 12 Val. 90-91 17 5.0L (302) V8 OHV 16 Val. 94-00 28 5.8L (351) V8 OHV 16 Val. 76-93 40
2.3L (140) L4 83-94 7 4.0L (245) V6 OHV 12 Val. 95-01 18 5.0L (302) V8 OHV 16 Val. 63-80 29 5.8L (351) V8 OHV 16 Val. 69-76 41
2.3L DOHC 16 Val. 03-07 8 4.0L (245) V6 SOHV 12 Val. 97-10 19 5.0L (302) V8 OHV 16 Val. 79-86 30 5.8L (351) V8 OHV 16 Val 94-98 42
2.3L DOHC 16 Val. 01-08 9 4.2L (256) V6 OHV 12 Val. 97-09 20 5.0L V8 OHV 16 Val. 87-95 31 5.8L (351) V8 OHV 16 Val. 77-90 43
2.3L (140) L4 SOHC 8V 79-95 10 4.6L (281) V8 SOHC 16 Val. 91-06 21 5.0L V8 OHV 16 Val. 96-00 32 6.8L (415) V10 SOHC 16 Val. 97-06 44
2.5L SOHC 8 Val. 98-01 11 4.6L V8 DOHC 32 Val. 93-97 22 5.0L (302) V8 OHV 16 Val. 81-93 33 6.8L (415) V10 SOHC 20 Val. 99-09 45
5.4L (330) V8 SOHC 16 Val. 97-06 34

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO


/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
SIZES DIA. / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN

1 1.6L (98) L4 SOHC 8 Val. STD


F98 SIZES DIA.
7
1-1.2 mm 18.0 mm F140-3
ZETEC .020/0.50 82.0 mm 24.9 mm STD
00-09 1-1.5mm (0.710) 23.17 mm
Courier, Ecosport, Escort, .030/0.75 (3.230) (0.980) 2.3L (140) L4 .020 93.5mm 38.61mm 2-5/64
.040/1.00 1-2.0 mm 83-94 (0.9122)
Fiesta, Ikon, KA Topaz GS, GLX, Ghia .030 3.681 1.520 1-3/16
.040
.060
2 1.6L (98) L4 SOHC 8 Val. F98-1 8
STD 1-1.2 mm
ZETEC 82.0 mm 24.9 mm 18.0 mm F140-4
01-09 .020/0.50 1-1.5mm 2.3L DOHC 16 Val. 1.2mm
Courier, Ecosport, Escort, .030/0.75
(3.230) (0.980) (0.710) STD 87.5mm 28.5mm 21.0mm
1-2.0 mm Escape, Focus, Fusion, 03-07 1.2mm
Fiesta, Ikon, KA .040/1.00 .020/.50 3.445 1.122 0.8263
Mariner, Ranger .030/.75 2.5mm

3 F122-5 21.0mm
9
2.0L (1999cc) L4 DOHC 1.2mm
STD 87.5mm 28.5mm 0.8263 F140-5
16Val. CJBA, 00-10 1.2mm 1.2mm
.020/.50 3.445 1.122 2.3L DOHC 16 Val. STD 87.5mm 28.5mm 21.0mm
Ecosport, Mondeo .030/.75 2.5mm 01-08 1.2mm
Focus, Ranger .020/.50 3.445 1.122 0.8263
.030/.75 2.5mm

4 F140 10
2.3L (140) L4 OHV 8 Val. STD, .020, 93.50mm 38.61mm 2-2.0mm 23.17mm 2.3L (140) L4 SOHC 8V F140-6
83 - 94
Topaz GS, GLX, Gua .030, .040 (3.681) (1.520) 1-4.75mm (.912) USA Asp. Natural y Turbo STD 96.0mm 40.08mm 2 - 1.5mm 23.17mm
79-95
Courier, Mustang II, Pinto, .020 (3.780) (1.578) 1 - 4.0mm (0.912)
.030
Thunderbird
5 2.3L (140) L4 SOHC 8 Val.
F140-1
STD
11
VIN A .020/0.50 96.0 mm 33.9 mm 2-1.5mm 23.17 mm F153
95-97 1.5mm
Ranger USA .030/0.75 (3.780) (1.335) 1-3.0mm (0.912) 2.5L L4 SOHC 8 Val. STD 96.0mm 30.2mm 23.17mm
.040/1.00 98-01 1.5mm
Ranger .020/.50 3.780 1.190 0.912
.030/.75 3.0mm

6 F140-2 12
2.3L (140) L4 SOHC 8 Val. STD 2-5/64 3.0L (183) V6 OHV 12V F183
96.0 mm 40.2 mm 23.17 mm
Pinto, Mustang II 74-93 .020/0.50 1-3/16 Vulcan VIN U, V, 1, 2 STD
.030/0.75
(3.780) (1.583) (0.912) 89.0mm 39.0mm 2 - 1.5mm 23.17mm
Aerostar, Ghia, Mazda 86-99 .020
.040/1.00 .030
(3.504) (1.535) 1 - 4.0mm (0.912)
B3000, Sable, Taurus,
Ranger, Windstar .040
18 19

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

13 3.5L (213) V6 DOHC 24V F213 4.6L (281) V8 SOHC 16 F281 21


Duratec VIN C, T, W, 8 STD 1 - 1.2mm STD 22.0 mm
92.5mm 31.25mm 23.0mm Val.VIN W 90.2 mm 30.4 mm 2-1.5mm
CX-9, Edge, Fusion, 07-10 .020 1 - 1.5mm 91-06 .020/0.50 (0.966)
.030
(3.642) (1.230) (0.906) Lincoln Town Car, Grand .030/0.75
(3.551) (1.200) 1-3.0mm
Lincoln MKZ, MKX, Sable, 1 - 2.5mm
.040 Marquis, Mustang .040/1.00
Taurus

14 3.8L (232) V6 OHV 12 Val. F232


F281-1 21.99mm
22
STD 23.17 mm 1.5mm
Cougar, Thunderbird, Tau- 96.8 mm 40.4 mm 2-2.0 mm 4.6L V8 DOHC 32 Val. STD 90.2mm 30.86mm 0.866
83-89 .020/0.50 (0.912) 93-97 1.5mm
rus, F150 .030/0.75
(3.811) (1.589) 1-4.0 mm Ford Tritn .020/.50 3.551 1.214
.030/.75 3.0mm
.040/1.00

15 3.8L (232) V6 OHV 12 Val. F232-1 4.6L (281) V8 SOHC 16 F281-2


STD 22.0 mm 23
STD 23.17 mm Val.
Aerostar, F150, Cougar, 96.8 mm 41.3 mm 2-1.5 mm .020/0.50 90.2 mm 30.9 mm 2-1.5mm (0.966)
90-95 .020/0.50 (0.912) VIN 6, 9, W 99-03
Taurus .030/0.75
(3.811) (1.627) 1-4.0 mm .030/0.75 (3.551) (1.220) 1-3.0mm
F150, E150, Expedition, .040/1.00
.040/1.00 Explorer

16 3.8L (232) V6 OHV 12


F232-2*
4.9L (300) L6 OHV 12 Val.
F300
STD 24
Val. VIN 3, 4, 6. Cougar, 96 - 04 96.80mm 36.80mm 2-1.5mm 23.00mm F150, F250, XL Econoline, .020/0.50 101.6 mm 44.9 mm 2 5/64 24.76 mm
STD, .020, 77-86
Mugstang, Thunderbird, (3.811) (1.449) 1-3.0mm (.905) Club Wagon, Bronco .030/0.75 (4.000) (1.768) 1 3/16 (0.975)
.030, .040 .040/1.00
Windstar

17 F244 F300-1 25
4.0L (244) V6 OHV 12 Val. STD 1-1.6mm 24.0 mm STD
100.4 mm 37.1 mm 4.9L (300) L6 OHV 12 Val. 101.6 mm 40.03 mm 2 5/64 24.76 mm
VIN X 90-91 .020/0.50 1-1.75mm (0.945) 75-76 .020/0.50
.030/0.75
(3.952) (1.461) E100, F100 .030/0.75
(4.000) (1.576) 1 3/16 (0.975)
Aerostar, Explorer 1-3.5mm
.040/1.00 .040/1.00

18 F245-1
STD
F300-2 26
4.0L (245) V6 OHV 12 Val. 1-1.6mm 24.0 mm 4.9L (300) L6 OHV 12 Val. STD
.020/0.50 100.4 mm 36.8 mm 101.6 mm 44.2 mm 2 5/64 24.76 mm
VIN X 95-01 1-1.75mm (0.945) F100, F150, Econoline, 69-87 .020/0.50
.030/0.75 (3.952) (1.450) .030/0.75
(4.000) (1.739) 1 3/16 (0.975)
Explorer, Ranger .040/1.00 1-3.5mm Bronco
.040/1.00

19 4.0L (245) V6 SOHV 12 F245-2


1-1.6mm 24.0 mm
F300-3 27
Val.VIN E, K, N STD STD
100.4 mm 36.2 mm 101.6 mm 44.9 mm 2-2.0mm 24.76 mm
Explorer, STrac Mountai- 97-10 .020/0.50 1-1.75mm (0.945) 4.9L (300) L6 OHV 12 Val. 96-97 .020/0.50
.030/0.75
(3.982) (1.425) .030/0.75
(4.000) (1.767) 1-4.0mm (0.975)
neer, Land RarLR3, Mazda 1-3.5mm
B4000 .040/1.00

20 4.2L (256) V6 OHV 12 Val.


VIN 2
F256
2-1.5mm 23.0 mm
F302 28
STD STD
96.8 mm 31.8 mm 5.0L (302) V8 OHV 16 Val. 101.6 mm 41.1 mm 2-1/16 23.17 mm
Econoline, F150, Club 97-09 .020/0.50 1-3.0mm (0.905) 92-01 .020/0.50
.030/0.75
(3.811) (1.254) Explorer, Camioneta 4 x 4 .030/0.75
(4.000) (1.619) 1-5/32 (0.912)
Wagon
.040/1.00 .040/1.00

* En desarrollo
20 21

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

29 F302-1
STD
5.4L (330) V8 SOHC 32V
F330-2 37
5.0L (302) V8 OHV 16 Val. TRITON N. GEN. POWER
.020/0.50 101.6 mm 40.2 mm 2-5/64 23.17 mm STD 90.2mm 30.74mm 2 - 1.5mm 22.0mm
Maverick, Mustang, Fair- 63-80 IMPROV., VIN A, R 99-04
.030/0.75 (4.000) (1.585) 1-3/16 (0.912) .020 (3.551) (1.210) 1 - 3.0mm (0.866)
mont, Galaxie .040/1.00 Lincoln Blackwood, Navi- .030
gator.

