Está en la página 1de 11

Enzyme and Microbial Technology 38 (2006) 493503

Kinetic studies of biogas generation using municipal


waste as feed stock
J. Biswas, R. Chowdhury , P. Bhattacharya
Chemical Engineering Department, Jadavpur University, Kolkata 700 032, India

Received 21 March 2005; received in revised form 30 June 2005; accepted 8 July 2005

Abstract

A comprehensive study has been made on biogas kinetics from municipal waste. A 10 dm3 anaerobic batch digester equipped with a
mechanical agitator has been used under controlled environment (pH 6.8, temperature = 40 C) for this purpose. Influent slurry concentration
varied from 20 to 56 kg/m3 . At 20 kg/m3 the concentration of carbohydrate, protein and fat varied from 0.83 to 2.0 kg/m3 , 0.25 to 0.70 kg/m3
and 0.26 to 0.56 kg/m3 , respectively. The biogas generated from the digester had the methane concentration as high as 80% (v/v) at an influent
slurry concentration of 20 kg/m3 on the 15th operating day of the digester. The calorific value of biogas obtained from the digester is in
the range of 27.9831.46 MJ/(N m3 ). An attempt has been made to separate both acidogenic and methanogenic bacterial consortia. It has
been noted that classical Monod-type substrate uninhibited model equation can be used to predict the growth kinetics of separated bacterial
consortia of both types. Biogas generation kinetics was studied using initial influent slurry, carbohydrate, protein and fat concentrations as
parameters. By judiciously coupling differential mass balance equations, mathematical model equations were obtained.
2005 Elsevier Inc. All rights reserved.

Keywords: Kinetic studies; Biogas; Municipal waste

1. Introduction Literature survey [6,7] shows that batch mode of operation


has been used for such anaerobic treatment of market waste
Efficient disposal of municipal market waste (both vegeta- mainly due to high digestion time. It is also observed that all
bles and non vegetables) is always a sensitive issue to civic the pioneering works in this line have been directed towards
authorities since the presently available disposal processes studying overall performance of the digester [810]. How-
like sanitary landfill, incineration, pyrolysis, etc., are always ever, it is now well established that biodigestion of market
associated with pollution hazards posing a serious threat to waste follows a sequence of several distinctly identified steps
public health [1]. This problem demands necessity of a green namely acidogenic and methanogenic reactions, each having
technology for disposal of such municipal wastes, which a separate kinetics and characteristics. Thus, understanding
should be cost effective in one hand and pollution free on the of reaction engineering behaviour of individual step is abso-
other. Anaerobic biological treatment of market wastes may lutely necessary for evaluation of design parameters of the
probably be one of the promising routes which can satisfy bioreactor.
the above two criteria [24]. Successful application of such In order to investigate the kinetics of anaerobic digestion
anaerobic digestion technology is, however, critically depen- of market solid waste and more specifically to evaluate intrin-
dent on proper understanding of the degradation kinetics, sic kinetic parameters of different sequential steps, namely
judicious selection of mode of operation- batch, semi-batch acidogenic and methanogenic reactions as well, as to predict
continuous, etc., and optimization of process parameter [5]. global reaction rate, the present study has been undertaken.
By proper manipulation of experimental data an attempt has
been made to determine the intrinsic kinetic parameters for
Corresponding author. Tel.: +91 33 2414 6378; fax: +91 33 2414 6378. the individual steps namely acidogenic and methanogenic
E-mail address: ftbe bon@yahoo.com (R. Chowdhury). reactions. Finally the kinetics of these two steps have been

0141-0229/$ see front matter 2005 Elsevier Inc. All rights reserved.
doi:10.1016/j.enzmictec.2005.07.004
494 J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503

2.2. Methods
Nomenclature
2.2.1. Analytical
c concentration (kg/m3 )
2.2.1.1. Determination of bacterial mass concentration.
d days
The concentration of bacterial mass in the reaction broth was
Ks saturation constant (kg/m3 )
determined by dry weight method [11]. The culture broth was
M molecular weight
centrifuged at 10,000 rpm for 20 min. The cells were washed
Qc cumulative concentration
twice with distilled water and were taken in aluminium cups.
r reaction rate
Aluminium cups containing the cell mass were left for 24 h
Sl slurry concentration
at 80 C for drying. Finally, the weight of cell mass was
S solubility
measured using a sensitive Mettler-AE 240 (Switzerland) bal-
Y yield coefficientsexpressed as gram
ance.
material substrate/product
consumed/produced per gram of
2.2.1.2. Proximate analysis of solid waste and whey. The
biomass formed
total solid (TS), moisture content and the volatile matter (VM)
Greek letters of vegetable waste, oil cake and whey were determined by
max maximum specific growth rate (d1 ) standard methods [12].
Two grams of the sample was taken in a silica crucible and
Subscripts was dried in an air oven to constant weight at 105110 C for
IVII reaction numbers IVII 5 h. The weight of the residue was reported as total solid (TS)
Bio of biogas content of the material. The difference between the weight
carb of carbohydrate of sample and the residue gave the moisture content. Volatile
CH4 of methane matter and the ash content of the waste were determined using
fat of fat a muffle furnace maintained at 925 C and at 775 25 C,
i concerned with any reaction i respectively. Covered and open petridishes were used to hold
LCFA of long chain fatty acid the samples in the furnace for the determination of volatile
pr of protein matter and ash content, respectively. Volatile matter and ash
s of substrate content were determined by taking the differences between
VFA of volatile fatty acid weight of the samples taken and the residues left in respective
x of biomass experiments.

