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FAG SmartQB

FAG SmartQB

1 What is the FAG SmartQB?

2 Essential Characteristics, its gain

3 Technical details

4 Potential first fields of application

5 Typical technical setup

6 Application example: Motor, pump, fan

7 Important information directly "on board"

1
FAG SmartQB

8 Always goal-oriented: Contact details for support

9 Additional FAG SmartQB Accessories

10 Backup

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FAG SmartQB
What is the FAG SmartQB?
The FAG SmartQB is a new and complete solution in
the area of Condition Monitoring.

In case of a change on your machine, an full-text-failure


message appears on the integrated FAG SmartQB
touch-display. This failure message displays reasons for
the condition change.
Possible reasons on a pump could be e.g. bearing
damages, misalignments or cavitation.

According to this first malfunction assignment it is


possible to systematically initiate further maintenance
steps.

This early warning solution which uses the approved


FAG SmartCheck vibration sensor as a measuring
system monitors your machine 24/7. It can be put into
operation immediately without the requirement of
vibration-based knowledge.

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FAG SmartQB
Essential characteristics, its gain

Early warning system for your aggregate


This system is preconfigured to record deviations e.g.
on motors, pumps, fans or other aggregates
24/7 monitoring for maximum breakdown security
Complete solution for up to 6 FAG SmartCheck sensors
All parameters and configurations are ready-made for
immediate start-up
Easy commissioning without the need of vibration
based knowledge
All important information is displayed on the touch-
panel
Very easy installation due to 1-cable-technology
(PoE - Power over Ethernet)
In case of a condition change, a comprehensible text
message indicates possible failure types on the
touch-panel

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FAG SmartQB
Technical details
For machines with fixed and variable speed from 100 to
15000 RPM

Operator-Interface in more than 15 languages

Live display current values

Trend screen/ damage development

Statistical information on the touch panel


Operation hours
Frequency of error (yesterday/ today/ total)
Maximum values
Average values since the last analysis

RJ45 Ethernet interface for the service technicians

Detailed technical documents and


video tutorials on the supplied SD card

Contact address for the support of experts

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FAG SmartQB
Potential first fields of application
Typical sectors:
Cement
Paper
Steel
Water management
Machine- and plant manufacturer
(e.g. After-Sales-Service)
Repair shop for example for motors, pumps, fans
.
Possible applications for initial projects
Typical drive combinations, such as:
Motor & fan
Motor & pump
or Aggregates, such as:
Compressors
Gearboxes
Vibrating screens
Vacuum pumps
.
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FAG SmartQB
Typical technical setup
FAG SmartQB-Lamp

FAG SmartQB

FAG QB-Sensor FAG QB-Sensor FAG QB-Sensor

Small
Electric Motor
Ethernet (PoE)
e.g. Fan

FAG QB-Sensor FAG QB-Sensor


FAG QB-Sensor
Power
Long
Drive Train

e.g. Belt Drive

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FAG SmartQB
Application example: Motor
Unit status on touch display Text message on touch display

Typical deviations - motor


Bearing failure (Monitoring of all bearings)
Imbalance
Alignment
Coupling

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FAG SmartQB
Application example: Pump
Unit status on touch display Text message on touch display

Typical deviations - pump


Bearing failure (Monitoring of all bearings)
Imbalance
Alignment
Cavitation

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FAG SmartQB
Application example: Fan
Presentation touch display Message touch display

Typical deviations - fan


Bearing failure (Monitoring of both pedestal bearing)
Imbalance
Alignment
Drive belt

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FAG SmartQB
Important information directly "on board"

Via the touch display you will receive all relevant information from the installation up to
the contact details in case support is needed:
Mounting of the FAG SmartQB-Sensors
Commissioning of the FAG SmartQB-Sensors
Activation of the teach mode
General information about the delivered components
A list of important accessories
Support contact address

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FAG SmartQB
Always target-oriented: Support contact address
Name of your company
(Default: FAG Industrial Services GmbH)

Contact adress service partner for expert support


(Default: FAG Industrial Services GmbH)
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FAG SmartQB
Cost comparison
Conventional vibration
FAG SmartQB solution
monitoring solution

