Documentos de Académico
Documentos de Profesional
Documentos de Cultura
SineWaveTM
20 - 480 A
Active harmonics
conditioner
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51027008EN/BB - Page 1
To the user
We would like to thank you for choosing the Sinewave active harmonics conditioner and welcome you to the ever increasing
world-wide family of satisfied MGE UPS SYSTEMS product users.
This manual has been written to provide you with all the information necessary to install and operate your SineWave active
harmonics conditioner.
We remain at your entire disposal should you require any further details.
Pictograms
Action
Page 2 - 51027008EN/BB
Contents
Identification ........................................................................................................ 5
Standards .............................................................................................................. 5
Principle
Improvements offered by SineWave .......................................................... 6
Operating principle ......................................................................................... 6
Device functional features ............................................................................. 6
Installation
Standard arrangements .................................................................................. 7
Installing device(s) .......................................................................................... 9
Mechanical characteristics ................................................................................ 9
Installation requirements ................................................................................. 10
Connecting power ........................................................................................... 11
Connecting dry contacts and communication port (optional) .......................... 21
Connecting ribbon cables for 120 A and parallel installation ........................... 22
Moving the graphic terminal ............................................................................ 23
Installing current sensors ............................................................................ 23
Sensor mechanical and electrical characteristics ........................................... 23
Mounting direction of sensors ......................................................................... 25
Installing sensors ............................................................................................ 25
Connecting sensors ........................................................................................ 28
Operation
Signification of indicator lights ................................................................... 30
User interface .................................................................................................. 30
User-friendly interface .................................................................................... 30
Control and monitoring interface ................................................................ 31
Presentation .................................................................................................... 31
Use ............................................................................................................... 31
General menu ................................................................................................. 31
Choice of language ......................................................................................... 32
Displaying main measurements ...................................................................... 32
Displaying secondary measurements ............................................................. 33
Displaying alarms ............................................................................................ 34
Configuring ...................................................................................................... 35
J-BUS communication .................................................................................... 36
Identification .................................................................................................... 36
RUN-STOP controls ........................................................................................ 36
Reserved access ............................................................................................ 36
Maintenance
Maintenance .................................................................................................. 37
What to do in case of an alarm .................................................................... 37
Training centers ............................................................................................ 37
51027008EN/BB - Page 3
Installation of the SineWave active harmonics conditioner, monitoring of correct operation and certain
repairs must be carried out by qualified personnel trained to deal with electrical hazards. Other operations
may be carried out by any other persons with the help of this manual.
All SineWave range products are protected by patents; they implement original technology which cannot
be used by any competitor of MGE UPS SYSTEMS.
Copies of this document may be made with the approval of MGE UPS SYSTEMS and must bear the
compulsory title "MGE UPS SYSTEMS SineWave installation and operation manual n51027008XT".
Page 4 - 51027008EN/BB
Identification, standards
Identification label
Check that your utility supply is
compatible with the
characteristics given on the
identification label placed SineWave
inside the door of the SW 30
SineWave active harmonics
conditioner. RESEAU - MAINS - NETZ
Ue - Uin - Ue. 320 - 460 V
Frquence
46 - 54 Hz
Frequency
Frequenz 56 - 64 Hz
Capacit de compensation
Compensation power 30 A
Kompensations-Strom
Article
Article 5102700100 NT 01
Artikel
N Srie - Serial number - Seriennummer
21451712004
Made in Designed and manufactured
France through ISO9001 process
Services
Belgique: 02 / 37 37 981 Nederlands: 0235124 294
Deutschland: 0211 / 5388 112 Norge: 22 / 37 50 40
Espagna: 3263 3037 Sweden: 0 8 623 84 00
France: 04 76 85 46 96 UK: 081 / 424 98 09
Italia: 39 / 6041359
Check our WEB site for the countries not listed above.
w w w .mgeups.com
Standards
the SineWave active harmonics protection: quality organisation:
conditioner complies with the main IEC 529, NFC 20010, ISO 9001,
international standards in force for this electromagnetic compatibility: EC marking.
