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Sequence of
Potential Hazards Controls & Recommended Actions
Basic Job Steps
General Working Egress Know location of exits, fire equipment, and safety
Environment Emergency equipment such as eyewashes.
response Never work alone in the area.
Signage: Fire Extinguisher sign above each fire
extinguisher.
Single turn handles on the exit doors.
Doors remain unlocked when occupied.
Aisle space maintained.
Emergency lighting system in each room.
Signage: Exit or Not an Exit on portals.
Walking and Slip, trips, and falls Remove trip hazards to keep aisles clear.
working surfaces over transient Clean up spills immediately.
hazards (power Do not run. Keep eyes on path while walking.
cords, temporarily
stored machinery
and work-in
progress)
Computer, desk, Head injury from Secure shelving from the wall. Place heavy objects on
Shelving, file objects falling off lower shelves and lighter objects on higher shelves. Do not
cabinet chairs shelves. sit under shelving with heavy objects.
Strains from Do not move heavy furniture alone.
moving Avoid back injuries by lifting or pushing with legs not back.
equipment,
furniture.
Extensive Carpel Tunnels Have ergonomics evaluations performed and workspace
computer work, injuries adjusted accordingly.
Data entry / Back pain Use good posture when at workstation.
Email, talk phone Eye Strain Be sure to use ergonomically correction chair.
Take regular breaks every 15 minutes or so...
Electrical chords Electrical shock Ensure electrical cords are in good condition and placed so
trips they will not cause trip hazard.
Paper, Boxes & Combustibles Minimize paper, boxes and other combustible materials in
Etc. the office are.
Lifting / Moving Strain; Muscles Lift properly with legs not back. Dont lift more than
equipment, Pain comfort level; gat hand truck, forklift or assistance when
boxes moving heavy / bulky boxes, equipment.
Walking around Trips falls sprains Personal responsibility to keep self-aware.
the site slip,
trip
Fall , Stairs Physical Elements Eliminated or report trip/fall hazard.
(uneven Eyes on path.
pavement, Dont rush.
walkways, stairs) Use hand rails.
Clean spills when you see them.
Driving on-site Accident Drive defensively; report violations.
(cars/trucks, Injuries Only licensed driver should operate a motor vehicles or
forklift, mopeds, Dropping of Loads mopeds.
bicycles Falling off from Follow traffic rules.
vehicles Wear helmet when riding moped.
Wear helmet when riding a bike. (suggested)
Secure unsteady or unbalanced loads in vehicles or on
forklifts.
Training
Forklift operator training (course 283) is required to
operate forklift.
Cutting paper Cuts , Amputation Follow proper procedures; lock blade down when finished;
report defective equipment,
Other Hazards Flu / Contagious Stay at home if sick until better. Stay clear of sick people.
disease; Sick
People
Unknown / Get help: ask for help anytime, any reason, any question;
Unauthorized safety coordination; supervisor; Peers ES7H experts; get
Personnel in Area 2nd opinion.
Earthquake Objects falling on Do not store heavy objects above your head in your
you primary work spot.
Objects obstruction Make sure file cabinets and shelves are secured to wall /
exit path floor.
Read and be familiar with Facility Emergency Plan for your
work area.
General Egress Ensure the student knows the path of egress and where
Occupant Issues the emergency assembly point is located. Describe what
the evacuation alarm for the building sounds like.
Enter Hazardous Explain to the student many areas within a building have
Area entry requirements. Examples include safety glasses and
closed toed shoes when in the machine shop, dosimeter
required when entering a Radiological Controlled Area.
Fire Explain that fire extinguisher is only used by personnel
who have been trained by the SLAC.
Set up and Use Electrocution Enclose beam in housing, use shutters, warning signs, and
Laser interlocks.
Eye Damage Use eye protection (proper wavelength laser glasses).
Material Back injury or Use proper lifting techniques. Ask for help or assistance
handling-moving strain when moving heavy or bulky objects.
of heavy and/or Crushing/pinching Use appropriate equipment such as, carts, dollies or pallet
awkward/bulky of hand and finger jacks. If crane is necessary, have a certified crane operator
materials, tools Crushing of feet to operate the crane. Students cannot operate cranes or
and equipment Overhead hazards hoists.
in assisting in crane Wear safety shoes.
operation. Wear gloves when possible.
