i uop STANDARD SPECIFICATION & 15 Cast Apap Rd PO Bo 017 +e Pe, Mn 017-517 USA 5-11-3 CENTRIFUGAL PUMPS PAGE 1 OF 6 fomoved BM | Date "Aubortzes AGP __| REVISED B-Revision 101995, 1 GENERAL 1L. This standard specication covers the general design requirements of single stage overhang, dovble bearing multi-stage and high speed internal gear pompe and power recover turbines. 2. Alloquipment covered in this specification shall be designed to operate in a totally unprotected, outdoor ‘environment. a Exton or vrs smn the Pret Spsifleton ala penne ce resumes howe B. References (Latest Edition) ‘API610 Centrifugal Pumps for General Refinery Services. [ASTM A193 and A194 Material Specifications. ASME B165, Stoel Pipe Flanges and Flanged Fittings ‘API671 Special Purpose Couplings for Refinery Services ‘ASME Boiler and Pressure Vessal Code, Section VIM, Division 1, Pressure Vessels (ANSVASME BPV-VII-D. 8, ASME B46.1, Surface Texture a 9, National, State and Local Laws and Codes. ©. Acceptability Criteria ‘Vendor's offering shall be a unit of duplicate size and design which has a successful record of proven field Serie te operating conditions similar to those specified (prot-types are not acceptable). An instalation lst Shull be eubsnitted upon request. In the event no similar unit is available, the vendor may offer an alternate ‘With a detailed explanation of where the offering differs from his ied proven equipment. see pe UL DESIGN A Generat L._Allcentrifugal pumps shall comply withthe requirements of API 610 except where modified by elther UOP Project Specifiation(s) or UOP Standards Specifications. ©. ‘Ton bestelficiency goint for the furnished impeller ahall be at a capacity greater than or equal tothe rated process capacity. } a ‘8, Purips with suction specifi speeds greater than 11,000 (USGPM, ft.) shall not be used. 44. Tae maximum impeller diameter fora single-stage overhung pump design, operating at 2960 rpm and higher shall be limited to 15 inches (381mm). ‘5 Pompe must have stable head/capacity carves which continuously rise to minimum continuous flow and Jaferably to shtofZ When peallel operation i apecfied te head shall ontinaoualy rae ta shutoff and Trae axall boat last 10 pereont ofthe head at rated capecity, as confirmed during the performance tart a 6. Pump seal boxes are to be sized to accommodate a dual mechanical seal ryste. | | Pumps shall be designed for continuous operation at minimum of 60°F (28°C) higher than specified | maximum operating temperature. ith UOP relating to such data. > LUOP end shall not be disclosed to others or reproduced in any manner o used for any purpose whatsoever except by ‘written permission ores provided in signed agreement wi Gperating manual a sotable startup procedure and any required monitoring equipment (.e, skin couples) to {nsure that the pomp including seal(a) does not incur damage due to rapid heat up. 9. Center ine support easing shall be provided for all horizontal pumps . NOTE - These data ere confidential and the property of |uop STANDARD SPECIFICATION 25 East Noe Road POBox S07 “Des Paes, ols 6017 5017- USA 5-11-3 PAGE 2 OF 6 CENTRIFUGAL PUMPS ‘Approved BML | Dale ‘Authorized RGP | REVISED ‘A Revision 101908 BR c Dd gz 10. For horizontal pumps inducers shall not be used. LL. ‘The NPSH required shall be based on water. No hydrocarbon correction is allowed 12. The design presmure of downstream equipment, piping, and instrumentation has been arrived at by sudding 1.25 times the rated pump difereatial tothe maximum suction pressure. Contractor 19 sdjastas necessary or verify tht downstream equipment, piping, and instrumentation design pressures are adequate fr the ahtoff presrure of purchased pumps. Cosings 1 Nocarbon sts bolting shall be used in stel pumps; ASTM A 199, Grade B7 shall be used, except 1 noted for special services. 