2.2.1.3. Determination of protein, carbohydrate and fat.


Protein, carbohydrate and fat content of vegetable waste,
judiciously coupled in a mathematical model to predict the whey and oil cake were determined by standard methods
overall performance of the biodigester. [12,13].
Protein. A portion (containing approximately 0.03
0.04 g N) of the sample was weighed and transferred to a
Kjeldahl digestion flask. Eight grams of the catalyst mixture
2. Materials and methods (90% anhydrous sodium sulphate, 3.5%copper sulphate and
0.5% of selenium dioxide) and 20 ml of concentrated sulfuric
2.1. Materials acid were added. The flask was gently heated in an inclined
position. When the initial frothing had ceased, the top of the
Sucrose (Alfa Aesar), casein (Alfa Aesar), hydrogenated flask was fitted with a loose pear shaped stopper and was
oil (Dalda), peptone (Loba Chem Pvt. Ltd.), beef extract heated more strongly to ensure that the liquid boiled at a
(Loba Chem Pvt. Ltd.), distilled water, tap water, amylo- moderate rate. The flask was shaken from time to time and
glucosidase (Celestial Labs Ltd.), anhydrous sodium sulphate the heating was continued for another one hour till the liq-
(E. Merck India Ltd.), copper sulphate (E. Merck India Ltd.) uid became clear. Then the flask was cooled and was washed
selenium dioxide (E. Merck India Ltd.), concentrated sulfuric with 400 ml ammonia free water in a distilling flask contain-
acid (E. Merck India Ltd.), boric acid (E. Merck India Ltd.), ing granulated zinc. To the receiving flask 50 ml of boric acid
sodium hydroxide (E. Merck India Ltd.), hydrochloric acid solution and methyl red indicator were added. The distillation
(E. Merck India Ltd.), light petroleum ether (E. Merck India apparatus was then connected with the delivery tube dipped in
Ltd.), sodium acetate (Aldrich), sodium propionate (Aldrich), boric acid solution. The diluted digest was made alkaline with
sodium butyrate (Aldrich) sodium valerate (Aldrich), sodium 50% sodium hydroxide solution. After 300 ml had distilled
oleate (Aldrich), amyl alcohol (Chempure Pvt. Ltd.), veg- over, the distillate was titrated with 0.05 M sulfuric acid. The
etable waste, mustard oil cake and sweet meat whey were %N2 in the sample (1 ml 0.05 M sulfuric acid 0.0014 g N)
used during the experiments. was calculated. The crude protein figure was calculated
J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503 495

