Documentos de Académico
Documentos de Profesional
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Industrial
Indu
d strial Solutions - ISI
Industrial Solutions - ISI
Colin Reed, Owner
Consulting firm, based out of Tulsa, OK
Established in 1997
Full service lean manufacturing and
management consulting firm
Served hundreds of companies
www.isiworld.net
Industrial
Ind
du
dust
strial Solutions - ISI
Agenda
Background
Definitions, theory & purpose
Kata program what it looks like
Wrap up
2010
Culture of
Continuous Improvement
5
Industrial Solutions - ISI
Industrial Solutions - ISI
Lean Building Blocks
Culture of
Continuous Improvement
7
Industrial Solutions - ISI
Lean Building Blocks
Culture off
Cu
Culture
Co
Cont
C
Con
on
ntttinu
tinuous
inu
uou
uous
Continuous u Im
us mprovem
mpro
mp
pro
p rrovemen
men
me
entt
Improvement
Pull/Kanban
Pull/K
Pu ll/Kanb
Kanban
Kanb an Cellular/Flow
Cellula
Ce
ellular/Flow
ellula
ar/F
Flow TPM
M
P S
POUS Quality
Q
Quali tyy at
a Source
Sourcce Quick
Qu
uickk Changeover
Chaang
g ver
geov
Standardized
St
Standaard
dized Work
Wo
ork Batch
Batcch Re
Reduction
edu
uction Teams
T
Team
ms
Value
Valu
Stream
Str
Sttrrreea
Visual
V
Visua
al 5S
S Sy
System
y m
ystem Plant
Plant L
Lay
Layout
yout
yout Mapping
M ap
8
Industrial Solutions - ISI
Background
Traditional reporting styles & relationships
Traditional management roles
KE 3
Work Standard
Time
26
Industrial Solutions - ISI
Kata vs. Kaizen Event
Work Standard
Time
Vision
Challenge
TC
TC
Challenge
TC
TC
Plant VSM
Manager Supervisor Front Line
Manager Manager
Learner Learner Learner Learner
Expectations
Must be ready to Walk the Walk
Setting Vision
Give goal no solutions or
pre-judgments of how
Metrics
Metrics
3 1 Upper Assembly 10
4 1 Lower Assembly 10
5 1 Cage Assembly 10 13
8 2, 3 Lower Assy 2
2 8, 9, 10
9 2, 3 Upper Assy 2
Pallet
10 2, 3 Final Assy 2 3
1, 11, 12
11 3 Band parts to pallet -
7
12 3 Wrap skid (Op 2 Assist), take to Shipping -
3 1 Upper Assembly 10
4 1 Lower Assembly 10
5 1 Cage Assembly 10 1, 13
8 2, 3 Lower Assy 2
2 8, 9, 10
9 2, 3 Upper Assy 2
Pallet
10 2, 3 Final Assy 2 3
11, 12
11 3 Band parts to pallet -
7
12 3 Wrap skid (Op 2 Assist), take to Shipping -
1st 2nd
1st Step
Do I clearly understand How do I think this will
what action I should take help us improve?
to improve, am I
addressing an obstacle?
Am I truly
experimenting?
Currently
known
2nd Step
Reflect on the data
Did we find or solve
collected.
obstacles?
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