Dimensions

a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 205 200 2.5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 307 16
4 Flange 307 207 14
5 Dishes 205 200 2.5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 199 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Ht Wt Thk
1 leg plate(Vertical) 300 214.70333 10
2 leg support(Horizontal) 215 100 12
3 leg pad plate 265 150 3.5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 11.76

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price/SS Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 37.92197625 1 37.921976
2 tubes 1"odx16swgx3000l3.23047872 15.530261 50.170176
3 tube sheet 582diax28thk 9.476171456 2 18.952343
4 Main flange 582odx462idx24th4.5219664 2 9.0439328
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 1.069544655 2 2.1390893
7 leg plate 400x150x12 3.6 2 7.2
8 leg support 300x150x10 3.091728 2 6.183456
9 leg pad plate 540x150x6thk 1.111754 2 2.223508
10 partion plate 150x 440x8thk 4.224 4 16.896
11 baffles 438diax3thk 0.4665987825 5 2.3329939
12 tie rod 10diax2500lg 1.206528 4 4.826112
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 24 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 223
Add 5% wastege on raw material
B Total
less scrap rate 5.5719397
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 3 M2
3000 1 TUBE SIZE 25.4 MM OD
3000 16 TUBE LENGTH 3M
---- 2 NO OF TUBES 13 NOS
--- 2 16
--- 2

Lg/Ht Qty
--- 5
3000 4
500.0 20

Qty

Qty
2
2
2

Side Qty
2 24

Total

235.7

48.2
480.00

22.2

N
Price/kg Total price MOC Density
235.7 8937 ss 8
480.0 24082 cu 9
235.7 4466 ss 8
48.2 436 ms 8
48.2 386 ms 8
48.2 48 ms 8
480.0 1027 cu 9 119.406
48.2 347 ms 8 #REF!
48.2 298 ms 8
480.0 1067 ss 8 #REF!
480.0 cu 8
480.0 1120 cu 8
235.7 1137 SS 8
235.7 1623 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 1882 ms 8
480.0 14400 cu 9
1000
62512
3126
65637
0.0 0 MS
65637
3282
68919
17230
86149
4307
90456
4523
94979 RECENT

4748.95188 99727.99
9497.90376 104476.94
14246.8556 113974.85
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 360 350 5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 462 25
4 Flange 462 362 23
5 Dishes 360 350 5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 349 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Lg Wt/Ht Thk
1 leg plate (Horizontal) 250 200 16
2 Gusset Plate support 200 150 12
3 leg pad plate 250 250 5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 18.72

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 88.79292 1 88.79292
2 tubes 1"odx16swgx3000l1.91435776 65.651303 125.68008
3 tube sheet 582diax28thk 33.5320524 2 67.064105
4 Main flange 582odx462idx24th11.9094368 2 23.818874
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 6.59669184 2 13.193384
7 leg plate 400x150x12 4.8 2 9.6
8 leg support 300x150x10 2.88 2 5.76
9 leg pad plate 540x150x6thk 1.5 2 3
10 partion plate 150x 440x8thk 4.224 4 16.896
11 baffles 438diax3thk 1.4351202825 5 7.1756014
12 tie rod 10diax2500lg 0.804352 4 3.217408
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 0.19 37 7.1125903
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 421
Add 5% wastege on raw material
B Total
less scrap rate 10.532474
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 10 M2
2000 1 TUBE SIZE 25.4 MM OD
2000 66 TUBE LENGTH 2M
---- 2 NO OF TUBES 63 NOS
--- 2 66
--- 2

Lg/Ht Qty
--- 5
2000 4
333.3 20

Qty

Qty
4
8
4

Side Qty
2 37

Total

235.7

48.2
240.00

22.2

N
Price/kg Total price MOC Density
235.7 20925 ss 8
240.0 30163 cu 8
235.7 15805 ss 8
48.2 1148 ms 8
48.2 386 ms 8
48.2 48 ms 8
240.0 3166 cu 9
48.2 463 ms 8
48.2 278 ms 8
240.0 720 ss 8
240.0 cu 8
240.0 cu 8
235.7 SS 8
235.7 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 569 ms 8
240.0 7200 cu 8
1000
82127
4106
86233
0.0 0 MS
86233
4312
90545
22636
113181
5659
118840
5942
124782 RECENT