using the following relation: crude protein = sample N Determination of Biogas composition. The product bio-
6.25. gas composition was analysed by gas chromatograph
Fat. For the estimation of the fat content of solid waste, (CHEMITO Model No. 8510) using thermal conductivity
the material was first digested with acid. The material was detector (CHEMITO Model No. 8510) with a Porapaq-q col-
heated with hydrochloric acid to destroy the protein and the umn (Netel Chromatographs length 2 m, mesh size range
fat separated as a layer on the top of the acidic liquid. The 80/100). Hydrogen was used as a carrier gas at a flow rate
acid concentration during extraction was approximately 6 M. of 20 ml/min. The oven, injector and detector temperatures
One to two grams of solid waste was mixed with 89 ml of were maintained at 60, 80 and 80 C, respectively.
water and 10 ml of acid. The protein got dissolved in the acid
and the separated fat was extracted with light petroleum ether 2.2.1.5. Determination of caloric value of biogas. Calorific
in a continuous extraction apparatus. value of the gas was determined using Junkers Calorimeter.
The fat content in whey was measured with the help of
a milk butyrometer. The following liquids, namely 10 ml of 2.2.2. Experimental methods
H2 SO4 (density 1.8121.818 at 20 C), 10.94 ml of whey and 2.2.2.1. Preparation of inuent digester feed. Vegetable
1 ml of fat free amyl alcohol (density 0.8090.813 at 20 C) market waste, consisting of potato, spinach, carrot,
were pipetted in the butyrometer ensuring that they did not cauliflower, cabbage, etc., having seasonal variation, sweet
mix with one another. The tube was closed with a stopper. meat whey and mustard oil cake were collected from local
The contents were mixed thoroughly and were immediately municipal market. The characteristics of different wastes,
centrifuged at 1100 rpm for 4 min. The tube was transferred determined following different analytical techniques, have
(stopper downwards) to a thermostatic bath maintained at been given in Table 1. All the components were sterilized
65 C and was held for at least 3 min and the percentage fat in an autoclave at a temperature and pressure of 121 C and
was read directly from the scale. 0.2 MPa to ensure absence of harmful pathogens. Sterile com-
Total, degradable and non-degradable carbohydrates. ponents were subsequently taken in different proportion and
Total: The total carbohydrate, including fibre and soluble were mixed thoroughly using electrically operated mixer.
ones, was determined by the method of difference (total car- Slurry concentration was maintained at different levels using
bohydrate = 100 %(moisture + ash + crude protein + fat)). variable quantities of tap water. Concentrations of carbohy-
Degradable and non-degradable: The degradable carbo- drate, protein and fat were adjusted at desired values using
hydrate in the vegetable waste and in the oil cake was deter- their pure sources like sucrose, casein and hydrogenated oil,
mined using amyloglucosidase [14]. Duplicate 1g analytical respectively.
portions were taken for the analysis. Enzymatic digestion was
carried out for 30 min at pH 4.5 and at a temperature of 60 C 2.2.2.2. Operation of the digester. A 10 dm3 semi-batch
with continuous agitation. The mass consumed during the biodigester having a height to diameter ratio of three, fit-
digestion was considered the degradable carbohydrate. The ted with a mechanical agitator, was employed in the present
non-degradable carbohydrate was calculated by subtracting investigation. Outside the reactor a jacket was provided
this value from that of the total carbohydrate. through which water was circulated to ensure isothermal con-
dition at 40 C inside the reactor. The pH of the reaction broth
2.2.1.4. Gas chromatographic analysis. Determination of was always maintained at 6.8. There was a provision for gas
volatile and long chain fatty acids. Volatile fatty acids were outlet on the top closure from which the generated biogas
analysed in a gas chromatograph (CHEMITO Model No. was collected continuously.
8510) equipped with a flame ionization detector (CHEMITO Initially the digester was fed with influent slurry to fill 80%
Model No. 8510) with 60/80 carbopack carbowax column of the reactor volume. The volume of the seed culture added
[15]. Long chain fatty acid was analysed by the same gas was 10% of the reactant volume. A continuous agitation at
chromatograph using flame ionisation detector (CHEMITO 50 rpm was maintained during digestion process. Although
Model No. 8510) and SP 2330 capillary column [15]. the reaction is an anaerobic one, stirring was provided only to

Table 1
Composition of different constituents of slurry
Constituents of Moisture (%) Total solid Volatile solid Protein (%) Fat (%) Carbohydrate Carbohydrate Ash (%)
slurry (TS) (%) (VS) (%) degradable (%) non-degradable (%)
Vegetable waste 89.14 0.5 10.76 0.5 9.78 0.5 2.42 0.5 0.28 0.5 7.18 0.5 0.98 0.5
Oil cake 8.50 0.5 91.5 0.5 81.20 0.5 30.8 0.5 9.3 0.5 41.0 0.5 10.30 0.5
Whey 93.5 0.5 6.5 0.5 5.85 0.5 0.7995 0.5 0.0494 0.5 5.005 0.5 9.2 0.5

( m )2
Definition: (standard deviation) s = n , % deviation = sm 100 where , value of any observation, m , mean value, n, number of replicate
experiments. Percent standard deviation: 0.1% in all the cases. All the experiments were repeated thrice.
496 J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503

maintain uniformity in the reaction broth. The slurry concen-


tration was varied in the range of 2056 kg/m3 . According
to the constituents of vegetable waste the concentration of
soluble carbohydrate, protein and fat varied from 0.83 to
2.0 kg/m3 , 0.5 to 0.7 kg/m3 and 0.46 to 0.56 kg/m3 when the
slurry concentration was varied from 20 to 56 kg/m3 , taking
the contribution of sweet meat whey and mustard oil cake also
into account. At a slurry concentration of 20 kg/m3 , the effects
of concentration of fat, protein and carbohydrate were stud-
ied by varying their concentration from 0.26 to 0.56 kg/m3 ,
0.25 to 0.70 kg/m3 , 0.83 to 3.0 kg/m3 . Biogas coming out of
the digester was collected continuously in a sampling bottle
by the downward displacement of water and was analysed by
a gas chromatograph.

