Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Description:
Exact description of error.
Reaction:
Description of the reaction of the ACOPOS servo drive, which is triggered
by the error.
Cause/Remedy:
Description of the cause of error as well as the possibilities for correcting
this error.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 2 of 224
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 3 of 224
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 4 of 224
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 5 of 224
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 6 of 224
32026: Error during INIT of data block write access for download
32027: Error sending data segment for download
32029: Response error after sending data segment for download
32030: Error at command for system module burn after download
32031: Error reading status for system module burn after download
32032: Error while burning system module after download
32033: Timeout while burning system module after download
32034: Error at SW Reset before download
32035: Error at SW Reset after download
32036: Different system module data after download
32037: Error message(s) lost because of FIFO overflow (acknowledge errors)
32038: Error searching for INIT parameter module
32039: Error reading INIT parameter module
32040: Version of INIT parameter module is not compatible to NC manager
32041: The module acp10cfg does not exist
32042: The module acp10cfg is not an NC data module
32043: The NC module type of the module acp10cfg is invalid
32044: The NC module type of the module acp10cfg cannot be read
32045: The data address in module acp10cfg cannot be read
32046: The data section of module acp10cfg is empty
32047: A CAN node number in module acp10cfg is invalid
32048: A CAN node number in module acp10cfg is used repeatedly
32049: Trace is already active at trace start
32050: A Trace Data Upload is already active
32051: Invalid Trace Status for Trace Data Upload
32052: Error using ev_send() for Trace Data Upload
32053: Error defining Write COB for Parameter Read Request 2
32054: Error defining Write COB for Parameter Write Request 2
32055: Error defining Read COB for Parameter Read Response 2
32056: Error defining Read COB for Parameter Write Response 2
32057: Error accessing HS task class table
32058: Error accessing task class table
32059: Parameter tk_no invalid for access to task class table
32060: Timeout for cyclic data from drive - Indications invalid (network error ?)
32061: Timeout sending a Read Request telegram (network error ?)
32062: Timeout sending a Write Request telegram (network error ?)
32063: Data address zero (set/read parameter via service interface)
32064: Parameter with that type cannot be set with option ncDATA_TEXT
32065: Parameter with that type cannot be read with option ncDATA_TEXT
32066: Parameter ID zero (set/read parameter via service interface)
32067: Parameter ID invalid (set/read parameter with option ncDATA_TEXT)
32069: The data address of the ACOPOS parameters in module acp10cfg cannot be read
32070: Drive for ACOPOS parameters in module acp10cfg not found
32071: The ACOPOS parameters are invalid (an update of AutomationStudio is necessary)
32072: Wrong boot state after SW Reset
32073: Download of NC system module: Error reading NC hardware version of BsLoader
32074: Incompatible NC hardware version: Download of BsLoader not possible
32075: Incompatible NC hardware version: Download of operating system not possible
32076: FIFO for messages with high priority to NC Manager Task is full
32077: A Powerlink node number in module acp10cfg is invalid
32078: A Powerlink node number in module acp10cfg is used repeatedly
32079: With this version one CAN interface must be in module acp10cfg
32080: With this version one Powerlink interface must be in module acp10cfg
32081: With this version only one Powerlink interface is allowed in module acp10cfg
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 7 of 224
32082: Module acp10cfg contains a CAN interface without any drive node
32083: Module acp10cfg contains a Powerlink interface without any drive node
32084: The NC configuration does not contain any ACOPOS module
32085: Module acp10cfg invalid (AutomationStudio V2.2 or higher necessary)
32086: With this version no CAN interface is allowed in module acp10cfg
32087: With this version no Powerlink interface is allowed in module acp10cfg
32088: The INIT parameter module specified in the NC Deployment Table does not exist
32089: NC-HW-ID of INIT parameter module is not compatible to NC manager
32090: NC object type of INIT parameter module is not equal to NC object
32091: Invalid block data in INIT parameter module (data range exceeded)
32092: Error sending a command to the NC Idle Task
32093: NcManCtrl is defined repeatedly with different values
32094: NetworkInit is defined repeatedly for ncMANAGER with different values
32095: Value of drive group in CAN-CFG-Module higher than maximum value
32096: Size of data buffer for trace data upload in module acp10cfg too small
32097: All counts of used network interfaces in module acp10cfg are zero
32098: Version of the module acp10cfg is not compatible with NC manager
32099: Length of data section of module acp10cfg is too small
32100: Memory for NC error text management cannot be allocated
32101: Error accessing NC error text module in B&R module table
32102: Version ID of error text module not equal to that of NC manager
32103: Data section of error text module cannot be read
32104: Data section of error text module is empty
32105: Length of data section of error text module is too small
32106: Error list of error text module not equal with that of NC manager
32107: Parameter list of error text module not equal with that of NC manager
32108: The last error number of error text module is not equal to 65535
32109: The last parameter ID of error text module is not equal to 65535
32110: Length of data section of CAN-CFG-Module cannot be read
32111: Length of data section of CAN-CFG-Module is too small
32112: The data address in the CAN-CFG-Module cannot be read
32113: The enable code in the CAN-CFG-Module is invalid
32114: Values not equal to zero in reserved area of CAN-CFG-Module
32115: The basis CAN ID for WR/RD channel1 in the CAN-CFG-Module is invalid
32116: The basis CAN ID for WR/RD channel2 in the CAN-CFG-Module is invalid
32117: The basis CAN ID for WR/RD channel3 in the CAN-CFG-Module is invalid
32118: The basis CAN ID for monitor data in the CAN-CFG-Module is invalid
32119: Invalid basis CAN ID for cyclic data to the drive in CAN-CFG-Module
32120: Invalid basis CAN ID for cyclic data from the drive in CAN-CFG-Module
32121: The CAN ID for the SYNC telegram in the CAN-CFG-Module is invalid
32122: The CAN ID for the broadcast command in the CAN-CFG-Module is invalid
32123: Error defining Read COB for WR2 Request (external set position mode)
32124: Error defining Read COB for WR2 Response (external set position mode)
32125: Error defining Read COB for RD2 Request (external set position mode)
32126: Error defining Read COB for RD2 Response (external set position mode)
32127: Error deleting Write COB for Broadcast Command (external set position mode)
32128: Error defining Read COB for Broadcast Command (external set position mode)
32129: Error defining Read COB for cyclic user data from drive (ext. set pos. mode)
32130: This external set position mode is only allowed with one CAN interface
32131: The specified NC data module does not exist
32132: The specified module is not an NC data module
32133: The NC module type of the specified NC data module is invalid
32134: The NC module type of the specified NC data module cannot be read
32135: The data address of the specified NC data module cannot be read
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 8 of 224
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 9 of 224
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 10 of 224
38000: Current controller: Motor speed at compensation of current offset too high
38001: Torque limit is additionally limited by peak ACOPOS current
38003: Motor holding brake: Test torque was limited
38004: Motor holding brake: Test torque less than load torque
39001: Encoder: Position correction active
39002: Resolver: Speed limit for 14 bit resolution exceeded
39003: EnDat encoder: Alarm bit is set
39004: EnDat encoder: Alarm bit - Lighting failure
39005: EnDat encoder: Alarm bit - Signal amplitude too small
39006: EnDat encoder: Alarm bit - Position value contains an error
39007: EnDat encoder: Alarm bit - Overvoltage
39008: EnDat encoder: Alarm bit - Undervoltage
39009: EnDat encoder: Alarm bit - Overcurrent
39010: EnDat encoder: Alarm bit - Battery change required
39011: EnDat encoder: Warning bit - Frequency too high
39012: EnDat encoder: Warning bit - Temperature too high
39013: EnDat encoder: Warning bit - Lighting reserve reached
39014: EnDat encoder: Warning bit - Battery charge too low
39016: Incremental encoder emulation: Frequency too high
39017: EnDat encoder: CRC error while reading position
39018: Reference pulse monitoring: Faulty position, resolution, or reference pulse
39301: Digital IO: 24V power supply fail
39302: Digital IO 1-4: Diagnose bit active (current, 24V supply)
39303: Digital IO 5-8: Diagnose bit active (current, 24V supply)
39305: Digital IO 10: Diagnose bit active (current, temperature)
39306: Digital IO 9: Diagnose bit active (current, temperature)
41001: Heatsink temperature sensor: Overtemperature
41011: Motor temperature sensor: Overtemperature
41031: Junction temperature model: Overtemperature
41041: Bleeder temperature model: Overtemperature
41051: ACOPOS peak current: Overload
41061: ACOPOS continuous current: Overload
41070: Motor temperature model: Overtemperature
41075: ACOPOS continuous power: Overload
64001: ncalloc in slower task class than defined for NC Manager Task
64002: Delay before SW Reset (network with ascending node numbers ?)
64003: Delay before NC System Start (network with ascending node numbers ?)
64004: The following boot error could be entered here with a delay
64005: Timeout for parameter enable after start of operating system
64006: Drive did not become synchronous with network master
64500: Positive speed limiter active
64501: Negative speed limiter active
64502: Positive direction acceleration torque limiter active
64503: Negative direction acceleration torque limiter active
64504: Positive direction deceleration torque limiter active
64505: Negative direction deceleration torque limiter active
64506: Recovery power limiter active (deceleration too high)
1: Invalid parameter ID
Info:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 11 of 224
Data type:
Description:
Response error while writing or reading an invalid parameter ID.
Reaction:
None.
Cause/Remedy:
See error number 1002.
Info:
Data type:
Description:
Response error during initialization of an NC system module data block upload (data block read
access). The corresponding NC system module ('acp10sys.br' or 'acp10bsl.br') is not present on
the drive.
Reaction:
Data block read access is not initialized.
Cause/Remedy:
The NC system module was not saved on the drive.
See error number 32018.
Info:
Data type:
Description:
Response error while writing a parameter, which does not allow a change in the value.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
See error number 1002.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 12 of 224
Info:
Data type:
Description:
Response error while reading a parameter, which does not allow read access.
Reaction:
The parameter value is not passed on.
Cause/Remedy:
See error number 1002.
Info:
Data type:
Description:
Response error during initialization of a data block read access (upload), if the previous transfer
has not yet been completed.
Reaction:
Data block read access is not initialized for the parameter ID.
Cause/Remedy:
Sequence error during data block download.
See also error number 1002.
Info:
Data type:
Description:
Response error during initialization of a data block write access (download), if the previous
transfer has not yet been completed.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 13 of 224
Reaction:
Data block write access is not initialized for the parameter ID.
Cause/Remedy:
Sequence error during data block download.
See also error number 1002.
Info:
Data type:
Description:
Response error while reading a data segment (RD_BLOCK_SEGM, RD_BLOCK_LAST_SEGM), if
no data block upload was initialized.
Reaction:
No data is passed on.
Cause/Remedy:
See error number 8.
Info:
Data type:
Description:
Response error while writing a data segment (WR_BLOCK_SEGM, WR_BLOCK_LAST_SEGM), if
no data block download was initialized.
Reaction:
No data is saved.
Cause/Remedy:
See error number 9.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 14 of 224
16: The data segment is already the last when reading the data block
Info:
Data type:
Description:
Response error while reading a data segment (RD_BLOCK_SEGM), if the initialized length of the
upload data has already been transferred. The last data segment must be transferred with its
own parameter ID (RD_BLOCK_LAST_SEGM).
Reaction:
The data block upload is aborted.
Cause/Remedy:
See error number 8.
17: The data segment is already the last when writing the data block
Info:
Data type:
Description:
Response error while writing a data segment (RD_BLOCK_SEGM), if the initialized length of the
download data has already been transferred. The last data segment must be transferred with its
own parameter ID (WR_BLOCK_LAST_SEGM).
Reaction:
The data block download is aborted. No data is saved.
Cause/Remedy:
See error number 9.
18: The data segment is not yet the last when reading the data block
Info:
Data type:
Description:
Response error while reading the last data segment (RD_BLOCK_LAST_SEGM), if enough
upload data has not yet been transferred for the initialized length.
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 15 of 224
Cause/Remedy:
See error number 8.
19: The data segment is not yet the last when writing the data block
Info:
Data type:
Description:
Response error while writing the last data segment (WR_BLOCK_LAST_SEGM), if enough
download data has not yet been transferred for the initialized length.
Reaction:
The data block download is aborted. No data is saved.
Cause/Remedy:
See error number 9.
Info:
Data type:
Description:
Response error in BsLoader mode during the data block download of an NC system module
('acp10sys.br' or 'acp10bsl.br'). The checksum of the NC system module (B&R module) is
invalid.
Reaction:
See error number 25.
Cause/Remedy:
See error number 32018.
See error number 1012.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 16 of 224
Info: Parameter ID
Data type: 'PARID'
Description:
Response error in BsLoader mode during the data block download of an NC system module
('acp10sys.br' or 'acp10bsl.br'). The parameter ID of the data block does not match the
parameter ID entered to the B&R module header of the transferred NC system module.
Reaction:
See error number 25.
Cause/Remedy:
The transferred data block is an invalid NC system module.
A BsLoader ('acp10bsl.br') was transferred during the operating system download.
An operating system ('acp10sys.br') was transferred during the BsLoader download.
See error number 32018.
Info:
Data type:
Description:
Response error in BsLoader mode during the 'burn NC system module' command. There is no
valid NC system module ('acp10sys.br' or 'acp10bsl.br') present on the drive or the burn
command was not executed immediately following the NC system module download.
Reaction:
NC system module is identified as invalid and cannot be saved (burned to the FLASH memory).
Cause/Remedy:
NC system module download was not executed.
NC system module is malfunctioning, is invalid or is incompatible.
Sequence error during NC system module download.
See also error number 32018.
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 17 of 224
Description:
Response error during command for changing the boot state, 'start operating system'. There is
no operating system saved on the drive.
Reaction:
The operating system is not started.
Cause/Remedy:
See error number 32018.
Description:
Response error while writing a parameter, if the value is larger than the upper limit for this
parameter.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
See error number 1002.
Description:
See error number 40.
Reaction:
See error number 40.
Cause/Remedy:
See error number 40.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 18 of 224
Description:
See error number 40.
Reaction:
See error number 40.
Cause/Remedy:
See error number 40.
Description:
Response error while writing a parameter, if the value is smaller than the lower limit for this
parameter.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
See error number 1002.
Description:
See error number 52.
Reaction:
See error number 52.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 19 of 224
Cause/Remedy:
See error number 52.
Description:
See error number 52.
Reaction:
See error number 52.
Cause/Remedy:
See error number 52.
Info: Hardware ID
Data type: USINT
Description:
Response error in BsLoader mode during the download of an NC system module ('acp10sys.br'
or 'acp10bsl.br'). The hardware ID in the B&R module header of the NC system module is
invalid or incompatible to the ACOPOS hardware.
Reaction:
See error number 25.
Cause/Remedy:
The NC system module cannot be supported by the ACOPOS hardware.
See error number 32018.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 20 of 224
Description:
Response error in BsLoader mode during the download of an NC system module ('acp10sys.br'
or 'acp10bsl.br'). The hardware version in the B&R module header of the NC system module is
not compatible with the hardware version of the drive.
Reaction:
See error number 25.
Cause/Remedy:
Incorrect operating system version or BsLoader version:
BsLoader V047 or operating system V110 is not allowed to be loaded on an ACOPOS servo drive
8Vxxxx.00-1.
BsLoader V0381 or operating system V0390 is not allowed to be loaded on an ACOPOS servo
drive 8Vxxxx.xx-2.
See error number 32018.
Description:
Response error in BsLoader mode during the 'change boot state' command. The operating
system cannot be started because the saved operating system does not support the existing
network.
Reaction:
The command is not executed.
Cause/Remedy:
A Powerlink operating system is saved on a drive with a CAN network card (AC110 plug-in
card).
A CAN operating system is saved on a drive with a Powerlink network card (AC112 plug-in
card).
See error number 32018.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 21 of 224
Info: Parameter ID
Data type: 'PARID'
Description:
Response error while writing the parameter. A parameter, which is necessary for the
assignment, was not configured or was configured incorrectly
Reaction:
Parameter value is not accepted.
Cause/Remedy:
Parameters were configured in wrong order.
Dependent parameters are missing or were before invalidly configured.
Example: If when switching on the external bleeder not all parameters of the external bleeder
were valid configured, then this error is sent.
Info:
Data type:
Description:
The FIFO for error messages on the ACOPOS is full. Only runtime errors are entered in this
error FIFO. Response errors are directly sent as response to parameter write or read.
Reaction:
Further error messages are lost.
Cause/Remedy:
Via the network;
- no errors are being read or
- errors are being read too slowly.
On the ACOPOS;
- too many errors are being entered or
- errors are being entered too quickly.
Info:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 22 of 224
Data type:
Description:
Response error while writing a parameter if the value is outside the valid limits.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
Incorrect parameter ID being used for the desired function.
The value is not a valid constant or is not in the allowed selection list.
The value exceeds or does not meet the limits for implementation.
The value is outside of a physically possible range (e.g. negative time).
The data type or data length for this parameter ID is incorrect.
Network transfer error. See also error number 1012.
Info:
Data type:
Description:
Response error while writing a parameter, which does not allow a change in the value when the
controller is active.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
The parameter was written too late (after the 'switch on controller' command).
The 'switch off controller' command is missing or was not executed in the drive state
(movement active).
Request (delay step) for 'controller off' state is missing.
-> Check program sequence and status request.
Info:
Data type:
Description:
Runtime error during active network life sign monitoring, if no cyclic telegram arrives for a
specified amount of time (NETWORK_LIVE_CTRL).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 23 of 224
Reaction:
All digital outputs (AC130, AC131) are deactivated, (i.e. the output levels are set to LOW and all
switchable IOs are set to input).
Cause/Remedy:
Problem in network life sign monitor:
Time for network life sign monitoring NETWORK_LIVE_CTRL is defined too short.
Network life sign monitoring is activated too early, before cyclic telegrams are sent.
Info:
Data type:
Description:
Response error while writing a parameter, which does not allow a change in the value when a
movement is active.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
The parameter was written too late, after a movement start command.
Request (delay step) for 'move complete' state is missing.
-> Check program sequence and status request.
Info:
Data type:
Description:
Response error while writing an event parameter if the value is an invalid digital input or an
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 24 of 224
Reaction:
The parameter value is not accepted.
Cause/Remedy:
See error number 1002.
Info:
Data type:
Description:
Runtime error when sending cyclic master data (positions) for a network coupling if data is also
received at the same CAN ID (MA1/2/3_CYCLIC_SEND).
Reaction:
The transmission of data is deactivated for this coupling object, to prevent a CAN-BUS-OFF or
position jumps.
Cause/Remedy:
The transmission of data to this coupling object was also activated for another master (network
nodes).
Another device is sending telegrams to the CAN-IDs of the ACOPOS network coupling (125,
126, 127).
Info:
Data type:
Description:
Runtime error when sending cyclic master data for a network coupling if actual positions are
sent and the corresponding encoder sends an error (MA1/2/3_CYCLIC_SEND).
Reaction:
The transmission of data is deactivated for this coupling object, to prevent position jumps.
Cause/Remedy:
See additionally entered encoder error numbers.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 25 of 224
Info:
Data type:
Description:
Response error in dynamic memory management if there is not enough memory for the
requested function.