30 F302-2
5.4L (330) V8 SOHC 24V
TRITON N. GEN. POWER F330-2 38
5.0L (302) V8 OHV 16 Val. STD
101.6 mm 40.2 mm 2-5/64 23.17 mm IMPROV., VIN V, 5 Expe- STD 90.2mm 30.74mm 2 - 1.5mm 22.0mm
USA 79-86 .020/0.50 04-10
(4.000) (1.585) 1-3/16 (0.912) dition, F-150, F-250, F-350 .020 (3.551) (1.210) 1 - 3.0mm (0.866)
.030/0.75
Super Duty, Lincoln Mark .030
.040/1.00
LT, Navigator.

31 F302-3
STD
5.4L (330) V8 SOHC 24V
TRITON N. GEN. POWER F330-2 39
5.0L V8 OHV 16 Val. .020/.50 101.6mm 40.64mm 2-5/64 23.17mm STD 90.2mm 30.74mm 2 - 1.5mm 22.0mm
87-95 IMPROV., VIN L, M, W, Z, 3 99-07
Camionetas Ford .030/.75 4.000 1.600 1-3/16 0.9122 .020 (3.551) (1.210) 1 - 3.0mm (0.866)
.040/1.00 E-150, E-250, E-350 Eco- .030
.060/1.50 noline, Excursion

F351
32 F302-4
STD 5.8L (351) V8 OHV 16 Val. STD 40
5.0L V8 OHV 16 Val. .020/.50 101.6mm 40.51mm 2-1.5mm 23.17mm .020/0.50 101.6 mm 44.2 mm 2-5/64 23.17 mm
96-00 Grand Marquis, Crown Vic- 76-93
Camionetas Ford .030/.75 4.000 1.594 1-4.0mm 0.9122 .030/0.75 (4.000) (1.739) 1-3/16 (0.912)
.040/1.00 toria, Galaxie, F250, F350 .040/1.00
.060/1.50 .060/1.50

33 5.0L (302) V8 OHV 16 Val.


F302-5
STD 5.8L (351) V8 OHV 16 Val.
F351-W
STD 2-5/64
41
23.17 mm
F250, Lobo, B100, 150 .020/0.50 101.6 mm 40.7 mm 2-5/64 .020/0.50 101.6 mm 44.5 mm 23.17 mm
81-93 (0.912) Grand Marquis, Crown Vic- 69-76 1-3/16
F100, 150, 350 .030/0.75 (4.000) (1.605) 1-3/16 .030/0.75 (4.000) (1.752) (0.912)
.040/1.00 toria, Galaxie, F250, F350 .040/1.00
.060/1.50

34 5.4L (330) V8 SOHC 16 F330


STD 22.0 mm 5.8L (351) V8 OHV 16 Val.
F351-1
STD 42
Val.VIN L TRITON 101.6 mm 45.6 mm 2-1.5mm 23.17 mm
.020/0.50 90.2 mm 31.0 mm 2-1.5mm (0.866) .020/0.50
Expedition, Navigator, 97-06 Camionetas Ford 94-98
.030/0.75 (3.552) (1.220) 1-3.0mm .030/0.75 (4.000) (1.795) 1-4.0mm (0.912)
F350, Lobo .040/1.00 .040/1.00
.060/1.50

35 5.4L (330) V8 SOHC 16Val.


VIN L TRITON
F330-1
22.0 mm 5.8L (351) V8 OHV 16 Val.
F351-2
STD 2-5/64
43
STD 101.6 mm 44.5 mm 23.17 mm
90.2 mm 30.7 mm 2-1.5mm (0.866) .020/0.50
Excursion,Expedition, 97-10 .020/0.50 Grand Marquis, Crown Vic- 77-90 1-3/16
(3.552) (1.211) 1-3.0mm .030/0.75 (4.000) (1.752) (0.912)
F150, F250, F350, Mark LT, .030/0.75 toria, Galaxie, F250, F350 .040/1.00
Navigator .040/1.00
.060/1.50

36 5.4L (330) V8 SOHC 16 F330-2


STD 22.0 mm 6.8L (415) V10 SOHC 16
F415
22.0 mm 44
Val.VIN L TRITON STD
90.2 mm 31.0 mm 2-1.5mm
.020/0.50 90.2 mm 30.7 mm (0.866) (0.866)
Excursion,Expedition, 97-10 Val.VIN S TRITON 97-06 .020/0.50
.030/0.75 (3.552) (1.211) .030/0.75
(3.552) (1.220) 1-3.0mm
F150, F250, F350, Mark LT, .040/1.00 Excursion, F450, F550
Navigator .040/1.00
22 23

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
1.0L (995cc) L4 SOHC 8Val. 04-11 1 2.4L (146) L4 DOHC 16 Val. 95-05 12
1.2L (73) L4 DOHC 16 Val. 11-12 2 2.4L L4 DOHC 16 Val. 03-08 13
1.4L (85) L4 SOHC 8Val. 94-03 3 2.5L (151) L4 OHV 8Val. 77-78 14
1.4L (85) L4 DOHC 16 Val. 02-05 4 2.5L (151) L4 OHV 8Val. 79-93 15
1.6L (98) L4 SOHC 8 Val. 96-09 5 2.5L (151) L4 OHV 8Val. 82-86 16
1.6L (98) L4 DOHC 16 Val. 04-10 6 2.8L (169) L4 DOHC 16V 04-06 17
MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO 1.8L (1796cc) L4 DOHC 16Val. 00-06 7 2.8L (173) V6 OHV 12V 82-93 18
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN 1.8L (1796cc) L4 SOHC 8Val. 03-11 8 3.0L (181) L4 OHV 8 Val. 19
SIZES DIA.
2.2L (134) L4 OHV 8 Val. 94-98 9 3.5L (211) L5 DOHC 20V 04-06 20
45 6.8L (415) V10 SOHC 20V Triton
22.00 mm
2.2L (134) L4 OHV 8Val. 98-03 10 4.2L (256) L6 DOHC 24V 02-06 21
Power Improved, VIN S Series Super F415-1 2.2L (2189cc) L4 DOHC 16Val. 00-10 11 4.2L (256) L6 DOHC 24V 06-10 22
90.2mm 30.75mm 2-1.5 mm (.866")
Duty: F-250,F-350, F-450, F-550, 99 - 09 STD, 0.02,
(3.551") (1.211") 1-3.0 mm
E-350, E-450, E-350, E-550, E-550, 0.03, 0.04
Econoline, Excursion, Club Wagon

46

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO


/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
47
GM61 17.0mm
1
1.0L (995cc) L4 SOHC STD 68.5mm 25.2mm 2-1.2mm 0.669
04-11
8Val.Matiz, Pontiac G2 .020/.50 2.697 0.992 1-2.5mm
.030/.75

48
GM73 17.0 mm
2
1.2L (73) L4 DOHC 16V
STD, .020, 69.7 mm 22.10 mm 2-1.2 mm (.669)
MFI S-Tec II SPARK 11-12
.030, .040 (2.744) (.870) 1-2.0 mm

49
GM85 3
1.4L (85) L4 SOHC 8Val. STD 18.0 mm
77.6 mm 32.0 mm 2-1.5mm
Chevy Joy, Swing 94-03 .020/0.50 (0.708)
.030/0.75
(3.055) (1.262) 1-3.0mm
.040/1.00
50
1.4L (85) L4 DOHC 16 Val. GM85-1 4
STD 1-1.2mm
X14XE, Z14XE 77.6 mm 31.3 mm 18.0 mm
02-05 .020/0.50 1-1.5mm
Corsa .030/0.75
(3.055) (1.232) (0.708)
1-2.0mm

51 GM98
STD
5
1.6L (98) L4 SOHC 8 Val. 1-1.2mm 18.0 mm
.020/0.50 79.0 mm 28.0 mm
Chevy Joy, Swing, Monza 96-09 1-1.5mm (0.708)
.030/0.75 (3.110) (1.102)
.040/1.00 1-3.0mm

52
GM98-1
6
1.6L (98) L4 DOHC 16 Val. 1-1.2mm
STD 79.0 mm 27.5 mm 18.0 mm
VIN 6, E 04-10 1-1.5mm
.020/0.50 (3.110) (1.084) (0.708)
Aveo, Pontiac G3 .030/0.75 1-3.0mm
24 25

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
4.3L V6 OHV 12Val. 92-97 23 5.7L (350) V8 OHV 16 Val. 92-97 35
4.3L (262) V6 OHV 12Val. 85-95 24 5.7L (350) V8 OHV 16 Val. 73-91 36
4.3L (262) V6 OHV 12Val. 85-96 25 5.7L (350) V8 OHV 16 Val 86-09 37
4.3L (262) V6 OHV 12Val. 96-07 26 5.7L (350) V8 OHV 16 Val. 99-09 38
4.3L V6 OHV 12 Val. 92-96 27 5.7L (350) V8 OHV 16 Val. 90-97 39
4.8L V8 OHV 16Val. 99-04 28 5.7L V8 OHV 16 Val 92-96 40
4.8L V8 OHV 16Val. 99-09 29 6.0L V8 OHV 16 Val. 99-03 41 MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
5.0L V8 OHV 16 Val. 76-93 30 6.0L V8 OHV 16 Val. 03-09 42 / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
5.0L (305) V8 OHV 16 Val. 96-01 31 Aplicacin 02-08 43
5.0L (305) V8 OHV 16 Val. 82-86 32 Aplicacin 05-08 44
GM146-1* 13
5.3L V8 OHV 16 Val. 99-03 33 6.2L (379) V8 OHV 16Val. 82-93 45 1.2mm
2.4L L4 DOHC 16 Val. LD9 STD 87.5mm 26.9mm 21.0mm
5.3L V8 OHV 16 Val. 04-09 34 03-08 1.5mm
GZ24XE ASTRA. .020/.50 3.445 1.059 0.8263
.030/.75 2.5mm

GM151 14
STD
2.5L (151) L4 OHV 8Val. 101.6 mm 40.0mm 2-5/64 23.55 mm
77-78 .020/0.50
VIN V, 9, 1 .030/0.75
(4.000) (1.575) 1-3/16 (0.9273)
MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO .040/1.00
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
2.5L (151) L4 OHV 8Val.
GM151-1
1-1/16
15
STD
7 GM110
Astro, Blazer, Bravada, 79-93 .020/0.50
101.6 mm
(4.000)
39.8 mm
(1.568)
1-5/64
23.55 mm
(0.927)
1.8L (1796cc) L4 DOHC Jimmy, S-10, Pick Up .030/0.75 1-3/16
STD 80.5mm 24.1mm 2-1.2mm 18.0mm
16Val. X18XE 00-06 .040/1.00
.020/.50 3.169 0.949 1-2.0mm 0.708
Astra, Zafira .030/.75

2.5L (151) L4 OHV 8Val.