6239.08776 131020.84
12478.1755 137259.93
18717.2633 149738.11
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 490 480 5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 592 25
4 Flange 592 492 23
5 Dishes 490 480 5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 479 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Lg Wt/Ht Thk
1 leg plate (Horizontal) 250 200 16
2 Gusset Plate support 200 150 12
3 leg pad plate 250 250 5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 24.55

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 120.85703 1 120.85703
2 tubes 1"odx16swgx3000l2.15365248 140.83287 303.30505
3 tube sheet 582diax28thk 55.0578944 2 110.11579
4 Main flange 582odx462idx24th15.6672688 2 31.334538
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 12.22118604 2 24.442372
7 leg plate 400x150x12 4.8 2 9.6
8 leg support 300x150x10 2.88 2 5.76
9 leg pad plate 540x150x6thk 1.5 2 3
10 partion plate 150x 440x8thk 4.752 4 19.008
11 baffles 438diax3thk 2.7033885825 5 13.516943
12 tie rod 10diax2500lg 0.804352 4 3.217408
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 0.19 49 9.3299446
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 703
Add 5% wastege on raw material
B Total
less scrap rate 17.586877
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 22 M2
2000 1 TUBE SIZE 25.4 MM OD
2000 141 TUBE LENGTH 2M
---- 2 NO OF TUBES 138 NOS
--- 2 141
--- 2

Lg/Ht Qty
--- 5
2000 4
333.3 20

Qty

Qty
4
8
4

Side Qty
2 49

Total

235.7

48.2
490.00

22.2

N
Price/kg Total price MOC Density
235.7 28482 ss 8
490.0 148619 cu 9
235.7 25950 ss 8
48.2 1510 ms 8
48.2 386 ms 8
48.2 48 ms 8
490.0 11977 cu 9
48.2 463 ms 8
48.2 278 ms 8
490.0 1470 ss 8
490.0 cu 9
490.0 cu 8
235.7 SS 8
235.7 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 746 ms 8
490.0 14700 cu 9
1000
235885
11794
247679
0.0 0 MS
247679
12384
260063
65016
325079
16254
341333
17067
358400 RECENT

17919.9789 376319.56
35839.9577 394239.53
53759.9366 430079.49
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 525 515 5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 627 25
4 Flange 627 527 23
5 Dishes 525 515 5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 514 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Lg Wt/Ht Thk
1 leg plate (Horizontal) 250 200 16
2 Gusset Plate support 200 150 12
3 leg pad plate 250 250 5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 26.12

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 129.489675 1 129.48968
2 tubes 1"odx16swgx3000l2.15365248 159.62826 343.78379
3 tube sheet 582diax28thk 61.7605659 2 123.52113
4 Main flange 582odx462idx24th16.6789928 2 33.357986
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 14.02942275 2 28.058846
7 leg plate 400x150x12 4.8 2 9.6
8 leg support 300x150x10 2.88 2 5.76
9 leg pad plate 540x150x6thk 1.5 2 3
10 partion plate 150x 440x8thk 4.752 4 19.008
11 baffles 438diax3thk 3.5020005413 5 17.510003
12 tie rod 10diax2500lg 0.804352 4 3.217408
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 0.19 52 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 781
Add 5% wastege on raw material
B Total
less scrap rate 19.532371
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 25 M2
2000 1 TUBE SIZE 25.4 MM OD
2000 160 TUBE LENGTH 2M
---- 2 NO OF TUBES 157 NOS
--- 2 160
--- 2

Lg/Ht Qty
--- 5
2000 4
333.3 20

Qty

Qty
4
8
4

Side Qty
2 52

Total

235.7

48.2
490.00

22.2

N
Price/kg Total price MOC Density
235.7 30516 ss 8
490.0 168454 cu 9
235.7 29109 ss 8
48.2 1608 ms 8
48.2 386 ms 8
48.2 48 ms 8
490.0 13749 cu 9
48.2 463 ms 8
48.2 278 ms 8
490.0 1470 ss 8
490.0 cu 9
490.0 cu 9
235.7 SS 8
235.7 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 4180 ms 8
490.0 14700 cu 9
1000
266216
13311
279527
0.0 0 MS
279527
13976
293503
73376
366879
18344
385223
19261
404484 RECENT

