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QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(QW-200.1 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)

Company Name : M/s Samarth Engineers By: Mr. Sanjay Raut


WPS No. : SE/WPS/18 Date : 25-09-2017 Revision No. 0 Date :
Supporting PQR No. : SE/PQR/18 Date : 25-09-2017 Revision No. Date :
Welding Process : GTAW & SMAW
JOINTS (QW-402) Details :
Joint Design : Groove (Single side) 65 to 70

Backing : Yes
Backing material : NA
Root Face : 1.0 - 2.0 mm
Root Gap : 1.0 - 2.0 mm Root Face 2 to 3 mm
Joint Details : As shown 2 -3 mm

BASE METALS (QW-403)


P No. : 10 H Group N
:1 to P No. : 10 H Group No.
OR
Specification Type & Grade : SA 240 TYPE 2205
To Specification type & Grade : SA 240 TYPE 2205
OR
Chemical Analysis & Mech.Properties :PLS_17J17_088/1
to Chemical Analysis & Mech.Properties :PLS_17J17_088/1
Thickness Range : 1.5 - 16 mm
Base Metal : Groove : 1.5 - 16 mm
: Fillet : NA
Pipe Dia.Range : NA
Other : NA
Maximum Pass Thickness 1/2 inch. (13 mm) Y/N : Yes
Other
FILLER METALS (QW-404) 1 2
Spec. No. (SFA) 5.9 5.9
AWS NO. (Class) ER 2209 ER 2209
F-No. 6 6
A-No. 8 8
Size of Filler Metals 2.5 2.5
Weld Metal (Thickness Rang)
Groove 1.5 -16 mm 1.5 -16 mm

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Fillet
Electrode-Flux (Class)
Flux Type
Flux Trade Name NA NA
Consumable Insert NA NA
Other

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WPS NO. : SE/WPS/12 Date : 13-06-2017 Revision No. Date :
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position of Groove : 1G Temperature Range : NA
Welding Progression : Up Down : NA Time Rang : NA
Positions of Fillet : All Other : NA
Other : NA GAS (QW-408)
PREHEAT (QW-406) Percent Composition:
Flow
Preheat Temperature Minimum : Ambient Gas Mixture
Rate
08-12
Interpass Temperature Maximum : 150C - 250C Shielding Argon UHP 99.9%
LPM
Preheat Maintenance : NA Trailing
10-15
Other : NA Backing Argon U 99.9%
LPM
(Contineous or special heating where appliable should be recorded) Other
ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal Current Travel
Type Wire Feed Power Speed
Weld Passes Process Classification Dia. Amps Volts
Polarity Speed Rang mm/min
Range Range
Root run GTAW ER 2209 1.2 DCEN 100-160 NA NA 16-18 250-350
I Pass GTAW ER 2209 1.2 DCEN 100-160 NA NA 16-18 250-350
II Pass GTAW ER 2209 1.5 DCEN 100-160 NA NA 16-18 250-350
III Pass GTAW
Final run GTAW
Amps or power or energy range should be recorded for each electrode size, position & thickness etc.
Pulsing Current : DC
Tungustan Electrode Size & Type : 1.6 / 3.18 mm Diameter EW Th 2 % Thoriated
Mode of Metal Transfer for GMAW (FCAW) : NA
Other
TECHNIQUE (QW-410)
Stringe or Weave Bead (Stringe /Weave) : Stringe for GTAW.
Initial or Interpass Cleaning : Wire Brushing
Method of Back Gouging : NA
Oscillation : NA
Contact Tube to Work distance DCEN
Multipass or Single pass (per side) DCEN
Multiple or Single Electrode : Single.
Peening : NA
Other : Nil

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Date : For Samarth Engineers

For Customer /Inspection Authority Mr. Sanjay Raut

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8 mm

:1

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POST WELD HEAT TREATMENT (QW-407)

Other

NA
NA
NA

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For Samarth Engineers

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QW-483 PROCEDURE QUALIFICATION RECORD (PQR)
(QW-200.2 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)

Company Name : M/s Samarth Engineers By: Mr.Sanjay Raut


PQR No. : SE/PQR/01 Date : 19-07-2017 Revision No. Date :
WPS No. : SE/WPS/18 Revision No. Date :
Welding Process : GTAW & SMAW Types (Automatic / Manual) : Manual
Joint (QW-402)
65 to 70

10 mm

Root Face 2 to 3 mm 2 -3 mm

Groove Design of Test Coupon `


(For combination qualifications, the deposited weld metal thickness shall be recorded for each Filler metal & Process used.)

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)


Materail Specs. Temperature Range : 150C - 250C
Type / Grade or UNS Number Time Rang : NA
P No. 10H Group No. 1 to P No. 10H Group No. 1 Other : NA
Thickness of Test Coupon : 10 mm GAS (QW-408)
Diameter of Test Coupon : NA Percent Composition:
Maximum Pass thicknees : Gas Mixture Flow Rate

08-12
Other Shielding Argon UHP 99.9%
LPM
FILLER METALS (QW-404) Trailing
10-15
Spec. No. (SFA) : 5.9 Backing Argon U 99.9%
LPM
AWS NO. (Class) : ER 2209 Other
F-No. : 6
A-No. : 8 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metals : 2.5 Current : DC
Filler Metal Product Form : Polarity : EN
Supplemental Filler Metal : Amps : 100-160 Volts : 16-18
Electrode Flux Classification : Tungustan Electrode Size : 1.6 / 3.18
Flux Type : Mode of Metal Transfer for GMAW (FCAW)
Flux Trade Name : Heat Input : NA
Weld Metal Thickness : Other : NA
Other :
POSITIONS (QW-405) TECHNIQUE (QW-410)