type of equipment and notably EN 55011 class A
concerning: susceptibility:
design IEC 1000-4-1
IEC 146 IEC 1000-4-2 level 3
construction and safety: IEC 1000-4-3 level 3
EN 60950-1 IEC 1000-4-4 level 4
noise: IEC 1000-4-5 level 3
ISO 3746 IEC 1000-4-6 level 3,
51027008EN/BB - Page 5
Principle
Operating principle
The current consumed by a non-linear
load (e.g. a computer system) is
composed of a sinusoidal current IF, 0,8 2
1
which is a fundamental current at the 0 0
utility power frequency, and a harmonic -1
current IH made up of currents having -0,8 -2
frequencies that are multiples of the
network frequency.
The SineWave conditioner
continuously generates a current equal IF IF + IH
to IH so that the utility power current G load
only has to supply the fundamental
current. IH
The load + SineWave active
harmonics conditioner assembly will
then be seen by the utility power as a 1 SineWave
globally linear load which absorbs
sinusoidal current. Thus, the cabling 0
and generator impedances will not -1
introduce any voltage distortion.
Page 6 - 51027008EN/BB
Installation
Standard arrangements
Depending on the type of Case of a 20 A, 30 A, 45 A or 60 A unit SineWave conditioner
problem to be solved, the
position of the sensors and
that of the The SineWave low voltage distribution
harmonics conditioner switchboard
connection point may be
different from one installation
to another.
The audit carried out before
installation enables the utility
current
network
optimum respective positions sensor
to be determined. harmonic current
to be compensated load
The SineWave conditioner to be
compensated
is connected in parallel with
harmonic
the load. compensating SineWave
current active
The SineWave harmonics harmonics
conditioner
conditioner will be fed from a
specific outgoing feeder.
This line must be protected by
a circuit-breaker.
The SineWave conditioner Case of a 90 A or 120 A unit SineWave conditioner
uses this line to send
harmonics destined to
compensate the load
harmonics back onto the utility low voltage distribution
switchboard
power.
utility
network current
sensor
harmonic current
to be compensated load
to be
compensated
SineWave
active
harmonics
conditioner
51027008EN/BB - Page 7
Installation (cont.)
utility
network current
sensor
harmonic current
to be compensated load
to be
compensated
SineWave
active
harmonics
conditioner
SineWave
active
harmonics
conditioner
Page 8 - 51027008EN/BB
Installation (cont.)
Installing device(s)
Mechanical characteristics
W
C1
H C2
51027008EN/BB - Page 9
Installation (cont.)
Installation requirements
The SineWave active it may be installed in a cubicle or fixed Whatever the installation
harmonics conditioner must against a wall. method, a 600 mm minimum
be mounted vertically and clearance must be provided
away from any source of in front of the SineWave
heat (heating system, conditioner allowing for the door to
transformer, motor, etc.). be completely opened.
To install a 90 A or 120 A
conditioner, refer to how to 300 mm clearance
install 2 conditioners on top of for wiring and
ventilation
each other or side by side.
A = min. 80 mm : 20 to 30 A ratings
A = min. 200 mm : 45 to 120 A ratings
Page 10 - 51027008EN/BB
Installation (cont.)
min. m
50 mrance
clea
for
ance
m clearntilation
m
300 g and ve
wirin
Connecting power
Determining wiring (not supplied) The minimum cable cross-sectional areas can be determined based on the
Wiring cross-sectional areas shall be sizing current (Is) given in the tables below.
determined in compliance with the It is advisable to connect the neutral when it is distributed.
standards in force using the information
in the table opposite and the protection
tables per rating: SineWave Recommended Terminal block Diameter Maximum
care should be taken with neutral cable rating cross-sectional connection of lugs length of
sizing, when the neutral is distributed, (A) areas (mm2) capacity (mm2) (mm) power cables
owing to the majority presence of third Phases Neutral (m)
harmonic which may lead to the current 20 2,5 16 35 6 20
tripling in the neutral in relation to the 30 4 25 35 6 20
phases. 45 10 50 70 8 20
60 16 70 70 8 20
90 10 50 70 8 20
per cubicle per cubicle
120 16 70 70 8 20
per cubicle per cubicle
51027008EN/BB - Page 11
Installation (cont.)