Reaction:
The most recently requested function is not executed.
The download data is not saved.
The parameter value is not accepted.
Cause/Remedy:
An individual memory area is too large or too much memory was being used:
cam profile data download,
parameter sequence download,
EPROM data download,
creation of function block (FUNCTION_BLOCK_CREATE),
when writing parameters with memory allocation (CAMCON_MAX_CAM, FIFO_MAX_LENGTH)
Info:
Data type:
Description:
Runtime error in quickstop function if the configured digital input is active.
See also error number 4005.
Reaction:
The 'controller ready' state is reset.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 26 of 224
Cause/Remedy:
See error number 6021.
Info:
Data type:
Description:
Runtime error if the Firmware for the AC112 network card detects a failure in the cyclic
Powerlink communication.
See error number 4005.
Reaction:
See error number 1004.
Cause/Remedy:
Network cabling interruption.
Powerlink station has failed or is switched off.
Too many stations wired together (maximum number of HUB layers, maximum network cable
length).
Too many stations for the configured Powerlink cycle time.
Environmental temperature outside the valid range.
Network plug-in card (AC112) is defective or wrong HW revision.
In the event of network disturbances: See wiring guidelines error number 7030
Description:
Error configuring cyclic receive data if the network station for a coupling is not available
(CONFIG_MA1/2/3/4/5_CYCLIC_POS).
Reaction:
The cyclic data (position) is not available on the corresponding parameter ID
(MA1/2/3_CYCLIC_POS) and is not updated.
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 27 of 224
Info:
Data type:
Description:
Runtime error while processing the mid-priority operating system functions if the computing
time load on the ACOPOS is too high (e.g. set value generation, network processing and
function blocks are no longer completed with the position controller cycle of 400us). The high
priority controller functions are further processed with a rigid cycle.
Reaction:
Depending on the duration and the degree by which the cycle time is exceeded, subsequent
errors can occur (e.g. speed jumps and lag errors).
Cause/Remedy:
Too many function blocks (FUNCTION_BLOCK_CREATE).
Info: Parameter ID
Data type: 'PARID'
Description:
Response error configuring a cyclic read access or a data connection using pointer parameter
ID.
Reaction:
The parameter ID is not accepted.
Cause/Remedy:
Invalid parameter ID, the data type is not supported (composite data type or not a 4 byte
value).
Read access not allowed or parameter with a computing-intensive read function.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 28 of 224
Info: Parameter ID
Data type: 'PARID'
Description:
Response error configuring a cyclic write access or a data connection using pointer parameter
ID.
Reaction:
The parameter ID is not accepted.
Cause/Remedy:
Write access not allowed. Write access not allowed when controller is active or when a
movement is active.
See also error number 1017.
Info:
Data type:
Description:
Response error while writing a parameter, which does not allow a change in the value when the
corresponding function block is active.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
The function block does not support an 'online' change of this parameter.
The function block is active in a certain operating state, which does not allow an 'online' change
of this parameter (e.g. MPGEN in a compensation movement).
The parameter was written too late, after activation of the function block or operating state.
The function block was not deactivated before writing the parameter or a status request is
missing.
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 29 of 224
Description:
Response error during initialization of the data upload (data block read access) if a trace is still
active.
Reaction:
Data block read access is not initialized. The upload cannot be executed.
Cause/Remedy:
Due to a long recording time or because the trigger event has not occurred, the previous trace
has not yet ended.
Status request for 'end trace' missing.
The 'stop trace' command is missing.
-> Check trace parameter for the trigger condition.
Info:
Data type:
Description:
Response error using 'Start trace' command if a trace is already active.
Reaction:
This does not interrupt the active trace.
Cause/Remedy:
See error number 2001.
Info:
Data type:
Description:
Response error using 'Start trace' command if no test data has been configured for the trace.
Reaction:
The trace is not started.
Cause/Remedy:
Invalid parameter ID for test data.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 30 of 224
Info:
Data type:
Description:
Response error while writing a parameter if a trace is active. 'Online' changes cannot be made
to the trace parameter.
Reaction:
The parameter value is not accepted.
This does not interrupt the active trace.
Cause/Remedy:
The parameter was written too late, after the 'start trace' command.
See error number 2001.
Info:
Data type:
Description:
Response error while switching on the controller if the drive is in an error state. The error LED
indicates the 'controller not ready' state. Additionally, a runtime error is entered, which provides
detailed information about the cause of error. (e.g. error number 1011). This error entry can
also be triggered using a separate command (CMD_ERR_STATE_INTO_FIFO).
Reaction:
The power level is not enabled and the controller is not switched on.
Cause/Remedy:
See additionally entered error numbers.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 31 of 224
Description:
Runtime error when position controller is active if the lag error PCTRL_LAG_ERROR exceeds the
configured lag error limit value AXLIM_DS_STOP.
Reaction:
Movement stopped with speed regulated ramp, with axis limits and by switching off the
controller.
Cause/Remedy:
Lag error limit too small (AXLIM_DS_STOP).
Current limiting:
- Increased current. See error number 9030.
- EMF: Operating speed too high and/or network voltage too low. Check if the motor is being
run within the voltage limit sqrt(ICTRL_USD_REF^2+ ICTRL_USQ_REF^2) > UDC_ACT/sqrt(3).
- Current limiting: Check if the current ICTRL_ISQ_REF is limited with the limits sqrt(2)*
MOTOR_CURR_MAX or sqrt(2)* ACOPOS_CURR_MAX.
- Recovery power limiter: Check if UDC_ACT > UDC_BLEEDER_ON and ICTRL_ISQ_REF =
ISQ_MAX_UDC and ICTRL_ISQ_REF = ISQ_MIN_UDC.
- Under-voltage limiter: Check if UDC_ACT < UDC_NOMINAL and ICTRL_ISQ_REF =
ISQ_MAX_UDC and ICTRL_ISQ_REF = ISQ_MIN_UDC.
- Temperature limiter: The current is limited when movement is stopped due to over-
temperature on junction. See error number 9030.
- Torque limiting: Check if the torque TORQUE_ACT is limited with the 4 quadratic torque limiter
(LIM_T1_POS, LIM_T1_NEG, LIM_T2_POS, LIM_T2_NEG).
Speed limiting:
- Speed controller. Check if the speed SCTRL_SPEED_REF is limited with the limits
SCTRL_LIM_V_POS, SCTRL_LIM_V_NEG or MOTOR_SPEED_MAX.
- Position controller. Check if the speed PCTRL_V_ACT is limited with the limit
POS_CTRL_P_MAX.
Info:
Data type:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 32 of 224
Runtime error when movement is active if the positive limit switch is reached in the positive
direction of movement.
Reaction:
Movement stopped with the axis limits. The controller remains switched on.
Cause/Remedy:
Movement command without target position or with incorrect target position.
SW limits are deactivated or are defined too large.
Slave movement range for cam automats is too large.
When slowly "exiting" a closed limit switch with the cam automats if the master position does
not increase steadily.
See also error number 4010.
Info:
Data type:
Description:
Runtime error when movement is active if the negative limit switch is reached in the negative
direction of movement.
Reaction:
Movement stopped with the axis limits. The controller remains switched on.
Cause/Remedy:
See error number 4008.
4010: Controller cannot be switched on: Both limit switches are closed
Info:
Data type:
Description:
Response error using the 'switch on controller' command if the positive and negative limit
switches are closed.
Reaction:
The command is not executed.
Cause/Remedy:
The active input level of the limit switch is inverted.
Limit switch falsely closed due to an 'external force' (mechanically blocked, closed manually).
Falsely closed due to HW error (wire break, line termination, wiring error, supply voltage).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 33 of 224
For 'endless axes' or 'cyclic axes' without limited movement range and without end switch:
Monitoring of the limit switch can also be deactivated (LIMIT_SWITCH_IGNORE) for an
alternative use of the digital inputs.
Info:
Data type:
Description:
Response error using 'switch off controller' command if a movement is active.
Reaction:
The command is not executed.
This does not interrupt the active movement.
Cause/Remedy:
The command was written too soon after a movement stop.
Request (delay step) for 'move complete' state is missing.
-> Check program sequence and status request.
Info: Parameter ID
Data type: 'PARID'
Description:
Response error using 'switch on controller' command if at least one Init parameter is missing or
was set to an invalid value.
Reaction:
The command is not executed.
Cause/Remedy:
The command was written too soon in the initialization phase, before the configuration was
completed.
Parameter initialization or request (delay step) for 'Global init' state is missing.
-> Check program sequence and status request.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 34 of 224
4011: Controller cannot be switched Start of Chapter 4014: Two encoder control: Stop limit
off: Movement active of positions difference exceeded
Description:
Runtime error when two-encoder position control is active. The difference between position
encoder position and motor encoder position is greater than AXLIM_DS_STOP2.
Reaction:
See error number 4007.
Cause/Remedy:
Error in the motor/position encoder configuration.
Tolerances in the drive mechanics (fluctuations in the spindle slope, backlash, thermal
expansions in the power transmission system, high accelerations and low rigidity in power
transmission system) require a larger AXLIM_DS_STOP2.
Defective drive mechanics (slip, coupling break)
Info:
Data type:
Description:
Response error at the start of a movement if the requested target position is larger than the
positive SW limit.
Response error when a movement in the positive direction is active if the current position is
already outside of the positive SW limits.
Reaction:
The requested movement start is not executed.
This will not interrupt an active movement.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 35 of 224
Cause/Remedy:
SW limit incorrectly configured.
Incorrect target position.
Incorrect movement command.
The monitor of the SW limits can also be deactivated (SGEN_SW_END_IGNORE) for 'endless
axes' or 'cyclic axes' without limited movement range.
Info:
Data type:
Description:
Response error at the start of a movement if the requested target position is smaller than the
negative SW limit.
Response error when a movement in the negative direction is active if the current position is
already outside of the negative SW limits.
Reaction:
See error number 5001.
Cause/Remedy:
See error number 5001.
Info:
Data type:
Description:
Runtime error when movement is active if the braking range of the positive SW limit has been
reached and the set speed is 0.
Reaction:
The movement is deactivated. The controller remains switched on.
Cause/Remedy:
Incorrect movement command without absolute target position (movement in positive
direction).
Positive SW limit incorrectly configured.
Cam automat: The set value generation is too dynamic (speed or acceleration is too high) for
the axis limit AXLIM_A2_POS and therefore exceeds the range of the 'braking parabola' on the
positive SW limit.
See also error number 5001.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 36 of 224
Info:
Data type:
Description:
Runtime error when movement is active if the braking range of the negative SW limit has been
reached and the set speed is 0.
Reaction:
The movement is deactivated. The controller remains switched on.
Cause/Remedy:
See error number 5003.
Negative SW limit incorrectly configured.
Cam automat: The set value generation is too dynamic (speed or acceleration is too high) for
the axis limit AXLIM_A2_NEG and therefore exceeds the range of the 'braking parabola' on the
negative SW limit.
See also error number 5001.
Info:
Data type:
Description:
Response error when starting a movement if the position controller is not active.
Reaction:
The requested movement start is not executed.
Cause/Remedy:
'Switch on controller' command is missing.
Request (delay step) for 'controller on' state is missing.
The controller was switched off due to a drive error.
The controller was activated in a mode without position control, e.g. speed control. Check
CONTROLLER_MODE.
The enable input PCTRL_ENABLE_PARID deactivates position control.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 37 of 224
Info:
Data type:
Description:
Response error when starting a movement if the home position is not valid.
Reaction:
The requested movement start is not executed.
Cause/Remedy:
The 'reference' command is missing.
The status request (delay step) for 'reference completed' is missing.
The referencing procedure was aborted due to an error.
The monitor for 'reference' can also be deactivated (SGEN_SW_END_IGNORE) for 'endless axes'
or 'cyclic axes' without limited movement range.
5010: Move in pos. direction not possible: Pos. limit switch is closed
Info:
Data type:
Description:
Response error when starting a movement. The positive limit switch is closed and the requested
movement is moving in the positive direction.
Reaction:
The requested movement start is not executed.
Cause/Remedy:
Movement command or target position incorrect.
See also error number 4010.
5011: Move in neg. direction not possible: Neg. limit switch is closed
Info:
Data type:
Description:
Response error when starting a movement. The negative limit switch is closed and the
requested movement is moving in the negative direction.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 38 of 224
Reaction:
See also error number 5010.
Cause/Remedy:
See also error number 5010.
Info:
Data type:
Description:
Response error when starting a movement if a movement stop is active.
Reaction:
The requested movement start is not executed.
Cause/Remedy:
Missing status request (delay step) following a stop command.
The movement stop was triggered by a drive error.
A movement can also be started in the deceleration ramp after the 'halt basis movement'
command.
5013: Cyclic set value mode cannot be switched on: Movement active
Info:
Data type:
Description:
Response error when switching on the operating mode 'cyclic, external set
values' (CMD_CYC_SET_VALUE_MODE) if a drive-controlled movement is active. A movement
must first be decelerated to standstill so that the new operating mode can be initialized and a
set value generator external to the drive can be applied without any jumps.
Reaction:
The operating mode 'cyclic, external set values' is not activated.
The current movement is not interrupted.
Cause/Remedy:
A referencing procedure or a basis movement is started and the status request (delay state) for
'move complete' is missing.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 39 of 224
Info:
Data type:
Description:
Response error using movement-start command if a homing procedure is active.
Reaction:
The requested movement start is not executed.
This does not interrupt the homing procedure.
Cause/Remedy:
The status request (delay step) for 'reference completed' is missing.
A homing procedure can be ended by a movement stop.
Info:
Data type:
Description:
Response error while writing a parameter if a homing procedure is active. 'Online' changes
cannot be made to the homing parameter.
Reaction:
The parameter value is not accepted.
This does not interrupt the active homing procedure.
Cause/Remedy:
The parameter was written too late, after the 'start homing procedure' command.
-> Check program sequence and status request.
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 40 of 224
Description:
Response error using 'start homing procedure' command. A homing mode was defined, which
requires a movement and is therefore only possible when control is active (e.g. homing mode
ncSWITCH_GATE).
Reaction:
The homing procedure is not started.
The 'homing position valid' state is reset.
Cause/Remedy:
Incorrect homing mode.
Homing mode ncDIRECT with reference pulse.
'Switch on controller' command is missing.
Request (delay step) for 'controller on' state is missing.
The controller was switched off due to a drive error.
Info:
Data type:
Description:
Response error using 'start homing procedure' command if a movement is active. Homing "on
the fly" is not supported during an active movement.
Reaction:
See error number 5017.
The currently active movement is not interrupted.
Cause/Remedy:
Movement stop completed is missing.
Request (delay step) for 'move complete' state is missing.
Info: Parameter ID
Data type: 'PARID'
Description:
Response error when writing a homing parameter or using 'start homing procedure' command.
An invalid configuration was detected.
Reaction:
The parameter value is not accepted.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 41 of 224
Cause/Remedy:
According to the parameter ID in the additional info.
5020: Homing procedure not possible: Both limit switches are closed
Info:
Data type:
Description:
Response error using 'start homing procedure' command. The positive and negative limit
switches are closed.
Reaction:
See error number 5017.
Cause/Remedy:
See error number 4010.
5021: Limit switch closed: No direction change for this homing mode
Info:
Data type:
Description:
A homing mode was defined which does not allow a change of direction at the HW limits.
Response error if a limit switch in the start direction is already closed (ncABS_SWITCH) when
the 'start homing procedure' command is given.
Runtime error during homing procedure if a limit switch signal occurred (ncABS_SWITCH,
ncEND_SWITCH).
Reaction:
When 'start homing procedure' command: See error number 5017.
When homing procedure: See error number 5035.
Cause/Remedy:
The HW limit was reached while searching for the edge of the absolute reference switch.
-> HW error at reference switch (wire break, line termination, wiring error, supply voltage).
The reference switch is mounted too close to the limit switch.
See also error number 4010.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 42 of 224
5022: Second limit switch signal received: Reference switch not found
Info:
Data type:
Description:
Runtime error during homing procedure if a limit switch signal has already occurred two times.
Reaction:
See error number 5035.
Cause/Remedy:
When searching for a reference switch edge or a reference pulse, the entire range between
positive and negative end switch was covered.
-> HW error at reference switch or encoder (wire break, line termination, wiring error, supply
voltage).
False triggering at a limit switch due to 'bounce'.
See also error number 4010.
Info:
Data type:
Description:
Runtime error during homing procedure if the negative limit switch signal is reached in the
positive direction or if the positive limit switch signal is reached in the negative direction.
Reaction:
See error number 5035.
Cause/Remedy:
The reference switch is mounted too close to the limit switch.
See also error number 4010.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 43 of 224
Info:
Data type:
Description:
Runtime error in the operating mode, 'cyclic, external set values'. Linear extrapolation occurs if
a new set position (CYC_MASTER_SET_POS) is not received within the master cycle. This error
is registered if this failure occurs several times consecutively.
Reaction:
Movement stopped with the axis limits and by switching off the controller.
Cause/Remedy:
The operating mode 'cyclic, external set values' is activated too early, before set values are
sent.
See error number 5110.
Info:
Data type:
Description:
Response error using 'start homing procedure' command. A homing mode was defined with
counting range correction (+ncCORRECTION). Automatic correction of the homing offset cannot
be performed because the encoder counting range with overflow is not unique in the entire
movement range.
Reaction:
See error number 5017.
Cause/Remedy:
The maximum encoder counting range is smaller than the movement range between the SW
limits.
-> Difference between the SW limits is too large. Load scaling (units per motor revolutions) is
too small. No absolute encoder (incremental encoder), encoder counting range is too small (e.g.
only 'Single-Turn').
The testing limits exceeded the Integer32 counting range.
-> Value for the SW limits or load scaling is defined too large.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 44 of 224
value
Info:
Data type:
Description:
Response error when starting a movement or writing the speed override. A speed value of the
basis movement parameter multiplied with the override is greater than the corresponding axis
limit.
Reaction:
The requested movement start is not executed, and the speed override is not accepted.
This will not interrupt an active movement.
Cause/Remedy:
Speed override greater than 100%.
Info:
Data type:
Description:
Response error when starting a movement or writing the acceleration override. An acceleration
of the basis movement parameter multiplied with the override is greater than the corresponding
axis limit.
Reaction:
The requested movement start is not executed, and the acceleration override is not accepted.
This will not interrupt an active movement.
Cause/Remedy:
Acceleration override greater than 100%.
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 45 of 224
Description:
Response error using 'halt basis movement' command if the active movement is not a basis
movement.
Reaction:
The requested command is not executed.
Cause/Remedy:
For example, the cam automat or the operating mode 'external, cyclic set values' is active.
-> The 'stop movement' command is allowed for any movement.
Info:
Data type:
Description:
Runtime error when basis movement is active in the 'stop after trigger' mode. The trigger event
has occurred and the target position (latched position plus remaining distance) is outside the
SW limits.
Reaction:
The trigger event is ignored and the movement remains active.
Cause/Remedy:
The remaining distance is too large or the SW limits are incorrectly defined.
An incorrect position (reference system to the trigger sensor) was set due to a previous homing
procedure.
Trigger sensor too close to the end of the movement range.
Failure of the actual trigger edge (print marks, product edge) and triggering at a subsequent,
undesired trigger edge.
