Listing of Abnormality Tags

Machine No. / IF-2/FES Pannel Room Zone A Zone: A

Date of Action executor

Sr. Sub-assembly or any Action to correct Action executor
identificatio Machine (where) Identified By (who) AM step Tag category Abnormality Description Abnormality Classification Abnormality Leads to (Which Planned date Date of completion
No. other items (where) abnormality (who fix)
n Department)
Missing
Anil Kumar
1 15-Sep-17 IF-2 IF-2 FES Pannel Room 1 Red RAV motor starter pannel push botton-1 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
Kushwaha
tification
Missing
Anil Kumar
2 15-Sep-17 IF-2 IF-2 FES Pannel Room 1 Red RAV motor starter pannel push botton-2 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
Kushwaha
tification
Missing
Anil Kumar
3 15-Sep-17 IF-2 IF-2 FES Pannel Room 1 Red RAV motor starter pannel push botton-3 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
Kushwaha
tification
Missing
Anil Kumar
4 15-Sep-17 IF-2 IF-2 FES Pannel Room 1 Red RAV motor starter pannel push botton-4 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
Kushwaha
tification
Missing
Anil Kumar
5 15-Sep-17 IF-2 IF-2 FES Pannel Room 1 Red RAV motor starter pannel push botton-5 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
Kushwaha
tification
Missing
Anil Kumar
6 15-Sep-17 IF-2 IF-2 FES Pannel Room 1 Red RAV motor starter pannel push botton-6 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
Kushwaha
tification
Missing
Anil Kumar
7 15-Sep-17 IF-2 IF-2 FES Pannel Room 1 Red RAV motor starter pannel push botton-7 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
Kushwaha
tification
8 15-Sep-17 IF-2 IF-2 FES Pannel Room Gaurav 1 Blue Pulsing machine cable is hanging. Unsafe Condition Near Miss/Accident proper dressing of cable Electrical Shailesh Bawda 20-Sep-17

9 15-Sep-17 IF-2 IF-2 FES Pannel Room Gaurav 1 Blue RAV motor starter pannel cable is hanging. Unsafe Condition Near Miss/Accident proper dressing of cable Electrical Shailesh Bawda 20-Sep-17

10 15-Sep-17 IF-2 IF-2 FES Pannel Room D.L.Jha 1 Blue I/C PDB-2 panel cable is hanging. Unsafe Condition Near Miss/Accident proper dressing of cable Electrical Shailesh Bawda 20-Sep-17
Missing
11 15-Sep-17 IF-2 IF-2 FES Pannel Room D.L.Jha 1 Red I/C PDB-2 pannel voltage meter-1 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of voltage meter. Electrical Shailesh Bawda 30-Sep-17
tification
Missing
12 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red I/C PDB-2 pannel voltage meter-2 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of voltage meter. Electrical Shailesh Bawda 30-Sep-17
tification
Missing
13 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red I/C PDB-2 pannel voltage meter-3 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of voltage meter. Electrical Shailesh Bawda 30-Sep-17
tification
Missing
14 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red I/C PDB-2 pannel voltage meter-4 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of voltage meter. Electrical Shailesh Bawda 30-Sep-17
tification
Missing
15 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red I/C PDB-2 pannel push botton-1 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
16 15-Sep-17 IF-2 IF-2 FES Pannel Room Harekrishna Thakur 1 Red I/C PDB-2 pannel push botton-2 missing Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
17 15-Sep-17 IF-2 IF-2 FES Pannel Room Harekrishna Thakur 1 Red I/C PDB-2 pannel push botton-3 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
18 15-Sep-17 IF-2 IF-2 FES Pannel Room Gaurav 1 Red I/C PDB-2 pannel push botton-4 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
19 15-Sep-17 IF-2 IF-2 FES Pannel Room Gaurav 1 Red I/C PDB-2 pannel push botton-5 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
20 15-Sep-17 IF-2 IF-2 FES Pannel Room Harekrishna Thakur 1 Red I/C PDB-2 pannel push botton-6 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
21 15-Sep-17 IF-2 IF-2 FES Pannel Room Harekrishna Thakur 1 Red I/C PDB-2 pannel push botton-7 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
22 15-Sep-17 IF-2 IF-2 FES Pannel Room Harekrishna Thakur 1 Red I/C PDB-2 pannel push botton-8 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
23 15-Sep-17 IF-2 IF-2 FES Pannel Room Harekrishna Thakur 1 Red I/C PDB-2 pannel push botton-9 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
24 15-Sep-17 IF-2 IF-2 FES Pannel Room Harekrishna Thakur 1 Red I/C PDB-2 pannel push botton-10 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
25 15-Sep-17 IF-2 IF-2 FES Pannel Room Akshay Lal Pal 1 Red I/C PDB-2 pannel push botton-11 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
26 15-Sep-17 IF-2 IF-2 FES Pannel Room Akshay Lal Pal 1 Red I/C PDB-2 pannel push botton-12 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
27 15-Sep-17 IF-2 IF-2 FES Pannel Room Akshay Lal Pal 1 Red I/C PDB-2 pannel push botton-13 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
28 15-Sep-17 IF-2 IF-2 FES Pannel Room Akshay Lal Pal 1 Red I/C PDB-2 pannel push botton-14 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
29 15-Sep-17 IF-2 IF-2 FES Pannel Room Akshay Lal Pal 1 Red I/C PDB-2 pannel push botton-15 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
30 15-Sep-17 IF-2 IF-2 FES Pannel Room Akshay Lal Pal 1 Red I/C PDB-2 pannel push botton-16 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
31 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red I/C PDB-2 pannel push botton-17 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
Missing
32 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red I/C PDB-2 pannel push botton-18 missing. Parts/Direction/Marking/Iden Minor Stoppages Installation of push botton Electrical Shailesh Bawda 30-Sep-17
tification
repair or replace the phase
33 15-Sep-17 IF-2 IF-2 FES Pannel Room Gaurav 1 Blue I/C PDB-2 panel phase indicator not working condition. Unfunctional Parts Breakdown Electrical Shailesh Bawda 20-Sep-17
indicator