20224.2076 424708.36
40448.4153 444932.57
60672.6229 485380.98
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 630 620 5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 732 25
4 Flange 732 632 23
5 Dishes 630 620 5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 619 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Lg Wt/Ht Thk
1 leg plate (Horizontal) 250 200 16
2 Gusset Plate support 200 150 12
3 leg pad plate 250 250 5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 30.84

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 155.38761 1 155.38761
2 tubes 1"odx16swgx3000l2.15365248 253.60521 546.17749
3 tube sheet 582diax28thk 84.1779504 2 168.3559
4 Main flange 582odx462idx24th19.7141648 2 39.42833
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 20.20236876 2 40.404738
7 leg plate 400x150x12 4.8 2 9.6
8 leg support 300x150x10 2.88 2 5.76
9 leg pad plate 540x150x6thk 1.5 2 3
10 partion plate 150x 440x8thk 4.752 4 19.008
11 baffles 438diax3thk 5.0789187928 5 25.394594
12 tie rod 10diax2500lg 0.804352 4 3.217408
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 62 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 1081
Add 5% wastege on raw material
B Total
less scrap rate 27.018052
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 40 M2
2000 1 TUBE SIZE 25.4 MM OD
2000 254 TUBE LENGTH 2M
---- 2 NO OF TUBES 251 NOS
--- 2 254
--- 2

Lg/Ht Qty
--- 5
2000 4
333.3 20

Qty

Qty
4
8
4

Side Qty
2 62

Total

235.7

48.2
490.00

22.2

N
Price/kg Total price MOC Density
235.7 36619 ss 8
490.0 267627 cu 9
235.7 39675 ss 8
48.2 1901 ms 8
48.2 386 ms 8
48.2 48 ms 8
490.0 19798 cu 9
48.2 463 ms 8
48.2 278 ms 8
490.0 1470 ss 8
490.0 cu 9
490.0 cu 9
235.7 SS 8
235.7 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 4934 ms 8
490.0 14700 cu 9
1000
389154
19458
408612
0.0 0 MS
408612
20431
429043
107261
536303
26815
563118
28156
591274 RECENT

29563.7206 620838.13
59127.4413 650401.85
88691.1619 709529.30
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 475 470 2.5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 577 25
4 Flange 577 477 23
5 Dishes 475 470 2.5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 469 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Ht Wt Thk
1 leg plate(Vertical) 300 497.48333 10
2 leg support(Horizontal) 497 100 12
3 leg pad plate 547 150 3.5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 23.88

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 58.5786625 1 58.578663
2 tubes 1"odx16swgx3000l2.15365248 128.30261 276.31923
3 tube sheet 582diax28thk 52.3031459 2 104.60629
4 Main flange 582odx462idx24th15.2336728 2 30.467346
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 5.742201375 2 11.484403
7 leg plate 400x150x12 3.6 2 7.2
8 leg support 300x150x10 7.16376 2 14.32752
9 leg pad plate 540x150x6thk 2.29943 2 4.59886
10 partion plate 150x 440x8thk 4.752 4 19.008
11 baffles 438diax3thk 2.9156517928 5 14.578259
12 tie rod 10diax2500lg 0.804352 4 3.217408
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 48 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 609
Add 5% wastege on raw material
B Total
less scrap rate 15.234349
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 20 M2
2000 1 TUBE SIZE 25.4 MM OD
2000 128 TUBE LENGTH 2M
---- 2 NO OF TUBES 125 NOS
--- 2 128
--- 2

Lg/Ht Qty
--- 5
2000 4
333.3 20

Qty

Qty
2
2
2

Side Qty
2 48

Total

235.7

48.2
490.00

22.2

N
Price/kg Total price MOC Density
490.0 28704 ss 9
490.0 135396 cu 9
235.7 24652 ss 8
48.2 1469 ms 8
48.2 386 ms 8
48.2 48 ms 8
490.0 5627 cu 9
48.2 347 ms 8
48.2 691 ms 8
490.0 2253 ss 8
490.0 cu 9
490.0 cu 9
235.7 SS 8
235.7 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 3821 ms 8
490.0 14700 cu 9
1000
219349
10967
230317
0.0 0 MS
230317
11516
241833
60458
302291
15115
317405
15870
333275 RECENT

16663.7728 349939.23
33327.5455 366603.00
49991.3183 399930.55
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 286 280 3
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 388 16
4 Flange 388 288 14
5 Dishes 286 280 3