See also error number 5001.
Info:
Data type:
Description:
Response error using 'start homing procedure' command. A homing mode was configured,
which is only possible when the controller is switched off (mode = ncINIT_SET_POS).
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 46 of 224
Cause/Remedy:
Incorrect homing mode.
The 'switch off controller' command is missing or was not executed in the drive state
(movement active).
Request (delay step) for 'controller off' state is missing.
5031: Homing procedure mode not possible: Cyclic set values mode is
off
Info:
Data type:
Description:
Response error using 'start homing procedure' command. A homing mode was configured,
which is only possible in the 'cyclic, external set values' mode (homing mode =
ncINIT_SET_POS).
Reaction:
See error number 5017.
Cause/Remedy:
Incorrect homing mode.
The operating mode 'cyclic, external set values' was not switched on or was deactivated due to
a drive error.
Info:
Data type:
Description:
Response error when starting a movement or writing the acceleration override. A movement is
active and the acceleration was reduced to the point that the braking distance cannot be
maintained up to the positive SW limit.
Reaction:
The requested movement start is not executed, and the acceleration override is not accepted.
This does not interrupt the active movement.
Cause/Remedy:
Movement with absolute target position at the positive SW limits and start of a new movement
with reduced acceleration parameters shortly before the target.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 47 of 224
Info:
Data type:
Description:
Response error when starting a movement or writing the acceleration override. A movement is
active and the acceleration was reduced to the point that the braking distance cannot be
maintained up to the negative SW limit.
Reaction:
See error number 5032.
Cause/Remedy:
Movement with absolute target position at the negative SW limits and start of a new movement
with reduced acceleration parameters shortly before the target.
See also error number 5001.
Info:
Data type:
Description:
Response error using 'start homing procedure' command. The corresponding encoder is in an
error state.
Reaction:
See error number 5017.
Cause/Remedy:
Detail information from additionally entered runtime error in the encoder.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 48 of 224
Info:
Data type:
Description:
Runtime error while referencing with distance-coded reference marks. The movement range has
already exceeded the general distance, without two mark pulses having occurred (homing mode
DCM).
Reaction:
The homing procedure is aborted.
The 'homing position valid' state is not reset.
Cause/Remedy:
See error number 7047.
Info: Acceleration
Data type: REAL
Description:
Runtime error when cam automat is active or in the operating mode, 'cyclic, external set
values'. The acceleration of the set position exceeds the defined maximum value
(LIM_A_SET_STOP).
Reaction:
Movement stopped with the axis limits and by switching off the controller.
Cause/Remedy:
When active cam automats:
Maximum value (LIM_A_SET_STOP) too small.
Set value generation is too dynamic. Speed and acceleration are too high due to:
Overriding additional movements on the additive axes.
External encoder with 'coarse' resolution as master axis.
The dynamics of the master movement are not taken into consideration when forming the
curve.
External master with 'unknown' movement dynamics.
Online change of the multiplication factors.
See error number 5101 for compensation gears.
Cam automat is terminated from a curve with a slope not equal to 0 (EVENT_ST_INDEX=255).
Direct start of the cam automat with moved master from an active basis movement.
Set position jumps due to:
Referencing the master axis or the additive axes.
Jump-causing value change on the additive axes.
Small positions offset between cam profiles and within the polynomial. See error number
37111.
Network error while coupling the master axis to a cyclic network position.
Lag error stop in the master axis (set value jumps to actual value).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 49 of 224
Info:
Data type:
Description:
Runtime error when cam automats are active during the calculation of a compensation gear.
The speed or acceleration limits cannot be maintained with the combination of current
parameters, connection curves and compensation paths. On the other hand, the 'effective'
master/slave compensation paths result depending on compensation modes, compensation
path parameters, multiplication factors and curve periods. Is only registered once following a
start or restart.
Reaction:
The compensation is calculated using excessive values.
For example, the maximum slave speed is increased by the entry or exit speed.
Cam automat movement remains active. However, subsequent errors may occur (e.g. error
number 4007).
Cause/Remedy:
'Effective' master compensation path too short. See also error number 37108.
'Effective' master compensation path too long in connection with AUT_COMP_SL_V_MIN.
'Effective' slave compensation path too short or too long. See also error number 37101 and
Error number 37102.
Maximum speed value of the master axis AUT_MA_V_MAX too large.
Maximum speed value of the master axis AUT_MA_V_MAX too small in connection with
AUT_COMP_SL_V_MIN.
Exit slope of the curve of the 'old' state is too large.
Entrance slope of the curve of the 'new' state is too large (multiplication factor of the slave
axis).
Maximum slave speed value AUT_COMP_SL_V_MAX too small.
Minimum slave speed value AUT_COMP_SL_V_MIN too large.
Maximum slave acceleration value in the first part of the compensation AUT_COMP_SL_A1_MAX
too small.
Maximum slave acceleration value in the second part of the compensation
AUT_COMP_SL_A2_MAX too small.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 50 of 224
5102: Too many changes of cam profile per cycle (master period too
short)
Info:
Data type:
Description:
Runtime error when cam automats are active if consecutive scan cycles (calculation cycle
400us) require a cam profile change each time. A maximum of one cam profile change is
executed in a scan cycle. If this maximum 'frequency of change' is no longer sufficient, then the
cam profiles lose their shape and the position relationship between the master and slave is lost.
Reaction:
Cam automat movement aborted with the axis limits.
Cause/Remedy:
Speed too high in the master axis or an additive axis.
Position jumps in the master axis or an additive axis.
Master period of a cam profile or a compensation gear too short.
Master multiplication factor too small.
Change-of-state event with the attribute ncAT_ONCE occurs too often.
See also error number 5036.
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if the trigger FIFO for the slave
axis is full.
Reaction:
See error number 5102.
Cause/Remedy:
Too many faulty triggers in connection with a trigger window which is too large. This mostly
happens if the trigger window is larger than the half interval (CAM_SL_TRIG_WINDOW >
(CAM_SL_S_SYNC + CAM_SL_S_COMP) / 2).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 51 of 224
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if the trigger FIFO for the slave
axis is empty.
Reaction:
See error number 5102.
Cause/Remedy:
Trigger signal when FIFO size is 1 (CAM_SL_S_TRIG small) in connection with a large trigger
window (CAM_SL_TRIG_WINDOW). When a trigger failure occurs, a replacement value is
entered after the window position is exceeded.
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if the trigger FIFO for the
master axis is full.
Reaction:
See error number 5102.
Cause/Remedy:
Too many false triggers when a FIFO length is at the maximum limit (CAM_MA_S_TRIG large
and (CAM_MA_S_SYNC + CAM_MA_S_COMP) small). This mostly happens if the trigger window
is larger than the half interval (CAM_MA_TRIG_WINDOW > (CAM_MA_S_SYNC +
CAM_MA_S_COMP) / 2).
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if the trigger FIFO for the
master axis is empty.
Reaction:
See error number 5102.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 52 of 224
Cause/Remedy:
No trigger signal when FIFO size is 1 (CAM_MA_S_TRIG small) in connection with a large trigger
window (CAM_MA_TRIG_WINDOW).
The information 'Product not available' is entered after the window position has been exceeded.
5107: Cam coupling cannot be started: Parameter outside the valid range
Info: Parameter ID
Data type: 'PARID'
Description:
Response error at start and restart of the cam automat (CMD_CAM_START) if an invalid
configuration was detected.
Reaction:
The cam automat start is not executed.
Cause/Remedy:
The parameter ID of the additional information differentiates between the following causes:
CAM_MA_S_START
The current master position has already exceeded CAM_MA_S_START.
CAM_MA_V_MAX
The slave speed exceeds the axis limit value. This means that the maximum speed of the
master axis or the cam profile slope is too large ((CAM_MA_V_MAX * CAM_SL_S_SYNC /
CAM_MA_S_SYNC) > AXLIM_V_POS).
CAM_SL_S_COMP_MIN
Slave axis compensation path is smaller than the minimum value (CAM_SL_S_COMP <
CAM_SL_S_COMP_MIN)
CAM_SL_S_COMP_MAX
Slave axis compensation path is larger than the maximum value (CAM_SL_S_COMP >
CAM_SL_S_COMP_MAX)
CAM_MA_TRIG_WINDOW
Master axis trigger window is larger than the interval (CAM_MA_TRIG_WINDOW >
(CAM_MA_S_SYNC + CAM_MA_S_COMP))
CAM_MA_COMP_TRIG_WINDOW
Master axis compensation trigger window is larger than the interval
(CAM_MA_COMP_TRIG_WINDOW > (CAM_MA_S_SYNC + CAM_MA_S_COMP))
CAM_SL_TRIG_WINDOW
Slave axis trigger window is larger than the interval (CAM_SL_TRIG_WINDOW >
(CAM_SL_S_SYNC + CAM_SL_S_COMP))
CAM_MA_S_TRIG
Master trigger FIFO exceeds the maximum length. This means the relative trigger position of
the master axis is too large or the interval is too small.
CAM_MA_S_COMP_TRIG
Master compensation trigger FIFO exceeds the maximum length. This means the relative
position compensation trigger of the master axis is too large or the interval is too small.
CAM_SL_S_TRIG
Slave trigger FIFO exceeds the maximum length. This means the relative trigger position of the
slave axis is too large or the interval is too small.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 53 of 224
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if the compensation trigger FIFO
for the master axis is full.
Reaction:
See error number 5102.
Cause/Remedy:
Too many false triggers when a FIFO length is at the maximum limit (CAM_MA_S_COMP_TRIG
large and (CAM_MA_S_SYNC + CAM_MA_S_COMP) small).
This mostly happens if the trigger window is larger than the half interval
(CAM_MA_COMP_TRIG_WINDOW > (CAM_MA_S_SYNC + CAM_MA_S_COMP) / 2).
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if the compensation trigger FIFO
for the master axis is empty.
Reaction:
See error number 5102.
Cause/Remedy:
No trigger signal when FIFO size is 1 (CAM_MA_S_COMP_TRIG small) in connection with a large
trigger window (CAM_MA_COMP_TRIG_WINDOW).
The information 'Product not available' is entered after the window position has been exceeded.
Info:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 54 of 224
Data type:
Description:
Runtime error while coupling to a cyclic network position (MA1/2/3_CYCLIC_POS). Linear
extrapolation occurs if a new set position is not received within the master cycle. This error is
registered if this failure occurs several times consecutively.
Reaction:
Movement aborted with the axis limits and coupling aborted.
Cause/Remedy:
Coupling is activated too soon, before set values are sent.
The sending of set values was not activated or the master station failed.
The master cycle is too short or the network load is too high.
Disturbance or disconnection of the network connection. See also error number 1012.
Info:
Data type:
Description:
Runtime error when cam automat is active if the master axis is made up of an encoder position
and the encoder evaluation detects an error.
Reaction:
See error number 5102.
Cause/Remedy:
Detail information from additionally entered runtime error in the encoder.
Info:
Data type:
Description:
Response error using the 'Switch controller on/off when cam automat is active' command if the
automat is not active (CMD_CAM_CONTROLLER and CMD_AUT_CONTROLLER).
Reaction:
The command is not executed. The controller state remains unchanged.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 55 of 224
Cause/Remedy:
The cam automat was not started.
The cam automat was ended due to a drive error or a command.
Info:
Data type:
Description:
Response error using the 'Switch on controller when cam automat is active' command if the
controller is already on (CMD_CAM_CONTROLLER=ncSWITCH_ON).
Reaction:
The controller state remains unchanged.
Cause/Remedy:
The controller was already on.
The controller was not switched off earlier.
-> Check program sequence and status request.
Info:
Data type:
Description:
Response error while writing a parameter, which does not allow an online change when the
controller is active (CMD_CAM_START).
Reaction:
The parameter value is not accepted.
Cause/Remedy:
The parameter was written too late (after the cam automat start).
The parameter was written too soon (before the cam automat movement was aborted).
-> Check program sequence and status request.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 56 of 224
5115: Restart command not possible: The cam automat is not active
Info:
Data type:
Description:
Response error when restarting (ncRESTART) the cam automat if the automat function is not
active.
Reaction:
The cam automat restart is not executed.
Cause/Remedy:
The cam automat has not yet ever been started 'normally' using ncSTART.
The cam automat was terminated previously using ncSTOP.
The cam automat was previously terminated using the end state 255 (only for
CMD_AUT_START).
Info:
Data type:
Description:
Response error while writing a parameter, which does not allow an online change when the
drum sequencer is active (CMD_DRUMSEQ=ncSTART).
Reaction:
The parameter value is not accepted.
Cause/Remedy:
The parameter was written too late (after the drum sequencer start).
The parameter was written too soon (before the cam automat movement was aborted).
-> Check program sequence.
Info:
Data type:
Description:
Response error using the drum sequencer (CMD_DRUMSEQ=ncSTART) or using the drum
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 57 of 224
sequencer function block (CAMCON_CAM_S2). The start position of a cam in the interval is
larger than the end position or the positions of neighboring cams overlap.
Reaction:
The drum sequencer (CMD_DRUMSEQ) is not started.
The parameter value (CAMCON_CAM_S2) is not accepted.
Cause/Remedy:
Cams were not deactivated when reconfiguring or the number of cams was not reduced ('old
cams' remain).
The configuration order was switched (first the start position, then the end position).
Info:
Data type:
Description:
Response error when initializing a data upload (data block read access) if no data is present at
the current index.
For example; cam profile data or data from a parameter sequence.
Reaction:
Data block read access is not initialized. The upload cannot be executed.
Cause/Remedy:
Invalid data index.
A download has not yet been performed for the data index.
The download for the data index was executed earlier with invalid data.
Info:
Data type:
Description:
Response error while writing a parameter, which does not allow an online change when the cam
automat is active (CMD_AUT_START).
Reaction:
The parameter value is not accepted.
Cause/Remedy:
The parameter was written too late (after the cam automat start).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 58 of 224
The parameter was written too soon (before the cam automat movement was aborted).
-> Check program sequence and status request.
Info:
Data type:
Description:
Response error while writing a data index if no cam profile data is present at this index.
Reaction:
The data index is not accepted.
Cause/Remedy:
See error number 5300.
See error number 5304.
Info: Detail
Data type: UINT
Description:
Response error at the last data segment of the cam profile download (AUT_POLY_DATA). The
polynomial data is checked for validity before the cam profile is accepted.
Reaction:
The new cam profile is not accepted.
A previously valid cam profile with this data index is kept.
Cause/Remedy:
Detail
1: The number of polynomials does not fall within the range of 1-64.
2: The coefficient a1 for the y-shift of the 1st polynomial is not 0.
3: Invalid float value range for a coefficient.
4: A polynomial master position xi is negative or smaller than the previous master position.
5: The last master position xn does not correspond to the master interval (period).
6: The polynomial function value y(xn) at the end of the master interval does not correspond to
the slave interval. See also error number 37111.
7: The length of the master period (period) is too small or is negative.
8: The number of bytes in the data block does not fall within the range of 1-64 polynomials.
9: The value for 'reserve' is not 0.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 59 of 224
Info:
Data type:
Description:
Response error while writing CMD_AUT_ST_CHECK. Parameter checks of the automat state are
performed.
Reaction:
None.
Cause/Remedy:
An event was configured in this state, which leads to a state without valid cam profile data.
The event was incorrectly configured (AUT_EVENT_ST_INDEX).
The state at AUT_EVENT_ST_INDEX has not yet been completely configured.
Info:
Data type:
Description:
Response error at the last data segment of the cam profile download (AUT_DATA_INDEX,
AUT_POLY_DATA). A download for this data index has already been executed several times
(online change of cam profiles). These cam profiles have not yet been enabled and too many
cam profiles are now being used with the same index.
Reaction:
The new cam profile is not accepted.
A previously valid cam profile with this data index is kept.
Cause/Remedy:
Download to the wrong data index.
The lock for consistent online parameter change (AUT_ONL_PAR_LOCK) is not reset.
Too many instances are using the same cam profile. For example, cam automat real and virtual
axis, CURVE function blocks.
The cam profile is not enabled (e.g. the cam profile master axis does not move, therefore
remaining in the curve).
CURVE function blocks continually block a curve.
-> For online change and static application, no common data index should be used. If the same
cam profile is required, it can be transferred to a second data index.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 60 of 224
Info:
Data type:
Description:
Response error while writing CMD_AUT_ST_CHECK. Parameter checks of the automat state are
performed.
Reaction:
None.
Cause/Remedy:
An event for the negative direction of movement was configured in this state
(AUT_EVENT_TYPE=ncST_END+ncNEGATIVE), which causes a state with compensation gears.
The calculation of a compensation is only executed for the positive direction.
Info:
Data type:
Description:
Response error at the start of the cam automat (CMD_AUT_START) directly in a certain state.
In this state, there is no cam profile data at AUT_START_ST_INDEX or the state was selectively
deactivated (AUT_ST_DATA_INDEX=0).
Reaction:
The cam automat start is not executed.
Cause/Remedy:
The state has not yet been completely configured.
Invalid state index.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 61 of 224
gears
5318: Relative distance of master axis higher than cam profile period
Info:
Data type:
Description:
Response error at the start of the cam automat (CMD_AUT_START, AUT_START_ST_INDEX)
directly in a certain state. The parameter AUT_CAM_MA_S_REL, for the master start position
within the curve exceeds the total length of the curve.
Reaction:
The cam automat start is not executed.
Cause/Remedy:
Invalid state index.
AUT_CAM_MA_S_REL is too large.
Master interval of the curve is too small.
Multiplication factor for the master axis is too small.
Info:
Data type:
Description:
Response error while writing AUT_ST_DATA_INDEX. Only the data index 0 is allowed in the
basis state (AUT_ST_INDEX=0). It is not possible to use a cam profile.
Reaction:
None.
Cause/Remedy:
Invalid data index or state index.
In the event that the cam automat being with a cam profile, the respective state can be
configured with AUT_START_ST_INDEX (direct start).
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 62 of 224
Description:
Response error while writing CMD_AUT_ST_CHECK. Parameter checks of the automat state are
performed.
Reaction:
None.
Cause/Remedy:
There is no cam profile data in this state.
The state was selectively deactivated (AUT_ST_DATA_INDEX=0).
The state has not yet been completely configured.
Info:
Data type:
Description:
Response error while writing the master cycle time. The master cycle time cannot be divided by
the position controller cycle time (400us).
Reaction:
The master cycle time is not accepted.
Cause/Remedy:
See error number 1002.
When using Powerlink, see also error number 1012.
Info:
Data type:
Description:
Runtime error during drive synchronization. No synchronization telegram was received within
the 5x period duration of the synchronization telegram SYNC_MSG_PERIOD.
Reaction:
The 'drive synchronous' state is reset.
Position jumps can occur during network coupling.
Set value jumps can occur during the operating mode 'external, cyclic set values'.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 63 of 224
Cause/Remedy:
Synchronization master was switched off or failed (application, power failure, voltage drop,
AC110 plug-in card defective)
Network connection to the synchronization master is defective or has been interrupted. See
wiring guidelines error number 7030.
Check terminating resistors.
Defective bus station in the entire system.
The network load is too high. As a result, the synchronization telegram is sent with a delay due
to its low priority.
This error can only occur in a CAN network.
