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Backing : Yes
Backing material : NA
Root Face : 1.0 - 2.0 mm
Root Gap : 1.0 - 2.0 mm Root Face 2 to 3 mm
Joint Details : As shown 2 -3 mm
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Fillet
Electrode-Flux (Class)
Flux Type
Flux Trade Name NA NA
Consumable Insert NA NA
Other
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WPS NO. : SE/WPS/12 Date : 13-06-2017 Revision No. Date :
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position of Groove : 1G Temperature Range : NA
Welding Progression : Up Down : NA Time Rang : NA
Positions of Fillet : All Other : NA
Other : NA GAS (QW-408)
PREHEAT (QW-406) Percent Composition:
Flow
Preheat Temperature Minimum : Ambient Gas Mixture
Rate
08-12
Interpass Temperature Maximum : 150C - 250C Shielding Argon UHP 99.9%
LPM
Preheat Maintenance : NA Trailing
10-15
Other : NA Backing Argon U 99.9%
LPM
(Contineous or special heating where appliable should be recorded) Other
ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal Current Travel
Type Wire Feed Power Speed
Weld Passes Process Classification Dia. Amps Volts
Polarity Speed Rang mm/min
Range Range
Root run GTAW ER 2209 1.2 DCEN 100-160 NA NA 16-18 250-350
I Pass GTAW ER 2209 1.2 DCEN 100-160 NA NA 16-18 250-350
II Pass GTAW ER 2209 1.5 DCEN 100-160 NA NA 16-18 250-350
III Pass GTAW
Final run GTAW
Amps or power or energy range should be recorded for each electrode size, position & thickness etc.
Pulsing Current : DC
Tungustan Electrode Size & Type : 1.6 / 3.18 mm Diameter EW Th 2 % Thoriated
Mode of Metal Transfer for GMAW (FCAW) : NA
Other
TECHNIQUE (QW-410)
Stringe or Weave Bead (Stringe /Weave) : Stringe for GTAW.
Initial or Interpass Cleaning : Wire Brushing
Method of Back Gouging : NA
Oscillation : NA
Contact Tube to Work distance DCEN
Multipass or Single pass (per side) DCEN
Multiple or Single Electrode : Single.
Peening : NA
Other : Nil
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Date : For Samarth Engineers
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8 mm
:1
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POST WELD HEAT TREATMENT (QW-407)
Other
NA
NA
NA
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For Samarth Engineers
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QW-483 PROCEDURE QUALIFICATION RECORD (PQR)
(QW-200.2 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)
10 mm
Root Face 2 to 3 mm 2 -3 mm
08-12
Other Shielding Argon UHP 99.9%
LPM
FILLER METALS (QW-404) Trailing
10-15
Spec. No. (SFA) : 5.9 Backing Argon U 99.9%
LPM
AWS NO. (Class) : ER 2209 Other
F-No. : 6
A-No. : 8 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metals : 2.5 Current : DC
Filler Metal Product Form : Polarity : EN
Supplemental Filler Metal : Amps : 100-160 Volts : 16-18
Electrode Flux Classification : Tungustan Electrode Size : 1.6 / 3.18
Flux Type : Mode of Metal Transfer for GMAW (FCAW)
Flux Trade Name : Heat Input : NA
Weld Metal Thickness : Other : NA
Other :
POSITIONS (QW-405) TECHNIQUE (QW-410)
Page 9 of 20
Position of Groove : 1G Travel Speed
Welding Progression : Up Down : String or Weave Bead : Stringer/Weave
Positions of Fillet : All Oscillation
Other Multipass or Single pass (per side)
PREHEAT (QW-406) Multiple or Single Electrode
Preheat Temperature Minimum : Ambient Other
Interpass Temperature Maximum : 250C
Other : NA
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QW-483 (Back)
PQR No. : SE/PQR/01 Date : 19-07-2017 Revision No. Date :
Tensile Test (QW-150)
Ultimate Type of
Width Thickness Area Ultimate Unit
Specimen No. Total Load Failure & Result
(mm) (mm) (mm2) Stress (MPa)
(KN) Location
Ductile / In
T1 19.02 8.3 157.87 120.24 761.64 Acceptable
P.M
Ductile / In
T2 19.04 8.27 157.46 117.88 748.63 Acceptable
P.M
Result
Penetration into Parenet Metal :
Macro - Result :
Other Tests
Type of Test :
Deposit Analysis :
Other :
Welding Parameters
Filler Metal Current Travel
Type Speed
Weld Passes Process Dia. Amps Volts Other
Classification Polarity mm/min
mm Range Range Range
Root run GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
Ist Layer GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
II layer GTAW ER 2209 1.5 DCEN 100-160 18-28 250-350
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Laboratory Test No. : PLS_03K17_041/1
Bend Test Results : Acceptable
Bend Test Report No : PLS_03K17_041/1
Radiography Test Report No :AQIS/RT/17-18/1614
Tests witnessed By : Mr. Sanjay Raut
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in
accordance with the requirements of Sec.IX of the ASME Boiler & Pressure Vessel Codes.
Date : Certified By :
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POST WELD HEAT TREATMENT (QW-407)
1.6 / 3.18
Mode of Metal Transfer for GMAW (FCAW)
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: Stringer/Weave
: NA
: Multipass
: Single.
: Nil
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rect and that the test welds were prepared welded & tested in
SME Boiler & Pressure Vessel Codes.
Page 16 of 20
QW-484A WELDER PERFORMANCE QUALIFICATIONS (WPQ)
(QW-301 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)
Page 17 of 20
Classification
mm Range Range Range
Root run GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
I layer GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
II layer GTAW ER 2209 1.5 DCEN 100-160 18-28 250-350
RESULT
Welders Name :
Clock No. : Stamp No.:
Welding Supervised by :
Test Conducted By :
Laboratory Test No. :
Bend Test Results :
Bend Test Report No :
Radiography Test Report No :
Tests witnessed By :
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in
accordance with the requirements of Sec.IX of the ASME Boiler & Pressure Vessel Codes.
Date : Certified By :
Page 18 of 20
Production Weld
Other
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rrect and that the test welds were prepared welded & tested in
ASME Boiler & Pressure Vessel Codes.
Page 20 of 20