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 279 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Ht Wt Thk
1 leg plate(Vertical) 300 299.53733 10
2 leg support(Horizontal) 300 100 12
3 leg pad plate 350 150 4

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 15.40

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price/SS Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 63.4869378 1 63.486938
2 tubes 1"odx16swgx3000l2.87153664 36.414028 104.56422
3 tube sheet 582diax28thk 15.136295936 2 30.272592
4 Main flange 582odx462idx24th5.9471776 2 11.894355
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 2.2205061965 2 4.4410124
7 leg plate 400x150x12 3.6 2 7.2
8 leg support 300x150x10 4.3133376 2 8.6266752
9 leg pad plate 540x150x6thk 1.6777792 2 3.3555584
10 partion plate 150x 440x8thk 4.224 4 16.896
11 baffles 438diax3thk 0.9171615825 5 4.5858079
12 tie rod 10diax2500lg 1.206528 4 4.826112
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 31 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 325
Add 5% wastege on raw material
B Total
less scrap rate 8.1284317
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 8 M2
3000 1 TUBE SIZE 25.4 MM OD
3000 36 TUBE LENGTH 3M
---- 2 NO OF TUBES 33 NOS
--- 2 36
--- 2

Lg/Ht Qty
--- 5
3000 4
500.0 20

Qty

Qty
2
2
2

Side Qty
2 31

Total

235.7

48.2
240.00

22.2

N
Price/kg Total price MOC Density
235.7 14962 ss 8
240.0 25095 cu 8
235.7 7134 ss 8
48.2 573 ms 8
48.2 386 ms 8
48.2 48 ms 8
240.0 1066 cu 8 190.272
48.2 347 ms 8 #REF!
48.2 416 ms 8
240.0 805 ss 8 #REF!
240.0 cu 8
240.0 1101 cu 8
235.7 1137 SS 8
235.7 1623 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 2463 ms 8
240.0 7200 cu 8
1000
65613
3281
68893
0.0 0 MS
68893
3445
72338
18084
90422
4521
94944
4747
99691 RECENT

4984.53402 104675.21
9969.06805 109659.75
14953.6021 119628.82
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 205 200 2.5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 307 16
4 Flange 307 207 14
5 Dishes 205 200 2.5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 199 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Ht Wt Thk
1 leg plate(Vertical) 300 214.70333 10
2 leg support(Horizontal) 215 100 12
3 leg pad plate 265 150 3.5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 11.76

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price/SS Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 37.92197625 1 37.921976
2 tubes 1"odx16swgx3000l2.87153664 15.530261 44.595712
3 tube sheet 582diax28thk 9.476171456 2 18.952343
4 Main flange 582odx462idx24th4.5219664 2 9.0439328
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 0.95070636 2 1.9014127
7 leg plate 400x150x12 3.6 2 7.2
8 leg support 300x150x10 3.091728 2 6.183456
9 leg pad plate 540x150x6thk 1.111754 2 2.223508
10 partion plate 150x 440x8thk 4.224 4 16.896
11 baffles 438diax3thk 0.4665987825 5 2.3329939
12 tie rod 10diax2500lg 1.206528 4 4.826112
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 24 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 217
Add 5% wastege on raw material
B Total
less scrap rate 5.4266362
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 3 M2
3000 1 TUBE SIZE 25.4 MM OD
3000 16 TUBE LENGTH 3M
---- 2 NO OF TUBES 13 NOS
--- 2 16
--- 2

Lg/Ht Qty
--- 5
3000 4
500.0 20

Qty

Qty
2
2
2

Side Qty
2 24

Total

235.7

48.2
240.00

22.2

N
Price/kg Total price MOC Density
235.7 8937 ss 8
240.0 10703 cu 8
235.7 4466 ss 8
48.2 436 ms 8
48.2 386 ms 8
48.2 48 ms 8
240.0 456 cu 8 113.593
48.2 347 ms 8 #REF!
48.2 298 ms 8
240.0 534 ss 8 #REF!
240.0 cu 8
240.0 560 cu 8
235.7 1137 SS 8
235.7 1623 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 1882 ms 8
240.0 7200 cu 8
1000
40269
2013
42282
0.0 0 MS
42282
2114
44396
11099
55496
2775
58270
2914
61184 RECENT