Info:
Data type:
Description:
Runtime error during drive synchronization. The deviation of the master system time to the
slave system time SYNC_SYS_TIME_DIFF is too high.
Reaction:
See error number 6001.
Cause/Remedy:
The deviation of the quartz frequencies from master to slave which make up the system time is
too high.
In a CAN network with low-level drive synchronization, the synchronization telegram was
transferred with a delay due to high network load.
When using Powerlink, see error number 1012.
Info:
Data type:
Description:
Response error using the commands 'Set controller mode' and 'Switch on controller'. Switching
the controller mode while the controller is active is not allowed.
Reaction:
The command is not executed.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 64 of 224
Cause/Remedy:
The controller must be switched off before the command is written.
Info:
Data type:
Description:
Response error while writing a set speed value SCTRL_SPEED_REF, SCTRL_V_SET_UNITS,
SCTRL_V_SET_SCALE. The parameter cannot be written while the controller mode is active.
Reaction:
Set speed value is not accepted.
Cause/Remedy:
A set speed value can only be written in the following controller modes:
- Speed control (CONTROLLER_MODE = 2)
- Position control (CONTROLLER_MODE = 1 or 3) with deactivated position controller
Info:
Data type:
Description:
Runtime error using the 'switch on controller' command. See also error number 4005.
An initialization accesses the FLASH memory. The controller may not be switched on during
access.
Reaction:
See error number 4005.
Cause/Remedy:
An initialization was started by changing the encoder type from ncINC to ncSSI when using an
AC123 plug-in card. The command 'switch on controller' was made during this phase.
-> Request the status 'controller ready' before the command 'switch on controller'.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 65 of 224
Info: Slot
Data type: USINT
Description:
Runtime error when using an AC110 plug-in card. Any CAN network node can detect
malfunctions. To do this, a CAN node contains a send and receive error counter, which is
incremented when a send or receive procedure containing an error is detected and is
decremented when a send or receive procedure occurs without errors. The error counter is
incremented further when an error occurs than it is decremented when the transfer is
successful.
Therefore, the state of the error counter is a measurement for the relative frequency of
disturbances. If a network node detects an error which only has local effects, then the error flag
triggered by this node causes a subsequent signal to all other network nodes. Using the point in
time that the error flag was completed, the network nodes know if they were the first to signal
the error. To localize the error, receive-errors and send-errors in the node that signaled an
error while receiving or sending the node are incremented by a considerably higher amount (9x
or 8x) than the counter of the secondary signalizing node. If the first detection of an error by
the same node exceeds a certain frequency, then it is very likely that this node is defective. By
exceeding certain error counter limits measures are taken to limit the influence of an affected
node on the network. These measures include the notification of an increased error counter
state, prohibiting the sending of active error flags when a high error counter state is reached
and automatically switching off the node when a very high send-error counter state is reached.
The counter state cannot be read.
This error notifies of the arrival of the receive-error counter state 96.
See also error number 4005.
Reaction:
See error number 1004.
Cause/Remedy:
The network is interrupted or defective. See wiring guidelines error number 7030.
Check terminating resistors.
AC110 plug-in card defective.
CAN network defective in the entire system.
Info: Slot
Data type: USINT
Description:
Runtime error in the CAN network. This error notifies of the arrival of the send-error counter
state 96.
See error number 6015.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 66 of 224
Reaction:
See error number 1004.
Cause/Remedy:
CAN bus stations with the same node number in the entire system.
See also error number 6015.
Info:
Data type:
Description:
Runtime error during the processing of operating system functions with middle priority. A
timeout occurred during a function call. Network communication can no longer be guaranteed.
See also error number 4005.
Reaction:
See error number 1004.
Cause/Remedy:
ACOPOS hardware defect.
Operating system malfunction.
Info:
Data type:
Description:
Runtime error in the hardware monitor using the 'switch on controller' command or while the
controller is active. See also error number 4005.
The internal 15V supply voltage is defective. Depending on the hardware this supply is used for
the plug-in cards, fans, current measurement, DC bus relay, etc.
Reaction:
See error number 6021.
Cause/Remedy:
Failure or voltage dip in the 24VDC supply voltage for the servo drive.
Failure or voltage dip in the mains supply for the servo drive.
ACOPOS hardware defect.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 67 of 224
Info:
Data type:
Description:
Runtime error if at least one of the six transistors in the inverter or the transistor for the
braking resistor registers overcurrent.
When using the following ACOPOS servo drives, this error is also registered for overcurrent in
the current transformer (U and V):
8V1180.xx-x....95.4 Apeak
8V1320.xx-x....160.4 Apeak
8V1640.xx-x....400.0 Apeak
8V128M.xx-x....585.0 Apeak
Reaction:
Synchronous motor: Movement stop with short-circuit braking.
Asynchronous motor: Movement stop by switching off the power section and switching on the
holding brake.
If the error occurs two times consecutively, then a movement is stopped by switching off the
power section and switching on the holding brake.
Cause/Remedy:
Motor wiring error:
- Phase and ground conductor switched. -> Check if the ground conductor PE in the motor cable
on the X5 plug is connected with motor phase U, V or W.
- Short circuit in the motor cable. Short circuit between two phases, ground PE and phase or
shield and phase. -> Check the resistance between U-V, V-W, W-U, U-PE, V-PE, W-PE, U-shield,
V-shield and W-shield.
Motor defect:
- Winding short in a motor phase. -> Check on the motor plug and on the motor terminals if
two of the three motor impedances (phase-phase) have lowered.
- Winding short between two motor phases. -> Check on the motor plug and on the motor
terminals if one of the three motor impedances (phase-phase) has lowered.
- Housing short between motor phase and housing. -> Using a continuity tester or a
megohmmeter, check the insulation resistance between the motor phases and the housing.
Set current value jump: See error number 9300. This cause is more likely on devices with
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 68 of 224
Info:
Data type:
Description:
Runtime error in the hardware monitor using the 'switch on controller' command or while the
controller is active. See also error number 4005.
The 24VDC supply voltage has sunk below the minimum limit (see ACOPOS user's manual).
Reaction:
See error number 6021.
Cause/Remedy:
Supply voltage via DC bus power supply:
Problems with the VAC power supply (wire breakage, control, power failure, dip in power, etc)
Info:
Data type:
Description:
Runtime error in the hardware monitor using the 'switch on controller' command or while the
controller is active. The controller enable input is not being supplied with enough voltage.
Reaction:
When 'switch on controller' command: See error number 4005.
Cause/Remedy:
Triggered by external operation or external factors (application program or manual operation).
False triggering due to defective hardware or malfunctions (broken connection, line termination,
wiring error, control hardware defective or failed, ACOPOS 24VDC supply voltage,
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 69 of 224
Info:
Data type:
Description:
Runtime error while switching on the current controller. The offset values for current
measurement are aligned in this phase. The power level is switched on and the motor is
supplied with zero voltage. The measured currents were too large for the offset alignment.
Reaction:
Movement stop by switching off the IGBT output stage and switching on the holding brake.
Cause/Remedy:
When using a synchronous motor, the rotor (secondary element) is in motion while the
controller is being switched on. As a result, voltage is induced and the current is supplied in the
DC bus during the current offset alignment. The measured current is interpreted as offset
current.
ACOPOS hardware defect (current measurement, IGBT module, IGBT controller).
Info:
Data type:
Description:
Runtime error in the hardware monitor using the 'switch on controller' command or while the
controller is active. A voltage sag occurs on the controller enable input (contact ENABLE on
connector X1).
Reaction:
When 'switch on controller' command: See error number 4005.
Cause/Remedy:
Triggered by external operation or external factors (application program or manual operation).
False triggering due to defective hardware or malfunctions (broken connection, line termination,
wiring error, control hardware defective or failed, ACOPOS 24VDC supply voltage,
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 70 of 224
Info:
Data type:
Description:
Runtime error while reading the measured line currents. The line currents and temperatures are
recorded consecutively per cycle (multiplexed). The exact time of the read access to the
converted current values took place while recording the temperature. Read access in this
timeframe causes incorrect current values.
Reaction:
See error number 6021.
Cause/Remedy:
Error in the operating system
This error could only occur on ACOPOS servo drives 8Vxxxx.00-1.
Info:
Data type:
Description:
Runtime error while reading the measured motor and heat sink temperatures. The line currents
and temperatures are recorded consecutively per cycle (multiplexed). The exact time of the
read access to the converted temperature values took place while recording the current. Read
access in this timeframe causes incorrect temperature values.
Reaction:
See error number 6021.
Cause/Remedy:
See error number 6024.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 71 of 224
Info:
Data type:
Description:
Runtime error using the 'switch on controller' command when holding brake monitor is active.
The maximum current flows while opening (releasing) the holding brake MIN
(ACOPOS_CURR_MAX, MOTOR_CURR_MAX).
Reaction:
See error number 6022.
Cause/Remedy:
The current controller is unstable.
The time for opening (releasing) the holding break is too long and the controller is set too 'soft'.
Info:
Data type:
Description:
Response error when operating the holding brake with the command CMD_BRAKE. Manual
operation of the holding brake is not allowed while the controller is active.
Reaction:
The command is not executed.
Cause/Remedy:
Manual operation of the holding brake while the controller is active was not switched on via the
holding brake mode (bit 1 in BRAKE_MODE not set).
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 72 of 224
Description:
Runtime error using the 'switch on controller' command when holding brake monitor is active.
See error number 6029.
Reaction:
See error number 1011.
Cause/Remedy:
Holding brake or external relay does not fulfill the drive specifications (input resistance too
large,..). Deactivate monitor respectively set bit 2 in the BRAKE_MODE.
Holding brake connection defective (broken connection, wiring error)
ACOPOS 24VDC supply voltage malfunction (dip in power, mains overload).
ACOPOS defective (Holding brake control, signal level monitoring, internal relay)
External relay defective or incorrectly controlled.
Holding brake defective.
Info:
Data type:
Description:
Runtime error during holding brake control monitor is active. The holding brake was not
supplied with sufficient current and voltage within 500ms while the holding brake gating signal
was on.
Reaction:
If the controller is switched off: None.
See error number 6028.
Cause/Remedy:
See error number 6028.
Info:
Data type:
Description:
Runtime error using the 'switch on controller' command when holding brake monitor is active.
Current is flowing to the holding brake output even though a holding brake was not specified in
the motor parameter block.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 73 of 224
Reaction:
See error number 6022.
Cause/Remedy:
Incorrect configuration of the holding brake in the motor parameter block.
The output for the holding brake is being used for another functionality and the brake monitor
has not been deactivated (bit 2 in the BRAKE_MODE not set).
Info:
Data type:
Description:
Response error while deleting an NC system module. The operating system 'acp10sys.br' or
BsLoader 'acp10bsl.br' to be deleted is not present on the drive.
Reaction:
The 'delete NC system module' command is not executed.
Cause/Remedy:
There is no NC system module to delete.
Info: Slot
Data type: USINT
Description:
Runtime error during initialization of a plug-in card. An error occurred while configuring a FPGA
function block.
Reaction:
Plug-in card not supported
Cause/Remedy:
Plug-in card defective.
PROM data from the plug-in card contains errors.
ACOPOS hardware defect (bus board, plug, internal SSI bus).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 74 of 224
Info:
Data type:
Description:
Runtime error while starting up the driver. PROM data from the drive is not compatible with the
firmware.
See also error number 4005.
Reaction:
See error number 4005.
Cause/Remedy:
Drive not supported by the firmware
ACOPOS hardware defect (incorrect PROM data on drive, internal SSI bus defect).
Info:
Data type:
Description:
Runtime error while speed control is active with cyclic set values. No speed set value was
received from the network for at least 3 master cycles.
Reaction:
See error number 4007.
Cause/Remedy:
Drive is not supplied with enough speed set values -> check application program.
See error number 5110.
Info: Parameter ID
Data type: 'PARID'
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 75 of 224
Description:
Response error using the 'switch on controller' or 'burn motor data' commands. The motor
parameter block was not completely initialized.
Reaction:
The command is not executed.
Cause/Remedy:
At least one motor parameter was not written or was written incorrectly.
The motor type was not written as first parameter in the motor parameter block. The
initialization status of all motor parameters is reset by writing the motor type; that means that
all motor parameters must subsequently be rewritten.
The motor data in motors with EnDat encoders could not by read by the EnDat encoder memory
(encoder error, OEM motor, no motor data in the encoder memory).
Description:
Response error when writing a parameter for the torque limit (torque limit or torque limit
override). An active torque limit would be larger than the peak motor torque by writing the
parameter.
Reaction:
Torque limit is not accepted.
Cause/Remedy:
Torque limit or torque limit override is too large for the motor parameter block.
See also error number 1002.
Info:
Data type:
Description:
Response error when writing the minimum required version BSYS_VERS_MIN if the ACOPOS
operating system version is lower than BSYS_VERS_MIN.
Reaction:
The 'controller ready' state is reset. See error number 4005.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 76 of 224
Cause/Remedy:
Invalid operating system version. Update operating system. See error number 32018.
See error number 1002.
Info:
Data type:
Description:
Response error when writing the maximum allowed version BSYS_VERS_MAX if the ACOPOS
operating system version is higher than BSYS_VERS_MAX.
Reaction:
The 'controller ready' state is reset. See error number 4005.
Cause/Remedy:
Invalid operating system version. Update operating system. See error number 32018.
See error number 1002.
Info:
Data type:
Description:
Runtime error when switching on the controller if the minimum required version
BSYS_VERS_MIN is lower than the ACOPOS operating system version or the maximum allowed
version BSYS_VERS_MAX is higher than the ACOPOS operating system version.
Reaction:
The 'controller ready' state is reset. See error number 4005.
Cause/Remedy:
See error number 6040.
See error number 6041.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 77 of 224
Info: PHASING_MODE
Data type: UINT
Description:
Runtime error when switching on the controller if an incremental encoder was used as motor
encoder and the wrong PHASING_MODE was selected for determining the commutation offset
MOTOR_COMMUT_OFFSET.
Reaction:
The startup procedure is cancelled.
Cause/Remedy:
Permissible values for PHASING_MODE:
0: Saturation mode
2: Dither mode
Description:
Runtime error during phasing CMD_PHASING in stepper mode (PHASING_MODE=1).
Reaction:
Phasing is aborted.
Cause/Remedy:
Info shows the negative number of polepairs:
- Motor wiring error: Motor phase permuted. -> Swap two motor phases.
- Encoder position or speed contains an error: See error number 4014.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 78 of 224
Info:
Data type:
Description:
Runtime error during phasing (CMD_PHASING=ncSTART) in dither mode (PHASING_MODE=2).
Speed SCTRL_SPEED_ACT is too low during the 'phasing'.
Reaction:
Phasing is aborted.
Cause/Remedy:
Rotor blocked:
- Motor with holding brake, blocked due to external load, motor with very high moment of
inertia. -> Check the speed SCTRL_SPEED_ACT during the 'phasing'.
Info:
Data type:
Description:
Runtime error during holding brake control monitor is active. The holding brake was supplied
500ms with current and voltage while the holding brake gating signal was off.
Reaction:
See error number 6029.
But if the position control is active (CONTROLLER_MODE=1 or 3): Movement stopped with the
axis limits and switching off the controller after the error removed.
Cause/Remedy:
ACOPOS defective (Holding brake control, signal level monitoring, internal relay)
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 79 of 224
Info:
Data type:
Description:
Runtime error during the stop monitoring of the holding brake. The actual position of the motor
encoder has exceeded the position error limit BRAKE_TEST_POS_LIM while the holding brake
was closed. The holding brake wear out more quickly.
Reaction:
If the functional test of the holding brake torque is active: Test is aborted.
Otherwise: None.
Cause/Remedy:
Error in the configuration of the holding brake (Delay time for closing the holding brake too
small).
Error in the configuration of the motor encoder.
Position error limit too small (Clearance and elastic deformation between holding brake and
motor encoder must be considered).
Load torque too large.
Holding brake defective.
No drive controlled movement halt.
If the holding brake torque test is not active, then the stop monitoring can be deactivated by
setting BRAKE_MODE Bit3 = 1.
Info: Slot
Data type: USINT
Description:
Runtime error in a Hiperface encoder while reading or writing a parameter. An error occurred
when transferring data between Hiperface encoder and AC121 plug-in card. As a result, the
error bit was set. This error bit is set due to commands which cannot be processed (protocol
error, command arguments) or due to internal encoder errors.
Reaction:
Error number 7013 is entered.
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 80 of 224
Description:
Runtime error in a Hiperface encoder while reading or writing a parameter. The present encoder
status is requested due to an error bit entry during a data transfer between Hiperface encoder
and AC121 plug-in card. This should provide an answer about the cause of error.
Reaction:
If the error bit has not been set, the Hiperface status message is read and error number 7013 is
entered.
Cause/Remedy:
Description of the encoder status according to Stegmann:
Initialization error:
01h...Analog signal outside specification
02h...Internal angular offset incorrect
03h...Data field partition table destroyed
04h...Analog limiting values unavailable
05h...Internal I2C bus unserviceable
06h...Internal checksum error
Protocol error:
07h...Encoder reset from program monitoring
09h...Parity error
0Ah...Checksum of the data transmitted is incorrect
0Bh...Unknown command code
0Ch...Number of data items transmitted is incorrect
0Dh...Command argument transmitted is impermissible
Data error:
0Eh...The selected data field must not be written to
0Fh...Incorrect access code
10h...The size of the specified data field cannot be changed
11h...Specified word address outside data field
12h...Access to nonexistent data field
Position error:
01h...Analog signal outside specification
1Fh...Speed too high, no position formation possible
20h...Impermissible single-turn position
21h...Multi-turn position error
22h...Multi-turn position error
23h...Multi-turn position error
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 81 of 224
Other errors:
1Ch...Monitoring the magnitude of the analog signals (process data)
1Dh...Critical encoder current (contamination, transmitter breakdown)
1Eh...Critical encoder temperature
08h...Current overflow
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). A CDC
error occurred during the data transfer.
Reaction:
The transfer is repeated during the encoder initialization.
The transfer is aborted while writing the parameter.
Cause/Remedy:
Encoder voltage dip (Check the ACOPOS 24VDC supply when power is supplied via plug-in
cards).
Encoder defective.
SSI encoder connection is interrupted or defective. See wiring guidelines error number 7030.
AC120 or AC121 plug-in card defect.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). A
timeout error occurred during the data transfer. The encoder did not send an answer to a send
request.
Reaction:
The transfer is repeated during the encoder initialization.
The transfer is aborted while writing the parameter.
Cause/Remedy:
Encoder is not connected.
See also error number 7014.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 82 of 224
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
data transfer could not be started because the previous transfer was not completed.
Reaction:
The transfer is repeated during the encoder initialization.
The transfer is aborted while writing the parameter.
Cause/Remedy:
Operating system error.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
encoder data contains errors or is not supported.
Reaction:
See error number 7030.
Cause/Remedy:
EnDat encoder:
Error in the checksum of the encoder data.
Hiperface encoder:
Encoder type not supported.
Info: Slot
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 83 of 224
Description:
Runtime error in an encoder while writing the OEM data. Errors occurred during the serial
transfer.
Reaction:
The write procedure is aborted.