2 Flange clases are specified in accordance with ASME B16.5. Flange clases liste inthe UOP Project Specifications are based upon design pressure and temperature conditions only, and donot account for other loads. The inal design ofall anges sball account fr gasket seating end al other imposed loads. Consideration abil be given to differential thermal expansion fr dissimilar ints, 8. All flanges intended for use with spiral wound gaskets shall havea lange surface finish of 125 Ra ‘minimum to 250 Ra maximum. Finishes shall be judged by visual comparison with surface finish roughness standards conforming to ASME B46. 4. All fluid passages within the pump shall be arranged for complate drainage where practical, For ‘al pamps, except those handling fads containing HF acd (ee IVE. 4. ofthis apeciication}, vendor isto provide 4” minimum drain piping with line size gate valve foreach drain. All piping between casing and first fiting sball be schedule 160, Drain piping tobe blanked off wale otherwise specified. Drain valves shal be located as lose to pomp as practical and ail be accesible. ‘5. Pumpsin vacoum service shall e provided with vena to crculate liquld through the pump for cooling consisting of schedule 160 nipples and forged valves. Baseplate 1 Forhorizontal pumps, vendor to provide a baseplate extending under the pump and drivers). 2 The external nozzle forces and moments requirements of API 610, Table 2 shall be satisfied based ona grouied baseplate, 3, Center line support pedestals shall be air cooled for pumping temperature below 800°F (260°C) and ‘water cooled for temperatures 600"F (260°C) and above, if required for proper pump operation. o 1. For all services requiring cooling water, the pump vendor shall pipe the cooling water circuit to single inlet and outlet atthe edge ofthe baseplate. 2 Cooling water manifolds for closed systems shall include sight flow indicators and inlet and outet shutoff valves. 8, Balancing lines for mold-tage pompe shal be made up with flanged joints; screwed unions are not acceptable. Mechanizol Seals , 1. When required for proper seal operation, me chanical sel on pumps operating at 250°F (121°C) up ‘2 409°F (259°C) shal be provided with water Jackat or cooling insert, At SOO"F (260°C) and. above, seal chamber shall be jacketed with ow pressure steam. 2 All necessary piping and accessories required for satiaactory operation of mechanical sala shall ‘be furnished by pump vendor. A dal type thermometer shall be provided to measure flushing ofl temperature when cooler is provided. 3. Vent and drain connections from mechanical eal shall be piped to eafe area by thors. 4. Pump vendor shal determine required circulation rate to insure sulficient liquid atthe seal faces [NOTE -The- data are confidential and the property of UOP and shall not be disclosed to others ~~-~woduced in my manner or used for any purpose whatsoever except by ( ‘or as provided in a signed agreement with UOP relating to such data, ( written pen[NOTE.-These data are confidential andthe property of UOP and shall nat be disclosed wo others or reproduced in my manner or wed for any purpose whatsoever except by ‘written permission or as provided ina signed agreement with UOP relating to such data uop ‘STANDARD SPECIFICATION ‘5 fast Aipngin odPO Box 017+ Paes, Rls 6017-017-USA 5-11-3 CENTRIFUGAL PUMPS PAGSis OF 6 ‘Aopoved BML | Daw ‘Authored _RGP__| REVISED ‘B Revision 101905 {for proper seal operation. '5. Bellows type mechanical seals ahall be furnished for specified operating temperatures of S50°F (288°C) and higher. Location ofthe rotating element shall be definod relative to the stationary face by means of a shoulder on the shaft sleeve. 6. Pumps in water service shall be designed so that water tamporatare at the acal face doss not axceed 1 80°F @re). 