3059.19323 64243.06
6118.38647 67302.25
9177.5797 73420.64
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 456 450 3
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 558 20
4 Flange 558 458 15
5 Dishes 456 450 3

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 449 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Ht Wt Thk
1 leg plate(Vertical) 300 477.584 10
2 leg support(Horizontal) 478 100 12
3 leg pad plate 528 150 4

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 23.03

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 101.2239288 1 101.22393
2 tubes 1"odx16swgx3000l3.23047872 99.065331 320.02844
3 tube sheet 582diax28thk 39.13222752 2 78.264455
4 Main flange 582odx462idx24th9.576816 2 19.153632
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 6.3504153446 2 12.700831
7 leg plate 400x150x12 3.6 2 7.2
8 leg support 300x150x10 6.8772096 2 13.754419
9 leg pad plate 540x150x6thk 2.5324032 2 5.0648064
10 partion plate 150x 440x8thk 4.752 4 19.008
11 baffles 438diax3thk 2.6722842553 5 13.361421
12 tie rod 10diax2500lg 1.206528 4 4.826112
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 46 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 660
Add 5% wastege on raw material
B Total
less scrap rate 16.489351
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 23 M2
3000 1 TUBE SIZE 25.4 MM OD
3000 99 TUBE LENGTH 3M
---- 2 NO OF TUBES 96 NOS
--- 2 99
--- 2

Lg/Ht Qty
--- 5
3000 4
500.0 20

Qty

Qty
2
2
2

Side Qty
2 46

Total

235.7

48.2
490.00

22.2

N
Price/kg Total price MOC Density
235.7 23855 ss 8
490.0 156814 cu 9
235.7 18444 ss 8
48.2 923 ms 8
48.2 386 ms 8
48.2 48 ms 8
490.0 6223 cu 9 469.247
48.2 347 ms 8 #REF!
48.2 663 ms 8
490.0 2482 ss 8 #REF!
490.0 cu 9
490.0 6547 cu 9
235.7 1137 SS 8
235.7 1623 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 3684 ms 8
490.0 14700 cu 9
1000
239133
11957
251089
0.0 0 MS
251089
12554
263644
65911
329555
16478
346033
17302
363334 RECENT

18166.7155 381501.03
36333.431 399667.74
54500.1466 436001.17
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 205 200 2.5
2 Tubes 25.4 22.2 1.6
3 Tube Sheet --- 307 16
4 Flange 307 207 11
5 Dishes 205 200 2.5

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 199 --- 2.5
2 Tie Rod 8
3 Spacers 10

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Ht Wt Thk
1 leg plate(Vertical) 300 214.70333 8
2 leg support(Horizontal) 215 100 10
3 leg pad plate 265 150 3.5

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 11.76

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 37.92197625 1 37.921976
2 tubes 1"odx16swgx3000l3.23047872 19.707014 63.66309
3 tube sheet 582diax28thk 9.476171456 2 18.952343
4 Main flange 582odx462idx24th3.5529736 2 7.1059472
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 1.069544655 2 2.1390893
7 leg plate 400x150x12 2.88 2 5.76
8 leg support 300x150x10 2.57644 2 5.15288
9 leg pad plate 540x150x6thk 1.111754 2 2.223508
10 partion plate 150x 440x8thk 4.752 4 19.008
11 baffles 438diax3thk 0.5249236303 5 2.6246182
12 tie rod 10diax2500lg 1.206528 4 4.826112
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 24 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 234
Add 5% wastege on raw material
B Total
less scrap rate 5.8591391
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 4 M2
3000 1 TUBE SIZE 25.4 MM OD
3000 20 TUBE LENGTH 3M
---- 2 NO OF TUBES 17 NOS
--- 2 20
--- 2

Lg/Ht Qty
--- 5
3000 4
500.0 20

Qty

Qty
2
2
2

Side Qty
2 24

Total

235.7

48.2
490.00

22.2

N
Price/kg Total price MOC Density
235.7 8937 ss 8
490.0 31195 cu 9
235.7 4466 ss 8
48.2 343 ms 8
48.2 386 ms 8
48.2 48 ms 8
490.0 1048 cu 9 130.96
48.2 278 ms 8 #REF!
48.2 248 ms 8
490.0 1090 ss 8 #REF!
490.0 cu 9
490.0 1286 cu 9
235.7 1137 SS 8
235.7 1623 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 1882 ms 8
490.0 14700 cu 9
1000
69922
3496
73418
0.0 0 MS
73418
3671
77089
19272
96361
4818
101180
5059
106239 RECENT