2.2.2.3. Preparation of general bacterial medium. The gen-


eral bacterial medium was used for growth, enrichment and Fig. 1. Uncontrolled variation of pH within the biodigester.
maintenance of bacterial cultures. The composition of the
medium was as follows:
tion of the enrichment media were chosen on the basis of the
Component Amount to be taken values of concentration of carbohydrate, fat, protein, volatile
Peptone (g) 5.0 fatty acids and long chain fatty acids at respective condi-
Beef extract (g) 5.0 tions of digester when the influent slurry concentration was
Distilled water (ml) 1000 20 kg/m3 . The pH of acidogenic and methanogenic media
were kept at 44.5 and 6.87.0, respectively. Enrichment of
The three constituents were taken in a conical flask and both the consortia was carried out by using repeated culture
the pH was adjusted to 6.8. Sterilization was carried out by method. All the enriched consortia were maintained in gen-
keeping the medium in an autoclave for 0.9 ks under 0.2 MPa eral bacterial medium.
pressure. The medium was then taken out from the autoclave
and was allowed to cool under ambient condition. pH was 2.2.2.5. Preparation of seed culture for the digester. Seed
adjusted to 6.8. culture for the digester was prepared using the reactor broth
of a running cow-dung based biogas plant. One gram of broth
2.2.2.4. Separation of acidogenic and methanogenic bacte- was suspended in 20 ml general sterile bacterial medium and
rial consortia. Reaction broth was taken out of the digester at was allowed to grow for 2 days in an incubator kept at 40 C.
different stages, namely acidogenic and methanogenic ones To allow the culture to be adapted to the actual condition
and the bacterial consortia of both the stages were enriched of the digester, selective medium having the composition of
using specific media. The acidogenic and methanogenic feed slurry of 20 kg/m3 concentration was inoculated with
stages of the bioreactor were identified on the basis of time the suspended bacterial culture grown in the general bacterial
history of pH change under uncontrolled pH conditions. As it medium. Enrichment was done by repeating the inoculation
is evident from the profile shown in Fig. 1 that acid generation in the selective medium for five times. The ultimate culture,
attains the saturation level on second day, reaction broth for adapted to the actual slurry condition was used as the seed
the enrichment of acidogenic bacterial culture were collected culture to inoculate the digester feed. Using the pour plate
at the end of the second day. Methanogenic bacterial consortia method, dry weight analysis and by microscopic analysis
were enriched from the reaction broth collected on the 14th the concentration of acidogenic and methanogenic bacterial
day as the methane production rate was maximum on that day. consortia was always determined to be 0.1 and 0.061 kg/m3 ,
In this case, however, the digester was run under controlled respectively, in the seed culture. The volume of inoculum was
pH condition. The enrichment medium used for acidogenic always kept at 10% (v/v) of the reactant volume. Thus, the
bacteria contained carbohydrate, namely sucrose, protein, final value of concentrations of acidogenic and methanogenic
namely casein and fat, namely hydrogenated oil at a concen- cultures in the digester were 0.01 and 0.0061 kg/m3 ,
tration of 0.83, 0.5 and 0.46 kg/m3 , respectively. The medium respectively, at the initial condition of each experimental
for methanogenic culture for the degradation of volatile fatty run.
acids contained 0.82 kg/m3 volatile fatty acids, namely acetic,
propionic, butyric and valeric acids in equal proportions as 2.2.2.6. Determination of growth kinetics of isolated con-
their sodium salts. The medium of methanogenic culture for sortia. Acidogenic consortia. Batch experiments were con-
the degradation of long chain fatty acids contained sodium ducted in 50 ml Erlenmeyer flasks containing 20 ml of the
oleate at a concentration of 0.08 kg/m3 . The above composi- specific media with 2 ml of the inoculum containing the stock
J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503 497

culture of acidogenic bacteria maintained in general bacte- filtrates of growth medium and the control. The growth, due to
rial medium. To replicate the real digester condition, same the supply of limiting substrate was calculated by the method
slurry having 20 kg/m3 concentration was used as the main of difference.
specific medium. Growth kinetics of acidogenic consortia
with respect to any one of the limiting substrate, namely
carbohydrate, fat and protein was determined by varying 3. Theoretical analysis
their concentrations in the range of 0.833.0, 0.250.70,
0.260.56 kg/m3 , respectively. The concentrations of carbo- Since the degradation process occurs following a highly
hydrate, fat and protein were adjusted by using their pure complex route, the reaction scheme for simulation and mod-
eling purpose can be described in the following manner:

sources, namely sucrose, hydrogenated oil and fat. Aseptic Soluble carbohydrate and amino acids are formed through
condition was maintained throughout the process. All the enzymatic hydrolysis whereas volatile and long chain fatty
experiments were conducted at optimum values of growth acids are formed through acidogenic degradation [16]. In a
temperature, namely (40 C) and pH (44.5) for 48 h under separate set of reactions long chain and volatile fatty acids, so
unstirred condition. The control medium was separately inoc- formed via endogenous step, undergo decomposition through
ulated with the stock acidogenic culture. The medium of methanogenic bacterial fermentation to produce the desired
20 kg/m3 slurry concentration was used as the control. Bacte- biogas. The enzymatic solubilization reactions involve extra-
rial mass was determined by standard dry weight method after cellular enzymes of different types, namely cellulase, pro-
filtering both the control and the actual media to exclude the tease, etc., produced by the bacterial culture during the lag or
insoluble vegetable matter. The bacterial growth at different non-growth period. Since practically no information is avail-
time intervals corresponding to different initial concentration able on the exact nature of enzymes produced by the cells in
of carbohydrate, fat and protein was determined along with the lag phase and keeping in mind the fact that the solubi-
that in the control. The bacterial growth, only due to the sup- lization reaction by extracellular enzymes mentioned above
ply of corresponding limiting substrate, was determined by may be very fast in nature compared to the other reactions
the method of difference. involving cell growth, it is logical to assume that the enzy-
Methanogenic consortia. Batch experiments were con- matic solubilization reactions are always in equilibrium and
ducted in 50 ml Erlenmeyer flasks containing 20 ml of the plays no role on the overall kinetics of the process. While pro-
specific medium with 2 ml of the inoculum. To ensure the cessing experimental data, results obtained from exponential
closeness with the digester condition, the culture of acido- phase of growth have been considered since this is the only sit-
genic bacteria obtained after 2 days of incubation was used uation where one gets balanced cell growth condition. Thus,
to prepare the control medium for methanogenic bacteria. The while developing kinetic models the enzymatic reaction steps
supernatant obtained after the centrifugation of this 2-day-old for the formation of soluble carbohydrate and amino acid have
acidogenic culture was used as the control medium for the been considered as instantaneous. In the present investigation
methanogenic culture. Growth kinetics of methanogenic con- in order to understand the reaction engineering behaviour of
sortia was measured with respect to any one of the limiting complex biodegradation process, Monods substrate uninhib-
nutrients, namely volatile fatty acid and long chain fatty acids, ited model has been tested to represent the exponential growth
whose concentration was varied in the range of 0.821.80 for simulation purpose.
and 0.0760.081 kg/m3 , respectively. The initial concentra- For the prediction of cell growth occurring in the various
tions of the acids were adjusted using their pure sources as reaction steps in the overall reaction scheme, the following
used during the separation of methanogenic consortia. All the Monod cell growth equation has been used:
experiments were conducted at optimum values of growth
temperature (40 C) and pH (6.87.0). Bacterial mass was max i cxi csi
ri = (1)
determined by following standard dry weight method for the Ksi + csi
498 J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503

Differential mass balance equations for different com- Methane concentration in the biogas was determined using
pounds involved in the reaction scheme mentioned ear- gas chromatograph. The pattern of methane concentration
lier have been solved numerically using fourth-order (v/v%) time history in the biogas with a change in slurry con-
RungeKutta method. centration is shown in Fig. 2. It is observed that the methane
Computation of cumulative methane and cumulative bio- concentration in the biogas is always lower corresponding to
gas production rates per unit volume of the reactor have been higher slurry concentration. The cumulative methane gen-
done using the following expressions; eration rate, however, increases with the increase in the
  cCH4 SCH4   T  slurry concentration. On the other hand, the absolute value of
MCH4 273 22.4 methane production rate expressed as the vapour daily space
Qc,CH4 =  (2) velocity always increases with the enhancement of slurry con-
ti
centration. Calorific value of biogas was determined using
  cCH4 SCH4   cCO2 SCO2   T  Junkers calorimeter and its time history is plotted with slurry
MCH4 + MCO 273 22.4 concentration as a parameter on Fig. 3. The figure reveals that
Qc,Bio =  2 the calorific value of the biogas decreases with the increase
ti
(3) in the slurry concentration.

4.1.2.2. Concentration of carbohydrate and protein. While


studying the effect of carbohydrate and protein on the
4. Results and discussion methane concentration of biogas, sucrose and casein were
used as the pure carbohydrate and protein source, respec-
4.1. Results tively. It is noted that the methane concentration decreases
(plots not shown) with the increase in concentration of protein
4.1.1. Determination of kinetic parameters of growth and carbohydrate. The methane production rate, however,
Growth kinetics of acidogenic bacteria were determined increases with the increase of concentration of protein and
using the batch type experimental data obtained in the Erlen- carbohydrate. Similarly, the heating value of biogas decreases
meyer flasks when carbohydrate was used as a limiting when initial concentrations of both carbohydrate and protein
substrate. Non-linear regression was carried out to deter- increase.
mine the parameters for Monod type growth kinetics. Similar
method was followed for the determination of kinetic param- 4.1.2.3. Concentration of fat. In this case hydrogenated oil
eters of growth of acidogenic bacteria using fat and protein was used as the pure source of fat when its effect on the
as limiting substrates and for methanogenic bacteria grown methane concentration of biogas was studied. Fig. 4 shows the
on both long chain and volatile fatty acids separately. The dependence of concentration time history curves of methane
kinetic parameters, namely maximum specific growth rate, on the concentration of fat. In contrary to the cases of slurry,
max and saturation constant, Ks were determined for both carbohydrate and protein concentration, the methane concen-
acidogenic and methanogenic bacteria. These are shown in tration of biogas increases with the increase in fat concentra-
Table 2. tion. The methane production rate is found to increase with
the increased fat concentration.
4.1.2. Studies on the effect of different process
parameters on methane concentration, cumulative 4.1.3. Studies on the effect of different process
methane production rate and caloric value of biogas parameters on cumulative biogas production rate
4.1.2.1. Slurry concentration. Methane concentration of Cumulative biogas production rate represents the total
biogas generated in the digester is an important parameter. quantity of biogas generated up to a certain period per unit