GM151-2
1-1/16
16
STD
8 GM110-1
Firebird, Phoenix 82-86 .020/0.50
101.6 mm
(4.000)
40.0mm
(1.575)
1-5/64
23.55 mm
(0.927)
1.8L (1796cc) L4 SOHC .030/0.75 1-3/16
STD 80.5mm 24.1mm 2-1.2mm 18.0mm
8Val. C18N2 03-11 .040/1.00
.020/.50 3.169 0.949 1-2.0mm 0.708
Corsa, Tornado, Meriva .030/.75
2.8L (169) L4 DOHC 16V GM169 17
STD 1 - 1.2mm
9 GM134
VORTEC LK5 VIN 8
Canyon, Colorado, Isuzu
04-06 .020
93.0mm
(3.661)
27.9mm
(1.099)
1 - 1.5mm
23.0mm
(0.906)
2.2L (134) L4 OHV 8 Val. STD 2-1.5mm 20.3 mm .030 1 - 2.5mm
89.0 mm 30.1 mm I-290
Cavalier, Sunfire, S-10, 94-98 .020/0.50 1-3.0mm (0.800) .040
.030/0.75
(3.505) (1.185)
Pick Up
.040/1.00
2.8L (173) V6 OHV 12V GM173 18
STD 1 - 1.5mm
10 GM134-1
20.3 mm
VIN S, R, X, Z, 1
Camaro, Celebrity, Cen-
82-93 .020
89.0mm
(3.504)
40.6mm
(1.598)
1 - 2.0mm
22.99mm
(0.905)
STD .030 1 - 4.75mm
2.2L (134) L4 OHV 8Val. 89.0 mm 30.5 mm 2-1.5mm (0.800) tury, Citation, Cutlass, S-10
98-03 .020/0.50 .040
Cavalier, S-10, Pick Up .030/0.75
(3.505) (1.200) 1-3.0mm
.040/1.00
GM181-1
2-5/64
19
STD
11 2.2L (2189cc) L4 DOHC GM134-4* 20.0mm
3.0L (181) L4 OHV 8 Val.
Mercruiser
.020/0.50
101.6 mm
(4.000)
40.9 mm
(1.610)
1-3/16
23.55 mm
(0.927)
1.2mm .030/0.75
16Val. Z22SE STD 86.0mm 26.75mm 0.7870
00-10 1.5mm .040/1.00
Astra, Cavalier, .020/.50 3.386 1.053
.030/.75 2.5mm
Vectra, Zafira
3.5L (211) L5 DOHC 20V GM211
1 - 1.2mm
20
STD
12 2.4L (146) L4 DOHC 16 GM146
VORTEC L52 VIN 6
Canyon, Colorado, Hum-
04-06 .020
93.0mm
(3.661)
27.9mm
(1.099)
1 - 1.5mm
23.0mm
(0.906)
STD 1-1.2mm 22.0 mm .030 1 - 2.5mm
Val. 90.0 mm 29.8 mm mer H3, Isuzu I-350
95-05 .020/0.50 1-1.5mm (0.866) .040
Cavalier, Z24, Sunfire, .030/0.75
(3.543) (1.173)
1-3.0mm
Malib .040/1.00

* En desarrollo * En desarrollo
26 27

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

21 4.2L (256) L6 DOHC 24V GM256 GM293-1


24.0mm 29
STD 1 - 1.2mm 4.8L V8 OHV 16Val. STD 1.5mm
VORTEC LL8 VIN S 93.0mm 27.9mm 23.0mm 96.01mm 34.0mm 0.945
02-06 .020 1 - 1.5mm Vortec 99-09 .020/.50 1.5mm
Bravada, Envoy, Rainier, (3.661) (1.099) (0.906) .030/.75
3.780 1.338
.030 1 - 2.5mm Silverado, Cheyenne 3.0mm
Trail Blazer, Isuzu Ascender .040 .040/1.00

22 4.2L (256) L6 DOHC 24V GM256-1


GM305
STD 5/64 23.55mm
30
STD 1 - 1.2mm
VORTEC LL8 VIN S 93.0mm 28.4mm 23.5mm 5.0L V8 OHV 16 Val. .020/.50 94.9mm 39.1mm
06-10 .020 1 - 1.5mm 76-93 5/64 0.9273
Envoy, Rainier, Trail (3.661) (1.119) (0.925) Buick, Oldsmobile, Pontiac .030/.75 3.736 1.540
.030 1 - 2.5mm .040/1.00 3/16
Blazer, Isuzu Ascender .040
.060/1.50

23 GM262
5.0L (305) V8 OHV 16V
GM305-1 31
4.3L V6 OHV 12Val. STD
101.6mm 39.11mm 2-5/64 23.55mm STD, .020, 94.9 mm 39.1 mm 2 - 5/64 23.55 mm
Vortec 92-97 .020/.50 USA, Buik, Oldsmobile, 96-01
4.000 1.540 1-3/16 0.927 .030, .040, (3.736) (1.540) 1 - 3/16 (.9272)
Silverado, Cheyenne .030/.75 Pontiac
.040/1.00 .060

24 4.3L (262) V6 OHV 12Val.


VIN V, W
GM262-1
STD 5.0L (305) V8 OHV 16V
GM305-2 32
.020/0.50 101.6 mm 39.1 mm 2-5/64 23.55 mm STD, .020, 94.9 mm 39.1 mm 2 - 5/64 23.55 mm
Blazer, Silverado, Pick Up, 85-95 USA, Buik, Oldsmobile, 82-86
.030/0.75 (4.000) (1.540) 1-3/16 (0.927) .030, .040, (3.736) (1.540) 1 - 3/16 (.9272)
Cargo Van .040/1.00 Pontiac
.060
.060/1.50

25 4.3L (262) V6 OHV 12Val.


GM262-2
STD 5.3L V8 OHV 16Val. GM325
1.5mm
33
23.55 mm STD
TBI .020/0.50 101.6 mm 39.6 mm 2-5/64 Vortec 96.01mm 34.0mm 24.0mm
85-96 (0.927) 99-03 .020/.50 1.5mm
Silverado, Suburban, .030/0.75 (4.000) (1.560) 1-3/16 Avalanche, Silverado 2500, .030/.75
3.780 1.338 0.945
.040/1.00 3.0mm
Cheyenne,Pick Up, Cheyenne .040/1.00
.060/1.50

26 4.3L (262) V6 OHV 12Val. GM262-3


STD 5.3L V8 OHV 16Val. GM325-1
1.5mm 24.0mm 34
VIN V, W 2-1.5mm STD
.020/0.50 101.6 mm 39.6 mm 23.55 mm Vortec 96.01mm 34.0mm 0.945
Blazer, Silverado, Pick Up, 96-07 1-3.0mm 04-09 .020/.50 1.5mm
.030/0.75 (4.000) (1.560) (0.927) Avalanche, Silverado 2500, .030/.75
3.780 1.338
Cargo Van .040/1.00 3.0mm
Cheyenne .040/1.00
.060/1.50

27 4.3L V6 OHV 12 Val.


GM262-5
2.0mm
5.7L (350) V8 OHV 16 Val.
GM350
STD 23.55 mm
35
STD VIN P, 7, 8 101.6 mm 39.4 mm 2-5/64
101.6mm 39.11mm 23.55mm .020/0.50
Vortec 92-96 .020/.50 1.5mm 92-97 (0.927)
.030/.75
4.000 1.540 0.927 Camaro, Caprice, Corvette, .030/0.75 (4.000) (1.551) 1-3/16
Silverado, Cheyenne 4.0mm .040/1.00
.040/1.00 Impala
.060/1.50
GM350-1
28 4.8L V8 OHV 16Val.
GM293
1.5mm
5.7L (350) V8 OHV 16 Val. STD 23.55 mm
36
STD Caprice, Concours, Chevy 101.6 mm 39.1 mm 2-5/64
96.01mm 34.0mm 24.0mm .020/0.50
Vortec 99-04 .020/.50 1.5mm 73-91 (0.927)
.030/.75
3.780 1.338 0.945 Nova, Malibu, Cheyenne, .030/0.75 (4.000) (1.540) 1-3/16
Silverado, Cheyenne 3.0mm .040/1.00
.040/1.00 Suburban
.060/1.50

* En desarrollo
28 29

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

37 5.7L (350) V8 OHV 16 Val. GM350-2


STD 6.2L (379) V8 OHV 16Val. GM379D 45
TBI 1- 3.0 mm
.020/0.50 101.6 mm 39.6 mm 2-5/64 23.55 mm Vin J STD 101.0 mm 53.82 31.0
Blazer, Cheyenne, Silvera- 86-09 82-93 (3.9764) (2.119) 1- 2.0 mm
.030/0.75 (4.000) (1.560) 1-3/16 (0.927) Suburban, 1500, 2500, .020/.50 (1.220)
do, Suburban .040/1.00 3500, V10, V20, V30 1- 4.0 mm
.030/.75
.060/1.50

38 5.7L (350) V8 OHV 16 Val.


GM350-3
STD
46
Silverado, Sonora, Subur- .020/0.50 101.6 mm 39.6 mm 2-1.5mm 23.55 mm
99-09
ban, Pick Up, C3500, P30 .030/0.75 (4.000) (1.560) 1-3.0mm (0.927)
.040/1.00
.060/1.50
GM 350-4
39 STD 47
1- 2.0 mm
5.7L (350) V8 OHV 16 Val. .020/0.50 101.6mm 39.2mm 23.55mm
90-97 (4.000) (1.540) 1- 1.5 mm
Vin 7, 8, P .030/0.75 (0.9275)
.040/1.00
1- 4.0 mm
.060/1.50
GM 350-5
40 STD 1- 2.0 mm
48
020/0.50 101.6 mm 39.2 23.55mm
5.7L V8 OHV 16 Val. 92-96 (4.000) (1.540) 1- 1.5 mm
.030/0.75 (0.9273)
.040/1.00
1- 4.0 mm
.060/1.50

41 6.0L V8 OHV 16 Val. GM364*


24.0mm
49
Vortec STD 1.5mm
101.6mm 33.7mm 0.945
Express, Silverado 1500, 99-03 .020/.50 1.5mm
.030/.75
4.0080 1.326
2500, 3500, Suburban, 3.0mm
Tahoe .040/1.00

42 6.0L V8 OHV 16 Val. GM364-1*


24.0mm
50
Vortec STD 33.7mm 1.5mm
101.6mm 0.945
Express, Silverado 1500, 03-09 .020/.50 1.326 1.5mm
.030/.75
4.0080
2500, 3500, Suburban, 2Cav 3.0mm
Tahoe .040/1.00

43 GM364-2*
STD 1- 3.0 mm
51
101.0 mm 53.82 31.0
Aplicacin 02-08 .020/.50 1- 2.0 mm
(3.9764) (2.119) (1.220)
.030/.75 1- 4.0 mm

44 GM364-3*
1- 3.0 mm
52
STD 101.0 mm 53.82 31.0
Aplicacin 05-08 1- 2.0 mm
.020/.50 (3.9764) (2.119) (1.220)
1- 4.0 mm
.030/.75

