LONZA SINGAPORE

SGTS-3201 Risk Assessment Form

4x5 RISK MATRIX (S - Severity / L - Likelyhood)
Risk Assessment Number: ENG/MSE/LONZA/RA Version: 00 Signature Name & Designation

Department / Area: Lonza Contractor/Vendor Approved By (HOD) : Alan Tong ( Managing Director )
Non Destructive Testing for Steam
Process / Activity Name: Supply Line and Gas Supply LIne RA Team Leader: Tok Kian Sing ( Director )

RA Member-1: Foong Kok Fai ( Project Engineer )

Process / Activity Location: Boiler Room RA Member-2: Woon Chee Leong ( Project Coordinator )

Latest review date: 12 September 2017 RA Member-3: Vasudevan Mathi ( Site Supervisor )

Next review date: 11 September 2020 RA Member-4: Lu Min Han ( Site Supervisor )
Comply to SOP (SGTS-3236. SGTS-3244. SGTS-3247. SGTS-3447. SGTS-3107. SGTS-7721. SGTS-2965. SGTS-1462. SGTS-854. SGTS-852.
Prerequisite (if any) :
SGTS. 3200 SGTS-6238. SGTS6405. SGTS-399. SGTS-, 2507. SGTS-3481. SGTS-1400. SGTS-1420)

List of Chemicals used: NA

Equipment used: NDT Tesing Equipments,General Hand Tools,Elctrical Tools such as ELCB Plug and DB Box

Safety Helmet,Safety Shoe,Safety Goggle,Face Shield,Safety Harness,Welding Face Shield,Hand Gloves (Cotton and Heat Resistant),Long
Basic PPEs :
Sleeve,Ear Plug,N 95 Mask

Hierachy of Control: C1 = Elimination ; C2 = Substitution ; C3 = Engineering ; C4 = Adminstrative ; C5 = PPE

Hazard Identification Risk Evaluation Control Follow-up Re-evaluation

Action Officer,
Possible OHS Incident / Ill-Health / Hierachy of Additional Risk /
No. Main Activity Hazard / Aspect Existing Risk Control Measures L S P Designation (Follow- L S P
Pollution / Depletion Control Control (if any)
up date)
1 Mobilizing of Material,Equipments Ergonomics Back Strain / Sprain C4 1. All the personnel involve in th work shall 1. Site Supervisor closely Site Supervisor
and Tapping machine be SIC trained before start work. monitor the work and
2. Authorized permit applicant to apply present at the work area.
permit from the permit issuer before start 2. The sharp edges of the
work. iems should be properly
3. Conduct risk assessment briefing and covered.
toolbox meeting to all personnel involved
before start work.
4. All the workers is provided PPE and wear
all the time while working.
5. All the person know the evacuation
routes in the event of emergencies and
designated assembly location pont in case D 3 L E 3 L
of emergency.
6. Ensure the Risk assessment,SWP and
RA submitted and breifed to all the
personnel involved in work.
7. Adopt the buddy system for carrying the
bulky items.
8. Ensure to wear the hand gloves at all
times.
9. Use the mechanical aid like Trolley for
carrying heavy items.

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Hazard Identification Risk Evaluation Control Follow-up Re-evaluation

Action Officer,
Possible OHS Incident / Ill-Health / Hierachy of Additional Risk /
No. Main Activity Hazard / Aspect Existing Risk Control Measures L S P Designation (Follow- L S P
Pollution / Depletion Control Control (if any)
up date)
2 Preparation for NDT testing at WorkAreaConditions Congested Workplace (Exit Obstruction, etc) C3 1. Supervisor to final check the work area 1. Ensure the extension Site Supervisor
Specific Pipe Line and brief the possible hazards before cables are run are in a
commence. safe manner not
2. Supervisor to stop work or arrange work obstructing walk ways and
schedule with other external party in vicinity. secured.
3. Maintain good housekeeping, ensure all 2. Ensure the electrical
cables are well managed. tools are in good condition.
4. Designated access routes to be C 3 L D 3 L
established and maintained.
6. Ensure wear the ear plug at all times for
the high noise area.