Table 2
Kinetic parameters determined using batch type (Erlenmeyer flasks) experimental data
Reaction type Kinetic parameters Y (yield coefficients)

max Ks carb pr fat LCFA VFA CO2 CH4


Carbohydrate acidogenesis 5.17 0.518 13.15 9.559 2.412
Amino acid acidogenesis 6.40 0.20 14.49 12.210 1.733
Fat acidogenesis 0.550 0.10 181.81 184.0 1.26
VFA methanogenesis 2.440 0.049 20.83 11.128 9.522
LCFA methanogenesis 0.559 0.019 9.80 18.205 6.289 1.905
Percent standard deviation: 0.1% in all cases. All the experiments were repeated thrice. max : maximum specific growth rate (d1 ), Ks : saturation constant
(kg/m3 ), Y: absolute value of yield co-oeficient (defined in nomenclature). Culture conditions (described in text).
J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503 499

Fig. 2. Simulated (lines) and experimental time histories of volume % of methane in biogas and cumulative methane generation rate (Qc,CH4 ) in biogas with
slurry concentration (SL) as a parameter. Lines () volumetric methane percent (CH4 %); arrows ( ) represent CH4 % as ordinate and time in days as abscissa;
() cumulative methane generation rate (Qc,CH4 ) in (dm3 /(dm3 d)); arrows ( ) represent Qc,CH4 in (dm3 /(dm3 d)) as ordinate and time in days as abscissa.
Points: () 20 kg/m3 ; () 40 kg/m3 ; () 56 kg/m3 .

volume of bioreactor and is expressed in terms of vapour 4.1.3.2. Concentration of carbohydrate and protein. As
daily space velocity. Since the total quantum of energy in case of the variation of slurry concentration, increase
supplied by biogas depends both on its calorific value and in the initial concentration of carbohydrate and protein
its quantity, vapour daily space velocity of biogas has been results in the increase of cumulative biogas production
considered as an important parameter. rate.

4.1.3.1. Slurry concentration. Fig. 5 shows that the cumu- 4.1.3.3. Concentration of fat. Fig. 6 reveals that the biogas
lative biogas production rate increases with the increase of production rate is insensitive towards the variation of fat con-
slurry concentration. centration.

Fig. 3. Simulated (lines) and experimental time histories of calorific value of biogas with slurry concentration (SL) as a parameter. Points: () 20 kg/m3 ; ()
40 kg/m3 ; () 56 kg/m3 .
500 J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503

Fig. 4. Simulated (lines) and experimental time histories of volume % of methane in biogas and cumulative methane generation rate (Qc,CH4 ) in biogas with
fat concentration in the slurry as a parameter. Lines: () volumetric methane percent (CH4 %); arrows ( ) represent CH4 % as ordinate and time in days as
abscissa; () cumulative methane generation rate (Qc,CH4 ) in (dm3 /(dm3 d)); arrows ( ) represent Qc,CH4 in (dm3 /(dm3 d)) as ordinate and time in days as
abscissa. Points signify concentration of fat: () 0.26 kg/m3 ; () 0.46 kg/m3 ; () 0.56 kg/m3 .

4.2. Discussion volumetric concentration of methane in biogas. The simu-


lated values of time history of methane concentration have
4.2.1. Methane concentration, methane production rate been represented by lines in the plots shown in Fig. 2. The
and caloric value of biogas pattern of the time history curve of methane in biogas needs
4.2.1.1. Effect of slurry concentration. Methane concentra- to be explained. The first segment has a linear slope and it
tion of biogas was determined experimentally using slurry continues up to 3 days of operation. The second segment
concentration as a parameter (Fig. 2). The mathematical which continues up to 10th day after the end of the time
model equations, namely the differential mass balance equa- period of the first segment has slope lower than the first
tions for various components, have been used to simulate the segment. The third segment which starts from the 10th day

Fig. 5. Simulated (lines) and experimental points time histories of cumulative biogas production rate Qc,Bio in dm3 /(dm3 d)) with slurry concentration (SL) as
a parameter. Points: () 20 kg/m3 ; () 40 kg/m3 ; () 56 kg/m3 .
J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503 501

Fig. 6. Simulated (lines) and experimental points time histories of cumulative biogas production rate (Qc,Bio in dm3 /(dm3 d)) with fat concentration in the
slurry as a parameter. Points signify ratio of carbohydrate:protein:fat: () 3.2:1.92:1; () 3.2:1.92:1.76;() 3.2:1.92:2.15.