* En desarrollo
30 31

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
1.8L (1799cc) L4 SOHC 16V 06-11 1 1.0L (999cc) L4 SOHC 12Val. 98-04 1
1.1L (1086cc) L4 SOHC 12Val. 05-11 2
1.1L (1086cc) L4 SOHC 8 Val. 05-11 3
1.1L (61) L4 SOHC 12 Val. 11-13 4

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

01 1.8L (1799cc) H1800* 1.0L (999cc) L4 SOHC CH61 1


STD 17.0 mm
L4 SOHC 16V STD 81.0mm 28.9mm 2 - 1.2mm 19.96mm 12Val. G4HC Hyundai 66.0 mm 25.0 mm 2-1.2 mm
06-11 98-04 .020/0.50 (0.669)
R18A1 .020 (3.189) (1.138) 1 - 2.0mm (0.786) Atos (2.598) (0.984) 1-2.5mm
.030/0.75
Civic .030

02 1.1L (1086cc) L4 SOHC CH66 2


STD 17.0 mm
12Val. 67.0 mm 24.5 mm 2-1.2 mm
05-11 .020/0.50 (0.669)
G4HG Hyundai .030/0.75
(2.638) (0.964) 1-2.0mm
Atos

03 1.1L (66) L4 CH66-1


3
SOHC 8 Val. Vin K STD 67.0 mm 24.5 mm 2-1.2 mm 21.0 mm
05-11
Hyundai .020 (2.638) (0.964) 1-2.5mm (0.826)
Atos .030

04 4
CH66-2
1.1L (66) L4 SOHC 12 Val. 67.0mm 24.38mm 2-1.2mm 17.0mm
11-13 STD, 0.5,
Hyudai, Epsilon, i10 (2.638") (.959") 1-2.0mm (.669")
0.75, 1.0

05 5

06 6
32 33

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
2.3L (140) L4 SOHC 8Val. 95-97 1
2.3L L4 DOHC 16Val. 03-07 2
2.3L L4 DOHC 16Val. 01-08 3
2.5L L4 SOHC 8 Val. 98-01 4
3.0L (183) V6 86-99 5
4.0L (244) V6 OHV 12Val. 90-91 6
4.0L (245) V6 OHV 12Val. 95-01 7 MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
4.0L V6 OHV 12Val. 97-10 8 / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
3.5L (213) V6 DOHC 24V 07-10 9

4.0L (245) V6 OHV 12Val. F245-1 7


STD 1-1.6mm 24.0 mm
VIN X 100.4 mm 36.8 mm
95-01 .020/0.50 1-1.75mm (0.945)
Mazda B4000, Explorer, .030/0.75
(3.952) (1.450)
1-3.5mm
Ranger .040/1.00

4.0L V6 OHV 12Val. F245-2 8


1.6mm
Explorer S Trac, STD 100.4mm 36.8mm 24.0mm
97-10 1.75mm
Mountaineer, .020/.50 3.952 1.450 0.945
.030/.75 3.5mm
MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO Land Rover R3, B4000
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
3.5L (213) V6 DOHC 24V F213 9
1 2.3L (140) L4 SOHC 8Val. F140-1 Duratec VIN C, T, W, 8 STD
92.5mm 31.25mm
1 - 1.2mm
23.0mm
STD 23.17 mm CX-9, Edge, Fusion, 07-10 .020 1 - 1.5mm
VIN A 96.0 mm 33.9 mm 2-1.5mm .030
(3.642) (1.230) (0.906)
95-97 .020/0.50 (0.912) Lincoln MKZ, MKX, Sable, 1 - 2.5mm
Mazda B2300, .030/0.75
(3.780) (1.335) 1-3.0mm Taurus .040
Ranger USA .040/1.00
10
2 2.3L L4 DOHC 16Val. F140-4 1.2mm 21.0mm
Escape, Focus, Fusion, STD 87.5mm 28.5mm
03-07 1.2mm 0.8263
Mariner, Ranger, Mazda .020/.50 3.445 1.122
.030/.75 2.5mm
B2300
11
3 F140-5
2.3L L4 DOHC 16Val. 1.2mm
STD 87.5mm 28.5mm 21.0mm
Focus, Ranger, Mazda 3, 5, 01-08 1.2mm
.020/.50 3.445 1.122 0.8263
6, Tribute .030/.75 2.5mm

12
4 F153 1.5mm
2.5L L4 SOHC 8 Val. STD 96.0mm 30.2mm 23.17mm
98-01 1.5mm
Ranger .020/.50 3.780 1.190 0.912
.030/.75 3.0mm

13
5 3.0L (183) V6 F183
OHV 12V Vulcan STD
89.0mm 39.0mm 2 - 1.5mm 23.17mm
VIN U, V, 1, 2 Aerostar, 86-99 .020
.030
(3.504) (1.535) 1 - 4.0mm (0.912)
Ghia, Mazda B3000, Sable,
Taurus, Ranger, Windstar .040
14
6 4.0L (244) V6 OHV 12Val. F244
STD 1-1.6mm
VIN X 100.4 mm 37.1 mm 24.0 mm
90-91 .020/0.50 1-1.75mm
Mazda B4000, Aerostar, .030/0.75
(3.952) (1.461) (0.945)
1-3.5mm
Explorer .040/1.00
34 35

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
2.0L (1997cc) L4 DOHC 16Val. 96-00 1 1.6L (1600cc) L4 SOHC 8 Val. 87-93 1 1.8L (1768cc) L4 DOHC 16 Val. 07-13 8
2.4L (2378cc) L4 SOHC 16Val. 03-07 2 1.6L (1600cc) L4 DOHC 16 Val. 93-09 2 2.0L (1997cc) L4 DOHC 16 Val. 07-12 9
2.4L (2351cc) L4 SOHC 16V 99-10 3 1.6L (1600cc) L4 DOHC 16 Val. 00-10 3 2.4L (2400cc) L4 SOHC 12 Val. 91-95 10
3.0L (2972cc) V6 SOHC 12Val. 94-00 4 1.6L (1600cc) L4 SOHC 8 Val. 86-92 4 2.4L (2400cc) L4 DOHC 16 Val. 93-97 11
3.0L (2979cc) V6 SOHC 12Val. 88-95 5 1.6L (1598cc) L4 DOHC 16 Val. 11-13 5 2.4L (2400cc) L4 SOHC 8 Val. 83-92 12
1.8L (1800cc) L4 SOHC 8 Val. 81-93 6 2.4L (2389cc) L4 DOHC 16Val. 99-09 13
1.8L (1768cc) L4 DOHC 16 Val. 00-06 7 2.5L (2489cc) L4 DOHC 16V 01-07 14

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO


/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO 1.6L (1600cc) L4 SOHC N1600-1 1
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO STD
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN 8Val.E16 Turbo 76.0 mm 32.5 mm 2-1.5mm 19.0 mm
87-93 .020/0.50
SIZES DIA. Tsuru, Hikari, Samurai .030/0.75
(2.992) (1.279) 1-4.0mm (0.748)

1 CH122
.040/1.00
2.0L (1997cc) L4 DOHC 1.2mm
16Val. 96-00
STD
.020/.50
87.5mm
3.445
32.3mm
1.274
1.2mm
21.0mm
0.8263 1.6L (1600cc) L4 DOHC N1600-2
19.0 mm
2
ECC Eclipse, Neon, Breeze .030/.75 3.0mm 16Val. GA16DE
STD
76.0 mm 29.5 mm 2-1.5mm
93-09 .020/0.50 (0.748)
Tsuru, Sentra, Lucino, .030/0.75
(2.992) (1.161) 1-2.8mm
Tsubame
2 2.4L (2378cc) L4 SOHC M2400-4*
.040/1.00
1.2mm
16Val.
4G69 Galant, Lancer
03-07
STD
.020/.50
87.0mm
3.425
28.0mm
1.102
1.2mm
22.0mm
0.866 N1600-3
3
2.0mm 1.6L (1600cc) L4 DOHC 1-1.2mm
Eclipse, Outlander. .030/.75 STD 79.5 mm 31.7 mm 20.0 mm
16Val. K4M 00-10 1-1.5mm
.020/0.50 (3.130) (1.248) (0.787)
Platina .030/0.75 1-2.5mm
3 2.4L (2351cc) M2400-1*
STD 1 - 1.2mm
L4 SOHC 16V
4G64
99-10 .020
86.5mm
(3.405)
30.48mm
(1.200)
1 - 1.5mm
22.0mm
(0.866) 1.6L (1600cc) L4 SOHC N1600-4 4
.030 1 - 2.8mm STD 19.0 mm
H100, Galant, Eclipse 8Val.E16 76.0 mm 32.5 mm 2-1.5mm
.040 86-92 .020/0.50 (0.748)
Tsuru, Hikari, Ninja, Sa- .030/0.75
(2.992) (1.279) 1-4.0mm
murai
4 3.0L (2972cc) V6 SOHC M3000
.040/1.00
1.2mm
12Val. 6G72
Caravan, Daytona,Shadow,
94-00
STD
.020/.50
91.1mm
2.586
32.0mm
1.260
1.5mm
22.0mm
0.866
5
3.0mm 1.6L (1598cc) L4 N1600-5*
Voyager .030/.75 78.0mm 28.65mm 2-1.2mm 18.99mm
DOHC 16V HR16DE 11-13 STD, .020,
(3.071") (1.128") 1-2.0mm (0.748")
March, Tiida, Versa .030
5 M3000-2
3.0L (2979cc) V6 SOHC STD 22.0 mm
12Val. 6G72 FI 88-95 .020/0.50
91.1 mm
(3.586)
32.0 mm
(1.260)
2-1.5mm
1-4.0mm
(0.866) 1.8L (1800cc) L4 SOHC N1800 6
Garant, Montero, Pick Up .030/0.75 STD 1-1.5mm
8Val.J15 80.5 mm 32.5 mm 21.0 mm
.040/1.00 81-93 .020/0.50 1-2.0mm
Ichivan, Pick Up, Sakura, .030/0.75
(3.169) (1.279) (0.827)
1-4.0mm
Samurai
6 .040/1.00

18.99mm
7
1.8L (1768cc) L4 DOHC N1800-1*
80.0mm 29.2mm 2-1.2mm (0.748")
16V QG18DE, Almera, 00-06 STD, .020,
(3.150") (1.150") 1-2.5mm
Sentra .030

* En desarrollo * En desarrollo
36 37

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
1.6L (1598cc) L4 DOHC 16Val. 00-11 1

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO


/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.