Cause/Remedy:
See additionally entered error numbers.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). A
timeout error occurred while reading the absolute serial position. The encoder did not send an
answer to a send request.
Reaction:
The transfer is repeated.
Cause/Remedy:
See error number 7014.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
encoder initialization is not complete.
Reaction:
Write command motor data, read/write PROM data, etc is not executed.
See also error number 7030.
Cause/Remedy:
Encoder is not connected.
Encoder defective.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 84 of 224
Info: Slot
Data type: USINT
Description:
Response error while reading/writing encoder OEM data. A read/write access to the encoder
OEM data was already activated and is not yet complete.
Reaction:
The command is not executed.
Cause/Remedy:
The interval between two read/write accesses was too short.
Serial communication error (see additionally entered error numbers).
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
amplitude of the sinusoidal AB signals is smaller than 17.5% (AC120) or 20.0% (AC121) of the
maximum amplitude which can be displayed (see ACOPOS user's manual).
Reaction:
See error number 7030.
Cause/Remedy:
No encoder supply or supply contains an error.
See also error number 7030.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 85 of 224
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor.
The amplitude of the sinusoidal AB signals is larger than 99% of the maximum amplitude which
can be displayed (see ACOPOS user's manual).
Reaction:
'Switch on controller' command: See error number 4005.
'Homing' command: See error number 5034.
Other commands: The command is not executed.
Data connections:
Encoder for network coupling: See error number 1008.
Encoder for cam automat: See error number 5111.
Status:
Position or motor encoder: The 'controller ready' state is reset.
The 'homing position valid' state is reset.
The 'commutation valid' state is reset.
Cause/Remedy:
No encoder supply or supply contains an error.
Sense +5V or Sense COM is not connected.
AB signal level of the encoder does not meet the specification of the plug-in card (check
encoder data sheet).
AB encoder connection is interrupted or defective. Check wiring guidelines.
Encoder read head is not adjusted.
Encoder read head mounting tolerances are too large throughout the movement area.
Encoder measure is no longer clean.
Encoder is not connected.
Encoder defective.
AC120 or AC121 plug-in card defect.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 86 of 224
Wiring guidelines:
1. Check open line, line termination, loose contacts and wiring errors
2. Check the periodic occurences of disturbances. Inductive switching elements such as
contactors or relays are to be equipped with corresponding suppressor elements such as
varistors, RC elements or damping diodes.
3. To prevent the effects of disturbances motor lines, encoder lines, controller lines, and data
lines must be properly shielded.
4. All electrical connections are to be kept as short as possible.
5. On all plug-in cards, the two screws used to fasten the module must be tightened so that the
mounting bracket is connected to ground.
6. Shielded cables with copper mesh or tinned copper mesh are to be used. Twisting or
extending the protective mesh using single conductors is not allowed. Unused cable conductors
are to be grounded on both sides if possible.
7. The cable shield must be attached to the shield connector. Cable shields are to be attached
to the designated shield terminals and the plug housing.
8.1. Cable connection via DSUB plug: The cable shield must be connected using the designated
clamp in the metallic or metal plated plug housing. The fastening screws must be tightened.
8.2. Cable connection via terminals: The cable shield must be attached to the shield connection
terminal.
8.3. Cable connection via RJ45 plug: Grounding the cable shield as well provides an
improvement in EMC properties. Both sides should be properly grounded near the connector.
9. On the motor side, the encoder cable shield is connected to the motor housing using the
encoder plug and connected to ground via the machine. Unplug the encoder cable on the
module side. Measure the resistor between cable shield (DSUB Plug housing) to ground (ground
connection in the switch cabinet). The resistor may not exceed 0.2 Ohm.
10. The cable shield for the motor line or the connection cable for the external braking resistor
is connected with the housing of the ACOPOS via the grounding plate using the grounding
clamp provided.
11. On the motor side, the cable shield of the motor line is connected to the motor housing
using the motor plug and connected to ground via the machine. The cable shield on the
connection cable for the external braking resistor must be connected with the housing of the
braking resistor.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
amplitude of the sinusoidal AB signals is larger than 100% of the maximum amplitude which
can be displayed (see ACOPOS user's manual)
Reaction:
See error number 7030.
Cause/Remedy:
See also error number 7030.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 87 of 224
7030: Encoder: Incremental signal Start of Chapter 7032: Encoder: Incremental signal
amplitude too large amplitude too small (Disturbance, no
connection)
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
amplitude of the sinusoidal AB signals is smaller than 10% of the maximum amplitude which
can be displayed (see ACOPOS user's manual) -> Encoder is not recognized by the ACOPOS
servo drive.
Reaction:
The internal status 'positions synchronous' is reset.
See also error number 7029.
Cause/Remedy:
No encoder supply or supply contains an error.
See also error number 7029.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
encoder is not supported by the drive.
Reaction:
See error number 7030.
Cause/Remedy:
A plug-in card is not inserted in the slot assigned to the encoder.
A plug-in card which does not support encoders is inserted in the slot assigned to the encoder.
An invalid plug-in card ID was read due to hardware error. (plug-in card, PROM data, SSI
interface, bus board, module plug, etc.)
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 88 of 224
Info: Slot
Data type: USINT
Description:
Runtime error in an absolute encoder with activated monitor (activation, see error number
7030). The incremental position of the plug-in card could not be synchronized with the absolute
serial position of the encoder.
Reaction:
See error number 7030.
Cause/Remedy:
Serial communication error (see additionally entered error numbers).
Incremental signal error (see additionally entered error numbers).
Info: Slot
Data type: USINT
Description:
Runtime error in an incremental encoder with activated monitor (activation, see error number
7030). Signal A and nA must complement each other. Overlapping only occurs in the area of
the switching edges. A cable disturbance is registered if the low or high level overlap for a long
period of time.
Reaction:
See error number 7030.
Cause/Remedy:
Encoder is not connected.
No encoder supply or supply contains an error.
Encoder connection is interrupted or defective. See wiring guidelines error number 7030.
Signal level of the encoder does not meet the specifications of the plug-in card (check encoder
data sheet).
Encoder defective.
AC123 plug-in card defective.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 89 of 224
Info: Slot
Data type: USINT
Description:
Runtime error in an incremental encoder with activated monitor (activation, see error number
7030). Signals B and nB do not complement each other.
See error number 7039.
Reaction:
See error number 7030.
Cause/Remedy:
See error number 7039.
Info: Slot
Data type: USINT
Description:
Runtime error in an incremental encoder with activated monitor (activation, see error number
7030). Signals R and nR do not complement each other.
See error number 7039.
Reaction:
See error number 7030.
Cause/Remedy:
See error number 7039.
If the encoder does not support reference pulses and they are not necessary, then the
reference pulse monitor can be deactivated by setting bit 1 of ENCODX_LINE_CHK_IGNORE.
Info: Slot
Data type: USINT
Description:
Runtime error in an incremental encoder with activated monitor (activation, see error number
7030). Each edge of the quadrature signal (A/B incremental encoder signals) is evaluated. The
limit value for the time interval between two edges was not reached.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 90 of 224
Reaction:
See error number 7030.
Cause/Remedy:
Encoder speed too high.
Encoder connection is interrupted or defective. See wiring guidelines error number 7030.
Encoder vibrations.
Encoder defective.
AC123 plug-in card defective.
Info: Slot
Data type: USINT
Description:
Runtime error in a SSI encoder with activated monitor (activation, see error number 7030).
Signals D and nD do not complement each other.
See error number 7039.
Reaction:
See error number 7030.
Cause/Remedy:
See error number 7039.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). The
transferred parity bit does not match the determined parity bit. The determined parity bit
results from the LSB of the sum of the read data bits and the defined PARITY_MODE.
Reaction:
See error number 7030.
Cause/Remedy:
The configuration of the PARITY_MODE parameter does not correspond to the encoder
specifications (check encoder data sheet).
Encoder connection is interrupted or defective. See wiring guidelines error number 7030.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 91 of 224
Encoder defective.
AC123 plug-in card defective.
Info: Slot
Data type: USINT
Description:
Runtime error in a resolver with activated monitor (activation, see error number 7030). The
determined acceleration of the resolver position is larger than the maximum acceleration
allowed ENCODX_A_LIM.
Reaction:
See error number 7030.
Cause/Remedy:
Configuration of the maximum acceleration ENCODX_A_LIM is too restrictive.
Resolver connection is interrupted or defective. See wiring guidelines error number 7030.
Resolver does not meet the specifications of the AC122 plug-in card.
Resolver is not connected.
Resolver defective.
AC122 plug-in card defective.
Info: Slot
Data type: USINT
Description:
Runtime error in a resolver with activated monitor (activation, see error number 7030). A
vector comparison is made between the sine/cosine signals in the resolver evaluation circuit. An
error is output if deviations are too large. Correct functioning of the monitor depends greatly on
the input impedance and the voltage ratio of the resolver.
Reaction:
See error number 7030.
Cause/Remedy:
See error number 7045.
If the resolver does not meet the specifications of the AC122 plug-in card, the monitor of the
cable disturbances can be deactivated by setting bit 0 of ENCODX_LINE_CHK_IGNORE.
Caution: This can cause uncontrolled movements when 'real' resolver errors occur.
This error is not supported by 8AC122.60-1 plug-in cards.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 92 of 224
Info: Distance
Data type: DINT
Description:
Runtime error while referencing with distance-coded reference marks. The distance between
two reference marks is 0 or is larger than the general distance for reference marks
ENCODX_REF_DCM_DISTANCE.
Reaction:
See error number 5035.
Cause/Remedy:
The configured general distance does not match the general distance for reference marks of the
encoder (check encoder data sheet).
Reference signal encoder connection is interrupted or defective (see wiring guidelines error
number 7030).
Encoder does not support reference marks (check encoder data sheet).
Encoder reference signal does not meet the specifications of the plug-in card (check encoder
data sheet).
Encoder measure is no longer clean.
Encoder defective.
AC120, AC123 or AC130 plug-in card defect.
Info: Slot
Data type: USINT
Description:
Runtime error in an encoder with activated monitor (activation, see error number 7030). During
reading the encoder memory too many data transfer errors occurred.
Reaction:
The encoder initialization is aborted.
See error number 7030.
Cause/Remedy:
The encoder error can be cleared only by SW reset.
See also error number 7015.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 93 of 224
7047: Invalid distance of reference Start of Chapter 7100: Parameter function not
marks supported. (Module ?)
Info:
Data type:
Description:
Response error while writing a parameter specific to the plug-in card. The addressed plug-in
card does not support the parameter.
Reaction:
Parameter is not set.
Cause/Remedy:
The slot addressed by the parameter contains either no plug-in card or the wrong plug-in card.
See also error number 1002.
Info:
Data type:
Description:
Runtime error when controller is active. The analog DC bus voltage monitor is registering that
the cut-off voltage has been exceeded.
8Vxxxx.00-x approximately 900VDC
8Vxxxx.50-x approximately 450VDC
Reaction:
See error number 6019.
Cause/Remedy:
Braking resistor not active:
In generator operation, check if the recorded DC bus voltage (UDC_ACT) does not level off
when the switch-on voltage of the braking resistor (UDC_ACT > UDC_BLEEDER_ON) is
exceeded.
- Control of the braking resistor is defective. -> Switch the ACOPOS servo drive
- Relay bleeder (intern/extern) is defective. -> Switch the ACOPOS servo drive
- Fuse for external braking resistor is defective. -> Check or switch the fuse
- Internal or external braking resistor is defective or is not connected. -> Switch the ACOPOS
servo drive or the braking resistor. Measure the braking resistor on the ACOPOS servo drive X6
terminal and compare with the data sheet. -> Check the wiring of the external braking resistor.
Caution: Observe safety regulations.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 94 of 224
Mains disturbance:
- Supply voltage or DC bus voltage is too high. -> Check the DC bus voltage.
Info:
Data type:
Description:
Runtime error using the 'switch on controller' command. A valid nominal DC bus voltage
UDC_NOMINAL could not be detected. The loading relay is open.
Reaction:
The 'controller ready' state is reset. See error number 4005.
Cause/Remedy:
Mains disturbance:
- Operation at the limits. The filtered DC bus voltage UDC_FILTER sporadically exceeds the cut-
off voltage UDC_BLEEDER_ON - 23.3 VDC or sporadically sinks below the minimum cut-off
voltage 0.9*MAX(UDC_NOMINAL, 400*SQRT(2))VDC.
- Large DC bus voltage fluctuation. -> Check the filtered DC bus voltage UDC_FILTER.
Description:
Runtime error when controller is active. A mains phase failure (STAT_UDC_MON=16) is
detected or the DC bus voltage UDC_ACT sinks below the cut-off voltage 0.779 *
UDC_NOMINAL.
Reaction:
See error number 1011.
The under-voltage limiter is switched on during the movement stop.
Cause/Remedy:
Mains disturbance:
- Brief mains or phase failure. -> Check phase voltages and DC bus voltage for brief dips during
operation.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 95 of 224
of the DC bus voltage UDC_ACT or the phase voltage in motor operation is reduced by more
than 10%.
- Loose contact or mains phase not attached. See error number 7215.
- Mains phase failure. See error number 7215.
- Nominal voltage detection problem: -> Compare the measure nominal DC bus voltage
UDC_NOMINAL with the DC bus voltage UDC_ACT or multimeter.
- Nominal voltage initialization problem: -> Compare the nominal DC bus voltage
UDC_NOMINAL with the DC bus voltage UDC_ACT or multimeter.
Description:
Runtime error: During the movement stop with under-voltage limiter (see error number 7211)
the DC bus voltage can no longer be maintained above 0.65 * UDC_NOMINAL.
Reaction:
See error number 6021.
Cause/Remedy:
Recovery power too low: Following a power failure, the recovery power in the DC bus network is
lower than the power loss of the DC bus network. -> Check the power balance.
7214: DC bus: Charging resistor hot (too many power line fails)
Info:
Data type:
Description:
Runtime error if the DC bus is loaded at least two times within 20 seconds with the following
ACOPOS servo drives:
8V1022.00-1
8V1045.00-1
8V1090.00-1
8V1022.00-2 from Rev.:A0 up to and including Rev.:F0
8V1045.00-2 from Rev.:A0 up to and including Rev.:F0
8V1090.00-2 from Rev.:A0 up to and including Rev.:F0
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 96 of 224
The charging resistor can be damaged if the intervals for switching on the mains are shorter
than 20s.
Reaction:
See error number 7210.
Cause/Remedy:
Short intervals for switching on the mains (< 20s) must be prevented in the application.
Info:
Data type:
Description:
Runtime error. At least one mains phase failed.
The following ACOPOS servo drives do not have phase failure monitoring:
8V1022.00-1
8V1045.00-1
8V1090.00-1
8V1022.00-2 from Rev.:A0 up to and including Rev.:F0
8V1045.00-2 from Rev.:A0 up to and including Rev.:F0
8V1090.00-2 from Rev.:A0 up to and including Rev.:F0
Reaction:
See error number 7211.
Cause/Remedy:
Mains wiring error: Loose contact or mains phase not attached. -> Check wiring and voltages
(Uu-v, Uv-w and Uw-u) on the X3 plug.
Mains phase failure: Check the contactor, fuse, transformer and supply voltage.
DC bus feed or single-phase operation: If the ACOPOS servo drive is supplied by the DC bus or
single-phase, then the phase monitor must be ignored (PHASE_MON_IGNORE=1). Caution:
These operating modes are only conditionally permissible.
Description:
Runtime error using the 'switch on controller' command. The filtered DC bus voltage
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 97 of 224
Reaction:
See error number 7210.
Cause/Remedy:
Invalid mains: Supply voltage or DC bus voltage is too high. -> Check the DC bus voltage.
7218: DC bus: Voltage too low - Nominal voltage detection not possible
Description:
Runtime error using the 'switch on controller' command. The filtered DC bus voltage
UDC_FILTER is lower than the cut-off voltage 0.9*UDC_DETECTION.
Reaction:
See error number 7210.
Cause/Remedy:
Invalid mains: Supply voltage or DC bus voltage is too low. -> Check the DC bus voltage.
Description:
Runtime error using the 'switch on controller' command. The filtered DC bus voltage
UDC_FILTER is lower than the cut-off voltage 0.9*UDC_NOMINAL.
Reaction:
See error number 7210.
Cause/Remedy:
Invalid mains: Supply voltage or DC bus voltage is too low. -> Check the DC bus voltage.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 98 of 224
Description:
Runtime error using the 'switch-on controller' command, in ACOPOS servo drives with internal
DC bus power supply (8V1180.xx-x - 8V128M.xx-x) if the filtered DC bus voltage UDC_FILTER
is in the critical range [0.9*SQRT(2)*240, SQRT(2)*380] VDC.
Reaction:
See error number 7210.
Cause/Remedy:
Invalid mains: Mains voltage or DC bus voltage is invalid. -> Check the DC bus voltage.
Info: Slot
Data type: UINT
Description:
Response error during the input/output configuration DIO_DIR for digital IOs. A configuration
was defined which is not supported by the hardware.
Reaction:
The parameter value is not accepted.
Cause/Remedy:
When using the AC130 plug-in cards, the first 8 IOs must be configured in pairs (1/2, 3/4, 5/6,
7/8) as inputs or outputs.
See error number 1002.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 99 of 224
Info:
Data type:
Description:
Response error while writing a parameter ID for cyclic operation of a drive
(CYCLIC_TORV_PARID, CYCLIC_FRDRV_PARID).
Reaction:
The parameter ID is not accepted.
Cause/Remedy:
The parameters to drive exceed the maximum data length.
The parameters from drive in a monitor block exceed the maximum data length.
Description:
Runtime error during initialization of a parameter sequence if the parameter sends an error at
the present index (index begins at 0).
Reaction:
The subsequent parameters in the parameter sequence are not processed. The status remains
at 'not initialized'. The parameter error is additionally entered as runtime error.
Cause/Remedy:
According to the parameter ID and the additionally entered error number.
Info:
Data type:
Description:
Response error during download or during initialization of a parameter sequence if the
parameter in this sequence is not yet finished being processed.
Reaction:
The new download data is not accepted or the initialization is not restarted.
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 100 of 224
Info:
Data type:
Description:
Response error using the 'initialize parameter sequence' command if there is no data at the
index.
Reaction:
The command is not executed.
Cause/Remedy:
Invalid parameter sequence index.
A download has not yet been performed for the index.
The download to the index was aborted earlier with an error.
Info:
Data type:
Description:
Response error while writing the parameter EEPROM_SELECT.
Reaction:
None.
Cause/Remedy:
Value of the parameter is outside of the valid range [0...5].
Caution: Internal parameter for writing the EEPROM. False usage can cause damage to the
ACOPOS servo drive.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 101 of 224
Info:
Data type:
Description:
Response error while writing the SEP_ULONG_WR and SEP_FLOAT_WR parameters or while
reading the SEP_ULONG_RD and SEP_FLOAT_RD parameters.
Reaction:
None.
Cause/Remedy:
The access counter is incremented after each read and write procedure for the above
parameters.
Caution: Internal parameter for writing the EEPROM. False usage can cause damage to the
ACOPOS servo drive.
Info:
Data type:
Description:
Runtime error while reading from the EEPROM.
Reaction:
None.
