Thai-German Institute

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Introduction to Drive( Micro master)

Unit 6
Introduction to Drive
(micro master)

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Introduction to Drive( Micro master)

Unit 6
Vary Speed Control

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Introduction to Drive( Micro master)

1.1 Why you must adjust speed ?

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Introduction to Drive( Micro master)

Example for control speed of fan

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Introduction to Drive( Micro master)

Example for inverter control conveyor belt

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Introduction to Drive( Micro master)
Water control in industry

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Introduction to Drive( Micro master)

Solar Pump Inverter

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Introduction to Drive( Micro master)

Example for control torque

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Introduction to Drive( Micro master)

Textile machines

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Introduction to Drive( Micro master)

Traction and tension control

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Introduction to Drive( Micro master)
Traction and tension control

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Introduction to Drive( Micro master)

The motors in industrial applications

1. Power Machinery
2. Machines are a key component of various machinery

Driving system system is divided into components

1. The machines are constant speed

2. The machines are adjust speed
3. The machines can control position
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Introduction to Drive( Micro master)
Classification of inverters in the industry table
A B C
Technological Trend Simple Performance High Performance

Capacity (kW) 0.1 - 7.5 0.2 - 300

Input voltage 1 Phase 100 220 V, 3 Phase 200 - 3 Phase 200 -460V
460V
Power devices IPM or ASIPM IPM or Power Module

Brake Circuit External Internal Internal / External

Control V/F V/F, Sensorless V/F, Sensorless, Vector
Control
Current Detection DC Bus Motor Current Motor Current
Function Simple Moderate High
Number of I/O ports Small Medium Many

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Introduction to Drive( Micro master)
Summary: Classification of inverters in the industry
is easy inverter V/F type, emphasize hat do not
require high performance, have adjust add torque
Group A
using boost and have small size such as fan ,water
pump etc.
is inverter have kVA same group A but have
Group B property speed-torque more than using sensorless
technology

Is inverter have kVA small to big size, have

property speed-torque more than vector control or
Group C
sensorless, Suitable for applications requiring
precise control sensitive

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Introduction to Drive( Micro master)

Why you must speed control?

Basal variables in motor control
P 1. Power output side
2. Rated torque of the P T
T
motor N
N 3. Speed motor

Answer: Because parameter in industry dependence optimal

speed such as The flow rate of the liquid, pressure, tension,
duration of impact
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Introduction to Drive( Micro master)

1.2 Basic Motor

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Introduction to Drive( Micro master)

Electric motor

DC motor AC motor

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Introduction to Drive( Micro master)

AC Induction Motor

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Introduction to Drive( Micro master)

Internal Induction Motor

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Introduction to Drive( Micro master)

Picture shown structure of the stator of Induction motor

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Introduction to Drive( Micro master)

Picture shown rotor of Induction motor

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Introduction to Drive( Micro master)

Structure internal of Induction Motor

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Introduction to Drive( Micro master)

The winding stator 2 poles and rotor type

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Introduction to Drive( Micro master)

The rotating magnetic field

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Introduction to Drive( Micro master)

The rotating magnetic field

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Introduction to Drive( Micro master)

The rotating magnetic field

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Introduction to Drive( Micro master)

Synchronous Speed

120 f
Ns
P

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Introduction to Drive( Micro master)

The basic principle of the induction motor is rotating

(120 f )
N (1 S )
P
120 50
(1 S )
4
(1 0.06) 1500
1410
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Introduction to Drive( Micro master)

Nameplate Motor

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Introduction to Drive( Micro master)

Features of speed, torque and current

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Introduction to Drive( Micro master)

Graph shown the various features of the starter motor

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Introduction to Drive( Micro master)

Terminal board connection (same winding)

Y D

220 V / 50 Hz
380 V / 50 Hz

IN = 1.95A
IN = 1.1 A
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Introduction to Drive( Micro master)

Load types
T
T
Variable torque Cyclic torque
Pumps, Fans Cranes, Centrifuges
Speed speed
T T
Constant torque Hi starting torque
Line drives Kilns, Rubber Mixers
Speed Speed
T Constant torque,
Constant power
Winders
Speed
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Introduction to Drive( Micro master)

Start Motor Method

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Introduction to Drive( Micro master)

Start motor using star-delta

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Introduction to Drive( Micro master)
Start motor using Soft Start

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Introduction to Drive( Micro master)

Start motor using Inverter

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Introduction to Drive( Micro master)

Basic Inverter

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Introduction to Drive( Micro master)
Inverter structure

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Introduction to Drive( Micro master)

Inverter structure
1. DC power supply ( current rectifier using diode, bridge type )
2. On-off switch (IGBT : Insulated Gate Bipolar Transistor ) have speed in on-
off between range 1 20 kHz
3. On-off control circuit of switch for AC voltage have average for use such as
frequency 40 Hz, size 100 V

Inverter Definition
is device change DC to AC
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Introduction to Drive( Micro master)
Inverter principle

1. The relationship between the on-off switch and the output voltage
If switch S1 = ON S2 = OFF Phase voltage U = E
If switch S1 = OFF S2 = ON Phase voltage U = - E
Output voltage is square wave has one average value
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Introduction to Drive( Micro master)
2. To change period on-off time of S1 and S2 so properly, it will be average
output voltage are sine wave

3. High impedance of induction of motor makes a response to the harmonics of

pressure less

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Introduction to Drive( Micro master)
Adjust Pulse Width Modulation : PWM

Pictures shown compare between desired voltage(0 50 Hz )

with wave ( High frequency about 3 20 Hz )

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Introduction to Drive( Micro master)
Adjust size of voltage using ( Pulse Width Modulation : PWM )

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Introduction to Drive( Micro master)
PWM Voltage paid to the induction motor

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Introduction to Drive( Micro master)

Micro master 440 ,420

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Introduction to Drive( Micro master)
Electrical Installation Technical specifications

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Introduction to Drive( Micro master)
Power Terminals
Removing Front covers

Power Terminals
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Introduction to Drive( Micro master)

Motor and Power connections

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Introduction to Drive( Micro master)
Motor and
Power
connections

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Introduction to Drive( Micro master)
Control terminals

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Introduction to Drive( Micro master)
Block diagram

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Introduction to Drive( Micro master)
Block diagram

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Introduction to Drive( Micro master)

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