7 20.0mm
1.8L (1768cc) L4 N1800-2*
84.0mm 30.8mm 2-1.2mm (0.787")
DOHC 16V MR18DE 07-13 STD, .020,
(3.307") (1.213") 1-2.0mm
Cube, Tiida, Versa .030

8 20.0mm
2.0L (1997cc) L4 N2000-1*
84.0mm 30.8mm 2-1.2mm (0.787")
DOHC 16V MR20DE 07-12 STD, .020,
(3.307") (1.213") 1-2.0mm
Sentra .030
MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA.
9 N2400-1
2.4L (2400cc) L4 SOHC STD
89.0 mm 34.0 mm 2-1.5mm 21.0 mm
1.6L (1598cc) L4
N1600-3
1
12Val.KA24E 91-95 .020/0.50 DOHC 16Val. 1-1.2mm
.030/0.75
(3.504) (1.338) 1-2.8mm (0.827) STD 79.5 mm 31.7 mm 20.0 mm
Ichivan, Pick Up Clo, Kangoo,Laguna, 00-11 1-1.5mm
.040/1.00 .020/0.50 (3.130) (1.248) (0.787)
Logan, Megane, Sandero, .030/0.75 1-2.5mm
Scenic
10 2.4L (2400cc) L4 DOHC N2400-2
16Val. K24DE
STD
89.0 mm 34.0 mm 2-1.5mm
21.0 mm 2
93-97 .020/0.50 (0.827)
Altima, Urvan .030/0.75
(3.504) (1.338) 1-2.8mm
.040/1.00

11 2.4L (2400cc) L4 SOHC N2400-3


8Val. FI
STD
89.0 mm 34.1 mm
1-2.0mm 21.0 mm
(0.827)
3
83-92 .020/0.50 1-1.5mm
Z24, Z24i, Pick Up, .030/0.75
(3.504) (1.342)
1-4.0mm
Pathfinder .040/1.00

12 2.4L (2389cc) L4 DOHC


16Val.
N2400-5
STD 89.0mm 34.1mm
1.2mm 21.0mm
0.8263
4
99-09 1.2mm
KA24DE Altima, Frontier, .020/.50 3.504 1.342
.030/.75 2.5mm
Urvan

13 2.5L (2489cc) N2500


L4 DOHC 16V STD
89.0mm 32.0mm 2 - 1.2mm 19.99mm 5
QR25DE 01-07 .020
(3.504) (1.260) 1 - 2.5mm (0.787)
Altima, Frontier, Sentra .030
SE-R, Rogue, X-Trail .040

14 2.5L (2489cc) N2500-1*


L4 DOHC 16V STD
89.0mm 32.7mm 2 - 1.2mm 19.99mm 6
QR25DE Altima, Frontier, 08-11 .020
(3.504) (1.287) 1 - 2.5mm (0.787)
Sentra SE-R, Rogue, X- .030
Trail, Urvan .040

* En desarrollo
38 39

Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line Motor / Engine Ao / Year Lnea / Line
2.4L (2366cc) L4 DOHC 16Val. 85-95 1 1.6L (1598cc) L4 SOHC 8 Val. 03-11 1 2.0L (1984cc) L4 SOHC 8V 98-10 12
2.4L (2366cc) L4 DOHC 16V 01-08 2 1.6L (1600cc) Baja Compresin 71-92 2 2.0L (1984cc) 4 DOHC 16V 05-12 13
1.6L (1600cc) Alta Compresin 71-92 3 2.5L (2480cc) L5 DOHC 20 Val. 05-11 14
1.6L (1600cc) F.I. 8Val. 93-03 4
1.6L (1595cc) L4 SOHC 8V 96-11 5
1.8L (1781cc) L4 DOHC 20V 96-08 6
1.8L (1781cc) L4 SOHC 8 Val. 97-09 7
1.8L (1781cc) L4 SOHC 8 Val. 89-93 8
1.8L (1800cc) L4 SOHC 8 Val. 93-05 9
1.8L (1781cc) L4 DOHC 20V 00-08 10
2.0L (1984cc) L4 SOHC 8 Val. 98-10 11

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO / ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN / PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. SIZES DIA.

1 2.4L (2366cc) L4 DOHC T2400


22.0 mm 1.6L (1598cc) L4 17.0mm
1
STD 2-1.5mm VW1600* 1-1.2mm
16Val. 92.0 mm 35.0 mm (0.866) SOHC 8V ABU 76.5mm 28.7mm (0.669")
85-95 .020/0.50 1-4.0mm 03-11 STD, .020, 1-1.5mm
22R, 22RE, 22REC .030/0.75
(3.622) (1.378) Crossfox, Gol, Lupo, Polo, (3.012") (1.130")
.030 1-2.5mm
Corola, Celica, Pick up .040/1.00 Saveiro, Cordoba, Ibiza

2 2.4L (2366cc) T2400-1*


1.6L (1600cc) VW1600-1
22.0 mm
2
L4 DOHC 16V STD STD 2-2.0mm
88.5mm 33.7mm 2 -1.2mm 21.99mm Baja compresin 85.5 mm 39.4 mm (0.866)
2AZFE 01-08 .020 71-92 .020/0.50 1-5.0mm
(3.484) (1.327) 1 - 2.0mm (0.866) Sedn, Brasilia, Combi, .030/0.75
(3.366) (1.551)
Camry, Highlander, RAV4, .030
Safari .040/1.00
Scion, Solara .040

3 1.6L (1600cc) VW1600-2


22.0 mm
3
STD
Alta compresin 85.5 mm 39.4 mm 2-2.0mm (0.866)
71-92 .020/0.50
Sedn, Brasilia, Combi, .030/0.75
(3.366) (1.551) 1-5.0mm
Safari, Hormiga .040/1.00

4 VW1600-3
22.0 mm
4
STD 2-2.0mm
1.6L (1600cc) F.I. 8Val. 85.5 mm 39.4 mm (0.866)
93-03 .020/0.50 1-5.0mm
Sedn .030/0.75
(3.366) (1.551)
.040/1.00

5 1.6L (1595cc) L4 SOHC 8V


VW1600-4*
5
AEH,AHL 1 - 1.2mm
STD 81.0mm 32.7mm 20.0mm
Altea, Bora, Cordoba, Golf, 96-11 1 -1.5mm
.020 (3.189) (1.287) (0.787)
Ibiza, Jetta, Leon, Beetle, .030 1 - 2.0mm
Passat, Polo, Toledo.

6 1.8L (1781cc) L4 DOHC


VW1800*
6
20V AGU, AJQ, APP 1 -1.5mm
STD 81.0mm 32.45mm 20.0mm
Beetle, Golf GTI, Jetta, 96-08 1 - 1.75mm
.020 (3.189) (1.278) (0.787)
Passat, Sharan, Audi A3, .030 1 - 2.0mm
A4, TT, Ibiza, Leon, Toledo

* En desarrollo
40 Instructivo de Instalacin 41

Installation Instructions

A) Recomendaciones previas a la instalacin


/ Previous Instructions

MOTOR AO / YEAR N. PARTE DIMETRO DE DISTANCIA DE ANILLOS / CABEZA / DIMETRO Limpieza de las partes
/ ENGINE TALLAS CILINDRO COMPRESIN / RING HEAD DEL PERNO
/ PART NUM. / BORE DIA. COMP. HEIGHT GROOVES / PISTON PIN
SIZES DIA. Antes de instalar cualquier componente del motor, es necesario lavarlos bien con agua y ja-
7 VW1800-1 bn, as como todos los conductos y venas de lubricacin del monoblock y cigeal; squelos
1.8L (1781cc) L4 SOHC 20.0 mm
STD 1-1.2mm con un trapo que no suelte pelusa y lubriquelos para evitar oxidacin y daos.
8Val. 81.0 mm 32.2 mm (0.787)
97-09 .020/0.50 1-1.5mm
Pointer .030/0.75
(3.189) (1.268)
1-2.0mm
.040/1.00 Parts Cleaning

8 1.8L (1781cc) L4 SOHC VW1800-2


20.0 mm Before any part be installed on the engine an exhaustively washing process it is advisable, dry
STD 1-1.5mm
8Val. Carburado, FI
89-93 .020/0.50
81.0 mm 33.5 mm
1-1.75mm (0.787) and oil properly all the parts.
Derby, Golf, Jetta GL, A3, .030/0.75
(3.189) (1.319)
1-3.0mm
Corsar .040/1.00
Claro entre el Pistn y el cilindro
9 1.8L (1800cc) L4 SOHC VW1800-3 1-1.5mm 20.0 mm Verificar el claro entra la falda del pistn y la pared del cilindro, la cual debe estar dentro del
81.00 mm 33.50 mm (.787")
8V Golf A3, Jetta A3, 93-05 STD, 0.5, 1-1.75mm rango de .0015 a .003.
(3.189") (1.319")
Combi, Panel, Derby Van 0.75, 1.0 1-3.0mm
Nota 1:Todas las dimensiones deben ser tomadas con las piezas a una temperatura de 21 C.
10 1.8L (1781cc)
L4 DOHC 20V VW1800-4*
AGU, AJQ, APP STD 81.0mm 32.45mm
1 -1.5mm
19.0mm Nota 2:El claro entre el pistn y el cilindro debe ser tomado en la zona de la falda.
00-08 1 - 1.75mm
Beetle, Golf GTI, Jetta, .020 (3.189) (1.278) (0.748)
Passat, Sharan, Audi A3, 1 - 2.0mm
.030 Clearance between the cylinder and piston
A4, TT, Ibiza, Leon, Toledo

11 2.0L (1984cc) L4 SOHC 8V


ABA, AEG, AZG, AVH VW2000-1* Verify the clearance between the piston skirt and the cylinder wall, which must be within the
1 -1.2mm range of .0015 to .003 (0.38mm to 0.75mm).
Cabrio A4, Golf A4, Golf STD 82.5mm 30.1mm 20.0mm
98-10 1 - 1.5mm
GTI A4, Jetta A4, New .020 (3.248) (1.185) (0.787)
Beetle, Seat Cordoba, Seat 1 - 2.0mm
.030 Note 1:All dimensions must be taken with the pieces at a temperature of 21 C.
Ibiza, Seat Toledo

12 2.0L (1984cc) L4 SOHC 8V 18.99mm Note 2:The clearance between the piston and the cylinder must be taken in the area of the
VW2000-2* 1-1.2mm
ABA, AEG, SEAT-Cordoba,
98-10 STD, .020,
82.5mm 29.75mm
1-1.5mm (0.748") skirt.
Ibiza, Toledo, VWA4-Golf, (3.248") (1.171") IMPORTANTE!
.030 1-2.0mm
Jetta, New Beetle

El ajuste o claro entre el perno y el barreno para perno del pistn es crtico y debe de ser de
13 2.0L (1984cc) 4 DOHC 16V
BPY, BWA, BWT, CBFA
VW2000-3*
1 -1.2mm .0003 a .0005 (.007mm a .012mm). El perno debe de entrar y deslizarse libremente para
STD 82.5mm 29.4mm 19.99mm
Bora GLI, Golf GTI, EOS, 05-12
.020 (3.248) (1.157)
1 - 1.5mm
(0.787)
asegurar que el ajuste es el correcto. No se recomienda alterar el ajuste original.
Passat, CC, Tiguan, Altea, 1 - 2.0mm
.030
Leon, Audi A3, A4, A6, TT
IMPORTANT!
14 2.5L (2480cc) L5
VW2500* 1-1.2mm 18.99mm
DOHC 20V BGP, CBTA 82.5mm 29.3mm The clearance between the pin bore and the piston pin is critical and should be .0003 to .0005
05-11 STD, .020, 1-1.5mm (0.748")
Bora, Golf, Jetta, New (3.248") (1.153") (.007 mm to .012 mm). The wrist pin should enter slide freely and to ensure that the setting is
.030 1-2.0mm
Beetle correct. We do not recommend to alter the original setting.