WorkplaceNoise Temporary Hearing Loss C3 1. Ensure wear the ear plug or ear muff at 1. Existing risk control is Site Supervisor
all times. adequate.
D 3 L E 3 L

3 NDT Tesitng at Specific Pipe WorkAtHeight Fall from height causing major bodily injury (2m C3 1. Work at height permit is submitted and 1. Scaffold is inspected by Site Supervisor
Line or more) approved by Client/Main-Con before start Scaffold Supervisor
work. weekly and Safe to Use
2. WAH supervisor pre-inspect the scaffold Scaffold Tag.
and complete the Work at Height check list. 2. Ensure worker use
3. Site supervisor to ensure not to access secure anchor point to
scaffold when it is in wet condition. hook the harness at all
4. Engineer/ Site supervisor to ensure that time while working. 100%
sufficient and proper anchorage point for tie-back.
safety harness to be in place. C 2 M 3. All workers have D 2 L
5. Wear the PPE such as full body adequately trained for
harness, safety helmet, safety goggles at all working at Height and
time when working on the scaffold. have relevant certificate.
6. Working at height safety training/
briefing to be conducted during toolbox
meeting.

Work_with_hand_tools Cuts C3 1. Ensure and check all the hand tools are 1. Ensur keep knives and Site Supervisor
in good condition prior to start work. blades sharp, cover
2. Ensure do not use the defective tools exposed edges wherever
and keep seperately. possible.
3. Supervisor ensure only use the correct
tools for specific job.
4. Ensure the personnel must be trained and
experinced for the correct use of equipment C 4 L D 4 L
and methods.
5. Ensure to wear PPE such as dust mask
and hand gloves when use of organic
solvents for cleaning.

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Hazard Identification
No. Main Activity Hazard / Aspect
Falling_object_at_height Falling object at height (light) - Bruises / Minor
cuts
Electrical
DustExposure
4 House Keeping WorkAreaConditions Poor Housekeeping / Slippery Surface causing
fall / trip (bruises, minor cuts)
Possible OHS Incident / Ill-Health /
Pollution / Depletion
Electric Shock
Inhalation of Fiber Dust (Scarring of lung)
Risk Evaluation Control Follow-up Re-evaluation
Action Officer,
Hierachy of Additional Risk /
Existing Risk Control Measures L S P Designation (Follow- L S P
Control Control (if any)
up date)
C3 1. Materials and tools are kept inside small 1. Ensure all the workers Site Supervisor
basket after use. wear the safety helmet
2. Supervisor to ensure that hands tools/ equipped with chin strip at
small objects to be secured by using all time.
lanyards, when working at height.
3. Never pass materials or equipment while D 4 L E 4 L
the MEWP has been extended.
4. Supervisor to ensure that toe boards are
not allowed to be modified / removed.
C3 1. Electrical cables or earthing cable not to 1. Ensure the electrical Site Supervisor
be contacted to the live pipe. equipments are LEW
2. Site Supervisor ensure the cables are inspected and in good
free from defect and ensure double condition.
insulation cable are used. 2. Avoid to use the
3. Site Supervisor ensure the electric cables defective electrical tools.
are placed 2m above the ground.
4. ELCB distribution board or plug are used
all electrical tap out point.
5. Fire extinguisher indicating green zone
C 2 M D 2 L
to be present near hot work area.
5. Use checked and calibrated Yoke with
LEW sticker, Authorized NDT level I or II
personnel .
6. Only certifid ,authorizesand Competent
NDT level I or II personnel is assigned for
Testing
C3 1. Ensure to use the N95 mask when use of 1. Superviosor must Site Supervisor
the dry particles. present and supervise at
2. Wear the protective clothing and loose the work area at all time.
fitting to prevent exposure of dry particles.
3. Wear the cotton handgloves at all times C 2 M D 2 L
to prevent the direct exposure of dry
particles.
C3 1. Safety and Site supervisor to ensure Existing control measures Site Supervisor
materials and tools are not obstructing the are adequate.
emergency items/ access.
2. Site supervisor to ensure that materials
and tools kept in a container.
3. Site supervisor to ensure to hung up D 4 L E 4 L
electric cable at least 2m high.
4. Site supervisor to supply workers with
vacuum cleaner for every job.
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