and continues up to 11 days has again a rising slope and dogenic degradation of carbohydrate and protein (reactions
after that the fourth segment is characterized by constant III and IV) and also during the methanogenic degradation of
methane concentration with time. The first segment is prob- volatile fatty acids (reaction VI). On the other hand methane
ably due to methanogenic breakdown of volatile fatty acids is generated only during the methanogenic reactions which
produced from carbohydrate and protein. The second and are much slower than the acidogenic reactions. As a conse-
the third segments are due to the methanogenic breakdown quence, as the slurry concentration increases, the production
of long chain fatty acids formed from available fat follow- rates of both CO2 and CH4 increase. However, the produc-
ing a slow reaction path as evidenced from the low value tion rate of CO2 exceeds that of CH4 causing the fall of CH4
of max . The fourth segment is evidently representing the concentration with the increase of slurry concentration. The
saturation condition where no further methanogenic reaction increase in the absolute value of methane production rate,
takes place. On the basis of the simplistic model assump- represented by vapour daily space velocity, with the increase
tions, methane is generated both from the volatile fatty acids in slurry concentration may also be justified by the same fact.
and long chain fatty acids generated from carbohydrate, pro- The calorific value of the biogas has been calculated using
tein and fatty components, respectively, at different rates. The the concentration and the calorific value of methane of the
kinetic parameters (Table 2) determined from the actual batch biogas. Therefore, the pattern of time history curves plotted
type experiments using simple model carbohydrate (sucrose), in Fig. 3 as functions of the slurry concentration is similar to
protein (casein) and fat (hydrogenated oil) reveal that the for- that of time history curve of methane (Fig. 2).
mation of volatile fatty acids is much faster in comparison to
long chain fatty acids. Keeping in mind that the simulated 4.2.1.2. Effect of carbohydrate and protein concentration.
data have been computed by solving a number of differential The same set of mathematical model equations as in case of
equations instead of a single one, the effects of interactive slurry concentration, have been used to simulate the methane
as well as non-interactive parameters play an important role concentration in biogas as a function of carbohydrate and
on the overall methane production at a fixed time param- protein concentration. It is observed that both in case of car-
eter. As a result simulated curves follow a distinct pattern bohydrate and protein concentration the nature of the family
which cannot be visualized by simple speculation. However, of curves (not shown) is similar to that observed during the
the success of present simulation work lies in the fact that variation of initial slurry concentration. This is because of
experimental results fit well with the simulated values during the fact that the same reaction mechanism similar to that
a large course of time. This is evident from Fig. 2. The sim- of initial slurry concentration study is considered in case of
ulated patterns are obvious from the mathematical equations carbohydrate and protein concentrations. Also in all cases
used in the model. Accordingly the mathematical model may experimental trend can be explained well by the simulated
be utilized to predict the methane concentration in biogas for one.
other systems using waste materials consisting of carbohy-
drate, protein and fatty components. 4.2.1.3. Effect of concentration of fat. Methane concentra-
The plots in Fig. 2 also reveal that the methane concen- tion as a function of initial concentration of fat in the slurry
tration in biogas gets higher when the slurry concentration has been simulated using the same set of model equations.
decreases. This trend was also noticed by other investigators The theoretical time history patterns of methane concentra-
[17] working in the same area. In fact, CO2 is produced in aci- tion have been represented by lines in Fig. 4. Experimental
502 J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503

