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Crushers employ compression, slow speed machines hired for coarse reduction of large
quantities of solid. A primary crusher is the one which crushes the feed to yield a product 150-
250mm in size whereas, secondary crusher is the one which takes the product of a primary
crusher and reduces it to particles of about 6mm. The main types of crushers are given as;
Jaw Crusher
Smooth Roll Crusher
Gyratory Crusher
Jaw Crusher
Jaw crusher consist of a set of vertical jaws, one jaw being fixed and the other being moved back
and forth relative to it by a pitman mechanism. The jaws are farther apart at the top than at the
bottom, forming a tapered force so that the material is crushed progressively smaller and smaller
as it travels downward until it is small enough to escape from the bottom opening. The
compressive strength of jaw crushers is 320 mega Pascal and the Rpm of jaw crusher is between
200- 400. The jaw crusher is used for crushing trash, making it easy for transportation from one
to another location. This is very important because the crushed materials are always easier for
transportation, loading and dumping. This machine is heavily used on construction sites where a
large amount of hard materials need to be crushed on a daily basis, including stones, rocks,
concrete, and other form of debris.
Mode of Operation
Jaw crusher is equipped with one fixed and one moveable crushing jaw (wear parts) forming a
wedged shaped crushing area. The side walls of crushing area are made of replaceable wearing
sheets. Crushing is carried out between two crushing jaws. The moving jaw of the single toggle
jaw crusher moves elliptically. A pendulum motion is being carried out by double toggle jaw
crusher. The crushing force is produced by an eccentric shaft, then it is transferred to the
crushing area by a toggle plate system and supported by the rear of the housing of the machine.
Spring pulley rods keep the whole system in a condition of non-positive connection. Centrifugal
masses of the eccentric shaft serve as compensation of heavy loads. A flywheel is provided in the
form of pulley. The favorable angle of dip between the crushing jaws has a positive impact on
the intake conditions of the feed material. The final grain size distribution is influenced by both
the adjustable gap as well as the appropriately selected tooth shape of the crushing plates. One
important thing that needs to be closely considered when choosing which jaw crusher to be used,
is the size and the length of the crushing chamber. The crushing chamber should be large enough
to allow the materials to easily enter inside. As a general rule, a jaw crusher with larger crushing
chamber has more crushing power. Long crushing chambers are suitable for hard materials that
demand more strength.
Jaw crusher are divided into two types, both uses compressive force for size reduction;
Chemical Industry
At present our countrys crusher device continuous develops and update, develop the crusher
equipment to meet the needs of different users. Industry crushing equipment can be used in the
cement, chemical, power, metallurgical and other industries to crushing the hard material, such
as limestone, slag, coke, coal and other materials.
Concrete Recycling
Jaw crushers can be used in concrete recycling. Jaws compress the concrete between a stationary
and moveable plate. Concrete is reduced in size as it travels down the length of the wedge
between the two plates. Jaws are used as primary crushers and typically produce a 4" to 8" minus
product usually used as fill.
Simple structure
Low cost
Maintenance are convenient
Reliable work
Small machine body
Easy to use
Lower productivity
Lower power Consumption
Bigger vibration
Small crushing Ratio
Uneven particle size
Cant crowd feeding ore