* En desarrollo
42 Instructivo de Instalacin Instructivo de Instalacin 43

Installation Instructions Installation Instructions


Aspectos Importantes

-En climas clidos, el perno se desliza libremente en los barrenos para perno del pistn.
-En climas templados fros, el perno se encuentra ms ajustado.
-No golpear el perno ni los barrenos para realizar la instalacin.
-En ensambles con interferencia entre perno y biela, no ensamblar en fro.
-No esmerilar los extremos del perno para facilitar su instalacin.
-Elimine el aceite protector del perno y limpie ciudadsamente.
-Lubricar generosamente previo a su ensamble tanto el perno, como los barrenos del pistn.

Important Aspects

-In warm climates, the wrist pin bore slides freely in the hole for the piston pin.
-In temperate or cold climates, the wrist pin is tighter.
-Do not hit the pin and the hole for installation.
-In assemblies with interference between wrist pin and connecting rod do not cold assembly.
-Do not grind wrist pin ends to facilitate installation. 2.- Perno flotante con la biela (perno con seguros)
-Remove the protective oil and clean carefully En este tipo de diseo, el perno flota libremente en el ojo de la biela y en los barrenos para
perno del pistn. En este caso, el perno es mantenido en su lugar por los seguros que se
-Generously lubricate prior to assembly.
instalan en las ranuras localizadas en cada extremo del barreno para el perno.

B) Procedimiento para ensamblar el Pistn, Perno y Biela El ensamble se realiza a temperatura ambiente.

1.- Perno con interferencia con la biela Floating wrist pin.


-Be sure the component are burrs and dirty free.
Asegrese que los componentes estn libres de rebabas suciedad y lubrique generosamen- -Generously lubricate all the components.
te el perno y los barrenos del pistn. -Insert one side circlip on the piston with the gap down.
-Proceed to insert the wrist pin applying a light pressure of the hand.
Caliente el ojo de la biela de preferencia sobre una parrilla, a la temperatura que especifica el
fabricante (250 grados C mx); cuide no exceder lo recomendado para no alterar la estructura Note: Assembly at room temperature.
del material.
3.- Perno con interferencia en los barrenos del pistn
Por ningn motivo instale con prensa y en fro, ya que la geometra del pistn se deformar lo El perno presenta cierta resistencia al ensamblarse con el pistn, aunque con la presin de
cual no se percibe a simple vista. Esto puede causar que el pistn se amarre con el cilindro. la mano se puede realizar. En este tipo de diseo, es recomendable calentar previamente el
pistn sumergindolo en agua a 70 C.
Assembly procedure (Conecting rod, piston pin and piston)
Press fit wrist pin.
Press fit wrist pin -Be sure the component are burrs and dirty free.
-Generously lubricate all the components.
-Be sure all components will be burrs and dirty free. -Warm the piston in water at 70C.
-Generously lubricate the pin and pin bores on the piston. -Proceed to insert the wrist pin applying a light pressure.
-Warm the small eye of connecting rod up to 250C maximum.
-Proceed to insert the wrist pin in to the piston and the small eye pressing firmly. Para instalar los seguros del perno
1.- Evite comprimir demasiado el seguro para no rebasar el lmite del material y que el seguro
Note: Do not insert the wrist pin whitout a proper temperature on the small eye. quede flojo.
2.- La abertura del seguro debe quedar en la parte inferior del alojamiento.
44 Instructivo de Instalacin Garanta 45

Installation Instructions Warranty


Importante
Circlips installation Los productos con la marca DC que usted ha adquirido, estn garantizados contra defectos de
1.- Use the proper tool to insert the circlip on the slot. Avoid losing circlips over compressing fabricacin mala calidad en los materiales.
the pieces. El alcance de sta es de 1 ao 120,000 kilmetros, lo que ocurra primero, a partir de la fecha
2.- Be sure the end gap face down once installed on the pin bore slot. de compra, siempre y cuando estos hayan sido instalados de acuerdo a las especificaciones
del fabricante del motor.
Si los productos causaran una falla dao al motor del vehculo en el que se instal , las par-
tes se sometern a un peritaje, el cual se realizar por personal autorizado por Manufacturas
Diversas, S.A. de C.V.
El fabricante no se responsabiliza por los gastos secundarios al producto tales como: pagos
de gra, prdidas de mercanca, robos, llamadas telefnicas, daos secuenciales, etc.
En el caso de que proceda la garanta, el pago se efectuar de acuerdo al tabulador vigente a
la fecha del evento, el cual estar establecido por el fabricante.
Important
The DC brand products that you have purchased, are warranted against defects in workman-
ship or poor quality materials.
The scope of it is 1 year or 120,000 kilometers, whichever comes first, from the purchase date,
if products were installed according to the specifications of the engine manufacturer.
In the event a failure or damage to the engine occurs due our products, the parts should be
submited to an authorized personel asigned by
Manufacturas Diversas, S.A. de C.V.
The manufacturer is not responsible for incidental expenses to the product such as crane pa-
yments, loss of goods, theft, phone calls, consequential damage, etc.
In the event that the warranty applicable, will be paid according to the current tab to the date of
the event, which will be set by the manufacturer.

Esta garantia no sera valida si:


-El producto el motor han sido alterados en su diseo original.
-El motor es desarmado en ausencia del tcnico de Manufacturas Diversas, S.A. de C.V.
sin el consentimiento previo del mismo.
Frente del pistn -El pistn no es ensamblado con sus componentes suministrados con l.
Todos los pistones tienen una identificacin visible que indica el frente del motor ( una F, una
This warranty is void if:
flecha o una muesca de fundicin) la cual es importante tener presente durante la instalacin.
-The product or the engine has been altered in its original design.
-The engine is disassembled in the absence of a technician from Manufacturas Diversas,
Piston Front
S.A. de C.V. or without the consent of the manufacturer.
All the pistons have a visual identification of the engine front. Typically it would be a casted F
-The piston is assembled without the components supplied with it.
or casted mark on the dome or a stamping arrow.

IMPORTANTE: En algunos motores europeos, el frente del motor es hacia el lado del volante
de inercia. Se recomienda tomar nota de cmo vienen instalados los pistones durante el des- Para distribuidores
-Daos ocasionados por mal manejo, mal almacenamiento y deterioro atribuible al distribuidor.
armado del mismo.
-Si el almacenamiento es mayor a 1 ao de su adquisicin.
-La garanta no puede ser modificada, extendida ampliada en cuanto a su alcance y trmi-
IMPORTANT: In some european engines the front its located on the opposite side. Be careful
during the disassembly of the engine. nos aqu estipulados.
For dealers
-Damage caused by mishandling, storage and deterioration attributable to the distributor.
-If storage is more than one year of acquisition.
-The warranty may not be modified, extended or expanded in scope and terms herein indica-
ted.
46 Garanta Daos en Pistones 47
Warranty Piston Damage
DAOS FRECUENTES / CAUSAS PROBABLES / PROBABLE CAUSE RECOMENDACIONES / RECOMMENDATIONS
FREQUENT DAMAGE

A A1 CLARO ENTRE EL CILINDRO Y EL PISTN FUERA DE ESPE-


CIFICACIN HACIA MENOS / FITTING CLEARANCE TOO SMALL
A1.1 VERIFICAR LA DIMENSIN DEL CILINDRO Y EL CLARO CON
EL PISTN / CHECK THE CORRECT CYLINDER DIMENSION AND
CLEARANCE
A1.1 CILINDRO MAL RECTIFICADO O CON REBORDES / CYLIN-
DER OUT OF DIMENSION A1.2 ASEGURESE QUE EL NUMERO DE PARTE Y LA TALLA DEL
PISTN SON CORRECTOS / BE SURE THE SIZE OF THE PISTON
A1.2 PISTN MAL SELECCIONADO / WRONG PISTON APPLICA- ARE CORRECT
TION

A2 SOBRECALENTAMIENTO DEL MOTOR POR MAL FUNCIONA- A2.1 VERIFICAR QUE TODOS LOS COMPONENTES DEL SISTEMA
MIENTO DEL SISTEMA DE ENFRIAMIENTO / ENGINE OVERHEA- DE ENFRIAMIENTO FUNCIONAN CORRECTAMENTE / CHECK ALL
TED BECAME COOLING DEFECT THE COOLING COMPONENTS OPERATING CONDITION
TALLADO DE LA FALDA A2.1 MAL FUNCIONAMIENTO DEL: TERMOSTATO, RADIADOR,
EN AMBOS LADOS A 90 / MANGUERAS VENTILADOR / LACK OF WATER, DEFECTIVE RA-
SEIZURES ON BOTH SIDES DIATOR VALVE OR FAN

B B1 LUBRICACIN DEFICIENTE / INSUFFICIENT LUBRICATION B1.1 UTILICE UNICAMENTE LOS ANILLOS ESPECIFICADOS / USE
ONLY THE RECOMMENDED OIL CONTROL RINGS
B1.1 EXCESIVA ACCIN DE RASPADO DE LOS ANILLOS / EXCES-
SIVE SCRAPING ACTION OF OIL CONTROL RING B1.2 VERIFIQUE QUE LA MEZCLA AIRE-COMBUSTIBLE ES LA CO-
RRECTA
B1.2 LAVADO DEL ACEITE POR EXCESO DE COMBUSTIBLE / B1.3 ASEGURESE DE QUE EL ACEITE ES ES ESPECIFICADO, LA
DILUTION FOR THE OIL PRESIN ES LA CORRECTA Y QUE EL NIVEL ES EL INDICADO /
CHECK THE OIL LEVEL IS SUFFICIENT. OIL VISCOSITY AND THE
B1.3 BAJO NIVEL DE ACEITE / INSUFFICIENT OIL LEVEL OIL PRESSURE

TALLADO DE LA FALDA EN
EL LADO DE EMPUJE A 90
/ SEIZURE MARK ON ONE
SIDE

C C1) DEFORMACIN DEL PISTN POR ENSAMBLE INCORRECTO


ENTRE EL PERNO-PISTN-BIELA / PISTON DEFORMATION DUE
C1.1 ASEGURESE DE CALENTAR EL OJO DE LA BIELA A LA TEM-
PERATURA ESPECIFICADA Y DE QUE EL ENSAMBLE SE REALIZA
AND INCORRECT ASSEMBLY DE MANERA SUAVE / BE SURE TO HAVE THE CORRECT TEMPE-
PROCEDURE RATURE ON THE SMALL EYE BEFORE ASSEMBLY C 250 C

