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QATAR SHELL GTL LTD.

(CONTRACT NO.: UI25579 )


ASU LOX - QSGTL
WELDING PROCEDURE SPECIFICATION
(ASME SEC. IX / DEP 30.10.60.18-Gen, DEP 31.38.01.31-Gen & DEP 31.10.11.31-Gen )
DATE SUPPORTING PQR NO.
WPS NO. REVISION PAGE
BC 347 1 1 OF 2
25-01-2016 BC 347
Welding Process(es) GTAW Type(s) : MANUAL
(Automatic,Manual,Machine or Semi-auto)
JOINT DESIGN (QW-402) WELDING SEQUENCE
Joint Design Single 'V' Butt
Backing None
Backing Material (Type) N/A S

2
1
35 + 2.5
1.5mm
Approx. gap before S
welding
T
5 6
3.2mm 1.0 + 0.5mm 3 4
S
2
1
S: Weld Size
BASE METAL (QW-403)
P-No.8 Group No. 1 TO P-No. No. 8 Group No. 1
OR
Material Specification and Grade To ASTM A312 Gr. TP321, A182 F321, A403 WP321 or Equivalent
Material Specification and Grade ASTM A312 Gr. TP321, A182 F321, A403 WP321 or Equivalent
OR
Chem. Analysis and Mech. Properties To N/A
Chem. Analysis and Mech. Properties N/A
Thickness Range
Base Metal Groove: 2.77mm to 11.08mm Fillet: All
Pipe Dia. Range All Fillet: All
Others PQR pipe dia. 2"x Sch 80S ( 5.54mm)
FILLER METALS (WQ-404) GTAW
SFA No. A5.9
AWS No. (CLASS) ER 347
F- No 6
A- No. 8
Size of Filler Metal 1.6mm & 2.4mm
Filler Metal Product Form Bare (Solid)
Weld Metal Thickness Range Groove Up to 11.08mm
Weld Metal Thickness Range Fillet All
Electrode Flux Class N/A
Electrode Manufacturer and Trade Name ESAB OK Tigrod 347
Consumable Insert N/A
Others (As per project requirement ) Ferite Number Range: 3 FN - 8 FN
Impact Test Requirement : Yes

BCEC CAEL QPH/QSGTL

Name: Name: Name:


Signature: Signature: Signature:
Date: Date: Date:

BCEC/QSGTL/QC/M-01, Rev. 0, 01.04.2014


QATAR SHELL GTL LTD.

(CONTRACT NO.: UI25579 )


ASU LOX - QSGTL
WELDING PROCEDURE SPECIFICATION
(ASME SEC. IX / DEP 30.10.60.18-Gen, DEP 31.38.01.31-Gen & DEP 31.10.11.31-Gen )
DATE SUPPORTING PQR NO.
WPS NO. REVISION PAGE
BC 347 1 2 OF 2
25-01-2016 BC 347
POSITIONS (QW-405) POST WELD HEAT TREATMENT
Postion(s) of Groove All Temperature Range N/A
Welding Progression Uphill Time Range N/A
Postion(s) of Fillet All

PREHEAT (QW-406) GAS (QW-408)


Present
Preheat Temperature Min. 15C Gases Composition Flow Rate Ltrs/Min
(Mixture)
Interpass Temperature Max 148C Shielding Argon 99.997% 6 - 12
Interpass Temp. Check Digital Thermometer Traiting N/A N/A N/A
*Backing Argon 99.997% 15 - 20
Note * Backing purge to be maitained up to hot pass and during purging, the oxygen level shall be maintained below 1.0%.
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity GTAW: SP
Amp (Range) Refer Below Table Volt Range Refer Below Table
Tungsten Electrode Size and Type 2.4 ; 2% Thoriated
Mode of metal transfer for GMAW N/A

Electrode Wire feed speed Range N/A


TECHNIQUE (QW-410)
String Or Weave Bead Stringer or Weave (max. weave width equal to 3 x dia of filler wire)
Orifice or Gas Cup Size 6- 8mm
Initial and Interpass Cleaning SS Wire Brushing/Grinding
Method of Back Gouging N/A
Oscillation N/A
Contact Tube to work Distance N/A
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrode Single
Travel Speed (Range) Refer Below Table
Peening Not Allowed
Other - Weld protrusion shall not exceed 1 mm for DN<100 mm and 2 mm for > 100 mm
- Minimum 2 pass required for fillet and socket weld.
- This WPS is also valid for tack welds and repair of respective welds.
FILLER METAL CURRENT
VOLT TRAVEL SPEED Heat Input
WELD LAYER (S) PROCESS
TYPE/ AMP/ RANGE mm/min KJ/mm
CLASS DIA mm
POLARITY RANGE

ROOT PASS GTAW ER 347 1.6 DC SP 97 - 102 8 - 10 42 - 52 0.90 - 1.46

HOT PASS / FILLING GTAW ER 347 1.6 DC SP 112 - 125 8 - 10 66 - 77 0.70 - 1.14

CAPPING-1 GTAW ER 347 1.6 DC SP 122 - 125 9 - 10 49 - 78 0.84 - 1.53

CAPPING-2 GTAW ER 347 1.6 DC SP 122 - 125 9 - 10 56 - 93 0.71 - 1.33

BCEC CAEL QSGTL

Name: Name: Name:

Signature: Signature: Signature:

Date: Date: Date:

BCEC/QSGTL/QC/M-01, Rev. 0, 01.04.2014