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DESIGN OF SPUR HELICOIDAL GEARS

Initial Input Data:


Factor de sobrecarga: Ko= 1 tabla 9-7
Potencia transmitida: P= 3 hp
Potencia de diseo: Pdes= 3 hp
Paso diametral : Pd= 6 Fig 9-24
Velocidad de entrada: np= 1800 rpm
Nmero de dientes de pin: Np= 22
Velocidad de salida deseada: nG= 100 rpm
Nmero calculado de dientes del engranaje: 396.0
Ingrese: No. elegido de dientes de engranaje: NG= 110
Computed Data:
Velocidad de salida real: nG= 360.0 rpm
Relacin de transmisin: mG= 5.00
Dimetro de paso -Pinin: D p= 3.66666667 in
Dimetro de la echada - Engranaje: DG= 18.3333333 in
ngulo de cono de pitch - Pion: 11.31
ngulo del cono de paso - Engranaje: 78.69
Distancia entre centros en conicos: 9.3482
Center Distance: C= 11 in
Pitch Line Speed= Vt= 1727.88 ft/min
Transmitted Load Wt: Wt= 57.30 lb
Secondary Input Data:
Transverse Pressure Angle: t= 20 deg
Helix Angle: = 90 deg
Axial Pitch: px= 9.6223E-18 in
Min. Face Width (2*Axial Pitch): Fmin= 1.9245E-17 in
Enter: Face Width: F= 1 in
Ratio: Face Width/pinion diameter: F/Dp= 0.27272727 pag 358 pdf mott
Recommended range of ratio: 0.5<F/Dp<2
Enter: Elastic Coefficient: Cp= 2300 tabla 9-10
Enter: Quality Number: Av= 10 tabla 9-3
Dynamic Factor= Kv= 1.435 tabla 9-9
[Factor for computing Kv:] B= 0.7314 C= 65.0
Reference: Np= 22 NG= 110
Bending Geometry Factor-Pinion: Jp= 0.228 Fig 9-15
Bendin Geometry Factor-Gear JG= 0.19 Fig 9-15
Geometry Factor: I= 0.078 Fig 9-21
Axial Force: Wx= 9.3533E+17
Radial Force: Wr= 20.8539583
HELICOIDAL GEARS
Factors in Design Analysis:
Alignament Factor, Km= 1+Cp+Cm if F<1 if F>1
Pinion Proportion Factor, Cpf= 0.00227273 0.00227273 [0.5<F/Dp<2]
Enter: Cpf= 0.07410254 Fig 9-16
Type of gearing : Open Commer. Precision Ex. Precision
Mesh alignament Factor, Cma= 0.2636235 0.1426907 0.0797074 0.0481178
Enter: Cma= 0.1581628 Fig 9-17
Alignament Factor: Km= 1.23226534
Size Factor: Ks= 1 Tabla 9-8 Use 1 if Pd >= 5
Pinion Rim Thickness Factor: KBP= 1 Fig. 9-18: Use 1 if solid blank
Gear Rim Thickness Factor: KBG= 1 Fig. 9-18: Use 1if solid blank
Service Factor: SF= 1 Use 1 if no unusual conditions
Reability Factor: K R= 1.25 Tabla 9-11 Use 1 for R= 0.99
Enter: Design Life: 45000 Hours Mirar tabla 9-12
Pinion-Number of load cycles: N P= 4860000000 Guidelines: YN, ZN
Gear-Number of load cycles: N G= 972000000 10^7 ciclos >10^7 <10^7
Bending Stress Cycle Factor: Y NP= 0.91153533 1 0.91153533 fig. 9-22
Bending Stress Cycle Factor: Y NG= 0.93802663 1 0.93802663 fig. 9-22
Pitting Stress Cycle Factor: Z NP= 0.86739278 1 0.86739278 fig. 9-23
Pitting Stress Cycle Factor: Z NG= 0.9001028 1 0.9001028 fig. 9-23
Stress Analysis: Bending
Pinion: Required S at= 3.65712729 ksi Mirar Fig. 9-11 o
Gear: Required S at= 4.38855275 ksi Tabla 9-5
Stress Analysis: Pitting
Pinion: Required S ac= 62.3925322 ksi Mirar Fig. 9-12 o
Gear: Required S ac= 60.1251678 ksi Tabla 9-5
Required hardness of pinion HB: 103.392957
Required hardness of gear HB: 96.3514528

Si es que el HB sale muy alto se tiene que iterar,


aumentar el F y disminuir el Pd.
90

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