5311.92658 111550.46
10623.8532 116862.38
15935.7797 127486.24
 Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD ID Thk
1 Shell 671 665 3
2 Tubes 25.4 21.4 2
3 Tube Sheet --- 773 25
4 Flange 773 673 20
5 Dishes 671 665 3

b Tube Supports
sl.no Particulars OD ID Thk
1 Baffles 664 --- 4
2 Tie Rod 10
3 Spacers 12

c Partition Plate
sl.no Particulars Ht Wt Thk
1 Tubes partition plate

d Vessel Supports
sl.no Particulars Ht Wt Thk
1 leg plate(Vertical) 400 702.76067 12
2 leg support(Horizontal) 703 150 12
3 leg pad plate 753 200 4

d1 Bolts and Nuts Lg Dia Qty Per he

80mm 5/8" 32.68

e Price list
Extra Total P&F
sl.no MOC Actual Price
4.00% 3%
1 Price SS304 220 8.8 228.8 6.864

3 MS Price 45 1.8 46.8 1.404

4 Cu Price

WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg Qty Total wt
1 shell 440mm diax3000l 148.9501233 1 148.95012
2 tubes 1"odx16swgx3000l3.9702312 252 1000.4983
3 tube sheet 582diax28thk 93.8718059 2 187.74361
4 Main flange 582odx462idx24th18.173328 2 36.346656
5 Nozzle flanges 2",150lb 4 2 8
3/4",150lb 1 1 1
6 Dish end 440diax150htx5th 13.7504681978 2 27.500936
7 leg plate 400x150x12 5.76 2 11.52
8 leg support 300x150x10 10.1197536 2 20.239507
9 leg pad plate 540x150x6thk 3.6132512 2 7.2265024
10 partion plate 150x 440x8thk 4.752 4 19.008
11 baffles 438diax3thk 9.350742816 5 46.753714
12 tie rod 10diax2500lg 1.8852 4 7.5408
13 spacers 1/2"diaX18swgx980.3444 20 6.888
14 gaskets 582odx462idx3thk2 2 4
15 bushes&plugs 3/4",MS 0.1 1 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 65 15
17 nozzle pipes 30
18 painting redoxide,2litre
A Total raw material cost 1578
Add 5% wastege on raw material
B Total
less scrap rate 39.457903
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total

Add 5%
Add 10%
Add 15%
 Lg/Ht Qty HTA 60 M2
3000 1 TUBE SIZE 25.4 MM OD
3000 252 TUBE LENGTH 3000 MM
---- 2 NO OF TUBES 252 NOS
--- 2
--- 2

Lg/Ht Qty
--- 5
3000 4
500.0 20

Qty

Qty
2
2
2

Side Qty
2 65

Total

235.7

48.2
490.00

N
Price/kg Total price MOC Density
235.7 35102 ss 8
490.0 490244 cu 9
235.7 44244 ss 8
48.2 1752 ms 8
48.2 386 ms 8
48.2 48 ms 8
490.0 13475 cu 9 1291.19
48.2 555 ms 8 #REF!
48.2 976 ms 8
490.0 3541 ss 8 #REF!
490.0 9314 cu 9
490.0 22909 cu 9
235.7 1777 SS 8
235.7 1623 SS 8
10 20 SS 8
235.7 236 SS 8
80.0 5228 ms 8
490.0 14700 cu 9
1000
647132
32357
679488
0.0 0 MS
679488
33974
713463
178366
891828
44591
936420
46821
983241 RECENT

49162.0279 1032402.59
98324.0558 1081564.61
147486.084 1179888.67
 Size-15NB Size-65NB
Class Wt IN Kg 100mmlg pipes Total Wt Class WT IN Kg 100mmlg pipes Total Wt
#150 LB 0.316 0.808 1.124 #150 LB 2.580 0.3707 2.951
Table-D 0.239 0.808 1.047 Table-D 1.765 0.3707 2.136
Table-E 0.390 0.808 1.198 Table-E 1.765 0.3707 2.136
Table-F 0.478 0.808 1.286 Table-F 2.557 0.3707 2.928
Table-H 0.889 0.808 1.697 Table-H 3.037 0.3707 3.407

