PROFESSIONAL SPRAYERS
USERS MANUAL
Safety Precautions
Do not pressurize tank with external air or gas source; do not
pressurize above 50 psi.
Do not adjust the tip or change spray patterns while depress-
ing the valve trigger.
Open tank cap slowly to release air before removing; keep
tank upright when releasing pressure.
Do not store or transport the unit while tank is pressurized.
Before Starting
Inspect the hose, tank gasket, discharge valves, and nozzle
for signs of wear or damage. These parts must be in full work-
ing condition to permit tank pressurization.
It is recommended that compressed-air sprayers be used with
a pressure gauge (B&G #AG-3) or a pressure regulator (B&G
#460) fitted to the valve.
Operating Instructions
Filling and Mixing
When mixing insecticides in the tank, first add about 1/2 the
water then the chemical, followed by the remainder of the
water required.
Note gallon marks on the side of the tank and mix accordingly.
Replace the pump and tank cap assembly, be sure the tank
gasket fits properly; tighten the cap until snug (do not over
tighten).
Mix all insecticides according to label directions.
Pressurizing the Tank
Disengage the handle from locked position by pressing down
and turning 1/4 turn to the left.
Pump plunger up and down until desired pressure for appli-
cation is achieved, then engage handle in the locked position.
Operation
B&G sprayers are designed for a variety of professional uses,
such as outdoor perimeter spraying, and indoor spraying, which
includes surface treatments and crack-and-crevice applications.
Application Rates*
50 coarse fan = 14.1 oz/min
80 fine fan = 6.4 oz/min
Pin stream = 8.9 oz/min (large)
4.5 oz/min (small) *Calibrated at 20 psi
Care and Maintenance
Flush tank, valve, and extension with clean water regularly.
Do not use bleach or ammonia-based cleaners, these will
damage the stainless steel and brass parts.
After rinsing the tank with clean water, pressurize the tank
and flush the valve and hose.
Inspect hoses and hose connections, gaskets, washers and
other fittings for wear; replace when necessary.
Clean the filter at the hose/valve connection regularly.
Do not use metal objects to clean the orifices in the nozzle,
this will disrupt the liquid spray pattern.
Use the B&G Cleaning Kit (#22028000) for regular mainte-
nance and cleaning of the sprayer.
Trouble Shooting
Problem: Tank not holding pressure
Solution: Tighten tank cap
Replace tank gasket (P-268)
Problem: Tank not getting air pressure
Solution: Replace plunger cup (NPO-277)
Replace or add oil to leather plunger cup
Problem: Pump cylinder filling with water when pumping
Solution: Clean around the check valve at the bottom
of pump cylinder
Replace the check valve (PV-266)
Problem: Holds pressure, but will not spray
Solution: Nozzle clogged, clean with a soft brush
Cracked siphon tube, replace
Siphon tube clogged, clean end
Clean strainer at the base of the valve, at the
hose / valve junction
Problem: Hose leaks at tank fitting
Solution: Replace hose washer (D-51-P)
Problem: Valve body leaking
Solution: Extenda-Ban: Tighten packing nut, replace
packing washers (in D-124 Repair Kit)
XR-Valve: Replace O-ring at base of handle;
replace copper gasket at base of valve stem
(in GT-100 Repair Kit)
Ban-Drip: Tighten packing nut; replace rod
packing (RP-48)
Problem: Tip Leaking
Solution: Extenda-Ban: Clean or replace soft seat gasket,
replace valve spring (in GD-124 Repair Kit)
XR-Valve: Clean or replace check valve at end of
valve extension
Ban-Drip: Clean or replace seat gasket; replace
rod spring (RS-49) 95138230 Rev 5/10
SPRAYER VALVES Extenda-Ban Valve
Ban Drip Valve

Part #24 - Packing Nut:

PN-150 valve made before 1999
PN-150-1 valve made1999-2000
PN-150-2 valve made after 2000

BAN-DRIP VALVE
#
1
Part #
VB-40
Description
Valve body
#
9
Part #
RP-48
Description
Rod packing
EXTENDA-BAN VALVE
# Part # Description # Part # Description
2 VT-41 Valve triggee 10 RS-49 Rod spring
20 VB-147 Valve body 36 VE-164 Valve extension, 24 in.*
3 SA-42 Mesh strainer 11 SGH-50 Seat gasket holder
21 VT-140 Valve Trigger Kit VE-154-SS Valve extension, 8 in.**
4 SB-43 Pipe strainer 12 TSG-51 Seat gasket
24 PN-150-2 Packing nut (s. steel) VE-155-SS Valve extension, 18 in.**
5 TS-44 Trigger screw 13 TC-52 Tip cap
26 VP-151 Valve packing washer VE-164-SS Valve extension, 24 in.**
6 TN-45 Trigger nut 14A 800067 Fine fan tip
28 AS-148 Adjustment Screw Kit 37 VS-156 Valve spring
7 VR-46 Valve rod, pin 14B 5850 Multeejet assembly
30 SL-162 Safety lock nut 38 SSL-157 Seat stem nut
8 PN-47 Brass packing nut
31 NG-146 Nylon gasket 39 SS-158 Seat stem
32 MS-145-50 Mesh Strainer Kit 40 SP-159 Soft seat gasket
XR VALVE 34 SA-143 Strainer housing 41 5850-CC Multeejet tip assembly
# Part # Description 35 VC-152 Valve cable, 9 in. 42 9751-M Multeejet tip holder
1 22037500 Valve assembly VC-153 Valve cable, 18 in. 43 4190 Viton gasket
2 22037510 XR Valve Kit VC-163 Valve cable, 24 in. 44 5800-CC Multeejet CC tip
3 22037503 Handle 36 VE-154 Valve extension, 8 in.* 45 4596 Tip retainer
XR 4 22037508 O-ring (Viton) VE-155 Valve extension, 18 in.* * = brass ** = stainless steel
Valve 5 22037501 XR Valve body

