Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Vineyard Avenue
Ontario, CA 91761
(909) 923-1973
WIRING SCHEMATICS
REVISION: A
Date: 12/01/2013
Page 1
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates (individually and collectively
HPEVS), and contains highly proprietary, confidential, and trade secret information of HPEVS. The recipient of this drawing agrees (a) to use the information
contained herein for the purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear on any
complete or partial reproduction of this drawing. ELECTRICAL SCHEMATIC FOR SINGLE MOTOR OR
MAIN PRIMARY MOTOR IN A DUAL MOTOR CONFIGURATION
CONTACTOR
(NOTE *1) 1234/1236/1238 CONTROLLERS
+A1 -A2
A B
R1
KEY SWITCH
AMP #776164-1
RELAY
RED 18AWG
(NOT INCLUDED)
KSI BLUE 18 AWG BLUE 18 AWG 87 30
1
TACHOMETER DRIVER. See Opto isolator schematics (orange/black)
2 85 86
N/C
3
N/C
4 10A
OPTIONAL CLUTCH
CLUTCH/ SHIFT SWITCH BROWN 18 AWG BROWN 18 AWG SWITCH (NOTE*4)
5
ON
MAIN CONTACTOR COIL ORANGE/ WHITE 18 AWG N.C. PEDAL INTERLOCK
6 GREEN 18 AWG (SEE THROTTLE
SCHEMATICS) OFF
I/O GROUND BLACK/ BLUE18 AWG
7 MENU BUTTON
WHITE/ RED 18 AWG
MOTOR TEMP BLUE 22 AWG (NOTE*5) IGNITION KEY
8 SWITCH
PEDAL INTERLOCK GREEN 18 AWG PURPLE 18 AWG ECONOMY SWITCH
9 (NOTE*6)
MENU BUTTON WHITE/ RED 18 AWG
10 WHITE 18 AWG FWD
FWD/ REV 12V
START BUTTON INPUT See Dual Opto isolator schematics (white/blue)
11 (NOTE*7)
YELLOW 18 AWG REV
ECONOMY MODE PURPLE 18 AWG
12
COIL RETURN BLUE/ WHITE 18 AWG BLACK/ WHITE 18 AWG
13
N/C
14 YELLOW/ WHITE 18 AWG SEE THROTTLE
LABEL FEMALE 3/16 QD MALE 3/16 QD
POT HIGH BLACK/ WHITE 18 AWG # 15
SCHEMATICS
15
PURPLE/ WHITE 18 AWG
POT WIPER YELLOW/ WHITE 18 AWG
16
LABEL MALE 3/16 QD FEMALE 3/16 QD RED/BLUE 18 AWG
BRAKE POT WIPER YELLOW/ RED 18 AWG # 17
17 SEE BRAKE SCHEMATICS
POT LOW PURPLE/ WHITE 18 AWG
18 BLACK 22 AWG
LABEL
8
# 18 FEMALE 1/4 QD MALE 1/4 QD
N/C
19 RED 22 AWG
5
N/C
20 WHITE 22 AWG DISPLAY
6
CAN TERMINATION BLACK18 AWG
21
LABEL
GREEN 22 AWG
1
A
FOWARD WHITE 18 AWG # 7 FEMALE 500 A
22
3/16 QD MULTIPLE + -
CAN HIGH ORANGE 20 AWG CONDUCTOR R3
23 CABLE MOLEX MINI FIT JR MAIN BATTERY
S1 39-01-2080
N/C PACK (NOTE *3)
24
12V POWER CNTRL RED/ BLUE 18 AWG B
25
5V POWER CNTRL RED / WHITE 18 AWG S3
26 R5
1
N/C DEUTSCH
27 2 DTM-06-2S
TX SERIAL WHITE 22 AWG (NOTE *2)
28 B- B+
RX SERIAL GREEN 22 AWG
29
CONNECTOR
(SEE R1)
N/C S2
35 PIN
30
FEMALE 1/4 QD
1234 / 1236 / 1238
LABEL R4
ENCODER PHASE A WHITE 22 AWG # 26 DEUTSCH CONTROLLER
31
DT-06-6S
ENCODER PHASE B GREEN 22 AWG
W V U
32 RED 22 AWG
1
REVERSE YELLOW 18 AWG FOR SINGLE MOTOR CAR
33 BLACK 22 AWG CONVERSION, CONNECT TO
MOTOR ENCODER
MAIN
CONTACTOR
(NOTE *1)
DUAL MOTOR 1234/1236/1238 CONTROLLERS
A
+A1 -A2
B
SECONDARY MOTOR ELECTRICAL SCHEMATICS
R1
AMP #776164-1
N/C
27
TX SERIAL WHITE 22 AWG
28 B- B+
RX SERIAL GREEN 22 AWG
29
CONNECTOR
(SEE R1)
N/C
1234 / 1236 / 1238
35 PIN
30
R4
ENCODER PHASE A WHITE 22 AWG DEUTSCH
SECONDARY CONTROLLER
31
DTM-06-6S
ENCODER PHASE B GREEN 22 AWG
W V U
32 RED 22 AWG
1
N/C
33 BLACK 22 AWG
MOTOR ENCODER
CAN TERMINATION BLACK18 AWG
2 W
34 GREN 22 AWG FOR TWIN MOTOR
MULTIPLE APPLICATION, SEE TWIN
3
CAN LOW GRAY 20 AWG CONDUCTOR MOTOR ENCODER ISOLATOR
35 CABLE WHITE 22 AWG MOTOR V
4 SCHEMATICS FOR MORE
DETAILS
ORANGE 22 AWG
5 U
BLUE 22 AWG
6
Page 3
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates
(individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret information of HPEVS. The
recipient of this drawing agrees (a) to use the information contained herein for the purpose for which it was furnished by HPEVS
(b) to return this drawing upon HPEVS request. This notice shall appear on any complete or partial reproduction of this drawing.