Wear hardhat when exposed to overhead hazard.
Breakdown equipment if possible.
Signs Other Hazards Respect All warning/caution signs.
Contact shop custodian for review of shop policy and
procedures.
Machines tools Eye injury from Use machines tools allowed by only shop personnel or
(Band saws, flying objects designees according to manufacturers requirement.
lathes, belt cutting fluids, flying 1. Safety glasses required at all times in shop.
sanders, chips or parts 2. Wear safety glasses with side shields.
punches, shears, coming loose from 3. Wear ear protection if exposed to prolonged high
sheet benders, machine. noise levels, or when posted as mandatory (Shop
pipe threaders, is posted accordingly).
grinders, drill Safety eyewash in shop.
presses lathes, Cuts, lacerations, Use point of operation guard tools.
mill, grinders, abrasions, crushing While operating, DO NOT wears gloves or clothing that
tables saws, drill or amputation fro could be caught in moving parts.
press, router body part caught in Use correct tools for the job and make sure they are in god
etc.) and machine. condition.
associated Point of Operation Machine guarding of moving parts.
waste products shards or material Interlocks to prevent exposure to moving parts.
(turnings , burrs) Power Observe signs.
Transmission- No one to work machine tools until checked out by shop
rotating shafts, manager.
flywheel, pulleys,
No loose clothing, long hair to be tied back or wear a cap.
belts, Coupling etc.
Shirts and shop coats should be short sleeved, If long
Finger, hand,
sleeved garments are worn, they must be tight fitting
jewellery, clothing,
around the wrist and forearms. Keep long hair tied back.
hair can get caught
Keep necklaces and badges tucked away. Use break away
in rotating parts.
badge necklaces.
Expose to high
Use cranes/hoist or other equipment to help move heavy
noise level.
items (only certified operator). Ask for help from a co-
Back injury
worker.
manipulating heavy
Use proper clamping and tooling. Do not exceed the
or awkward parts
capacity of the machine. Double check machine tooling
and make sure chuck is removed before power is applied.
Use barriers to screen / patrician off machine to help
Crushing of feet or
contain flying chips/coolant.
hand while
handling materials
or parts falling out Use hooks / pliers or other tool s to remove chips from
machines. around rotating parts or when handling hot parts.
Coolant on floor
around machine Beware of the floor surfaces in your work area. Use
can cause slip absorbent to control fluids around machines. Controls spill
hazard. (absorbent, barriers/tape, etc.) and clean up promptly.
Part can become Report unsafe conditions that you cannot correct yourself.
hot and burn skin.
PPE: Protective Eyewear.
Training Required:
Personal Protection Equipment (PPE) Course 225)
Basic Crane Operations and Rigger Training (Course 280)
are required to operate a hoist.
Forklift Operator Training (Course 283) is required to
operate a forklift.
Aqueous tank Chemical exposure Use of tank allowed by only shop personnel or designees
parts washing or fire if misused according to manufacturers requirement.
by additional of
volatile organic
solvents.
TIG Welding & Burn Use by allowed by only shop personnel or designees
Arc Welding Electric Shock according to manufacturers requirements.
Fume Inhalation Shop is a PAFD designed welding area.
Fire Fire extinguisher training required for welders and fire
Eye Injury watches.
Combustibles remove for welding area.
Welders wear appropriate PPE: Face Shields, Welding
gloves respirators as necessary.
Industrial hygiene sampling history shows safe fume
exposures during proper use.
ARC/Flash curtain in place to minimize exposure to non-
affected personnel.
Use PPE appropriate to the task.
Flammable Fire Smoking prohibited in building.
liquids (acetone, Inhalation Use sparingly and away from ignition source.
isopropanol, Fire extinguisher is located nearby.
ethanol spray RECOMMENDED: Fire extinguisher training for regular
paint) occupants of area.
Labelled with manufacturers label or SLAC NFPA
diamonds.
Kept in flammable storage cabinets when not in use.
