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Back to Section 12 Afrox Product Reference Manual | Welding Consumables | Stainless Steel 59

Metrode Ultramet 2507

Welding Consumables
Ultramet 2507 is designed for welding wrought, forged or cast
super duplex stainless steels for service normally in the as welded
condition. Duplex stainless steel pipe, plate, fittings and forgings
have an approximate 50:50 microstructure of austenite with a
ferrite matrix. This, coupled with general alloying level, confers:
High strength compared with standard austenitic steels,
e.g. Type 316L
Good general corrosion resistance in a range of
environments
High resistance to chloride induced stress corrosion
cracking (CSCC)
High resistance to pitting attack in chloride environments,
e.g. seawater.
These alloys are finding widening application in the offshore oil/
gas, chemical and petrochemical process industries, e.g. pipework
systems, flowlines, risers, manifolds, etc.
Re-baking
Re-dry electrodes at 200 - 250C for 1 - hours.

Classifications
ANS A5.4 E2594-16
EN ISO 3581-A E 2594 Cu N L R 12
EN ISO 3581-B ES 2594-16 (nearest)

Typical Chemical Analysis


% Carbon 0,03 % Nickel 9,5
% Manganese
% Silicon
1,0
0,8
% Molybdenum
% Copper
4,0
0,1
12
% Sulphur 0,01 % Nitrogen 0,25
% Phosphorous 0,02 % PREn 42,0
% Chromium 25,5

Typical Mechanical Properties (All weld metal)


Tensile Strength 890 MPa
0,2% Proof Stress 750 MPa
% Elongation on 4d 26
% Elongation on 5d 24
% Reduction in Area 35
Impact Energy at -20C 28 J
Impact Energy at -50C 21 J
Hardness 28 HRc

Packing Data
(DC+ AC OCV 55 V min)
Diameter Current Canned Pack Mass Item Number
(mm) (A) (kg)
3,2 75 - 120 4,5 W078375
4,0 100 - 155 4,6 W078376
60 Welding Consumables | Stainless Steel | Afrox Product Reference Manual Back to Contents

Metrode Zeron 100 XKS


Welding Consumables

Zeron 100 XKS is a basic all-position electrode for welding


Zeron 100 and other super duplex alloys for service in the
as welded condition. This electrode is overmatching with
respect to nickel content to achieve the correct austenite-
ferrite microstructural phase balance. It is designed for the most
demanding vertical and overhead welding positions such as fixed
pipework qualified to ASME 6G position.

Re-baking
Re-dry electrodes at 200 - 300C for 1 - 2 hours.

Classifications
AWS A5.4 E2595-15
EN ISO 3581-A E 2594 N L B 12
EN ISO 3581-B ES 2594-15

Typical Chemical Analysis


% Carbon 0,003 % Nickel 9,3
% Manganese 0,9 % Molybdenum 3,6
% Silicon 0,5 % Tungsten 0,7
% Sulphur 0,005 % Copper 0,7
% Phosphorous 0,02 % Nitrogen 0,23
% Chromium 25,0 PREn 41 PREw 42
Pitting Resistance Equivalent PREn = Cr + 3,3Mo + 16N
PREw = Cr + 3,3Mo + 1,65W + 16N

12 Typical Mechanical Properties (All weld metal)


0,2% Proof Stress 650 - 750 MPa
Tensile Strength 800 - 950 MPa
% Elongation on 5d 22 - 25
Charpy V-Notch at -20C 55 J
Charpy V-Notch at -50C 40 J
Hardness 270 - 320 HV

Packing Data
(DC+)
Diameter Electrode Length Current Pack Mass Item Number
(mm) (mm) (A) (kg)
2,5 300 50 - 75 3 x 4,0 W078372
3,2 350 70 - 95 3 x 4,7 W078373
4,0 350 100 - 155 3 x 4,5 W078374
Back to Section 12 Afrox Product Reference Manual | Welding Consumables | Stainless Steel 61

Metrode Thermet 22H

Welding Consumables
Thermet 22H is designed to match similar high carbon cast alloys
originating from Blaw-Knox (now Duraloy) alloy 22H. The high
carbon 28% Cr, 50% Ni, 5% W matrix provides excellent hot
strength and oxidation resistance at typical service temperatures
of 950 - 1 250C. High nickel gives the alloy good resistance
to carburisation and under oxidising conditions high chromium
provides useful resistance to sulphidation. Applications include
highly stressed furnace parts, sintering and calcining muffles,
cement kiln components resistant to hot abrasion, radiant tubes
and pyrolysis coils.

Re-baking
Re-dry electrodes at 150 - 250C for 1 - 2 hours.

Typical Chemical Analysis


% Carbon 0,5 % Chromium 28,0
% Manganese 1,0 % Nickel 51,0
% Silicon 0,7 % Tungsten 5,0
% Sulphur 0,006 % Iron 14,0
% Phosphorous 0,01

Typical Mechanical Properties (All weld metal)


Tensile Strength 780 MPa
0,2% Proof Stress 590 MPa
% Elongation on 4d 7
Microstructure The as welded microstructure consists
of high alloy austenite with primary
eutectic and secondary carbides 12
Packing Data
(DC+)
Diameter Current Canned Pack Mass Item Number
(mm) (A) (kg)
3,2 85 - 120 4,0 W078360
4,0 110 - 160 4,1 W078361
5,0 140 - 200 4,0 W078362