Cause/Remedy:
Software error: ACOPOS operating system.
Info:
Data type:
Description:
Runtime error while reading from the EEPROM.
Reaction:
See error number 8004.
Cause/Remedy:
See error number 8004.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 102 of 224
Description:
Runtime error while reading from the EEPROM.
Reaction:
None.
Cause/Remedy:
Plug-in card: EEPROM defect. -> Switch plug-in card.
ACOPOS servo drives: EEPROM defect. -> Switch the ACOPOS servo drive.
Description:
See error number 8006.
Reaction:
None.
Cause/Remedy:
See error number 8006.
Info:
Data type:
Description:
Runtime error while reading from the EEPROM.
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 103 of 224
Cause/Remedy:
ACOPOS servo drives: EEPROM defect -> Switch the ACOPOS servo drive.
Description:
Runtime error if the temperature of the heat sink temperature sensor TEMP_HEATSINK exceeds
the limit (see INFO).
Reaction:
See error number 1011.
Cause/Remedy:
Invalid operational conditions:
- Environmental temperature is higher than 40C while in operation. -> Check the cool air
temperature right after opening the intake.
- Moderate air flow in the ACOPOS servo drive. -> Check the mounting direction and the covers
on the intake opening.
Description:
Runtime error if the temperature of the heat sink temperature sensor TEMP_HEATSINK exceeds
the limit (see INFO).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 104 of 224
Reaction:
Synchronous motor: Movement stopped with short-circuit braking. If the current signals and
voltage signals in phase 1 and phase 2 are stationary, the regulator is switched off.
Asynchronous motor: Movement stopped with eddy-current braking. If the current signals and
voltage signals in phase 1 and phase 2 are stationary, the regulator is switched off.
The motor current is limited during the Movement stop with the motor rated current
MOTOR_CURR_RATED and the servo drive rated current ACOPOS_CURR_RATED.
Cause/Remedy:
During the movement stop (see error number 9000), the temperature of the heat sink
increases.
If the movement would be stopped in already in deeper temperatures, the limit temperature
(see INFO) would not be exceeded.
Description:
Runtime error if the measured heat sink temperature goes below the value -20C.
Reaction:
See error number 1011.
Cause/Remedy:
Invalid operational conditions:
- Environmental temperature is lower than -20C while in operation. -> Check the cool air
temperature right after opening the intake.
Description:
Runtime error if the measured heat sink temperature exceeds the value 120C.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 105 of 224
Reaction:
See error number 1011.
Cause/Remedy:
Invalid operational conditions:
- Environmental temperature is higher than 120C while in operation. -> Check the cool air
temperature right after opening the intake.
ACOPOS servo drive defect: Problem with heat sink temperature measurement. See error
number 9002.
Description:
Runtime error if the temperature of the motor temperature sensor TEMP_MOTOR exceeds the
limit (see INFO).
Reaction:
See error number 1011.
Cause/Remedy:
Invalid operational conditions:
- Environmental temperature too high. -> Check the motor specifications.
- Flange temperature too high. -> Check the motor specifications.
- Cooling is defective. -> Check any necessary air or water cooling.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 106 of 224
Description:
Runtime error if the temperature of the motor temperature sensor TEMP_MOTOR exceeds the
limit (see INFO).
Reaction:
See error number 9001
Cause/Remedy:
During the movement stop (see error number 9010), the temperature of the motor increases.
If the movement would be stopped in already in deeper temperatures, the limit temperature
(see INFO) would not be exceeded.
Description:
Runtime error when using a linear thermistor if the upper resistance limit of the temperature
sensor MAX(MOTOR_TEMPSENS_PAR1, MOTOR_TEMPSENS_PAR2) is exceeded.
Runtime error when using a PTC switch if the resistance of the PTC switch exceeds 1MOhm.
Reaction:
See error number 1011.
Cause/Remedy:
Motor temperature sensor wiring error or defect: Motor temperature sensor is not connected, or
there is a loose contact. -> When the controller is switched off, compare the environmental
temperature with TEMP_MOTOR. -> Check the resistance of the motor temperature sensor on
the X4 terminal for plausibility using a multimeter.
The upper resistance limit of the linear thermistor MAX(MOTOR_TEMPSENS_PAR1,
MOTOR_TEMPSENS_PAR2) was selected too low.
Problem with the motor temperature measurement: See error number 9010.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 107 of 224
Description:
Runtime error when using a linear thermistor if the lower resistance limit of the temperature
sensor MIN(MOTOR_TEMPSENS_PAR1, MOTOR_TEMPSENS_PAR2) is not reached.
Runtime error when using a PTC switch if the resistance of the PTC switch falls below 30Ohm.
Reaction:
See error number 1011.
Cause/Remedy:
Motor temperature sensor wiring error or defect: Temperature sensor short circuit. When the
controller is switched off, compare the environmental temperature with TEMP_MOTOR. ->
Check the resistance of the motor temperature sensor on the X4 terminal for plausibility using a
multimeter.
The lower resistance limit of the temperature sensor MIN(MOTOR_TEMPSENS_PAR1,
MOTOR_TEMPSENS_PAR2) was selected too high.
Problem with the motor temperature measurement: See error number 9010.
Description:
Runtime error if the temperature of the junction temperature model TEMP_JUNCTION exceeds
the limit (see INFO).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 108 of 224
Reaction:
See error number 1011. The junction temperature limiter is switched on during the movement
stop.
Cause/Remedy:
Increased current:
- Set value generation is too dynamic. Speed and acceleration are too high. See error number
5036.
- Impermissible load torque: Increased current demand due to impermissibly high load torque
(friction, jammed mechanics, aging, load thrusts).
- Set current value jump: See error number 9300.
- Incorrect controller configuration: Unstable controller.
- Motor defect: Demagnetized motor. -> Check the torque constant MOTOR_TORQ_CONST and
the voltage constant MOTOR_VOLT_CONST of the motor.
- Motor dimensioning error: -> Check the current demand for the generation of the required
torque. Generally, the torque constant MOTOR_TORQ_CONST is reduced with high currents (>
MOTOR_CURR_RATED) due to magnetic saturation.
- Incorrect motor configuration: MOTOR_COMMUT_OFFSET. -> Check the commutation offset
MOTOR_COMMUT_OFFSET with the 'phasing' command (CMD_PHASING=ncSTART) in stepper
mode (PHASING_MODE=1).
- Incorrect asynchronous motor configuration: -> Check if the magnetizing current SQRT(2)
*MOTOR_MAGNETIZING_CURR is larger than ACOPOS_CURR_RATED.
- Incorrect asynchronous motor configuration: -> Check if the magnetizing current
MOTOR_MAGNETIZING_CURR is smaller than 0.5*MOTOR_CURR_RATED.
Reduced current, lowered switching frequency F_SWITCH, low DC bus voltage and good cooling
of the ACOPOS servo drive can prevent the junction from heating up.
Description:
Runtime error if the temperature of the junction temperature model TEMP_JUNCTION exceeds
the limit (see INFO).
Reaction:
See error number 9001
Cause/Remedy:
During the movement stop (see error number 9030), the temperature of the junction increases.
If the movement would be stopped in already in deeper temperatures, the limit temperature
(see INFO) would not be exceeded.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 109 of 224
Description:
Runtime error if the temperature of the braking resistor temperature model TEMP_BLEEDER
exceeds the limit (see INFO) (external -> TEMP_MAX_BLEEDER_EXT | internal -> see following
list).
The limit of the internal braking resistor is dependent on the ACOPOS servo drive:
8V1010.xx-x....250C
8V1016.xx-x....250C
8V1022.xx-x....400C;
8V1045.xx-x....400C
8V1090.xx-x....400C
8V1180.xx-x....350C
8V1320.xx-x....350C
8V1640.xx-x....400C
8V128M.xx-x....400C
Reaction:
See error number 1011.
Cause/Remedy:
Recovery power increased:
-> Check the dimensioning of the braking resistor (see user's manual). The braking power is
distributed on the controllers which are switched on if DC bus's from multiple ACOPOS servo
drives are linked together.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 110 of 224
Description:
Runtime error if the temperature of braking resistor temperature model TEMP_BLEEDER
exceeds the limit (see INFO).
Reaction:
See error number 9001
Cause/Remedy:
During the movement stop (see error number 9040), the temperature of the bleeder increases.
If the movement would be stopped in already in deeper temperatures, the limit temperature
(see INFO) would not be exceeded.
Description:
Runtime error if the ACOPOS peak current load LOAD_PEAK_CURR exceeds the limit (see
INFO). The ACOPOS peak current load determines the ratio from effective phase current SQRT
(ICTRL_ISQ_ACT^2 + ICTRL_ISD_ACT^2)/SQRT(2) to doubled ACOPOS rated current
2*ACOPOS_CURR_RATED.
Reaction:
See error number 1011.
Cause/Remedy:
Current increased: See error number 9030.
Description:
Runtime error if the load of the ACOPOS peak current load LOAD_PEAK_CURR exceeds the limit
(see INFO).
Reaction:
See error number 9001
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 111 of 224
During the movement stop (see error number 9050), the load of the ACOPOS peak current
increases.
If the movement would be stopped in already in deeper loads, the limit load (see INFO) would
not be exceeded.
Description:
Runtime error if the ACOPOS continuous current load LOAD_CONT_CURR exceeds the limit (see
INFO). The ACOPOS continuous current load determines the ratio from effective phase current
SQRT(ICTRL_ISQ_ACT^2 + ICTRL_ISD_ACT^2)/SQRT(2) to 1.1x ACOPOS rated current
1.1*ACOPOS_CURR_RATED.
Reaction:
See error number 1011.
Cause/Remedy:
Current increased: See error number 9030.
Description:
Runtime error if the load of the ACOPOS continuous current load LOAD_CONT_CURR exceeds
the limit (see INFO).
Reaction:
See error number 9001
Cause/Remedy:
During the movement stop (see error number 9060), the load of the ACOPOS continuous
current increases.
If the movement would be stopped in already in deeper loads, the limit load (see INFO) would
not be exceeded.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 112 of 224
Description:
Runtime error if the load of motor temperature model LOAD_MOTOR_MODEL exceeds the limit
(see INFO). The motor temperature model determines the ratio from effective phase current
SQRT(ICTRL_ISQ_ACT^2 + ICTRL_ISD_ACT^2)/SQRT(2) to rated motor current
MOTOR_CURR_RATED.
Reaction:
See error number 1011.
Cause/Remedy:
Current increased: See error number 9030.
Description:
Runtime error if the load of the motor temperature model LOAD_MOTOR_MODEL exceeds the
limit (see INFO).
Reaction:
See error number 9001
Cause/Remedy:
During the movement stop (see error number 9070), the load of the motor temperature model
increases.
If the movement would be stopped in already in deeper loads, the limit load (see INFO) would
not be exceeded.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 113 of 224
Description:
Runtime error if the ACOPOS continuous power LOAD_POWER exceeds the limit (see INFO).
Reaction:
See error number 1011.
Cause/Remedy:
Current increased: See error number 9030.
Description:
Runtime error if the load of the ACOPOS continuous power LOAD_POWER exceeds the limit (see
INFO).
Reaction:
See error number 9001
Cause/Remedy:
During the movement stop (see error number 9075), the load of the ACOPOS continuous power
increases.
If the movement would be stopped in already in deeper loads, the limit load (see INFO) would
not be exceeded.
Info: Limit
Data type: REAL
Description:
Runtime error if the maximum permissible (measurable) phase current is exceeded in phase U
or phase V.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 114 of 224
Reaction:
See error number 6019.
Cause/Remedy:
Set current value jump:
A jump in the set stator current of the quadrature component ICTRL_ISQ_REF occurs due to:
- Jump in the set position or set speed: See error number 5036.
- Jump in the encoder position or speed: See error number 4014.
- Jump in the speed offset (SCTRL_ADD_SET_PARID, SCTRL_SPEED_REF,
SCTRL_V_SET_UNITS)
- Jump in the load offsets (ICTRL_ADD_SET_PARID, ICTRL_ADD_TRQ)
- Jump in the load on the motor shaft (jammed mechanics, load thrusts, etc.)
The actual stator current of the quadrature component ICTRL_ISQ_ACT can fluctuate above the
maximum value as a result of a rigidly set current controller and a jump in the set stator
current of the quadrature component ICTRL_ISQ_REF to the maximum value.
Info:
Data type:
Description:
Response error while writing the parameter PIDENT_CMD. At least one parameter, which is
necessary for the identification is missing.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 115 of 224
Reaction:
The identification procedure is cancelled.
Cause/Remedy:
Necessary parameters
- PIDENT_TYPE
- PIDENT_CURR_RATED
- PIDENT_VOLT_RATED
- PIDENT_SPEED_RATED
- PIDENT_COSPHI
- PIDENT_FREQ_RATED
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_xopen() is
called for each CAN interface defined in the NC configuration to initialize the required resources
of the CAN driver. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of all ACOPOS nodes connected to this CAN interface is aborted. All corresponding
NC objects can no longer be operated.
Cause/Remedy:
Wrong interface name in the NC configuration.
Status of CAN_xopen(): See CAN library error numbers.
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each CAN interface specified in the NC configuration to define a Write COB with a
specific CAN ID for the broadcast command to all connected ACOPOS nodes. This error number
is output if an error occurs with this procedure.
Reaction:
Initialization of all ACOPOS nodes connected to this CAN interface is aborted. All corresponding
NC objects can no longer be operated.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 116 of 224
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Write COB with a specific CAN ID for the Channel1 Read
Request telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Write COB with a specific CAN ID for the Channel1 Write
Request telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 117 of 224
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Read COB with a specific CAN ID for the Channel1 Read
Response telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Read COB with a specific CAN ID for the Channel1 Write
Response telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
32007: Error defining Read COB for Monitor Data from the drive
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Read COB with a specific CAN ID for the monitor data
from the drive. This error number is output if an error occurs with this procedure.
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 118 of 224
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Description:
For the operation of ACOPOS servo drives via the CAN network, the NC manager first sends a
Read Request telegram with the CAN_sendCOB() function from the PLC to the ACOPOS for
reading a parameter value from the ACOPOS. This error number is output if an error occurs
with this procedure.
Reaction:
Resets the interface of the corresponding read channel.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
Status of CAN_sendCOB(): See CAN library error numbers.
Description:
For the operation of ACOPOS servo drives via the CAN network, the NC manager first sends a
Write Request telegram with the CAN_sendCOB() function from the PLC to the ACOPOS for
transferring a parameter value to the ACOPOS. This error number is output if an error occurs
with this procedure.
Reaction:
Resets the interface of the corresponding write channel.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
Status of CAN_sendCOB(): See CAN library error numbers.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 119 of 224
32010: Drive not responding to Read Request (is the drive in the
network ?)
Description:
CAN network:
To read a parameter value from the ACOPOS, the NC manager first sends a Read Request
telegram from the PLC to the ACOPOS. This error is displayed if the NC manager did not receive
the corresponding Read Response telegramm for a specific amount of time after the Read
Request telegram was successfully transferred on the CAN bus.
Powerlink network:
To read a parameter value from the ACOPOS, the NC manager first enters a Read Request
telegram in the cyclic Powerlink frame to the ACOPOS. This error is displayed if the
corresponding Read Response telegram has not been entered in the cyclic Powerlink frame from
the ACOPOS after a specific amount of time.
Note:
The INFO is displayed from V1.142 on.
Reaction:
Resets the interface of the corresponding read channel.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
32011: Drive not responding to Write Request (is the drive in the
network ?)
Description:
CAN network:
To transfer a parameter value to the ACOPOS, the NC manager first sends a Write Request
telegram from the PLC to the ACOPOS. This error is displayed if the NC manager did not receive
the corresponding Read Response telegramm for a specific amount of time after the Write
Request telegram was successfully transferred on the CAN bus.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 120 of 224
Powerlink network:
To transfer a parameter value to the ACOPOS, the NC manager first enters a Write Request
telegram in the cyclic Powerlink frame to the ACOPOS. This error is displayed if the
corresponding Write Response telegram has not been entered in the cyclic Powerlink frame
from the ACOPOS after a specific amount of time.
Note:
The INFO is displayed from V1.142 on.
Reaction:
Resets the interface of the corresponding write channel.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
Info:
Data type:
Description:
Before transferring a system module to the ACOPOS, the NC manager was not able to read its
module description.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
The corresponding data range of the system module could not be opened by the NC manager
for reading.
See also error number 32018.
Info:
Data type:
Description:
The operating system is not stored on the ACOPOS during production. It must be transferred to
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 121 of 224
the ACOPOS during setting-up the project. This error is displayed during the ACOPOS startup
function if the NC manager detects that there is no operating system on the ACOPOS.
Reaction:
The ACOPOS startup function is aborted for this ACOPOS.
Cause/Remedy:
The system module "acp10sys" was not transferred to the ACOPOS.
If the system module "acp10sys" does not exist in the project, the actual version of the ACP10
software must then be inserted to the project again. The system module "acp10sys", which is
compatible to NC manager "acp10man", is automatically imported to the project during the NC
software update.
The system module "acp10sys" must be activated and transferred to the PLC via project
transfer.
Description:
This error is displayed during the ACOPOS startup function if the NC manager detects that the
version of the operating system on the ACOPOS is not compatible to the version of the NC
manager.
Reaction:
The ACOPOS startup function is aborted for this ACOPOS.
Cause/Remedy:
The first three places in the version number of "acp10sys" and "acp10man" are not the same.
See also error number 32013.
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 122 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info: Parameter-ID
Data type: UINT
Description:
Before transferring a system module to the ACOPOS, the NC manager reads its parameter ID
from the module description. One of the following parameter IDs must be entered at the
respective memory location:
- BRMOD_BSL: ACOPOS BsLoader
- BRMOD_NCSYS: ACOPOS operating system
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 123 of 224
Cause/Remedy:
The software object "acp10bsl" or "acp10sys" handled by the NC manager is not a valid NC
system module.
The names "acp10bsl" and "acp10sys" are reserved for these system modules and therefore
cannot be used in the project for other software objects.
Info:
Data type:
Description:
Two options are available for SG3 target systems for handling the ACOPOS operating system
"acp10sys":
This error is displayed if the NC manager detects that "acp10sys" is being transferred from
Automation Studio to the PLC as NC system module, even though an "acp10sys" data object
has already been stored on the PLC.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
The first option mentioned above is currently selected in the project and the "acp10sys" data
object has been stored on the PLC.
Delete the data object "acp10sys" from the PLC or change the selection in the project to the
second option mentioned above and re-insert the ACP10 software to the project.
See also error number 32013.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 124 of 224
32020: System module data could not be read from the drive during NC
manager INIT
Info:
Data type:
Description:
A system module should only then be transferred to the ACOPOS during the system module
download function, if it is not already present on the ACOPOS. To detect this, the NC manager
reads the version data of the system modules which are stored on the ACOPOS (ACOPOS
BsLoader and ACOPOS operating system) during the ACOPOS startup function. This error
number is output if an error occurs with this procedure. In addition, further details are also
output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
32021: System module data could not be read from the drive after
download
Info:
Data type:
Description:
During the system module download function, the corresponding version data is read from the
ACOPOS after a system module is transferred to the ACOPOS.This error number is output if an
error occurs with this procedure. In addition, further details are also output about the error
which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 125 of 224
Info:
Data type:
Description:
During the system module download function, data block transfers which were previously
started are aborted before a system module is transferred to the ACOPOS. This error number is
output if an error occurs with this procedure. In addition, further details are also output about
the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
Info:
Data type:
Description:
System module download is only allowed when the ACOPOS is in a certain boot state.