20 A SineWave
Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc
Page 12 - 51027008EN/BB
Installation (cont.)
30 A SineWave
Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc
51027008EN/BB - Page 13
Installation (cont.)
45 A SineWave
Table of recommended protections per rating
Connection to the SineWave terminal block where Pcu = function of Isc
Page 14 - 51027008EN/BB
Installation (cont.)
60 A SineWave
Table of recommended protections per rating
Connection to the SineWave TM terminal block where Pcu = function of Isc
51027008EN/BB - Page 15
Installation (cont.)
Non-distributed neutral
IT earthing system
Is = 50 A Is = 50 A
1 1
2 2
3 3
Is < 50 A
TT earthing system
Is = 50 A Is = 50 A
1 1
2 2
3 3
N N
C60 3x63 A curve B C60 3x63 A curve B
with Vigi C60 module with Vigi C60 module
Is < 50 A
Page 16 - 51027008EN/BB
Installation (cont.)
Distributed neutral
IT earthing system
Is = 50 A Is = 50 A
1 1
2 2
3 3
Is = 150 A Is = 150 A
N N
Is < 50 A
Important: upstream breaking devices should be set in such a way as to guarantee good discrimination with the circuit-breakers recommended
on this page.
51027008EN/BB - Page 17
Installation (cont.)
Non-distributed neutral
IT earthing system
Is = 65 A Is = 65 A
1 1
2 2
3 3
N NC120 3x80 A N
NC120 3x80 A
curve B curve B
Is < 50 A
TT earthing system
Is = 65 A Is = 65 A
1 1
2 2
3 3
N N
NC120 3x80 A NC120 3x80 A curve B
curve B with Vigi C60 module for NC100 Is < 50 A
with Vigi C60 module
for NC100
Page 18 - 51027008EN/BB
Installation (cont.)
Distributed neutral
IT earthing system
Is = 65 A Is = 65 A
1 1
2 2
3 3
Is = 200 A Is = 200 A
N N
Is < 50 A
Important: upstream breaking devices should be set in such a way as to guarantee good discrimination with the circuit-breakers recommended
on this page.
51027008EN/BB - Page 19
Installation (cont.)
Connection operations:
Page 20 - 51027008EN/BB
Installation (cont.)
Connection operations
Procedure:
wiring is connected via the bottom, in
front of the device.
10
communication link (optional)
common 9 (not supplied)
NO
conditioner stopped 8
conditioner NC
running 7
common 6
NO
normal operation 5
limiting operation NC
4 configuration of 9 point Sub-D
common
connector for RS 422/485
3
communication link (optional);
NO
conditioner stopped 2 the communication link can be
51027008EN/BB - Page 21
Installation (cont.)
Connecting ribbon cables for the 90 or 120 A and for parallel installation
Type of connections
SineWave parallel connector shielded strand supplied (5 m) loop connection allows parallel operation of the SineWave
even if it is interrupted for the number of devices to be modified
connector
90 A or 120 A
SineWave MERY DUMY
inter-cubicle board board
connection
PARY
configure the parallel connection board
board using the indications in the table
below.
MERY board
inter-cubicle
connector
Page 22 - 51027008EN/BB
Installation (cont.)
configuration 1 1 1 1
of parallel 2 2 2 2
conditioners 3 3 3 3
4 4 4 4
51027008EN/BB - Page 23
Installation (cont.)