7. Mechanical seal design and material selection shall be suitable for continuous operation with fiuld temperatures a minimum of 50°F (28°C) higher than specified maximum operating temperature. a 8, Non-sparking fixed throttle bushing shall be provided forall mechanical seal arrangements. F Bearings 1. the specified operating temperature is 350°F (177°C) or greater or if heavy thrust loads are encountered, ‘and if required for proper pump operation, cooled bearing oll shal be used. 2. Allting shoe type thrust bearing and forced feed lubrication system shall be provided if impellers all face ‘one direction in horizontal multi-stage pamps. 3. Pumps equipped with a tilting shoe thrust bearing shall have a forced feed lubrication system. Il, Accessories A. Oi Coolers 1. Oil coolers, with water through the tabes, shall have 68" O.D. 16 BWG tubes, minimum. ‘2 Inhibited admiralty tubes shall bo furnished If fresh water is used for cooling. a 3, Aluminum brass tubes can be used for sea water coaling. 4. For sea water cooling if carbon ste! is used for channel; the channel must either be coated or sacrificial ‘anodes (zine, magnesium) must be installed. B. Couplings 1. When gear type couplings are specified, they shall be heavy duty, forged steel, flexible spacer, oil lubricated type. 2 When dise couplings are specified, the flexible discs shall be a 300 series (18 Cr - 8 Ni) stainless steel, except {for applications in a wot atmosphere in the presonce of chlorides, where « material resistant to chloride streas corrosion cracking must be used. 3. All couplings operating at speeds greater than 4000 rpm and greater than 500 horsepower (373 kw) shall be ‘dynamically balanced in accordance with API 671. IV, SPECIAL REQUIREMENTS FOR PUMPS HANDLING FLUIDS CONTAINING HF ACID A. Mechanical Seale L_ Bach pump shall be fitted with an acid resisting mechanical shaft seal, single or double as specified, balanced type. Seal shall be located in a seal chamber fitted with an atailiary sealing device. (See Section Ad) ry 2 Tho recommended soal face matorial is alphe-sintered sllcon carbide. The following seal face combinations are also acceptable: Carbon va. high purity (99.5%) ceramic (aluminum oxide) ‘Carbon vs. tungsten carbide (nickel binder)uop STANDARD SPECIFICATION 25 Eas Agri Re PO Bo 017 Des Panes, rks 60175017+ USA 5-11-3 CENTRIFUGAL PUMPS EAGEIS one ‘Aopoved BML | Daw ‘Authorized AGP | REVISED A Revision 10/1905 Silicon earbide ve. silicon carbide alicon carbide to have maximum free silica content of 05 ‘weight percent) ‘All other metal parts of the sea, inclading a shaft wear sleeve, shall be Monel. Teflon shall be ‘used for shaft sealing rings and gaskets. Litharge cured Viton "B" may be used fer “O° rings. Asbestos gaskets are not permissible 8, The seal chamber shall be provided with a throat bushing at the impeller end and with = connection near the seal faces forthe injection of a clean, cool flushing stream from an ovtaide 4. Anailary Sealing Device ‘& Ausiliary shaft sealing may be accomplished by the use of fll floating, segmented carbon rings with Monel garter springs, by the use ofa spring-loaded throttle bushing, or by the use of an ssuxilinry stuffing box with atleast two rings of special packing. 1b, When segmented carbon rings are provided, the diametral clearance between the rings and shaft or shaft sleeve shall not be more than 0,006" (0.13 mm). ¢. When an ausiliary stuffing box is provided, the packing shall be installed in the field. Packing ving matarial shall be flexible grafite. On installation the packing shall be generously coated nner bore only) with ‘Desco 410 Polymel” gresse (for HF Alkylation Units) or "Paromax 500° srease (for Detergent Alkylate Units) provided by contractor. ‘5. Avent connection shall be provided between the mechanical seal and the auxiliary sol. This vent ‘wll be piped to a safo acid disposal area by the contractor. B. Seal Chamber © All pumpe shall be designed to insure suction pressure is present in the seal chamber. ee 1 Stainlens steel or east iron shall not be used for any wetted parts. 