Therefore, during the system module download function, the boot state is read from the
ACOPOS before transferring a system module to the ACOPOS. This error number is output if an
error occurs with this procedure. In addition, further details are also output about the error
which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 126 of 224
Description:
System module download is only allowed when the ACOPOS is in a certain boot state.
If the ACOPOS is in another boot state, the SW Reset command is sent during the system
module download function to change to this boot state before transferring a system module to
the ACOPOS. The boot state is then read once again. This error number is then output if the
ACOPOS is still not in the required boot state. In addition, further details are also output about
the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
32026: Error during INIT of data block write access for download
Info:
Data type:
Description:
Write access to the system module data is initialized during the system module download
function, before the actual data from a system module can be transferred to the ACOPOS. This
error number is output if an error occurs with this procedure. In addition, further details are
also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 127 of 224
Info:
Data type:
Description:
The data from a system module is transferred to the ACOPOS in segments during the system
module download function. This error number is output if an error occurs while calling the
respective send function. In addition, further details are also provided about the error which
occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
Info:
Data type:
Description:
The data from a system module is transferred to the ACOPOS in segments during the system
module download function. This error number is output if a response error occurs after calling
the respective send function. In addition, further details are also output about the error which
occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
Info:
Data type:
Description:
During the system module download function, the command to burn a system module to the
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 128 of 224
FPROM is sent to the ACOPOS after that system module is transferred to the ACOPOS. This
error number is output if an error occurs with this procedure. In addition, further details are
also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
32031: Error reading status for system module burn after download
Info:
Data type:
Description:
During the system module download function, the command to burn a system module to the
FPROM is sent to the ACOPOS after that system module is transferred to the ACOPOS. A
corresponding status is then read. This error number is output if an error occurs while reading
this status. In addition, further details are also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
Description:
During the system module download function, the command to burn a system module to the
FPROM is sent to the ACOPOS after that system module is transferred to the ACOPOS. A
corresponding status is then read. This error number is output if an error is displayed in this
status. In addition, further details are also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 129 of 224
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
Description:
During the system module download function, the command to burn a system module to the
FPROM is sent to the ACOPOS after that system module is transferred to the ACOPOS. A
corresponding status is then read. This error number is output if the timeout is reached for the
system module burn procedure, before the system module has been successfully burned to the
ACOPOS. In addition, further details are also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
Info:
Data type:
Description:
System module download is only allowed when the ACOPOS is in a certain boot state.
If the ACOPOS is in another boot state, the SW Reset command is sent during the system
module download function to change to this boot state before transferring a system module to
the ACOPOS. This error number is output if an error occurs with this procedure. In addition,
further details are also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 130 of 224
Info:
Data type:
Description:
For certain system modules, the SW-reset command must be sent during the system module
download function after a system module is transferred to the ACOPOS. This error number is
output if an error occurs with this procedure. In addition, further details are also output about
the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
Info:
Data type:
Description:
During the system module download function, the corresponding version data is read from the
ACOPOS after a system module is transferred to the ACOPOS. This error number is output if a
difference to the transferred system module is determined. In addition, further details are also
output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 131 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 132 of 224
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 133 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 134 of 224
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 135 of 224
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 136 of 224
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Write COB with a specific CAN ID for the Channel2 Read
Request telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Write COB with a specific CAN ID for the Channel2 Write
Request telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 137 of 224
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Read COB with a specific CAN ID for the Channel2 Read
Response telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, the function CAN_defineCOB()
is called for each ACOPOS to define a Read COB with a specific CAN ID for the Channel2 Write
Response telegram. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 138 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
32060: Timeout for cyclic data from drive - Indications invalid (network
error ?)
Info:
Data type:
Description:
Runtime error following successfully initialized network communication between the NC
manager (on the PLC) and the ACOPOS if the NC manager did not receive any cyclic data from
the ACOPOS for a specific number of NC task cycles.
NC_TimeoutCycles, the number of NC task cycles which leads to this error, depends on the
network being used and the network properties of the ACOPOS:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 139 of 224
CAN network:
- TC_Timeout = 2 * TC_CycleTime + TC_Tolerance
- NC_TimeoutCycles = 1 + (2*TC_Timeout) / TC_CycleTime
Powerlink network:
- NC_TimeoutCycles = 2 + (2*PL_CycleTime) / TC_CycleTime
Reaction:
The NC manager switches into the "Network communication not active" state for this ACOPOS.
This can be seen in the following status indicators:
- network.init = ncFALSE
- network.phase = 0
Cause/Remedy:
CAN network:
The task class cycle time or task class tolerance are defined too low for the task class of the NC
manager task.
Powerlink network:
The powerlink cycle time is defined too low.
Info:
Data type:
Description:
To read a parameter value from the ACOPOS, the NC manager first sends a read-request
telegram from the PLC to the ACOPOS. This error is displayed if the NC manager detects that
the corresponding CAN telegram has not yet been transferred to the CAN bus 70ms after the
corresponding CAN send function call is made.
Reaction:
Resets the interface of the corresponding CAN read channel.
Cause/Remedy:
None of the CAN nodes connected to the PLC CAN interface is active in the CAN communication
so that the CAN bus acknowledge does not occur after sending the CAN telegram.
Network connection interruption or failure of all ACOPOS devices.
See also error number 1004.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 140 of 224
32060: Timeout for cyclic data from Start of Chapter 32062: Timeout sending a Write
drive - Indications invalid (network Request telegram (network error ?)
error ?)
Info:
Data type:
Description:
To transfer a parameter value to the ACOPOS, the NC manager first sends a write-request
telegram from the PLC to the ACOPOS. This error is displayed if the NC manager detects that
the corresponding CAN telegram has not yet been transferred to the CAN bus 70ms after the
corresponding CAN send function call is made.
Reaction:
Resets the interface of the corresponding CAN write channel.
Cause/Remedy:
None of the CAN nodes connected to the PLC CAN interface is active in the CAN communication
so that the CAN bus acknowledge does not occur after sending the CAN telegram.
Network connection interruption or failure of all ACOPOS devices.
See also error number 1004.
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32064: Parameter with that type cannot be set with option ncDATA_TEXT
Info:
Data type:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 141 of 224
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 142 of 224
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info: Interface index (in HB) and node number (in LB) of this drive
Data type: UINT
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 143 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
System module download is only allowed if the hardware version entered in the system module
is compatible to the hardware version of the BsLoader on the ACOPOS.
This error number is output if an error occurs while reading this hardware version from the
ACOPOS. In addition, further details are also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1004.
See also error number 1012.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 144 of 224
Info: Version ID of NC system module (in HB) and version ID of ACOPOS (in LB)
Data type: UINT
Description:
System module download is only allowed if the hardware version entered in the system module
is compatible to the hardware version of the BsLoader on the ACOPOS.
This error number is output if it is determined (before transferring an ACOPOS BsLoader) that
the system module to be transferred is not compatible to the hardware version of the BsLoader
on the ACOPOS. In addition, further details are also output about the error which occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
The ACOPOS connected to the network has a different hardware version than the one
configured in the project.
Info: Version ID of NC system module (in HB) and version ID of ACOPOS (in LB)
Data type: UINT
Description:
System module download is only allowed if the hardware version entered in the system module
is compatible to the hardware version of the BsLoader on the ACOPOS.
This error number is output if it is determined (before transferring an ACOPOS operating
system) that the system module to be transferred is not compatible to the hardware version of
the BsLoader on the ACOPOS. In addition, further details are also output about the error which
occurred.
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
The ACOPOS connected to the network has a different hardware version than the one
configured in the project.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 145 of 224
32076: FIFO for messages with high priority to NC Manager Task is full
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 146 of 224
32077: A Powerlink node number in Start of Chapter 32079: With this version one CAN
module acp10cfg is invalid interface must be in module acp10cfg
32079: With this version one CAN interface must be in module acp10cfg
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 147 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 148 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 149 of 224
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 150 of 224
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 151 of 224
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
32096: Size of data buffer for trace data upload in module acp10cfg too
small
Info:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 152 of 224
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 153 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 154 of 224
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 155 of 224
Description:
Reaction:
Cause/Remedy:
32106: Error list of error text module not equal with that of NC manager
Description:
Reaction:
Cause/Remedy:
32107: Parameter list of error text module not equal with that of NC
manager
Description:
Reaction:
Cause/Remedy:
32108: The last error number of error text module is not equal to 65535
Info:
Data type:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 156 of 224
Reaction:
Cause/Remedy:
32109: The last parameter ID of error text module is not equal to 65535
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 157 of 224
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 158 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 159 of 224
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32119: Invalid basis CAN ID for cyclic data to the drive in CAN-CFG-
Module
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32120: Invalid basis CAN ID for cyclic data from the drive in CAN-CFG-
Module
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 160 of 224
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32123: Error defining Read COB for WR2 Request (external set position
mode)
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 161 of 224
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, in the external set position
mode the function CAN_defineCOB() is called for each ACOPOS to define a Read COB with a
specific CAN ID for the Channel2 Write Request telegram. This error number is output if an
error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
32124: Error defining Read COB for WR2 Response (external set position
mode)
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, in the external set position
mode the function CAN_defineCOB() is called for each ACOPOS to define a Read COB with a
specific CAN ID for the Channel2 Write Response telegram. This error number is output if an
error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
32125: Error defining Read COB for RD2 Request (external set position
mode)
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 162 of 224
Description:
For the operation of ACOPOS servo drives via the CAN network, in the external set position
mode the function CAN_defineCOB() is called for each ACOPOS to define a Read COB with a
specific CAN ID for the Channel2 Read Request telegram. This error number is output if an error
occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
32126: Error defining Read COB for RD2 Response (external set position
mode)
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, in the external set position
mode the function CAN_defineCOB() is called for each ACOPOS to define a Read COB with a
specific CAN ID for the Channel2 Read Response telegram. This error number is output if an
error occurs with this procedure.
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
32127: Error deleting Write COB for Broadcast Command (external set
position mode)
Info: CAN-ID (in HB and MHB) and Status of CAN_deleteCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network in external set position mode,
the Broadcast command is sent to all connected ACOPOS nodes from another PLC. Therefore,
the Write COB (set by default) for each CAN interface specified in the NC configuration for the
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 163 of 224
Broadcast command must be deleted using the CAN_deleteCOB() function to be able to replace
it with a Read COB. This error number is output if an error occurs with this procedure.
Reaction:
Initialization of all ACOPOS nodes connected to this CAN interface is aborted. All corresponding
NC objects can no longer be operated.
Cause/Remedy:
Status of CAN_deleteCOB(): See CAN library error numbers.
32128: Error defining Read COB for Broadcast Command (external set
position mode)
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network in external set position mode,
the Broadcast command is sent to all connected ACOPOS nodes from another PLC. Therefore, a
Read COB for each CAN interface specified in the NC configuration for the Broadcast command
is defined using the CAN_defineCOB() function with a specific CAN ID. This error number is
output if an error occurs with this procedure.
Reaction:
Initialization of all ACOPOS nodes connected to this CAN interface is aborted. All corresponding
NC objects can no longer be operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
32129: Error defining Read COB for cyclic user data from drive (ext. set
pos. mode)
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
For the operation of ACOPOS servo drives via the CAN network, in external set position mode
the function CAN_defineCOB() is called for each ACOPOS to define a Read COB with a specific
CAN ID for the monitor data from the drive. This error number is output if an error occurs with
this procedure.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 164 of 224
Reaction:
Initialization of this ACOPOS is aborted. All corresponding NC objects can no longer be
operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
32130: This external set position mode is only allowed with one CAN
interface
Description:
This external set position mode is not allowed for the operation of ACOPOS servo drives via the
CAN network if multiple CAN interfaces are defined in the NC configuration.
Reaction:
Initialization of the NC software is aborted. No NC objects can be operated:
Cause/Remedy:
Reduce the number of CAN interfaces in the NC configuration to one or deactivate the external
set position mode.
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 165 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info: Requested type (in HB) and type of NC data module (in LB)
Data type: UINT
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 166 of 224
32135: The data address of the specified NC data module cannot be read
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32138: Data address zero (user data for data block operation)
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 167 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32139: Data length zero (user data for data block operation)
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32140: Data block operation: Data module name or data address must be
zero
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 168 of 224
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 169 of 224
Description:
Initial ACOPOS parameter tables are tables that are defined for an NC object in an NC
deployment table. All of the parameters contained in initial ACOPOS parameter tables for a
certain ACOPOS module are transferred to this ACOPOS during the function for ACOPOS
startup.
This error number is output if an error occurs while processing an initial ACOPOS parameter
table. Additionally, the name of this ACOPOS parameter table is also entered in the logbook.
Furthermore, an additional error record is also output containing details about the error which
occurred.
Reaction:
The transfer of initial ACOPOS parameter tables to this NC object is aborted. Processing is
continued for any other initial ACOPOS parameter table defined for other NC objects of this
ACOPOS module.
Cause/Remedy:
The error described in the subsequent error record must be corrected.
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 170 of 224
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32149: The data address in the ACOPOS Parameter Table cannot be read
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 171 of 224
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 172 of 224
Cause/Remedy:
32153: The first XML element is invalid in the ACOPOS Parameter Table
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32154: The ACOPOS Parameter Table does not contain any ACOPOS
parameters
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Note:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 173 of 224
Reaction:
Cause/Remedy:
Info: Parameter ID
Data type: UINT
Description:
Reaction:
Cause/Remedy:
Info: Parameter ID
Data type: UINT
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 174 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
32160: Basis movements with mode ncTRG_STOP are not allowed for
ncV_AXIS
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 175 of 224
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
A system module download to all ACOPOS nodes connected to the network was started. If an
ACOPOS node is active on the network, for which "SwNodeSelect" (node number selection via
software) was defined, then a system module cannot be transferred to this ACOPOS for
technical reasons (node number "lost" after SW Reset).
Reaction:
Transfer of the system module to the ACOPOS is aborted.
Cause/Remedy:
An ACOPOS node on the network is active, for which "SwNodeSelect" was defined, while
"acp10sys" is being transferred from Automation Studio to the PLC as NC system module.
This problem can only occur for SG3 target systems and only with the following setting:
- Store NC operating system to the PLC: No (default setting for SG3)
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 176 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 177 of 224
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 178 of 224
Reaction:
Cause/Remedy:
32170: A data module name has to be entered for this data block
operation
Description:
Reaction:
Cause/Remedy:
32171: Index zero is not allowed (user data for data block operation)
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 179 of 224
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32181: Data address zero (user data for parameter list operation)
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32182: Data length zero (user data for parameter list operation)
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 180 of 224
Cause/Remedy:
32183: Data length invalid (user data for parameter list operation)
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 181 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 182 of 224
Cause/Remedy:
32189: Timeout for cyclic data from drive - Indications invalid (network
error ?)
Description:
Runtime error following successfully initialized network communication between the NC
manager (on the PLC) and the ACOPOS if the NC manager did not receive any cyclic data from
the ACOPOS for a specific amount of time.
Reaction:
The NC manager switches into the "Network communication not active" state for this ACOPOS.
This can be seen in the following status indicators:
- network.init = ncFALSE
- network.phase = 0
Cause/Remedy:
CAN network:
The task class cycle time or task class tolerance are defined too low for the task class of the NC
manager task.
Powerlink network:
The powerlink cycle time is defined too low.
32190: Error defining Write COB for selection of node number via
software
Info: CAN-ID (in HB and MHB) and Status of CAN_defineCOB() (in MLB and LB)
Data type: UDINT
Description:
The "selection of node number via software" function allows the user to set the node number
used for an ACOPOS in the application via a specific software protocol instead of using the node
number switch provided on the ACOPOS hardware.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 183 of 224
For the operation of ACOPOS servo drives via the CAN network, for this function a separate
Write COB must be defined with the function CAN_defineCOB() for each CAN interface defined
in the NC configuration. This error number is output if an error occurs with this procedure.
Reaction:
Initialization is aborted for all ACOPOS nodes which use the "Node number selection via
software" function and which are connected to this CAN interface. All corresponding NC objects
can no longer be operated.
Cause/Remedy:
Status of CAN_defineCOB(): See CAN library error numbers.
Description:
Reaction:
Cause/Remedy:
Info: Node number of ACOPOS which caused the error (if not equal to zero)
Data type: UINT
Description:
The data in the "acp10bsl" object are transferred as BsLoader to the ACOPOS by the NC
manager. This error number is output if an error occurs during this procedure. Further details
are also output in additional error records about the error which occurred.
Reaction:
Transfer of the BsLoader to the ACOPOS is aborted.
Cause/Remedy:
Error during the transfer of a BsLoader to the ACOPOS.
The exact cause can be determined from the details entered in the additional error records.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 184 of 224
32191: This parameter ID is reserved Start of Chapter 32196: Error downloading operating
for the PLCopen MC library system to ACOPOS
Info: Node number of ACOPOS which caused the error (if not equal to zero)
Data type: UINT
Description:
The data in the "acp10sys" object are transferred as operating system to the ACOPOS by the
NC manager. This error number is output if an error occurs during this procedure. Further
details are also output in additional error records about the error which occurred.
Reaction:
Transfer of the operating system to the ACOPOS is aborted.
Cause/Remedy:
During the transfer of an operating system to the ACOPOS.
The exact cause can be determined from the details entered in the additional error records.
Info:
Data type:
Description:
The data in the "acp10bsl" object are transferred as BsLoader to the ACOPOS by the NC
manager. This error number is output if an error occurs during this procedure. Further details
are also provided in the PLC logbook about the error which occurred.
Reaction:
The ACOPOS startup function is aborted.
Cause/Remedy:
Error during the transfer of an operating system to the ACOPOS.
The exact cause can be determined from the details entered in the log book.
See also error number 32198.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 185 of 224
Info:
Data type:
Description:
The data in the "acp10sys" object are transferred as operating system to the ACOPOS by the
NC manager. This error number is output if an error occurs during this procedure. Further
details are also provided in the PLC logbook about the error which occurred.
Reaction:
The ACOPOS startup function is aborted.
Cause/Remedy:
Error during the transfer of an operating system to the ACOPOS.
The exact cause can be determined from the details entered in the log book.
The log book info for the log book error numbers below contains the following details:
- 10940: ACP10 software error number (described in this document)
- 10941: ACP10 software error number (described in this document)
- 10942: Info for the error number in 10941 (or 10940, if 10941 is not provided)
- 10943: Parameter ID, for which the error occurred
- 10965: Node number of the ACOPOS, for which the error occurred
Description:
Reaction:
Cause/Remedy:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 186 of 224
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
32204: Timeout while reading par. via acyclic channel (is the drive in the
network ?)
Description:
To read a parameter value from the ACOPOS, the NC manager first sends an acyclic Read
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 187 of 224
Request frame from the PLC to the ACOPOS. This error is displayed if the NC manager could not
read the corresponding acyclic Read Response frame from the ACOPOS using the Powerlink
library within a specific amount of time after the Powerlink send function call was made.