Opening sensors:
On wiring kit supplied: 600/1 sensor 2000/1 sensor
S1 = blue
L
S2 = brown L
The sensors must be closed and
screwed on both sides. D2
D1
600/1 sensor: it is advisable to fix the D1
D2
sensor onto the cable. Fixing lugs are
provided for this purpose. P
S1 S2
S1 S2
P
D3
E
Page 24 - 51027008EN/BB
Installation (cont.)
load
neutral
load
PE or PEN
Connection:
Remove the CCTY card that is
plugged into the TIFY card via the XR4
connector. Y bo
ard
MER
Turn the CCTY card over to connect TIFY
XR1
XR2
boardTY
XR3
Fig. 1
MERY board
X1
CCTY board
NORMAL MAINT (component X1
CCTY board side once
(copper side) MAINT NORMAL
removed and
XR1 XR2 XR3 turned over) XR4
XR3 XR2 XR1
S1 S2 S1 S2 S1 S2
S2 S1 S2 S1 S2 S1
phase 1 phase 2 phase 3
phase 3 phase 2 phase 1
51027008EN/BB - Page 25
Installation (cont.)
+ CC
Once the connections have been
made, refit the CCTY card to the TIFY
card.
Fig. 1
MERY board
X1
CCTY board
NORMAL MAINT (component X1
CCTY board side once
(copper side) MAINT NORMAL
removed and
XR1 XR2 XR3 turned over) XR4
XR3 XR2 XR1
S1 S2 S1 S2 S1 S2
S2 S1 S2 S1 S2 S1
phase 1 phase 2 phase 3
phase 3 phase 2 phase 1
Page 26 - 51027008EN/BB
Installation (cont.)
Y
CCT
board
Fig. 1
PARY board
X1
NORMAL MAINT
CCTY board
(copper side)
XR1 XR2 XR3 Strap X1 for short
short-circuiting the
current sensors
S1 S2 S1 S2 S1 S2
S2 S1 S2 S1 S2 S1
51027008EN/BB - Page 27
Installation (cont.)
CCTY
board
Fig. 1
PARY board
Strap X1 for short
short-circuiting the
current sensors
X1
CCTY board
NORMAL MAINT (component X1
CCTY board side once
removed and MAINT NORMAL
(copper side)
turned over) XR4
XR1 XR2 XR3
XR3 XR2 XR1
S1 S2 S1 S2 S1 S2
S2 S1 S2 S1 S2 S1
phase 1 phase 2 phase 3
phase 3 phase 2 phase 1
Connecting sensors
Connection operations Procedure: put back the protection panels and
The signal cables connecting wiring is connected via the bottom, in close the door;
the current sensors to the front of the conditioner; close the SineWave conditioner
SineWave conditioner must the signal cables connections are protection circuit-breaker.
be moved away from the made on 3 screw terminals.
power cables so that any The signal cables must be
disturbance is avoided. mechanically fixed near the
terminals so that any
mechanical stress on the
conductors is avoided:
Page 28 - 51027008EN/BB
Energization and de-energization
Energization
the "conditioner stopped" red indicator after several seconds, the general
close the conditioner supply circuit-
lamp lights up; menu is displayed on the terminal
breaker on your low voltage supply
the terminal screen lights up; screen.
switchboard:
General
if the load harmonic current is higher
than the SineWaves capacity to
eliminate harmonics, the orange
indicator lamp will flash, whether the
conditioner is running or stopped;
to access the RUN and STOP keys,
remove the protection cover located at
the bottom of the terminal;
SineWave starting and stopping F1 F2 F3
can be controlled manually using the
7 8 9
terminal keyboard or via the
communication link; 4 5 6 ESC
if SineWave conditioners are 1 2 3 ENT
connected in parallel, each conditioner protection
0 RUN STOP
can be started or stopped cover
independently of the others.
De-energization
The SineWave conditioner can be
de-energized whatever its state:
running or stopped.
51027008EN/BB - Page 29
Operation
User interface
simple
indications
F1 F2 F3
! 7 8 9
!
4 5 6 ESC
1 2 3 ENT
0 RUN STOP
Common
indications
User-friendly interface
These clearly indicate: green indicator: conditioner running
normal operation: green indicator
lamp lit.