Size-20NB Size-80NB
Class WT IN Kg 100mmlg pipes Total Wt Class WT IN Kg 100mmlg pipes Total Wt
#150 LB 0.673 0.102 0.775 #150 LB 3.135 0.4528 3.587
Table-D 0.545 0.102 0.647 Table-D 2.108 0.4528 2.561
Table-E 0.545 0.102 0.647 Table-E 2.108 0.4528 2.561
Table-F 0.545 0.102 0.647 Table-F 3.021 0.4528 3.473
Table-H 0.886 0.102 0.988 Table-H 4.153 0.4528 4.606

Size-25NB Size-100NB
Class WT IN Kg 100mmlg pipes Total Wt Class WT IN Kg 100mmlg pipes Total Wt
#150 LB 0.639 0.129 0.768 #150 LB 5.342 0.5938 5.936
Table-D 0.677 0.129 0.806 Table-D 3.359 0.5938 3.953
Table-E 0.677 0.129 0.806 Table-E 3.238 0.5938 3.832
Table-F 0.779 0.129 0.908 Table-F 4.297 0.5938 4.890
Table-H 1.058 0.129 1.187 Table-H 5.653 0.5938 6.247

Size-40NB Size-150NB
Class WT IN Kg 100mmlg pipes Total Wt Class WT IN Kg 150mmlg pipes Total Wt
#150 LB 1.088 0.1899 1.278 #150 LB 6.619 1.69 8.309
Table-D 1.155 0.1899 1.345 Table-D 4.852 1.69 6.542
Table-E 1.155 0.1899 1.345 Table-E 4.689 1.69 6.379
Table-F 1.278 0.1899 1.468 Table-F 7.865 1.69 9.555
Table-H 1.671 0.1899 1.861 Table-H 10.367 1.69 12.057

Size-50NB Size-200NB
Class WT IN Kg 100mmlg pipes Total Wt Class WT IN Kg 150mmlg pipes Total Wt
#150 LB 1.758 0.239 1.997 #150 LB 11.612 2.22 13.832
Table-D 1.563 0.239 1.802 Table-D 7.312 2.22 9.532
Table-E 1.563 0.239 1.802 Table-E 7.130 2.22 9.350
Table-F 2.193 0.239 2.432 Table-F 12.452 2.22 14.672
Table-H 2.604 0.239 2.843 Table-H 15.938 2.22 18.158
Sl.No HTA in M2 Price in Rupees Remarks
1 Recifier Column ----- 5000000.00
2 Purifier Column ----- 2350000.00
3 ENA Column ----- 1284291.89
4 HC Column ----- 725000.00
5 FO Column ----- 725000.00
6 Rectifier Column 1st Cond 60 983240.56
7 Rectifier Column 2nd Cond 4 106238.53
8 Purifier Column 1st Cond 23 363334.31
9 Purifier Column 2nd Cond 4 106238.53
10 Refining Column 1st Cond 20 333275.46
11 ENA Column 2nd Cond 3 94979.04
12 HCC Column 1st Cond 8 99690.68
13 HCC Column 2nd Cond 3 61183.86
14 FOC Column 1st Cond 8 99690.68
15 FOC Column 2nd Cond 3 61183.86
16 ENA Cooler 20 333275.46
17 HS Cooler 3 61183.86
18 Rectifier Reboiler 40 591274.41
19 Purifier Reboiler 25 404484.15
20 Refining column Reboiler 22 358399.58
21 HCC Reboiler 10 124781.76
22 FOC Reboiler 10 124781.76
23 FO Decanter 1No 30000.00
24 Preheater 1No 99690.68
25 FO Cooler 2Nos 25000.00
26 Vapour Bottles 10Nos 15000.00
27 Monometer Bottles 5Nos 18000.00
28 Rotameters 15Nos 180000.00
29 Temp Gauges 20Nos 1500000.00
30 Pressure Gauges 12Nos 18000.00
31 SS pipe Lines 1Set 1000000.00
32 MS Pipes 1Set 500000.00
33 Valves SS 1Set 500000.00
34 Valves MS 1Set 200000.00
35 Consultancy ----- 1000000.00
36 Heads Bottom Transfer pump 2Nos 50000.00
37 Fusel Oil col Bottom Transfer pump 2Nos 50000.00
Total Cost 19577219.05