SLEEVING
RED
PRIMARY TEMP OUT PURPLE / RED 18 AWG
1
P4-2 1
RED/ BLUE 18 AWG 5V SECONDARY TEMP GROUND BLACK 18 AWG
4
DEUTSCH
DTM-04-6P BLACK/ BLUE 18 AWG I/O GROUND
2
Page 4
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and REVISIONS
affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret REV DESCRIPTION APPROVED
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
A INITIAL RELEASE 3/ 11/ 2013
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear
on any complete or partial reproduction of this drawing. B Revision f or clarif icat ion 10/ 30/ 2013
120 W
Termination
Resistor
CANOP ISOLATOR
MODULE
CAN HIGH
TO BMS ISOLATED
CAN LOW CAN NETWORK
CAN NETWORK CAN HIGH
FROM
PRIMARY CAN LOW
CONTROLLER
CHASSIS
120 W GROUND
Termination
Resistor Vehicle
+ 12V
FROM VEHICLE
SECONDARY CAN LOW
+12V
CONTROLLER
Page 5
THROTTLE CONFIGURATION
Depending on the type of throttle used for the application, the different types of throttle
configurations are listed in the table below. Electrical schematics are also included in the
following pages.
Page 6
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and REVISIONS
affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret REV DESCRIPTION APPROVED
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
A INITIAL RELEASE 1/22/2013
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear
on any complete or partial reproduction of this drawing.
TYPE 1
BLACK / BLUE (BLACK
IN 1239 CTRL) GROUND
ELECTRONIC
THROTTLE**
SUPPLIER PART
SCALE
NONE SHEET 4 OF 4 REVISION B HPEVS
Page 7
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and REVISIONS
affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret REV DESCRIPTION APPROVED
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
A INITIAL RELEASE 1/22/2013
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear
on any complete or partial reproduction of this drawing.
NORMALLY CLOSED
INTERLOCK SWITCH**
GREEN
Page 8
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and REVISIONS
affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret REV DESCRIPTION APPROVED
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
A INITIAL RELEASE 1/22/2013
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear
on any complete or partial reproduction of this drawing.
NORMALLY CLOSED
INTERLOCK SWITCH**
GREEN
Page 9
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and REVISIONS
affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret REV DESCRIPTION APPROVED
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
A INITIAL RELEASE 11/27/2013
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear
on any complete or partial reproduction of this drawing.
THROTTLE ASSEMBLY
BLACK / WHITE POT HIGH RED
CURTIS PB8
WIPER
THROTTLE
YELLOW / WHITE BLACK
ASSEMBLY
NORMALLY CLOSED
INTERLOCK SWITCH**
GREEN
Page 10
PEDAL INTERLOCK CONNECTION
The pedal interlock connection is required for both 2 and 3 wire throttle pot assemblies. The
Green wire is connected to the Normally Closed tab. The red/blue wire is connected to the
common tab. See picture below.
NOTE: when the accelerator pedal IS PRESSED the interlock switch is released to its NORMAL
position (switch not activated) thus completing the circuit since its green wire is connected to
the normally closed (NC) connection.
Page 11
BRAKE INPUT CONFIGURATION
Depending on the type of brake input used for the application, the different types of brake
input configurations are listed in the table below. Electrical schematics are also included in the
following pages.
BRAKE INPUT
CONFIGURATION TYPE
PRESSURE TRANSDUCER/
TYPE 1
ELECTRONIC 0-5V INPUT
Page 12
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and REVISIONS
affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret REV DESCRIPTION APPROVED
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
A INITIAL RELEASE 2/19/2013
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear
on any complete or partial reproduction of this drawing.
TYPE 1
YELLOW / RED SIGNAL PRESSURE
TRANSDUCER PRESSURE
TRANSDUCER
RED/ BLUE +12V
Page 13
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and REVISIONS
affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret REV DESCRIPTION APPROVED
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
A INITIAL RELEASE 2/19/2013
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear
on any complete or partial reproduction of this drawing.
WIPER TYPE 2
YELLOW / RED 2 WIRE BRAKE POT
Page 14
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries
and affiliates (individually and collectively HPEVS), and contains highly proprietary, confidential, and trade secret
information of HPEVS. The recipient of this drawing agrees (a) to use the information contained herein for the
purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall
appear on any complete or partial reproduction of this drawing.
LOCK
RED 18 AWG
#776164-1
R14 S2
Molex Mini Fit JR
39-01-2105 1 2 3 4 5 6 7 8 9 10
NOTE:
(*1) OTHER ELECTRICAL CONNECTIONS AND SYSTEM COMPONENTS
ARE NOT DISPLAYED IN THIS PAGE. Double Channel I/O Isolator
Page 15