The SineWave conditioner is
eliminating harmonics on the utility
! orange indicator: conditioner limiting current
lamp lit.
The conditioner has stopped following a
manual STOP command or an
operating anomaly. Consult the user
interface to know what the fault is due
to and what action to undertake in order
to correct the anomaly;
current-limiting operation: green
indicator lamp lit and orange indicator
lamp flashing.
The harmonic RMS current absorbed
by the load exceeds the SineWave
nominal current. The conditioner thus
operates in current-limiting mode:
the conditioner limits its compensating
current to its nominal current rating
(e.g. 30 A RMS for a 30 A SineWave
conditioner),
the load is not entirely compensated,
the harmonic current difference (load
harmonic I - compensating I) remains
on the utility power,
consult the chapter on "what to do in
case of an alarm".
Page 30 - 51027008EN/BB
Operation (cont.)
2 20-key keyboard
1 - ENT key (enter)
1 - ESC key (escape)
2 - and keys
11 - number keys: 0 to 9 and
decimal point
3 - function keys: F1, F2, F3
2 - command keys: RUN and
STOP protected by a removable
protective cover.
Use
ENT key: setting of value (use in + or -) RUN and STOP keys
move to following menu, number keys from 0 to 9 and decimal RUN: conditioner local RUN
confirmation of a choice; point command,
ESC key: entering of passwords, STOP: conditioner local STOP
return to previous menu, entering of numerical values; command.
cancellation of parameter setting in function keys F1, F2, F3:
process and return to original values; F1 provides access to the help menu,
and keys: the functions of F2 and F3 depend on
scrolling and selection from menu the menu displayed;
choice of parameter,
General menu
A menu is a screen offering a list of When a menu offers more than
options and possible choices. 4 options, the presence of the
to select something from the menu: symbol at the bottom of the screen
use the and keys to choose the indicates that the menu continues onto
required option, another screen.
press ENT to confirm the chosen The arrow is used to move back up
option. the menu.
51027008EN/BB - Page 31
Operation (cont.)
The main menu is automatically MAIN MENU The main menu offers:
displayed when the equipment is Language:
Language / langue
energized. It can also be accessed available languages displayed.
Principle measurements
from a sub-menu by pressing ESC Secondary measurements
several times. Alarms Principle measurements:
I r.m.s., load and network THDI,
network voltage and SineWave load
Configuration rate displayed.
JBUS communication
Identification Secondary measurements:
Reserved access detailed load and network current
spectrum displayed.
Alarms:
alarms and level 1 diagnosis displayed,
faults acknowledged.
Configuration:
operating parameters modified.
JBUS communication:
communication port parameters
modified.
Identification:
main conditioner characteristics and
software versions displayed.
Reserved access:
access to MGE UPS SYSTEMS
personnel only.
Choice of language
Press ESC several times if MAIN MENU CHOICE OF LANGUAGE
necessary to display the main
menu. Language / langue French
Principle measurements Deutsch
Secondary measurements English
Alarms Espaol
Configuration
JBUS communication Nederlands
Identification Italiano
Reserved access US English
1 Choose the Language option using 3 Choose the language using the
the and keys. The choice must and keys and confirm via ENT
be displayed in reverse video.
2 Confirm the language option by
pressing ENT.
deformed
utility load to be
network compensated
load %
SineWave
Page 32 - 51027008EN/BB
Operation (cont.)
Locating measurement points MAIN MENU 3 Press the and keys to run over
Using the main menu: the main measurement screens:
Language / langue circular loop display.
Principle measurements
Press ESC several times if Secondary measurements MAINS LOAD
necessary to display the Alarms
general menu: THDI1=xx% THDI1=xx%
THDI2=xx% THDI2=xx%
THDI3=xx% THDI3=xx%
Configuration
Umains=xxxV
JBUS communication
Identification
Reserved access
THDI1, THDI2, THDI3 = distortion rates
1 Choose the Principle of the 3 phases (THDI = I-harmonic/I-
measurements option using the basic) of the:
and keys. The choice must be current supplied by the utility power;
displayed in reverse video. current absorbed by the non-linear
2 Confirm the Principle load.
measurements option by pressing Umains = average value of the 3 utility
the ENT key. network phase-to-phase voltages.