Oven (With Burns Active N2 purge only when oven door is shut.
nitrogen purge) Oxygen deficiency Do not place head in oven.
RECOMMENDED: Sign, HOT, on oven when in use.
Oven use only by shop personnel or designees according
to manufacturers requirement.
Machine Tools Personal exposure Use correct tools for the job and make sure they are in
(lathes, mills, via: Point of good condition.
grinder, tables, Operation-Shards Machine guarding of moving parts.
saws, drill press, of material Interlocks to prevent exposure to moving parts.
routers etc.) Power Observe sign.
Transmission No one to work machine tools until checked out by the
rotating shafts, shop manager (m. Swanson X3462).
flywheels, pulleys,
belts, couplings
etc.
Moving parts - No loose clothing, long hair tied back or wear a cap.
rotating shafts, PPE: Protective Eyewear.
cutting action,
punching.
Shearing.
Hand Tools Personnel Use correct tools for the job and make sure they are in
Exposure via: good condition.
Inappropriate use GFCA for all electrical plugs in tools.
of tools for task at Pay attention to your own job and your surroundings.
hand. Report all unsafe tools to machine shop manager.
Lack of attention to PPE: Protective Eyewear, gloves, machines shop garb as
task required for level of hazard.
Compressed Eye injury from Safety glasses required at all times in shop. (shop is posted
gasses, (house) blown debris accordingly)
air, air tool Air injection All open compress air lines to be fitted with an OSHA
through skin complaint nozzle limiting pressure to 30psi. (nozzle will be
High Noise marked if not, replaced)
Particles can be Compressed gas bottles to be stored upright and secured
blown into eyes properly at all times. Cylinders in use must always be fitted
Inhalation with a regulator. Must be capped if not in use.
All compressed air & gas equipment to be kept in good
condition. Replace worn hoses, loose fittings etc.
Wear hearing protection.
Wear safety glasses with side shields.
Use dust mask if creating a lot of dust.
Work with Fire Keep cylinders properly stored and segregated.
compresses Propulsion Compressed gas bottles to be stored upright and secured
gasses such as Explosion properly at all times. Cylinders in use must always be fitted
helium, Freezing with a regulator. Must be capped if not in use.
nitrogen, Burns Know dangers of the materials you are working with by
hydrogen, Asphyxiation reading MSDS.
Acetylene and If you are working with gasses in an enclosed space, make
Propane sure there is adequate ventilation or there is some form of
oxygen deficiency monitoring.
Training.
Hazard Communications General Training (course 103)
Handling of Freezing Training required for working with hazardous materials:
liquid nitrogen Implosion of HAZCOM and Introduction to Waste Management.
(cryogens) vessels due to Read and observe MSDS,s
rapid expansion Waste to be disposed of through SLAC Hazardous Waste
Creation of oxygen Group.
deficient Quantities on the shop floor are limited to <0.5 lit.
atmospheres Containers to be labelled as required.
All stock quantities stored in appropriate cabinets.
Noise, Noisy Hearing Suggest wearing hearing protection when in operating
working areas Impairment loud equipment or when noisy area.
Loss of Hearing Hearing protection is required in areas identified hearing
protection required or when identified as required by an
industrial hygienist.
Welding Eye Injury ARC/Flash curtain in place to minimize exposure to
non-affected personnel.
Use PPE appropriate to the task.
Signs Other Hazard Respect ALL warning/caution signs.
Contact shop custodian for review of shop policy
and procedure.
Operate Power Shear Crushing or Personnel outside the Structural Fabrication Shop
amputation of must be authorized by the Structural Fabrication
fingers/hands Shop Supervisor to use this equipment. Check with
the supervisor to ensure you are authorized prior to
operate this equipment.
Operate hand shear Crushing or Keep fingers out of cutting spaces.
and notches amputation of
fingers/hands
Operate hand power All hazards All recommended controls and actions that apply to
tools such as roto- associated with power equipment also apply to hand tools.
hammer, circular saws, power equipment Inspect power cords to wear and damage. Do not
jig saws, drill motors, also apply to hand use equipment with damage cords.
sanders, grinders, and tools. Use GFCI on extension cords when working outside
nibblers. Electrical Shock or in wet environment.