B&G Help Line

135 REGION SOUTH DRIVE JACKSON, GA 30233
800-544-8811 Toll Free 800-544-8811 Phone 678-688-5601
www.bgequip.com Fax 678-688-5633
TANK AND HOSE
STAINLESS STEEL SPRAYER
# Part # Description # Part # Description
1 T-50 Tank, 1/2 gal., 2 L 9 P-276 Pump lock spring
T-100 Tank, 1 gal., 4 L 10 P-274 Pump cap
T-200 Tank, 2 gal., 7.6 L 11 PH-273 Plunger rod, 1/2 gal.
T-300 Tank, 3 gal., 11.3 L PO-273 Plunger rod, 1 gal.
T-500 Tank, 5 L PF-265 Plunger rod, 2 gal., 5 L
2 HS-297 Siphon tube, 1/2 gal., 2 L PT-265 Plunger rod, 3 gal.
OS-297 Siphon tube, 1 gal., 4 L 12 P-272 Back plate
TS-297 Siphon tube, 2 gal., 7.6 L 13 NP-277 Polypropylene cup
THS-297-01 Siphon tube, 3 gal., 11.3 L 14 NP-270 Cup spreader plate
FS-297 Siphon tube, 5 liter 15 P-269A Lock washer
3 HA-298 Adapter, hose 16 P-269-SS Plunger nut
4A TT-1 Tank top (1 gal.) 17 P-268 Pump gasket
4D TB-1 Tank bottom 18 PH-267 Pump tube, 1/2 gal., 2 L
5 5700-H Tip holder PO-267 Pump tube, 1 gal., 4 L
6 D-50 Hose, 4 ft. red PF-267 Pump tube, 2 gal., 7.6 L
7 D-51-P Hose washer PT-267 Pump tube, 3 gal., 11.3 L
8 P-275 Pump handle 19 PV-266 Check valve
 REPAIR AND MAINTENANCE MANUAL
Professional Pest Control Application Equipment
Prime Line Sprayers

EXTENDA-BAN VALVE REPAIR AND MAINTENANCE

Detach the Valve Remove the
1 and Extension
from the hose.
7 stainless steel
cable by pulling
Carefully remove the mesh it slowly through the back
strainer. Squeeze the end of the Extension
Trigger to drain all liquid you cannot pull the cable
from the Valve. through the front of the Extension. The threaded end of the
cable at the nozzle end is short and easily passes through
Remove the Trigger (1), then the Snap ring (5), the curve in the Extension. The end of the cable at the
2 Safety lock nut (6), the Adjustment screw (4), the
Lock nut (3), and then the Packing nut (2). The
valve end is long and will not pass through the curve.
Replace the cable if it is worn or damaged.
Trigger can be removed by moving it to the back of the Valve.
Re-assemble

Unscrew the
8 the Extension
by inserting
3 extension at
the front of the
the short end of the
cable into the back so
valve. The extension can be that threads are exposed at the nozzle end.
pulled away from the valve
Slide the Spring onto the end of the cable, then the
9
along with the interior steel
cable. Seat stem lock nut. Screw lock nut to leave about
4 threads at the base of the end of the cable.
Packing washers (white)
4 that were at the end of
the cable will remain
inside the valve. Carefully dislodge
and remove these washers.
Remove the tip and
5 nozzle assembly from Attach the Seat stem onto the cable, in front of
the end of the exten-
sion, be careful to keep the Soft 10 the Lock nut. Hand tighten Seat stem against
the lock nut.
seat gasket. Use 2 wrenches to
loosen the tip: one to hold the
extension, and a second to
loosen the tip. Note: the exten-
sion may become twisted and
unusable unless 2 wrenches are used
to remove the tip. Inspect the soft
seat gasket and the small O-ring on Insert the long end of the cable into the front
Multeejet tips, replace if damaged or
worn. Replace the nozzle if it is more 11 end of the valve. Push the cable through the
valve until the end is through the back of the
than 2 years old. valve. Tighten Extension to the valve body.
Push the cable out the
6 front of the Extension
to expose the Spring,
the small Lock nut, and the Seat
stem. Unscrew the Seat stem
and Lock nut, and slide off the
Spring. Place these small pieces
in a closed container (they are
easily misplaced).
 STAINLESS STEEL SPRAYER
12
Insert 2 or
3 Packing
washers
onto the
cable, then
slide on the
Packing
nut behind
the washers and tighten.
Valves built before 1999 have a stainless steel Packing
nut that takes 3/8 wrench, there is no internal O-ring,
these valves need 3 washers.
Valves built between 1999 and 2000 have a brass
Packing nut + O-ring, this nut takes a 7/16 wrench,
these valves need 2 washers.
Valves built after 2000 have a stainless steel Packing
nut + O-ring, this nut takes a 3/8 wrench, and these
valves require 3 washers.