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Position of Groove : 1G Travel Speed
Welding Progression : Up Down : String or Weave Bead : Stringer/Weave
Positions of Fillet : All Oscillation
Other Multipass or Single pass (per side)
PREHEAT (QW-406) Multiple or Single Electrode
Preheat Temperature Minimum : Ambient Other
Interpass Temperature Maximum : 250C
Other : NA

(Contineous or special heating where appliable should be recorded)

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QW-483 (Back)
PQR No. : SE/PQR/01 Date : 19-07-2017 Revision No. Date :
Tensile Test (QW-150)
Ultimate Type of
Width Thickness Area Ultimate Unit
Specimen No. Total Load Failure & Result
(mm) (mm) (mm2) Stress (MPa)
(KN) Location
Ductile / In
T1 19.02 8.3 157.87 120.24 761.64 Acceptable
P.M
Ductile / In
T2 19.04 8.27 157.46 117.88 748.63 Acceptable
P.M

Guided Bend Test (QW-160)

Direction/Orientation Face Bend - 1 Face Bend - 2 Root Bend - 1 Root Bend - 2

Width 39.5 39.6 39.5 39.4


Thickness 8.34 8.36 8.32 8.3
Former Diameter 32 32 32 32
Observation No Openings No Openings No Openings No Openings
Result Acceptable Acceptable Acceptable Acceptable
Toughness Test (QW-170)
Drop
Test Weight
Speciman No. Notch Location Speciman Size
Temperature Impact Value
Break
Y/N
Ft-Lb or J % Shear mm

Result
Penetration into Parenet Metal :
Macro - Result :
Other Tests
Type of Test :
Deposit Analysis :
Other :
Welding Parameters
Filler Metal Current Travel
Type Speed
Weld Passes Process Dia. Amps Volts Other
Classification Polarity mm/min
mm Range Range Range
Root run GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
Ist Layer GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
II layer GTAW ER 2209 1.5 DCEN 100-160 18-28 250-350

Welders Name : Mr. Shrikant Chauhan


Clock No. : Stamp No. :
Test Conducted By : Mr. Anand Shukre

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Laboratory Test No. : PLS_03K17_041/1
Bend Test Results : Acceptable
Bend Test Report No : PLS_03K17_041/1
Radiography Test Report No :AQIS/RT/17-18/1614
Tests witnessed By : Mr. Sanjay Raut

We certify that the statements in this record are correct and that the test welds were prepared welded & tested in
accordance with the requirements of Sec.IX of the ASME Boiler & Pressure Vessel Codes.

Manufacturer : M/s Samarth Engineers

Date : Certified By :

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POST WELD HEAT TREATMENT (QW-407)

ELECTRICAL CHARACTERISTICS (QW-409)

1.6 / 3.18
Mode of Metal Transfer for GMAW (FCAW)

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: Stringer/Weave
: NA
: Multipass
: Single.
: Nil

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rect and that the test welds were prepared welded & tested in
SME Boiler & Pressure Vessel Codes.

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QW-484A WELDER PERFORMANCE QUALIFICATIONS (WPQ)
(QW-301 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)

Welder Name : Identification Number :


PQR NO. : SE/PQR/ Date : 14-06-2017 Revision No. Date :
WPS No. : SE/WPS/ Revision No. Date :

Identification of WPS Followed : Test Coupon Production Weld

Testing Variable & Qualification Limit


Welding Variable (QW-350) Actual Qualified Rang
Welding Process GTAW
Type (Manual / Semi Automatic used) Maual
Backing (with / without) With Backing
Plate / Pipe (Enter dia in case of Pipe) Plate
Base Metal P Number to P Number 1 to 1
Spec. No. (SFA) 5.9
Electrode Flux Classification
Filler Metal F Number 6
Consumable Insert (GTAW/PAW)
AWS (Class)
A Number 8
Size of Filler Metals
Filler Metal Product Form
Deposit Thickness for each Process
Process 1
Process 2
(QW-405 ) Welding Position Qualified
Welding Progression : Up Down Up
(QW-408 ) Type of Fule Gas (OFW)
Inert gas backing (GTAW, PAW, GMAW)
Transfer Mode
(QW-409 ) GTAW welding current polarity
Welding Parameters
Filler Metal Current Travel
Type Speed
Weld Passes Process Dia. Amps Volts
Classification Polarity mm/min

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Classification
mm Range Range Range
Root run GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
I layer GTAW ER 2209 1.2 DCEN 100-160 18-28 250-350
II layer GTAW ER 2209 1.5 DCEN 100-160 18-28 250-350
RESULT
Welders Name :
Clock No. : Stamp No.:
Welding Supervised by :
Test Conducted By :
Laboratory Test No. :
Bend Test Results :
Bend Test Report No :
Radiography Test Report No :
Tests witnessed By :

We certify that the statements in this record are correct and that the test welds were prepared welded & tested in
accordance with the requirements of Sec.IX of the ASME Boiler & Pressure Vessel Codes.

Manufacturer : M/s Samarth Engineers.

Date : Certified By :

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Production Weld

Other

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rrect and that the test welds were prepared welded & tested in
ASME Boiler & Pressure Vessel Codes.

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