Costs for
Installation, commissioning, operation

~43% Costs for Installation,


commissioning, operating

Costs for
FAG SmartQB Solution
Costs for (hardware + software)
sensor hardware + analysis
software

This example is based on: 4 sensors on motor-fan drive train, fixed speed, connected to
local IT/LAN infrastructure and to (SCADA) process visualization

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FAG SmartQB
Further FAG SmartQB accessory items
Item Item number
FAG QB 10m Ethernet cable 075222922-0000-10

FAG QB 20m Ethernet cable 075223252-0000-10

FAG QB 30m Ethernet cable 085792446-0000-10

FAG QB-Sensor #1 (preconfigured + 10m cable) 088640345-0000-10

FAG QB-Sensor #2 (preconfigured + 10m cable) 088640370-0000-10

FAG QB-Sensor #3 (preconfigured + 10m cable) 088640396-0000-10

FAG QB-Sensor #4 (preconfigured + 10m cable) 088640442-0000-10

FAG QB-Sensor #5 (preconfigured + 10m cable) 088640469-0000-10

FAG QB-Sensor #6 (preconfigured + 10m cable) 088640493-0000-10

FAG QB-Lamp (FAG SmartLamp + 2x10m cable) 088640302-0000-10

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Together We Move The World

Thank you

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Backup!
FAG SmartCheck
Hardware of the SmartQB - Outside

7" Touchpanel:
Key Lock
for standard cabinet key - View Alarm status from
each FAG QB-Sensor.
- Alarm text-reports
- Recommendation for action
- View Trend data of all
Cubicle 30 x 30 x 22cm FAG QB-Sensors
- up to 20 languages

SmartLamp Connectors:
FRONT - I/O Connection
- Power supply
PoE BOTTOM SIDE
(Power over Ethernet)
Ethernet Plugs: Power Connector:
6 x FAG QB-Sensor* - Power interface

Service Access
PoE Ethernet Plug

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*FAG QB-Sensor is an FAG SmartCheck preconfigured to function together with a SmartQB
FAG SmartCheck
Hardware of the SmartQB - Inside

Controller:
Data processing 24 Volt power supply for:
Coordinate data display on SmartQB
front display Up to 6 FAG QB-Sensors
Optional FAG QB-Lamp

PoE Switch 8-port: Power switch / fuse:


Protection for
6x FAG QB-Sensors
SmartQB and
1x Service Access Point
QB-Sensor units

INSIDE

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FAG SmartCheck
Hardware features

Status LED: Membrane key 2:


- green, yellow, red - activate teach mode
- flash / permanent - Key lock

Membrane key 1: Ethernet connector:


- Reset Alarm - Ethernet Connection
- Reset System - PoE*: Power over Ethernet
- Key lock *PoE-Switch required

Connector I/O:
- 2 x analog Input [mA / V] Power connector:
- 1 x digital Input - Power interface
- 1x analog/digital Output

www.FAG-SmartCheck.com

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FAG SmartCheck
3 approaches for motor, fan and pump applications

Starter Kit Service Kit SmartQB


Article number: 075515814-0000-10 Article number: 087504073-0000-10 (Article number: 088631800-0000-10
)

Key advantages: Key advantages: Key advantages:


Single point monitoring All you need to install and Plug&Play and non-expert
operate the FAG handling
Low cost complete
monitoring solution SmartCheck in one case Clear text alarm
No need to modify the messages
machine surface
Best solution for: Best solution for: Best solution for:
Initial projects on OEM Service providers with Non CM-experts with the
and MRO customer CM-knowledge need for Condition
applications Monitoring
OEM customers with their
MRO customers with own CM Service OEM and MRO heading
insular monitoring tasks for Industry 4.0
Large MRO companies
Permanent installation on with their own CM Service Permanent installation on
remote/scattered department machines with single or
aggregates multiple measuring points

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FAG SmartQB
Typical technical setup - EN
0,5 | 1,0 | 1,5 | 2,0 | 2,5 | 3,0 mtr

Small
Electric Motor

Large
Electric Motor

small e.g. Fan,


Electric Motor Blower

Long 2/3 stage


Drive Train Gearbox e.g. Belt Drive,
Fan, Blower

1 2 3 4 5 6
SmartCheck SmartCheck SmartCheck SmartCheck SmartCheck SmartCheck
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