C1) DEFORMACIN DEL PISTN POR ENSAMBLE INCORRECTO C1.2 ASEGURE QUE LA INTERFERENCIA ENTRE EL PERNO Y
ENTRE EL PERNO-PISTN-BIELA / LOW TEMPERATURE ON THE BIELA NO ES MAYOR A .001 / DIAMETER OF THE SMALL EYE OF
SMALL EYE OF CONNECTING ROD CONNECTING ROD MUST BE 0.001 LESS THAN PISTON PIN

C1.2) INTERFERENCIA EXCESIVA ENTRE EL PERNO Y LA BIELA / C1.3 LUBRICAR GENEROSAMENTE LOS COMPONENTES DEL
EXCESSIVE SHRINK FIT BETWEEN SMALL EYE AND PIN ENSABLE PERNO-PISTN / ALWAYS OIL THE WRIST PIN AND PIN
BORES BEFORE FITTING PARTS TOGETHER
C) TALLADO DE LA C1.3) POBRE LUBRICACIN EN EL ENSAMBLE PREVIO ENTRE EL
FALDA A 45 / DIAGONAL PERNO-PISTN-BIELA / POOR LUBRICATION BEFORE ASSEMBLY.
SEIZURE ON THE SKIRT

D D1) POSICIN INCLINADA DEL PISTN EN EL CILINDRO / OBLI-


QUE POSITION OF THE PISTON AND CYLINDER
D1.1 ASEGURESE QUE LOS COMPONENTES DEL ENSAMBLE
ESTAN ALINEADOS / ENSURE THAN COMPONENT OF DRIVING
GEAR ARE CORRECTLY ALIGNED DURING ASSEMBLY
D1.1) EL PERNO RESPECTO A LA BIELA NO ESTA PERPENDICU-
LAR / WRIST PIN AXIS IS NOT AT RIGHT ANGLE TO THE CONNEC- D1.2 VERIFIQUE LA POSICIN ANGULAR DE LA BIELA / CHECK
TING ROD THE ANGULAR POSITION OF THE CONNECTING RODS

D1.2) BIELA DESALINEADA / CONNECTING ROD IS NOT PRO- D1.3 DESPUES DE ENSAMBLADO, VERIFIQUE EL CLARO EN EL
PERLY ALIGNED PUNTO MUERTO SUPERIOR E INFERIOR EN LA DIRECCIN DEL
BARRENO PARA PERNO / AFTER ASSEMBLY CHECK THE GAP AT
D1.3) CIGEAL MAL INSTALADO EN SUS SOPORTES / CRANK- TDC AND BDC IN THE DIRECTION OF THE WRIST PIN
SHAFT IS NOT CORRECTLY MOUNTED IN ITS BEARINGS
TALLADO DIAGONAL EN LA
FALDA / OBLIQUE RUNNING
OF THE PISTON

E E1) GOLPES O SOBRACARGA MECNICA / PISTON STRIKING OR


OVERLOADED
E1.1 UTILICE SIEMPRE PARTES ESPECIFICADAS PARA EL MOTOR
/ USE PISTONS RING CLAMPS AND DO NOT KNOCK THE PART.

E1.1) SOBRECARGA DEL MOTOR POR MODIFICACIONES EN E1.2 CUANDO INSTALE LOS PISTONES UTILICE OPRESOR DE
SUS COMPONENTES / THE ENGINE WAS TUNED TO INCREASE ANILLOS Y EVITE GOLPEAR EL PISTN PARA INSERTARLO EN EL
POWER CILINDRO / DO NOT MODIFY THE ENGINE SPECIFICATIONS

E1.2) GOLPE DEL ANILLO CON LA LANDA DURANTE EL ENSAMBLE E2.1 ASEGURESE QUE EL CILINDRO FUE CORRECTAMENTE
/ PISTON WAS KNOCKED-IN BY TOOLS DURING THE ASSEMBLY RECTIFICADO Y NO PRESENTA REBORDE EN LA PARTE SUPE-
RIOR / ENSURE THE CYLINDER ARE OVERHAULED CORRECTLY
E1.3) GOLPETEO DEL 1ER ANILLO EN EL BORDE SUPERIOR DEL
CILINDRO / TOP RING STRIKING THE WEAR EDGE OF THE CYLIN-
ROTURA DE LAS LANDAS
DER AT TDC
/ BREAKAGE OF THE RING
LANDS BY MECHANICAL
OVERLOAD
48 Daos en Pistones Intercambio con otras marcas 49

Piston Damage Interchange Table


DC MORESA PRASA SILVOLITE DC MORESA PRASA SILVOLITE
DAOS FRECUENTES / CAUSAS PROBABLES / PROBABLE CAUSE RECOMENDACIONES / RECOMMENDATIONS
FREQUENT DAMAGE
BM1800 ND 83-4573 ND F153 958 83-3168
F F1) COMBUSTIN DEFICIENTE / EROSION BY FAULTY COMBUS-
TION
F1.1 VERIFICAR LA MEZCLA AIRE-COMBUSTIBLE / CHECK THE
CORRECT BALANCE ON THE MIXTURE. BM2500 ND 83-4573 ND F183 846 83-1193 1193HC
F1.1. SOBRECALENTAMIENTO E INCREMENTO DE PRESIN DE F1.2 Y F1.3 VERIFICAR QUE EL TIEMPO DE ENCENDIDO ES CO- BM3000 ND 83-4573 ND F213* 1119 83-3240 ND
LOS GASES / KNOCKING COMBUSTION LEADS TO A HIGH PRES- RRECTO Y EL SISTEMA DE INYECCIN FUNCIONA BIEN /
SURE AND OVERHEATING F1.2 CHECK THE IGNITION ADVANCE TIMING AND THE FUEL IN- CH61 973 83-8504 ND F232 620 ND 1183
YECTION SYSTEM
F1.2. PRE-IGNICIN SEVERA / OVER ADVANCED IGNITION F1.3 USE A RECOMENDABLE OCTANE FUEL. CH66 1008 83-8505N ND F232-1 808 ND 3128HC
F1.3. AJUSTE POBRE DE INYECCIN DE COMBUSTIBLE / OVER F1.4 UTILIZAR COMBUSTIBLE ESPECIFICADO / ALLOW THE ENGI- CH66-1 ND 83-8505 ND F232-2* 921 83-3159 3159HC
LEAN SETTINGS FOR FULL LOAD NE TO LOOSEN UP DURING THE FIRST 100 KILOMETERS.
CH66-2 1136 ND ND F244 939 83-3156 3156HC
F1.4. COMBUSTIBLE CON BAJO OCTANAJE / TOO LOW OCTANE F1.5 Y F1.6 VERIFICAR LA MEZCLA AIRE-COMBUSTIBLE Y AFLO-
ROTURA DE LAS LANDAS. FUEL JAR EL MOTOR EN LOS PRIMEROS 100 KMS / FIT THE SPARK CH122 886 83-21098 3228HC F245-1 6015 ND 3151H
EROSIN EN LA CABEZA Y
1ER LANDA CABEZA F1.5. INCREMENTO DE COMPRESIN POR EXCESO DE CARBN
PLUGS WITH THE CORRECT HEAT RATING CH122-1 887 83-21097 3229HC F245-2 1074 ND 3155HC
PERFORADA / BREAKAGE
OF THE RING LANDS AND
EN LA CABEZA / INCREASE IN COMPRESSION CAUSED BY DEPO- CH144 1071 83-196 ND F256 959 83-3152H 3152HC
SITS ON THE PISTON DOME
BURNT THROUGH CAUSED
BY FAULTY COMBUSTION
F1.6. BUJA CON RANGO TRMICO MUY BAJO / LOW HEATING CH148 969 83-3233 3233HC F281 850 83-01497 3135HC
RANGE ON THE SPARK PLUGS
CH148-1 968 83-3249HC 3249HC F281-1 1038 ND 3175HC
G G1. TIEMPO DE APERTURA DE VALVULAS DESAJUSTADO / INCO-
RRECT VALVE TIMING.
G1. VERIFICAR QUE LA PUESTA A TIEMPO ES CORRECTA / CHECK
THE IGNITION ADVANCE AND TIMING.
CH148-2 1092 83-3250HC 3250HC F281-2 1045 ND 3180HC
M2400-1* 1065 83-925 3228HC F300 823 ND 1170
G2. RESORTES DE VALVULA ROTOS / BROKEN VALVE SPRINGS. G2. VERIFIQUE QUE LOS COMPONENTES DEL TREN VALVULAR
SE ENCUENTRAN EN CONDICIONES DE OPERACIN / CHECK CH151 954 83-2229 3243HC F300-1 ND ND 1147
G3. EXCESO DE CARBN EN LA CABEZA DE LA VLVULA / BUILD THE VALVE TRAIN COMPONENTS CONDITIONS DURING ASSEM-
UP OF OIL CARBON ON THE VALVE. BLY. CH151-1 6006 83-3241 3238HC F300-2 820 ND 3136
G4. CLARO ENTRE EL PISTN Y LA VALVULA FUERA DE ESPECI- G3 Y G4. VERIFIQUE EL CLARO ENTRE LA CABEZA DEL CILINDRO
CH153 825 83-3211 3211 F300-3 ND ND 3171
FICACIN / INCORRECT VALVE CLEARANCE. Y LA PARTE SUPERIOR DEL PISTN EN EL ENSAMBLE SON CO-
RRECTOS / CHECK THE TOP CLEARANCE BETWEEN THE CYLIN-
CH153-1 835 83-3223 3223 F302 842 ND 3133HC
G5. TORNILLOS DE BIELA FLOJOS ROTOS / CONNECTING ROD DER HEAD AND THE PISTON CROWN. CH167* 920 ND 3235HC F302-1 686N 83-686 1157
GOLPES EN LA CABEZA / BOLT LOOSED OR BROKEN.
DEFORMATION ON THE G5. ASEGURE QUE EL APRIETE DE LOS TORNILLOS ES EL ES- M3000-2 ND 83-549 3201 F302-2 821 ND 1177HC
PISTON CROWN PECIFICADO / ENSURE THE BOLTS ON THE CONNECTING RODS
ARE TIGHT AT CORRECTLY. M3000 ND 83-707 3224HC F302-3 ND ND 3165
CH201 916 83-3212 3212C F302-4 ND ND 3173
H H1 SOBRECARGA DEL MOTOR / OVERLOADED ENGINE
H1.1. MODIFICACIN DE LA POTENCIA NOMINAL DEL MOTOR /
H1.1 UTILICE SIEMPRE PARTES ESPECIFICADAS PARA EL MOTOR
/ H1.1 DO NOT MODIFY OR ALTER THE ENGINE SPECIFICATIONS. CH201-1 1072 83-3230 3230C F302-5 616 ND ND
ENGINE TUNED TO INCREASE THE POWER.
H2.1 VERIFIQUE EL CLARO ENTRE LA CABEZA DEL CILINDRO Y CH226 987 83-901 3251HC F330 910 3160HC
H2 GOLPETEO FSICO / PHYSICAL STRIKE ON THE CROWN LA PARTE SUPERIOR DEL PISTN EN EL ENSAMBLE SON CO-
H2.1. CLARO ENTRE EL PISTN Y LA CABEZA DEL MOTOR INSU- RRECTOS / CHECK THE TOP CLEARANCE BETWEEN THE CYLIN- CH226-1 ND 83-902PR ND F330-1 1081 83-01499A 3190HC
FICIENTE / CLEARANCE BETWEEN CYLINDER HEAD AND PISTON DER HEAD AND PISTON CROWN
CROWN CH239 847 ND 3236 F330-2 1039 83-01559A 3323HC
H3 CHOQUE TRMICO / THERMAL LOAD
H3.1 ASEGURESE DE QUE LA JUNTA DE CABEZA ESTA INTEGRA Y
LA SUPERFICIE DE LA CABEZA RECTIFICADA / CHECK THE CON-
CH239-1 815 ND 3246 F351 613N ND ND
H3.1. CHOQUE TRMICO POR JUNTA DE CABEZA ROTA / DEFEC- DITIONS ON THE HEAD GASKET CH242 954 83-2229 2229C F351-1 843 ND 3154
FISURAS EN: CABEZA DEL TIVE CYLINDER GASKET
PISTN Y BARRENO PARA H4.1 DO NOT REDUCE THE CROSS SECTION ON THE WRIST PIN. CH242-1 6006 83-3241 3241HC F351-2 814 83-814 ND
PERNO / CRACKS IN PISTON
CROWN AND PIN BOSSES H5.1 CHECK THE IGNITION TIMING AND INJECTION TIMING CON- CH287 988 83-902PR ND F351W 812 ND 1158
DITIONS.
CH287-1 ND 83-902PR 3252HC F415 910-10 ND 3161HC
I I1. CLARO INSUFICIENTE ENTRE LOS COMPONENTES / LACK OF
CLEARANCE
I1 ANTES DEL ENSAMBLE DE LOS COMPONENTES, VERIFIQUE
QUE EL CLARO ES EL ESPECIFICADO Y QUE LAS PIEZAS SE DES-
CH318 847 ND 3234 F415-1 1081 ND 3196HC
LIZAN LIBREMENTE / BEFORE ASSEMBLY, CHECK THE CLEARAN- CH318-1 815 ND 3247 GM61 1029 ND ND
I1.1. CLARO INSUFICIENTE ENTRE PISTN-PERNO / LACK OF CE BETWEEN PISTON - PIN AND CONNECTING ROD
CLEARANCE BETWEEN THE PISTON AND PISTON PIN CH345 989 83-3449HC 3248HC GM73 ND 83-873 ND
I2. LUBRICAR GENEROSAMENTE LOS COMPONENTES DEL EN-
I1.2. CLARO INSUFICIENTE ENTRE BIELA-PERNO / LACK OF SABLE PERNO-PISTN / ALWAYS OIL THE COMPONENTS BEFO- CH360 608 ND 1279HC GM85 870 83-870 ND
CLEARANCE BETWEEN PISTON PIN AND CONNECTING ROD RE FITTING PARTS TOGETHER
CH360-1 609 ND ND GM85-1 1030 83-875 ND
I2. INSUFICIENTE LUBRICACIN / LACK OF LUBRICATION CH360-2* 845 ND 3222HC GM98 871 83-871 ND
I.1.3. = C1.3. / POOR LUBRICATION BEFORE COMPONENTS AS- F98 971 83-804 ND GM98-1 1049 83-779 ND
TALLADO EN EL BARRENO SEMBLY
PARA PERNO / SEIZURE IN F98-1 991 83-804A ND GM110 943 83-905 ND
THE PIN BORE
F122-5 1025 83-900PL ND GM110-1 1000 83-903 ND
F140 ND ND ND GM134 908 83-3422 3422HC
F140-1 992 83-3185H 3185H GM134-1 978 83-3478HC 3478HC
F140-2 810 83-1163 1163 GM134-4* 1014 83-261 3495HC
F140-3 624 ND 1185 GM146 911 ND 3442HC
F140-4 1027 83-900 ND GM146-1* 1032 83-832 ND
F140-5 1056 ND ND GM151 ND ND 1539
F140-6 P140F2 ND 3124H GM151-1 ND 83-1533 1533
50 Intercambio con otras marcas Conversiones de desplazamiento 51

Interchange Table Engine Displacement Equivalence


Todos los motores son especificados por su desplazamiento para establecer su tamao. El des-
DC MORESA PRASA SILVOLITE DC MORESA PRASA SILVOLITE plazamiento puede ser en centmetros cbicos (CC) pulgadas cbicas (CID). La conversin de
GM151-2 ND ND 1532 M3000-2 ND 83-549 3201 un sistema a otro est basado en las siguientes equivalencias:
GM169 1046 ND 83-3511 M3000 ND 83-707 3224HC 1000 c.c. = .061 c.i.d.
GM173 622 ND 1478 1600-1 809 83-052 9127H (c.i.d. = cbic inch displacement)
GM181-1 ND ND 3493HC N1600-2 832 83-601 9126 1000 c.c. = 1 Litro
GM211 1046-5 ND 83-3510 N1600-3 964 83-920 ND
GM256 1046-6 ND 83-3448 N1600-4 619 ND 9128 All engines are sized specify based on its volumetric displacement. Displacement in metric sys-
GM256-1 1058 ND 83-3447 N1600-5 1121 ND ND tem are normally in cubic centimeters (CC) or liters and english system is in cubic inches or CID.
GM262 ND ND 3487 N1800 615 83-615 9129 To convert the engine displacement from one system into the other use the following rules:
GM262-1 ND ND 3445 N1800-1 965 83-100 ND 1000 c.c. = 61 c.i.d.
GM262-2 ND ND 3491 N1800-2* 1040 83-107 ND 1000 c.c. = 1 Liter
GM262-3 918 83-3451 3451 N2000-1* 1085 83-107 ND (CID = cbic inch displacement)
GM293 1016 ND 3482HC N2400-1 822 83-676 9115 Example: 350 CID = 5738 CC = 5.7 liters
GM293-1 1089 ND 3520HC N2400-2 ND 83-600 ND
GM305 817 ND 1449 N2400-3 ND 83-238 9114
GM305-1 ND ND 1482HC N2400-5 953 83-755 ND Litros C.C. C.I.D. Litros C.C. C.I.D. Litros C.C. C.I.D.
GM305-2 ND ND 3441 N2500* 1001 83-103 ND
GM325 1015 83-3472HC 3472HC N2500-1* 1048 83-11116 ND 1.0 1000 61 3.8 3800 232 6.6 6600 403
GM325-1 1091 83-228A 3519HC N1600-3 964 83-920 ND 1.1 1100 67 3.9 3900 238 6.7 6700 409
GM293-1 1089 ND 3520HC T2400 ND 83-239 9070 1.2 1200 73 4.0 4000 244 6.8 6800 415
GM350 985 ND ND T2400-1* 1079 83-104 9070 1.3 1300 79 4.1 4100 250 6.9 6900 421
GM350-1 605N 83-605 1470 VW1600* 1033 83-30611 ND
1.4 1400 85 4.2 4200 256 7.0 7000 427
GM350-2 826 83-826 1487 VW1600-1 603 ND ND
GM350-3 918 83-3470 3470 VW1600-2 604 ND ND
1.5 1500 92 4.3 4300 262 7.1 7100 433
GM350-4 ND ND 1489 VW1600-3 834 ND ND 1.6 1600 98 4.4 4400 268 7.2 7200 439
GM350-5 ND ND 3471 VW1600-4* ND 83-30607 ND 1.7 1700 104 4.5 4500 275 7.3 7300 445
GM364 ND ND 3473HC VW1800* 1012 83-30601 ND 1.8 1800 110 4.6 4600 281 7.4 7400 451
GM364-2 ND ND 3517HC VW1800-1 941 83-30605 ND 1.9 1900 116 4.7 4700 287 7.5 7500 458
GM364-1 1042 ND 3516HC VW1800-2 805 83-30609 9078 2.0 2000 122 4.8 4800 293 7.6 7600 464
GM364-3* 1041 83-165 3518HC VW1800-3 806 ND ND 2.1 2100 128 4.9 4900 299 7.7 7700 470
GM379D ND 83-1467D 1467D VW1800-4* 1050 83-30606 ND 2.2 2200 134 5.0 5000 305 7.8 7800 476
H1800* 1076 83-12111 VW2000-1 1011 ND
2.3 2300 140 5.1 5100 311 7.9 7900 482
CH61 973 83-8504 ND VW2000-2 1047 83-30610 ND
2.4 2400 146 5.2 5200 317 8.0 8000 488
CH66 1008 83-8505N ND VW2000-3* 1101 ND ND
CH66-1 ND 83-8505 ND VW2500 1034 ND ND 2.5 2500 153 5.3 5300 323 8.1 8100 494
CH66-2 1136 ND ND VW2800* 937 83-30602 ND 2.6 2600 159 5.4 5400 329 8.2 8200 519
F140-1 992 83-3185 3185H 2.7 2700 165 5.5 5500 336 8.3 8300 506
F140-4 1027 83-900 ND 2.8 2800 171 5.6 5600 342 8.4 8400 512
F140-5 1056 ND ND 2.9 2900 177 5.7 5700 348 8.5 8500 519
F153 958 83-3168 3168HC 3.0 3000 183 5.8 5800 354 8.6 8600 525
F183 846 83-1193 1193HC 3.1 3100 189 5.9 5900 360 8.7 8700 531
F213 1119 83-3240HC ND 3.2 3200 195 6.0 6000 366 8.8 8800 537
F244 939 83-3156 3156HC
3.3 3300 201 6.1 6100 372 8.9 8900 543
F245-1 6015 ND 3151H
F245-2 1074 ND 3155HC
3.4 3400 207 6.2 6200 378 9.0 9000 549
CH122 886 83-21098 3228HC 3.5 3500 214 6.3 6300 384 9.1 9100 555
M2400-1* 1065 83-925 3228HC 3.6 3600 220 6.4 6400 390 9.2 9200 561
M2400-4* 1068 83-162 ND 3.7 3700 226 6.5 6500 397 9.3 9300 567
52

La informacin contenida en el presente catlogo DC Pistons se ha obtenido median-


te el trabajo realizado por nuestro departamente de investigacin con la finalidad de
proporcionarle los datos ms actuales posibles.

Sin embargo, no asumimos responsabilidad por errores u omisiones que pudiera tener
el catlogo, ya que el contenido se presenta como una informacin complementaria.

Agradecemos su preferencia.