values represented by points are in good agreement with of municipal wastes. Present study reveals that methane con-
the theoretical ones. Accordingly the mathematical model centration and the calorific value of biogas decrease with the
may be used to predict the effect of fat concentration on the increase in the concentration of slurry, carbohydrate and pro-
concentration of methane and the absolute methane genera- tein, while the variation in fat concentration has the opposite
tion rate. Fig. 4 shows that in contrary to the case of initial effect. A mathematical model based on the kinetic parameters
slurry, carbohydrate, and protein concentrations, methane obtained from the growth kinetics of separated acidogenic
concentration increases with increase in fat concentration. and methanogenic bacterial consortia has been developed.
Moreover the cumulative methane production also increases Sufficient agreement between the theoretical and experimen-
with increase in fat concentration. Evidently during acido- tal values indicates that the model should be suitable for
genic step of fat decomposition and methanogenic step of similar bio-reaction systems. However, refinement of the
decomposition of long chain fatty acids CO2 is acting as one model is possible by the incorporation of exact enzymatic
of the reactants and its consumption increases methane con- reaction kinetics by undergoing further studies. More exper-
centration in biogas. imental work in this area is needed for the expansion of the
applicability of the model.
4.2.2. Biogas generation rate
4.2.2.1. Effects of slurry, carbohydrate and protein concen-
tration. Since cumulative biogas production is an important Acknowledgements
parameter of the present investigation, equation (3) has been
used to compute cumulative biogas production rate in terms Authors highly acknowledge the financial support ren-
of gas daily space velocity for different initial slurry concen- dered by University Grants Commission of India to carry out
tration. When these computed values are plotted against time the Research and Development Project on Biogas Generation
as shown in Fig. 5, it is observed that as expected gas daily from Food/Vegetable Wastes.
space velocity increases with generation time. Moreover the
higher the initial slurry concentration the higher is the gas References
production rate. Once again this may be attributed to the fact
that increase in slurry concentration ensures more availability [1] Khanolkar VD, Dalvi SD. Treatment of bagasse black liquor at
of limiting substrates in each acidogenic and methanogenic Pudumjee Pulp & Paper Mills Ltd., Pune. Bio Energy News
step which in turn results in high production of both CO2 and 2000;4(4):159.
[2] Chanakaya HN, Venkatsubramaniyam R, Modak J. Fermentation and
CH4 . The experimental data on gas daily space velocity as a methanogenic characteristics of leafy biomass feed stocks in a solid
function of reaction time has been plotted on the same figure phase biogas fermentor. Biores Technol 1997;62:718.
to test the validity of the simulated equation (3). It is quite [3] Chynoweth DP, Owens JM, Legrand R. Renewable methane
evident that reasonably good fit between the experimental from anaerobic digestion of biomass. Renewable Energy 2001;22:
18.
and simulated data has been obtained. Similar trends have
[4] Jagadish KS, Chanakaya HN, Rajabapaiah P, Anand V. Plugflow
been observed (not shown) when carbohydrate and protein digesters for biogas generation from leaf biomass. Biomass Bioen-
concentrations have been used as the independent parame- ergy 1998;14(5/6):41523.
ters. [5] Angelidaki I, Ellegaard L, Ahring BK. A mathematical model
for dynamic simulation of anaerobic digestion of complex sub-
strates: focusing on ammonia inhibition. Biotechnol Bioeng 1993;
4.2.2.2. Effect of fat concentration. While studying biogas
42(2):15966.
production rate as a function of initial fat concentration it is [6] Welper LL, Sung S, Dague RR. Laboratory studies on the
observed from the Fig. 6 that although the cumulative pro- temperature-phased ASBR system. Water Sci Technol 1997;36
duction rate increases with time it remains unaffected by the (23):295302.
variation of fat concentration. This may be due to the fact [7] Demirci GG, Demirer GN. Effect of initial COD concentration,
nutrient addition, temperature and microbial acclimation on anaer-
that increase in fat concentration increases methane produc-
obic treatability of broiler and cattle manure. Biores Technol
tion with simultaneous consumption of CO2 as reactant. Due 2004;93(2):10917.
to this antagonistic effect the overall biogas production rate [8] Callaghan FJ, Wase DAJ, Thayanithy K, Forster CF. Continuous co-
remains insensitive towards the change in fat concentration. digestion of cattle slurry with fruit and vegetable wastes and chicken
Here also experimental and simulated results are in good manure. Biomass Bioenergy 2002;27:717.
[9] Parawira W, Murto M, Zvauya R, Mattiasson B. Anaerobic batch
agreement with each other.
digestion of solid potato waste alone and in combination with sugar
beet leaves. Renewable Energy 2004;29(11):181123.
[10] Rajeshwari KV, Pant DC, Lata K, Kishore VVN. Studies on
5. Conclusion biomethanation of vegetable market waste. Biogas Forum III
1998;74:412.
[11] Schuler ML, Kargi F. How cells grow. In: Bioprocess engineering
From the simulated and experimental results it is clear that
basic concepts. 2nd ed. Englewood Cliffs, New Jersey: Prentice-Hall,
the variations in the initial concentrations of slurry, carbohy- Inc.; 1992. p. 158.
drate, protein and fat play a significant role regarding the [12] Chichilo P, Reynolds H (associate editors). Fertilizers. In: Official
performance of anaerobic digester based on feed consisting methods of analysis of the association of official analytical chemists.
J. Biswas et al. / Enzyme and Microbial Technology 38 (2006) 493503 503

11th ed. Horwitz W (editor). Washington: Association of Official addition of bentonite. Appl Microbiol Biotechnol 1990;33:469
Analytical Chemists; 1970. p. 1620. 72.
[13] Pearson D. General methods. In: The chemical analysis of foods. 7th [16] Higgins IJ, Gilbert PD, Wyatt J. Microbial degradation of oil in
ed. 23 Ravelston Terrace, Edinburgh EH4 3TL: Churcill Livingstone; the environment. In: Milazzo G, editor. Studies in environmen-
1976. p. 1415. tal science. Proceedings of the international colloquium-energetics
[14] Southgate DAT. The total dietary fibre method. In: Belton PS, editor. and technology of biological elimination of wastes, vol. 9. Ams-
Dietary fibre analysis. London: The Royal Society of Chemistry; terdam/Oxford/New York: Elsevier Scientific Publishing Company;
1995. p. 568. 1981. p. 657.
[15] Angelidaki I, Petersen SP, Ahring BK. Effects of lipids on ther- [17] Tekin AR, Dalgic AC. Biogas production from olive pomace. Resour
mophilic anaerobic digestion and reduction of lipid inhibition upon Conserv Recycl 2000;30:30113.

También podría gustarte