34 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Blue Lighting JB-4 cable without cable tray. Unsafe Condition Minor Stoppages proper dressing of cable Electrical Shailesh Bawda 20-Sep-17

35 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red Lighting JB-4 back side wall open pocket. Dirty/Dusty Minor Stoppages Cover the wall pocket Civil Shailesh Jadaja 10-Oct-17

36 15-Sep-17 IF-2 IF-2 FES Pannel Room Dilip 1 Red I/C PDB-2 pannel back side wall open pocket. Dirty/Dusty Minor Stoppages Cover the wall pocket Civil Shailesh Jadaja 10-Oct-17
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Abnormality Tag VS Effect

0

Machine No. / Production Line:

CLASSIFICATION
SMS - 1 ZONE D
0

Abnormality Leads to

Parts/Directon/Marking/Identfcaton

Obstructon in Machine areas

Hydraulic Oil leakage/Spillage

Cooling Oil leakage/spillage

S.No. Abnormality
Improper Route of cable

Lub.Oil Leakage/Spillage

Grease Spillage/Leakage

Water Sepage/Leakage
Damage/Broken Parts

Naked Wires/Cables
Unfunctonal Parts

Pipe Line Disorder

Unwanted Parts

Contaminaton
Unsafe Conditon
0

Overheatng

Dirty/Dusty
Loose Parts

Wrong Part
Rusty parts
Missing

Total

Cost increase (waste)

Near Miss/Accident

Minor Stoppages
Quality rejects
Breakdown
0
Exact locaton descripton

0
0 1 IRF Top Area 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 2 Crucible Room 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 3 Hydraulic Powerpack 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 4 DM Unit 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 5 Electrical Panel 0 29 1 0 0 0 0 0 0 0 0 0 0 0 0 0 2 4 0 0 36 1 0 3 32 0
0 6 Capacitor Rack 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 7 Transformer 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 8 Compressor Room 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 9 Diesel Generator 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 TOTAL 0 29 1 0 0 0 0 0 0 0 0 0 0 0 0 0 2 4 0 0 36 1 0 3 32 0
 Unsafe Condition; 4; 11.11%

Unfunctional Parts; 1; 2.78%

Missing Parts/Direction/Marking/
%

Missing Parts/Direction/Marking/Identification; 29; 80.56%

Improper Route of cable 0

Missing
Parts/Directon/Marking/Identfca
ton 29
Unfunctonal Parts 1
Damage/Broken Parts 0
Loose Parts 0
Naked Wires/Cables 0
Unwanted Parts 0
Hydraulic Oil leakage/Spillage 0
Lub.Oil Leakage/Spillage 0
Cooling Oil leakage/spillage 0
Grease Spillage/Leakage 0
Overheatng 0
Rusty Part 0
Wrong Part 0
Water Sepage/Leakage 0
Obstructon in Machine areas 0
Dirty/Dusty 2
Unsafe Conditon 4
Contaminaton 0
Pipe Line Disorder 0
Improper Route of cable 0

Missing
Parts/Directon/Marking/Identfca
ton 0
Unfunctonal Parts 0
Damage/Broken Parts 0
Loose Parts 0
Naked Wires/Cables 0
Unwanted Parts 0
Hydraulic Oil leakage/Spillage 0
Lub.Oil Leakage/Spillage 0
Cooling Oil leakage/spillage 0
Grease Spillage/Leakage 0
Overheatng 0
Rusty Part 0
Wrong Part 0
Water Sepage/Leakage 0
Obstructon in Machine areas 0
Dirty/Dusty 0
Unsafe Conditon 0
Contaminaton 0
Pipe Line Disorder 0
Tags Raised Corrected
BLUE TAGS 5 0
RED TAGS 31 0
TOTAL 36 0

Tags Corrected Blue Tags

Red Tags
Total Tags
Tags Corrected

40 36
35 31
30
25
20
15
10 5
5
0
BLUE TAGS
0 RED TAGS
0 TOTAL0
Tags Raised
BLUE TAGS RED TAGS