Exposure to Training
hazardous Electrical Safety for non-electrical workers.
materials.
Repetitive motion
injury
Use of hand tools (non- Cut Hand/Knuckles Wear gloves when practical.
skewered) such as Stab wound Use liquid wrench or similar material to pre-loosen
wrenches, hammers, Eye injury tight bolts.
saws, screw drivers. Apply force away from your body when prying with
hand tools (like a screwdriver).
Wear safety glasses if sometimes may fly into your
eye.
Keep sharps tools.
Use the right tool for the job.
Operate vehicles Accident Only licensed drive should operate a motor vehicle
(cars/trucks, forklift, Dropping of loads or mopeds.
mopeds, bicycles, Falling off Vehicles Follow all traffic rules.
electric carts) Wear helmet when riding moped.
Tow trailer Wear helmet when riding bike (suggested).
Secured unsteady or unbalanced loads in vehicles
or on forklifts.
Training
Forklift Operator Training (Course 283) is required
to operate a forklift.
Operate crane, hoist, Drop load and Keep within load limit of equipment and know the
cherry picker, come- strike people and weight of your load.
along chain falls) damage equipment Inspect equipment (including slings, shackles, etc.)
before use.
Head injury Ask for second opinion challenging rigging
Rigging can give or situations.
break and can lash Make sure people in working zone wear hardhats if
back at operator or appropriate.
bystanders. Ask for help in moving large/bulky items.
Protect slings from sharp edges.
Have riggers perform lift it is beyond your ability or
qualifications or comfort zone.
Training
Basic Crane Operations and Riggers Training (course
280) required to operate hoist/cranes.
Operate pallet jack Back inquiry Push rather the pull, if possible
Running over feet Wear safety Shoes.
Do not travel with heavy load on pallet jack- they
are hard to stop.
Training
Forklift Operator Training (course 283) required to
operate motorized pallet jacks.
Climb ladders and Falling Inspect ladder before use. Do not use damages
work on elevated Head injury ladders.
working surfaces. Use People run into Zone off area if there is a potential of falling object
of scissors lift. Climbing ladder to personnel below. Require use of hardhats if you
on machines and work may potentially drop something below on
equipment. workers.
Use hoist/ropes to hoist when working on elevated
surfaces above 4 feet (with 6 of edge).
Have someone to hold the ladder if it need more
support.
Use barricades or signs to ward of presence of
ladder.
Do not position the ladder in front of close door
that can open into the ladder.
Use the right ladder for the job. EX. Do not use an
A frame ladder to lean against a building... use an
extension ladder.
Store the ladder so it will not block exits in the
event of an earthquake.
Training
Stairway and Ladder Safety (course 293) highly
recommended.
Fall protection training needed to were fall
protection equipment required. This is an OJT
provided by the SLAC personnel.
Material handling- Back injury or strain Use proper lifting techniques. Ask for help or
Moving of heavy and Crushing/Pinching assistance when moving heavy or bulky objects.
or awkward/bulky, of hands and finger Use appropriate equipment such as cranes, carts,
materials, tools and Crushing of feet dollies or pallet jacks.
equipment-including Overhead hazard. Wear safety shoes.
up and down stairs and Wear gloves when possible.
in vaults and tunnels. Wear hardhat when expose to overhead hazards.
Breakdown equipment if possible (to make it
lighter)
Training
Basic Crane Operations and Rigger Training
(course280) required to operate a hoist/crane.
Project Name:______________________________________________________________________
Contract No: ______________________________Page _____ of _____
Client Name & Location:______________________
A B C D E F G H I J
Location Job/Task Hazard Est. Priority Controls Cost Resp Time Monitoring
Cost of
Inquiry
PRIORITISING HAZARDS AND RISKS
C
O P R O B A B A B L I T Y
N
S
E Very Likely Likely Unlikely Highly Unlikely
Q
U Life Threating High High High Medium
E Determinal High High Medium Medium
N Hamful High Medium Medium Low
C Negligible Medium Medium Low Low
E