The current measurements in MAINS LOAD LOAD LEVEL SINEWAVE
the neutral are not displayed in
the case of a utility power I1 = xxxA I1 = xxxA I1 / In = xxx%
I2 = xxxA I2 = xxxA I2 / In = xxx%
without distributed neutral. I3 = xxxA I3 = xxxA I3 / In = xxx%
IN = xxxA IN = xxxA
Insignificant measurements
are replaced by * characters
on the terminal screen and
I1, I2, I3, IN = actual root mean square I1/In, I2/In, I3/In = SineWave active
measurements where the
values in amps of the 3 phases and conditioner load rates on each of the
capacity is exceeded are
neutral of the: phases.
displayed with # characters on
current supplied by the utility power; I1 = root mean square current supplied
the terminal screen.
current absorbed by the non-linear by the conditioner on phase 1,
load. In = nominal root mean square current.
51027008EN/BB - Page 33
Operation (cont.)
Displaying alarms
MAIN MENU
Language / langue
Principle measurements
Secondary measurements
Alarms
Configuration
JBUS communication
Identification
Reserved access
Page 34 - 51027008EN/BB
Operation (cont.)
Configuring
F1 F2 F3
Current sensor 1500/1
Current sensor 2000/1
Current sensor 3000/1
Current sensor 4000/1
Current sensor 5000/1
Current sensor 6000/1
51027008EN/BB - Page 35
Operation (cont.)
Configuration parameter lists Reactive compensation or no Choice of application type: the choice
reactive compensation: of application type is a parameter which
Sensor rating: choose the rating of the compensation or no compensation of is set in the factory. It is defined in
sensors used to measure the load the reactive energy. relation to the customers installation
currents. Reactive energy compensation is configuration.
carried out to the detriment of harmonic
Type of utility power: utility power compensation and it is therefore Number of parallel-connected
with or without distributed neutral. necessary to oversize the conditioner if devices.
it is required to compensate both Utility power voltage: load supply
RUN/STOP authorisation via JBUS reactive energy and harmonics. voltage
communication port: authorisation or Derating: depending on altitude.
non authorisation of remote RUN and Choice of compensated harmonic
STOP commands via the JBUS orders:
communication port. if this option is selected, the harmonic
orders to be compensated, in order to
optimise conditioner performance, can
be chosen.
J-BUS communication
Parameter setting of the
communication port is described Is the
specific J-BUS communication port
manual.
Identification
MAIN MENU IDENTIFICATION
Language / langue = xxxxxxxxxxxx
Principle measurements Is = xxxA Un = xxxV
Secondary measurements Fn = xxHz With neutral
Alarms Versions = xx, xx
Confirmation: ENT
Escape: ESC
Reserved access
This command provides access to the they may carry out a detailed survey of
centre of the system and is for MGE the conditioners internal operation.
UPS SYSTEMS personnel only so that
Page 36 - 51027008EN/BB
Maintenance
Maintenance
Before any intervention: The SineWave harmonics check the state and tightness of
in the SineWave conditioner does not require any connections;
conditioner: switch off the preventive maintenance. make sure that the temperature of the
power supply and wait for It is nevertheless advisable to carry air at the SineWave conditioner inlet
the capacitors to discharge out the following at regular intervals: is below 40 degrees.
(5 min.); clean the air vents and check that
on the current sensor connection: ventilation is efficient;
short-circuit the sensor secondaries.
Training centers
To allow you to use MGE UPS SYSTEMS products effectively and carry out basic maintenance, we offer a
complete range of technical training courses in English and French.
51027008EN/BB - Page 37
Characteristics and performances
Page 38 - 51027008EN/BB
Characteristics and performances (cont.)
51027008EN/BB - Page 39
Page 40 - 51027008EN/BB