Note:
The INFO is displayed from V1.142 on.
Reaction:
Resets the interface of the corresponding acyclic Powerlink write channel.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1012.
32205: Timeout while writing par. via acyclic channel (is the drive in the
network ?)
Description:
To transfer a parameter value to the ACOPOS, the NC manager first sends a Write Request
frame from the PLC to the ACOPOS. This error is displayed if the NC manager could not read
the corresponding acyclic Write Response frame from the ACOPOS using the Powerlink library
within a specific amount of time after the Powerlink send function call was made.
Note:
The INFO is displayed from V1.142 on.
Reaction:
Resets the interface of the corresponding acyclic Powerlink write channel.
Cause/Remedy:
Overload, malfunction or interruption of the network connection or ACOPOS failure.
See also error number 1012.
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 188 of 224
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 189 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
32212: Fatal interface error when calling plState() (additional info in Log
Book)
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 190 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 191 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 192 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 193 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 194 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 195 of 224
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 196 of 224
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 197 of 224
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 198 of 224
32509: The Critical Section for Network Command Trace already exists
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
32511: The Critical Section for messages with high priority already exists
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 199 of 224
32512: Error creating Critical Section for messages with high priority
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Response error while writing the master cycle time (SYNC_MASTERPERIOD).
The master cycle time cannot be divided by the Powerlink cycle time.
Reaction:
Values smaller than the Powerlink cycle time limit the master cycle time. All other values are
accepted immediately. Effects occur if there are external speed requirements or in the 'cyclic,
external set values' operating mode.
Cause/Remedy:
See error number 1002.
Info:
Data type:
Description:
Response error while writing a parameter if the value is outside the valid limits.
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 200 of 224
Cause/Remedy:
See error number 1002.
36002: Total time for the position loop controller limited to prediction
time
Info:
Data type:
Description:
Response error while writing the total delay time for the position controller if the value is
smaller than the prediction time.
Reaction:
The total delay time for the position controller is set to the prediction time.
Cause/Remedy:
The total delay time for the position controller is too long.
The configuration sequence is not efficient.
-> The prediction time should first be increased.
See also error number 1002.
Info:
Data type:
Description:
Runtime error when cam automats are active during the calculation of a compensation gear.
The 'effective' slave compensation path exceeds the maximum value (AUT_COMP_SL_S_MAX or
CAM_SL_S_COMP_MAX). See also error number 5101. Only registered once following a start or
restart.
Reaction:
The compensation is calculated with the limit value.
As a result, the slave interval is shifted.
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 201 of 224
Info:
Data type:
Description:
Runtime error when cam automats are active during the calculation of a compensation gear.
The 'effective' slave compensation is below the minimum value (AUT_COMP_SL_S_MIN or
CAM_SL_S_COMP_MIN). See also error number 5101. Only registered once following a start or
restart.
Reaction:
The compensation is calculated with the limit value.
As a result, the slave interval is shifted.
Cause/Remedy:
Slave compensation path is too short.
Slave curve period is too large.
Slave multiplication factors are too large.
See also error number 37101.
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if a slave trigger is reached
outside the valid window position (CAM_SL_TRIG_WINDOW).
Reaction:
No effect when 'real' false trigger occurs.
If a label trigger is rejected, the expected value is still set to the slave interval defined in the
parameter. This could result in a deviation.
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 202 of 224
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if a slave trigger is not reached
within the valid window position. This means that the slave position exceeded the expected
valid plus CAM_SL_TRIG_WINDOW.
Reaction:
The expected trigger value is entered as replacement for the latch position.
The interval is advanced by the expected value. This could result in a deviation.
Cause/Remedy:
Label missing.
Sensor failure.
See also error number 37103.
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if a master compensation
trigger is reached outside the valid window position (CAM_MA_COMP_TRIG_WINDOW). Is only
registered once following a start or restart.
Reaction:
No effect when 'real' false trigger occurs.
A product is not labeled if the product trigger is rejected.
Cause/Remedy:
Window defined too small.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 203 of 224
Incorrect parameters for calculating the first expected trigger position (CAM_MA_S_START,
CAM_MA_S_COMP_TRIG).
The defined master interval (CAM_MA_S_SYNC + CAM_MA_S_COMP) does not match the actual
interval exactly.
'Real' false trigger -> Check trigger sensor.
Error analysis with CAM_MA_COMP_TRIG_IV_MIN, CAM_MA_COMP_TRIG_IV_MAX.
Info:
Data type:
Description:
Response error using the 'Switch on controller when cam automat is active' command
(CMD_CAM_CONTROLLER=ncSWITCH_ON). The difference between the actual position and the
set position of the cam automat is calculated. This difference exceeds the valid range
(CAM_SL_S_COMP_MAX, CAM_SL_S_COMP, CAM_SL_S_COMP_MIN).
Reaction:
The command is executed and the controller is switched on.
Result of the large compensation path: Error number 37101 or
Error number 37102.
Cause/Remedy:
Axis movement while controller is off.
Limits are too strict (CAM_SL_S_COMP_MIN CAM_SL_S_COMP_MAX).
Info:
Data type:
Description:
Runtime error when cam automats are active during the calculation of a compensation gear.
The 'effective' master compensation is below the minimum value (AUT_COMP_MA_S_MIN). See
also error number 5101. Only registered once following a start or restart.
Reaction:
The compensation is calculated with the limit value.
As a result, the master interval is shifted.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 204 of 224
Cause/Remedy:
Event with the ncAT_ONCE attribute occurs mistakenly.
Master compensation path is too short.
Master curve period is too large.
Master multiplication factors are too large.
Info:
Data type:
Description:
Runtime error when cam automat is active (CMD_CAM_START) if a master product trigger is
reached outside the valid window position (CAM_MA_TRIG_WINDOW).
Reaction:
No effect when 'real' false trigger occurs.
A product is not labeled if the product trigger is rejected.
Cause/Remedy:
Window defined too small.
First expected trigger position is incorrect. See error number 37110.
The defined master interval (CAM_MA_S_SYNC + CAM_MA_S_COMP) does not match the actual
interval exactly.
'Real' false trigger -> Check trigger sensor.
Info:
Data type:
Description:
Response error while starting the cam automat (CMD_CAM_START) if the current master
position is already located after the first expected position of the product trigger at the start.
The first expected trigger position is calculated as follows: CAM_MA_S_START +
CAM_MA_S_SYNC + CAM_MA_S_COMP - CAM_MA_S_TRIG
Reaction:
The cam automat start is executed.
The expected trigger position is corrected.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 205 of 224
Cause/Remedy:
Incorrect parameter.
Master speed too high at start.
37111: Cam profile data: Difference between polynomial value y(xn) and
slave period
Info: Difference
Data type: REAL
Description:
Response error at the last data segment of the cam profile download (AUT_POLY_DATA). The
polynomial function value y(xn) is checked to see if it corresponds to the slave interval at the
end of the master interval. The function value is calculated as a float number. The intervals
(periods) are placed in the cam profile data as whole number. This warning is generated if there
is a deviation greater than 0.01 and less than 0.5. See also error number 5304.
Reaction:
The cam profile is accepted, but the deviation may cause position jumps during active cam
profile coupling.
Cause/Remedy:
Numeric error while calculating the cam profile polynomial.
The calculation algorithm does not account for the fact that only whole-number intervals are
allowed.
Info: Detail
Data type: UINT
Description:
Response error while writing AUT_POLY_CHECK. The polynomial of a cam profile is checked for
limit violations.
Reaction:
None.
Cause/Remedy:
The cam profile was incorrectly dimensioned.
The AUT_MA_V_MAX parameter or the axis limit is not correct.
Detail
1: Y-shift (position jump) to the left connection polynomial
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 206 of 224
Info:
Data type:
Description:
Runtime error while switching on the current controller. The rotor speed (secondary element) is
too high during the compensation of the current offset. The current offsets cannot be
compensated due to the induced synchronous generated voltage.
Reaction:
The current offsets are compensated with 0.
Cause/Remedy:
Drive switched on in standstill.
Description:
Response error when writing a parameter for the torque limit (torque limit or torque limit
override). The drive cannot generate the electrical current required for the configured torque
limit.
Reaction:
The torque limit is additionally limited by the maximum current of the drive.
Cause/Remedy:
The torque limit cannot be achieved due to the pairing of ACOPOS/motor.
Torque limit too high.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 207 of 224
Info:
Data type:
Description:
Runtime error during the holding brake torque test. The test torque could not be reached.
Measured error greater than 5%.
Reaction:
None.
Cause/Remedy:
Test torque too larger respectively torque limitation active (Check ACOPOS peak current, motor
peak current, temperatures).
Controller instable.
38004: Motor holding brake: Test torque less than load torque
Info:
Data type:
Description:
Runtime error during the holding brake torque test. The test torque is less than the actual load
torque.
Reaction:
None.
Cause/Remedy:
Actual load torque is too large for the holding brake.
Test torque too small.
Load torque determination incorrect (Current measuring system, motor configuration, rotor
commutation or motor encoder measuring system).
Controller instable.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 208 of 224
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat or Hiperface encoder with activated monitor (activation, see error
number 7030). The position difference between the incremental position of the plug-in card and
the serial absolute position of the encoder is too large after several comparison cycles.
This error is entered only one time.
Reaction:
The incremental position is readjusted according to the serial absolute position.
Cause/Remedy:
AB encoder connection is interrupted or defective. See wiring guidelines error number 7030.
Problem with the serial absolute position. See error number 39006.
Encoder defective.
AC120 or AC121 plug-in card defect.
Info: Slot
Data type: USINT
Description:
Runtime error in a resolver. The permissible speed (4000 Rev/min per resolver pole pair) was
exceeded at a resolution of 2^14 increments per revolution.
Reaction:
None
Cause/Remedy:
Resolution or set speed defined too high (reduce the resolution or set speed).
Resolver defective.
Resolver connection is interrupted or defective. See wiring guidelines error number 7030.
AC122 plug-in card defective.
Info: Slot
Data type: USINT
Description:
Runtime error in an active EnDat encoder being used. Alarms were entered in the operating
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 209 of 224
Reaction:
For encoders being actively used, additional warnings are entered according to the alarm
memory read.
Referencing commands are not executed when an alarm is active.
Cause/Remedy:
Causes can be read from the following warnings.
Info: Slot
Data type: USINT
Description:
Runtime error in an active EnDat encoder being used. Lighting failure in the optical encoder.
Reaction:
None
Cause/Remedy:
Encoder defective.
Info: Slot
Data type: USINT
Description:
Runtime error in an active EnDat encoder being used. The amplitudes of the sinusoidal
incremental signals are too small.
Reaction:
None
Cause/Remedy:
Encoder is no longer clean.
Encoder is incorrectly adjusted (check physical mounting).
Encoder defective.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 210 of 224
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
The position monitor internal to the encoder detected an error.
Reaction:
None
Cause/Remedy:
Encoder speed or speed of movement is too high.
Encoder vibrations (mechanical vibrations).
See also error number 39005.
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
Supply voltage too high.
Reaction:
None
Cause/Remedy:
Problem with the encoder supply voltage (check voltage fluctuations or disturbances).
Encoder defective.
Info: Slot
Data type: USINT
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 211 of 224
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
Supply voltage too low.
Reaction:
None
Cause/Remedy:
See error number 39007.
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
An over-current was measured in the encoder.
Reaction:
None
Cause/Remedy:
Encoder defect (internal short circuit).
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
Battery must be changed.
Reaction:
None
Cause/Remedy:
Change encoder battery.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 212 of 224
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
Count frequency of the incremental signals too high.
Reaction:
None
Cause/Remedy:
Speed or speed of movement is too high.
Encoder vibrations (mechanical vibrations).
Encoder defective.
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
Encoder temperature too high. A further temperature increase can cause position failure.
Reaction:
None
Cause/Remedy:
Check motor and environmental temperature.
Encoder defective.
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 213 of 224
The maximum manipulated variable for the brightness controller of the internal lighting has
been reached. Further fading of the brightness can cause position failure.
Reaction:
None
Cause/Remedy:
Aging of the encoder lighting.
Encoder defective.
Info: Slot
Data type: USINT
Description:
Runtime error in an EnDat encoder with activated monitor (activation, see error number 7030).
Battery charge too low.
Reaction:
None
Cause/Remedy:
Change encoder battery.
Encoder defective.
Info: Slot
Data type: UINT
Description:
Runtime error while executing the incremental encoder emulation. The speed of the output
position ENCODx_OUT_PARID is too high. The maximum frequency allowed is 65,000 signal
periods per second.
Reaction:
The output frequency is limited according to the maximum frequency allowed. The emulated
encoder position tracks the output position to prevent increments from getting lost.
Cause/Remedy:
Encoder resolution of the incremental encoder emulation is too large.
Speed of the output position too high.
Output position jump due to homing (switch off encoder emulation during the homing).
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 214 of 224
Info: Slot
Data type: USINT
Description:
Runtime error while reading the serial absolute position of an encoder. A CRC or checksum error
occurred during the data transfer.
Reaction:
Serial absolute position is read again.
Cause/Remedy:
See error number 7014.
Info: Slot
Data type: USINT
Description:
Runtime error when incremental reference pulse monitor is active. The distance between two
reference pulses is outside the valid range.
Reaction:
None
Cause/Remedy:
Compare configuration of the reference pulse monitor (pulse width, pulse interval, watch
window and mode) with encoder data sheet.
See also error number 7047.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 215 of 224
Info: Slot
Data type: UINT
Description:
Runtime error in the supply voltage of an AC130 or AC131 plug-in card. The supply voltage is
lower than 18V.
Reaction:
Supply to the outputs can no longer be guaranteed.
Cause/Remedy:
Check power supply control.
Power supply overload or malfunction.
Power supply defect.
Power supply connection defect (open line, line termination, wiring error, fuse).
AC130 or AC131 plug-in card defect.
Info: Slot
Data type: UINT
Description:
Runtime error on digital outputs 1 to 4 of an AC130 plug-in card.
The diagnostics bit was set due to one of the following errors:
- Active current limitation of the output transistors
- Junction temperature of the transistors is too high
- Supply voltage too low
Reaction:
Current overload, supply voltage error or thermal overload causes the output to be shut off.
Cause/Remedy:
Continuous output load exceeded (see AC130 technical data).
Output short-circuit.
See also error number 39301.
Info: Slot
Data type: UINT
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 216 of 224
Description:
Runtime error on digital outputs 5 to 8 of an AC130 plug-in card.
See also error number 39302.
Reaction:
See error number 39302.
Cause/Remedy:
See error number 39302.
Info: Slot
Data type: UINT
Description:
Runtime error on digital output 10 of an AC130 plug-in card. The diagnostics but was set due to
current overload or thermal overload.
Reaction:
Current overload, or thermal overload causes the output to be shut off.
Cause/Remedy:
See error number 39302.
Info: Slot
Data type: UINT
Description:
Runtime error on digital output 9 of an AC130 plug-in card.
See also error number 39305.
Reaction:
See error number 39305.
Cause/Remedy:
See error number 39302.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 217 of 224
Description:
Runtime error if the temperature of the heat sink temperature sensor TEMP_HEATSINK exceeds
the warning limit 0.95*103C.
Reaction:
None
Cause/Remedy:
See error number 9000.
Description:
Runtime error if the temperature of the motor temperature sensor TEMP_MOTOR exceeds the
warning limit 0.95*110C.
Reaction:
None
Cause/Remedy:
See error number 9010.
Description:
Runtime error if the temperature of the junction temperature model TEMP_JUNCTION exceeds
95% of the maximum junction temperature allowed (see error number 9030).
Reaction:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 218 of 224
None
Cause/Remedy:
See error number 9030.
Description:
Runtime error if the temperature of the braking resistor temperature model TEMP_BLEEDER
exceeds 95% of the maximum braking resistor temperature allowed (see error number 9040).
Reaction:
None
Cause/Remedy:
See error number 9040.
Description:
Runtime error if the ACOPOS peak current load LOAD_PEAK_CURR exceeds 95%.
See error number 9050.
Reaction:
None
Cause/Remedy:
See error number 9050.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 219 of 224
Description:
Runtime error if the ACOPOS continuous current load LOAD_CONT_CURR exceeds 95%.
See error number 9060.
Reaction:
None
Cause/Remedy:
See error number 9060.
Description:
Runtime error if the motor temperature model LOAD_MOTOR_MODEL exceeds 95%.
See error number 9070.
Reaction:
None
Cause/Remedy:
See error number 9070.
Info:
Data type:
Description:
Runtime error if the ACOPOS continuous power LOAD_POWER exceeds 95%.
Reaction:
None
Cause/Remedy:
See error number 9075.
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 220 of 224
64001: ncalloc in slower task class than defined for NC Manager Task
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 221 of 224
64004: The following boot error could be entered here with a delay
Info:
Data type:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
Description:
Reaction:
Cause/Remedy:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 222 of 224
64005: Timeout for parameter enable Start of Chapter 64500: Positive speed limiter active
after start of operating system
Info:
Data type:
Description:
Runtime info at the input of the speed controller. The set speed SCTRL_SPEED_REF is limited to
SCTRL_LIM_V_POS in the positive direction.
Reaction:
None
Cause/Remedy:
Info:
Data type:
Description:
Runtime info at the input of the speed controller. The set speed SCTRL_SPEED_REF is limited to
SCTRL_LIM_V_NEG in the negative direction.
Reaction:
None
Cause/Remedy:
Info:
Data type:
Description:
Runtime info during torque limitation. The positive set quadrature current value ICTRL_ISQ_REF
is limited according to the torque LIM_T1_POS.
Reaction:
None
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 223 of 224
Cause/Remedy:
Info:
Data type:
Description:
Runtime info during torque limitation. The negative set quadrature current value
ICTRL_ISQ_REF is limited according to the torque LIM_T1_NEG.
Reaction:
None
Cause/Remedy:
Info:
Data type:
Description:
Runtime info during torque limitation. The positive set quadrature current value ICTRL_ISQ_REF
is limited according to the torque LIM_T2_POS.
Reaction:
None
Cause/Remedy:
Info:
Data type:
Description:
file://C:\temp\~hh4E30.htm 13.07.2009
ACOPOS Error Texts Page 224 of 224
Runtime info during torque limitation. The negative set quadrature current value
ICTRL_ISQ_REF is limited according to the torque LIM_T2_NEG.
Reaction:
None
Cause/Remedy:
Info:
Data type:
Description:
Runtime info when monitor is active (MSG_CONF_ERROR_NUMBER) if the set stator current of
the quadrature component ICTRL_ISQ_REF is limited by the recovery power limiter.
Reaction:
None
Cause/Remedy:
Set value generation: The generator power is higher than the maximum braking power of the
braking resistor when the axis is delayed. If the device is in a DC bus network and the sum of
the generator power is always smaller than the sum of the maximum braking power of all
braking resistors, then the recovery power limiter is switched off (PLIM_MODE=0).
Incorrect configuration of recovery power limiter: Resistance of the external braking resistor
R_BLEEDER_EXT is too low or stator resistance MOTOR_STATOR_RESISTANCE is too high.
file://C:\temp\~hh4E30.htm 13.07.2009