Screw
13 onto the
cable the
Lock nut and the
Adjustment screw.
Turn the Adjustment
screw so the end of
the cable is level to
the top of the slot in the top of the screw. Tighten the Lock
nut against the screw. ORDER #
# PART # DESCRIPTION
1 T-50 22024800 Tank - 1/2 Gallon
T-100 22025000 Tank - 1 Gallon
Attach the valve trigger by inserting it into the T-200 22025100 Tank - 2 Gallon

14 space between the Lock nut and Adjustment

screw, then insert the Trigger screw. 2
T-300
T-500
HS-297
22025200
22025250
22025600
Tank - 3 Gallon
Tank - 5 Liter
Siphon tube - 1/2 Gallon
OS-297 22025700 Siphon tube - 1 Gallon
TS-297 22025800 Siphon tube - 2 Gallon
THS-297-01 22025901 Siphon tube - 3 Gallon
FS-297 22025950 Siphon tube - 5 Liter
Screw the 3 HA-298 22025300

15
Adapter - hose
Safety lock 4A TT-1 22049476 Tank top (1 Gallon)
4D TB-1 22049477 Tank bottom
nut into the 5 5700-H 22049475 Tip holder
valve body, and then 6 D-50 22030100 Hose - 4 ft. red
attach the Snap ring. 7 D-51-P 22030400 Hose washer
8 P-275 22029800 Pump handle
9 P-276 22029900 Pump lock spring
10 P-274 22029700 Pump cap
11 PH-273 22029400 Plunger rod - 1/2 Gallon
PO-273 22029500 Plunger rod - 1 Gallon
Attach the tip and PF-273 22029650 Plunger rod - 2 Gallon - 5 Liter

16 nozzle to the end

of the Extension,
12
13
PT-273
P-272
NP-277
22029600
22029200
22029000
Plunger rod - 3 Gallon
Back plate
Polypropylene cup
make certain the Soft seat 14 NP-270 22028600 Cup spreader plate
gasket is facing correctly. 15 P-269A 22028400 Lock washer
16 P-269-SS 22028250 Plunger nut
The small end faces the 17 P-268 22028000 Pump gasket
Extension. Press the Trigger 18 PH-267 22027400 Pump tube - 1/2 Gallon
to retract the Seat stem into PO-267 22027500 Pump tube - 1 Gallon
PF-267 22027650 Pump tube - 2 Gallon
the Extension, then attach the PT-267 22027600 Pump tube - 3 Gallon
tip and nozzle. 19 PV-266 22027200 Check valve
 TANK SPRAYER PROBLEMS AND SOLUTIONS
Problem: Tank holds pressure, but there
is no spray from nozzle (old sprayer).
Solution:
(1) Siphon tube is
clogged or cracked,
it must be cleaned
or replaced.
(2) Clean the mesh
Strainer at the end
of the hose near
the valve.
(3) Clean the nozzle with a small brush.*
(4) Clean or replace Soft seat gasket at the end of the
extension.

Problem: Valve is leak-

ing around the Packing
nut, and the handle is
wet.
Solution:
(1) Tighten the Packing
nut.
(2) Replace the valve
Packing washers.
2 washers with brass
Packing nut
3 washers with stain-
less steel Packing nut

Problem: Extension is leaking at the tip, a constant drip

from the tip.
Solution:
*These parts are in Gasket Kit GD-124 (1) Clean or replace
nozzle O-ring.
(2) Clean end of Seat stem.
Problem: Tank is not holding pressure; pump is working (3) Clean or replace Soft seat
but no pressure remains in the tank. gasket.
Solution: Check Pump gasket, replace if cracked. (4) Replace the Valve spring.

Problem: Tank is not getting pressure; the pump seems to

be working but no pressure builds in the tank.
Solution: Grease Plastic cup in pump tube, or replace cup
and Spreader Plate.

Problem: Pump cylinder fills with liquid, pumping is

difficult.
Solution: Clean dirt from bottom of pump tube, replace Problem: Hose is leaking at the
Check valve at bottom. connection with the tank; leaks
when tank is pressurized.
Problem: Wont spray; tank holds pressure but there is no
spray from the nozzle, a new sprayer. Solution: Replace the Hose
washer at the end of the hose;
Solution: Replace Hose washer, it may have been do not over-tighten the connec-
damaged when hose was attached to tank; the junction tion when reconnecting the
may have been over-tightened! hose to the tank.
REV 6/09 *B&G Sprayer Cleaning Kit