Sinamics

G130 / G150
Power block

Siemens AG 2008 Subject to change without prior notice

 Siemens AG 2007 Subject to change without prior notice

Topics

System
overview

Technical data

Power unit AC/AC

Power Block

Powerblock AC/AC
Mechanical
system

Electronic rating plate
Motors

Options

Principle of operation of the converter
General control

Closed-loop
Actual value evaluation

control

Tools Comiss.
Power unit repair

Communication
Diagnostics
Application

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Power units AC/AC

System  Version A :
overview

Technical data
F 110 to 160 kW / 380 to 480 V
75 to 315 kW / 660 to 690V

Power Block

Mechanical
Version A :
system 560 kW / 380 to 480 V
500 kW to 560 kW / 500 to 600V
Motors 710 to 800 kW / 660 to 690 V

Options

General control

Closed-loop
control

Tools Comiss.
Communication
Diagnostics
J
Application

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Modules of the power unit

Modules of the power unit Frame sizes of power units
System
overview

Technical data

Power Block F
Mechanical nic-
o
system
lectr ule
E od
Motors m
H
k
Options Bloc
wer
Po ort
General control

Closed-loop
Su
pp
G
control
n
Fa
Tools Comiss.
Communication
Diagnostics
Electronic module:
Communication Interface board
Power supply board
CIB
PSB
J
Application
Modularity provides fast repair turnaround and high superior availability!
Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD
 Siemens AG 2007 Subject to change without prior notice

Design of an AC/AC-power block

System Pre-charging
overview
B6-diode-precharging

thyristor firing pulses
Technical data

basic interferance
suppression
Power Block

Mechanical Rectifier
system

B6-thyristor-bridge,
Motors fully controlled

Options DC-link

capacitors
General control
braking chopper
Closed-loop
Inverter
control

IGBT+ FW-diodes
Tools Comiss.
IGD: controls IGBTs
Communication
New, high efficiency IGBTs
heat sink

DC-bus bars with extremely low inductivity
balancing
Diagnostics
Very compact mechanical construction
current transformers
Application

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Power blocks as part of cabinets

System The power units (Power Modules)

overview essentially comprise the following:
Technical data
Powerblocks
Power Block

Mechanical Elektronic rack

system

Motors

Options
Fuses

General control

Closed-loop Cooling fan

control

Tools Comiss.
Communication
Diagnostics
Application Power Modul

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Electronics module

System
overview
3
Technical data

Power Block

Mechanical
2
system 3
Motors

Options

General control

Closed-loop
control
Electronics module 1
Tools Comiss.
Communication 1 Sheet steel panel (base plate)
Diagnostics 2 Power Supply Board PSB
3 Communication Interface Board CIB
Application

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Electronic rating plate

System
overview Motor Module
Order number,
Technical data Type-Nr.,
Rated current...

Power Block
Control Unit
Mechanical Order number,
system Type-Nr.,
...
Motors
DRIVE-CLiQ:
Options
Control data is transferred in real
time
General control

Diagnostics data and parameter
Closed-loop values are sensed
control Terminal Module 1
Order number,
Type-Nr.,
Error-tolerant data transfer protocol
Tools Comiss.
...
Automatic node detection
Communication

Simple to handle using standardized
Diagnostics
connector system
Application

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Principle of operation of a converter

System
overview U, f = constant U, f = variable

U Udc U
Technical data AC - DC DC - AC

Power Block i.e. 3AC, 400V, 50 Hz ca. 1,35 * 400V = 540V DC

Mechanical
system Pre charging Rectifier DC-link Inverter

Motors

Options RVL

General control M

Closed-loop
control RVL

Tools Comiss.
Communication Line Braking chopper Motor

Diagnostics
Application

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Repair / Spare parts

System The customer receives an individual list of spare

overview parts corresponding to the cabinet he ordered.
Technical data
Spare parts of the basic unit:
Power Block
Power blocks

Electronic module with Control Unit
Mechanical
Fan
system

Motors Further spare parts of the cabinet unit:

Control Unit CU320
Options

Terminal Module TM31

Operator Panel AOP30
General control

Power supply module SITOP

Mechanical and electrical components according
Closed-loop to options as ordered
control

Tools Comiss. Replacement of the fan: after max. 35 000 operating

Communication hours at 40 C ambient temperature.
Collected dust has to be removed once per year.
Diagnostics
Application

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Exchange of CU320, Fan und Powerblock (1)

System
overview

Technical data

Power Block

Mechanical
system

Motors

Options

General control

Closed-loop
control

Tools Comiss. Control Unit and Every power block has

electronics module its own fan which can
Communication are easily accessible easily be replaced.
Diagnostics
Application rapid repair

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD

 Siemens AG 2007 Subject to change without prior notice

Exchange of CU320, Fan und Powerblock (1)

System The Powerblock can be completely replaced in the shortest time.

overview
A device is available to support the weight.
Technical data
The Powerblock is transported in a shipping box..
Power Block

Mechanical
system

Motors

Options

General control

Closed-loop
control

Tools Comiss.
Communication
Diagnostics
Application rapid repair

Version: 19.11.2008 sin-g15-4-03-e.ppt I DT LD