2 All mating surfaces shall be overlayed with Monel to a minimum finished thickness of 1/8 inch (2mm), Surfaces tobe overlayed sre those sliding fta where HF contact ean cause a build up of ‘corrosion products, eomenting the parts together and making them dificlt to dismantle. ‘Examples of surfaces to be Monel overlayed are: 1a. Mating surfaces where the back head enters the pump casing unless the fit is outside the ‘rasket and normally would not be exposed to HF. 1b. Surfaces in gasketed areas to avoid corrosion which would cause the gaskets to become ineffective. ‘& ‘The casing behind the case wearing rings, throat bushings and interstage bushings. 4. ‘The surfaces botwoen the casing and interstage diaphragms in multi-stage pumps. 3, Monel overlay is not required on the suction and discharge flanges. A. For specified operating temperatares below 400*F (204°C), casing gaskets shall be virgin teflon, fally confined, jacketed, or reinforced to prevent extrusion (carbon filer is an acceptable reinforcing material), or the Monel-teflon spiral wound type. Asbestos or fiberglass matarials are ‘unacceptable. For specified operating temperatures of 400°F (204°C) and greater casing gaskets shall be Flesible Graphite or Monel-Grapboll spiral wound '& All stud bolts used in steel pomps shall be ASTM A 193, Grade B7M with ASTM A 194, Grade 27M ota, 6 Where special alloys are used for casing parts, bolts and nuts shall be the same alloy or similar; 2, K-Monel or Duranickal with maximum hardness of 95 Rockwell C with Monel casing parts, ‘Hastelloy B with Hasteloy B casing parts. ‘NOTE -Tr-~= data ae confidential and the property of UOP and shall not be disclosed to other ~~ reproduced in any manner or wed for any purpote whatsoever except by ‘mor as provided ina signed agreement with UOP relating o such dat. written peuop STANDARD SPECIFICATION 25 Eas Ngnqun Road: PO Box 5017+ Des Paes noi 60017-5017-USA 5-11-3 CENTRIFUGAL PUMPS PAGE 5 OF 6 But | Dae Rap _| REwiseD Revision roroos |, D. Jack Sereve “Jack Screwa shall be provided to assist in daassembling pump casing. EB Cosings 1. Allcast casings, stuffing boxes and flanges shall be 100% magnetic particle examined in accordance with the ‘ASME Boiler and Pressure Vessel Code, Section VII, Division 1 follows: ‘Examination technique per Appendix 6 paragraphs 6-1, and 6-3. 1, Acceptance criteria per Appendix 7 paragraph 7-XaX). © Repairs per Appendix 7 paragraph 7-4(a)(e) and 7-4(¢)-Ch). ‘2 Pump casings shall have no vent or pressure gage connections, a ‘3. Prior to commissioning pump, flanged and mated areas shall be given a coat of HF Indicating Paint. 4 Pump supplier shall furnish easing drains in accordance with Figure 1. Sufficient clearance shall be allowed for connection to drain line. Ebow shall face away from coupling end of pump. V. TESTING A. Each pump shall have a factory performance test per API 610. ‘4B, _An NPSH suppression test is required if the net positive suction head margin of “available” over “required” is Jess than 2 feet 0.61 meters). Suppression testa shall be earried out in a closed loop unless an alternate ‘method is mutually agreed to prior to placement ofthe purchase order. losed to others or reproduced in any manner or used for any purpose whatsoever except by 1810 auch dats, NOTE - These data are confidenial and the property of UOP and shall not be dis ‘written permission or as provided in signed agreement with UOPuop STANDARD SPECIFICATION 25 Est Apomn dPO Bo $017 -De Piss O01 017-USA 5-11-3 CENTRIFUGAL PUMPS PAGE 6 OF 6 Aepoved ONL | Dae ‘Auorzed RGP__| REVISED ‘A Revision 101905 PUMP CASING DRAIN DETAIL FIGURE 1 “aare confidential and the property of UOP and shall not be disclosed to others oduoed in any manner or sed for any purpose whatsoever except by G ‘writen pert. aor as provided in« signed agreement with UOP relating to much dats, NOTE-Tw: