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DF-624 Reverse Automatic Document Feeder

INSTALLATION MANUAL
Applied Machines: C364/C284/C224
COLOR MFP: 36 ppm/28 ppm/22 ppm
Product Code: A161/A4FK/A4FM

I. Accessory parts Note:


This manual provides the illustrations of the acces-
No. Name Shape Qty sory parts and machine that may be slightly differ-
1. Hinge cover ent in shape from yours. In that case, instead of
(large) the illustrations, use the appearance of your
machine to follow the installation procedure. This
1 does not cause any significant change or problem
with the procedure.
A3CFIXC001DA

2. Hinge cover
(small) II. Installation procedures
1 1. Turn off the machine and unplug the power cord
from the power outlet.
A3CFIXC002DA
2. Hold the reverse automatic document feeder as
shown in the illustration and remove it from the
3. Shoulder
2 carton.
screw
4582U010AA
Note:
4. Mounting To prevent breakage, do not hold the reverse auto-
screw 2 matic document feeder by the four corners.
A143IXC017DA

5. Chart

9J07IXC048DA

6. Installation
manual
1 set

A3CFIXC038DA

4980IXC019DA

After unpacking, be sure to get rid of the


packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

A3CF-9550-00
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3. Remove the protective tape and protective mate- 5. Place the reverse automatic document feeder in
rials and remove the protective plastic bag of the position.
relay harness.

A3CFIXC006DA

6. Using two supplied mounting screws, tighten the


hinges to secure the reverse automatic document
feeder in position.
Note:
Tighten the mounting screws in order of , .

A3CFIXC036DA

A3CFIXC007DA

7. Remove the cover shown in the illustration from


A3CFIXC037DA the back of the main unit. (One screw)

4. Screw two supplied shoulder screws into the


holes in the rear.

A3CFIXC008DA

A3CFIXC005DA

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8. Connect the two connectors of the reverse auto- III. Adjusting the height
matic document feeder to the main unit, and
attach the harness with a cable tie at the position 1. Check the clearance between the upper face of
shown in the illustration. scanner and the protrusion on the reverse auto-
matic document feeder side. (Three spots)
* There must be no clearance between the protru-
sion on the reverse automatic document feeder
and the upper face of scanner.

A3CFIXC009DA

9. Route the indicated harness of the document OK


feeder through the cable clamp shown in the illus- Protrusion
tration.
NG
Note:
A3CFIXC010DA
This step may not be performed depending on
the applicable marketing area.
Make sure that there is no slack in the harness
between the clamp and the connectors.

Protrusion

Protrusion
A3CFIXE031DA
A3CFIXC011DA

10. Install the cover removed in step 7. (One screw)


Note:
Be careful not to pinch the harness.
Insert two claws A into the holes on the main
unit cover first. Then fit two claws B into the
holes.

Claws B

Claws A
A3CFIXC030DA

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2. If there is any clearance, adjust the height by 5. Make copies 5 times repeatedly in single side
turning the adjustment screw on the right side mode.
viewed from the back. 6. Fold all 5 sample copies as illustrated and check
Clockwise: The rear side will move up. for any deviation.
Counterclockwise: The rear side will move down. Deviation on the sample will be Y.
If further adjustment is required, adjust the height
by using the adjustment screw on the left side
viewed from the back together.
Clockwise: The rear side will move up.
Counterclockwise: The rear side will move down.
Y Y

Deviation in + (plus) Deviation in - (minus)


9J07IXC043DA

7. Obtain the difference between the deviation of


the chart and the deviation of the sample.
Difference of the deviation = Y - X
A3CFIXE032DA Specifications: 0 2 mm
* If the difference of the deviation does not fall
within the specified range, perform the following
adjustment.
IV. Adjusting skew feed 8. Loosen the mounting screw on the right hinge
1. Close the reverse automatic document feeder. viewed from the front.
2. Plug the power cord into the power outlet and
turn on the machine.
3. Check how the edges of the chart are misaligned. Mounting screws
The amount of the deviation of the chart will be X.

X X

Deviation in + (plus) Deviation in - (minus)


9J07IXC043DA
A3CFIXC014DA

4. Place the chart in the document feeding tray (with 9. Loosen the nut shown in the illustration.
the side having an arrow facing up).

Nut
A3CFIXE033DA
A3CFIXC013DA

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10. When the difference of the deviations is positive 12. After completing the adjustment, tighten the nut
(+), turn the screw counterclockwise using a loosened in step 9.
slotted screwdriver. 13. Attach the two supplied hinge covers as shown
Note: in the illustration.
Look at the guide lines when making the adjust- Hinge cover
ment. (large)
When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.

Hinge cover
(small) A3CFIXE034DA
Guide lines
14. Tighten the mounting screw on the right hinge
that has been loosened in step 8 using a screw-
driver.

V. Adjustments on the Service Mode


1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
A3CFIXC016DA 2. Touch ADF.
3. Touch Feed Zoom.
11. When the difference of the deviations is negative 4. Touch Auto Adjust.
(-), turn the screw clockwise using a slotted 5. Place the chart in the document feeding tray (with
screwdriver. the side having an arrow facing up).
Note:
Look at the guide lines when making the adjust-
ment.
When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.

A3CFIXC013DA

Guide line
6. Press the Start key.
7. Check that Adjustment Result is OK and then
touch SET.
8. Touch END.
9. Touch Mixed original size adjustment.

A3CFIXC017DA

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10. Place the chart in the document feeding tray 21. Press the Start key.
(lengthwise). 22. Check that Adjustment Result is OK and then
touch SET.
23. Touch Main Scanning (Front).
24. Place the chart in the document feeding tray
(with the side having an arrow facing up).

A3CFIXC028DA

11. Press the Start key.


12. Check that Adjustment Result is OK.
13. Touch END. A3CFIXC013DA

14. Touch Auto Stop Position Adjustment.


15. Touch Sub Scanning Direction 1-Side. 25. Press the Start key.
16. Place the chart in the document feeding tray 26. Check that Adjustment Result is OK and then
(with the side having an arrow facing up). touch SET.
27. Touch Main Scanning (Back).
28. Place the chart in the document feeding tray
(Make sure that the blank surface of the chart
faces up).

A3CFIXC013DA

17. Press the Start key.


18. Check that Adjustment Result is OK and then
touch SET. A3CFIXC029DA

19. Touch Sub Scanning Direction 2-Side.


20. Place the chart in the document feeding tray 29. Press the Start key.
(Make sure that the blank surface of the chart 30. Check that Adjustment Result is OK and then
faces up). touch SET.
31. Touch END.
32. Touch Exit on the Service Mode screen.
33. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

A3CFIXC029DA

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34. When all the adjustments are completed, set the 36. Measure the values a, b and c of the chart
chart to the document feed tray (with the side and the sample copy.
with an arrow facing up), and take the sample When measuring the value a, use the sample
copy at the same magnification. copies which printed in step 34 and 35.
37. Check to make sure that the difference of the
chart and the sample copy is within the specified
range.
Specifications a: 0 2.0 mm for the first and the
second page
Specifications b: 0 2.0 mm
Specifications c: 0 1.0 mm
a

the letter paper)


b (When using
b (When using
the A4 paper)
A3CFIXC013DA

35. Set the chart face down and take the sample
copy (duplex mode).

c
9J07IXE050DA

* If difference in the values is out of specifications,


refer to the service manual and make adjust-
ments.
A3CFIXC029DA

VI. Changing the stopper position


1. Raise the two hinge covers on the back of the
reverse automatic document feeder and remove
the stopper from the hinge of the reverse auto-
matic document feeder.
2. Change the set position of the stopper to the
upper side and secure it in position.

Stopper

A3CFIXE035DA

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SP-501 Stamp Unit
INSTALLATION MANUAL

I. Accessory parts 3. Open the processing guide.


4. Remove the guide plate. (One screw)
No. Name Shape Qty Note:
1. Stamp unit To remove the guide plate, slightly move it to the
1 right as viewed from the front of the machine.
4614U001AA

2. Stamp
1
4614U002AA

3. Installation
manual
1 set

4980IXC019DA

A3CFIXC024DA

After unpacking, be sure to get rid of the 5. Remove the ground terminal. (One screw)
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

II. Installation procedures


1. Turn off the machine and unplug the power cord
from the power outlet.
2. Unlock the top door of the reverse automatic doc-
ument feeder and open the top door. A3CFIXC025DA

A3CFIXC023DA

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6. Mount the stamp in stamp unit. III. Setting
Note:
1. Plug the power cord into the power outlet and
Align the round pin of the stamp with the slit in the
turn on the machine.
stamp unit side.
2. Display the Service Mode screen.
(For details of how to display the Service Mid-
eastern, see the service manual.)
3. Touch System 2.
4. Touch Stamp.
5. Touch Set.
6. Touch END.
7. Touch Exit on the Service Mode screen.
4614IXC007DA

7. Connect the hookup harness connector.


8. Install stamp unit. (Using the screw which has
been removed in step 5)
Note:
Ensure that the ground terminal is on the upper
side of the mounting bracket of stamp unit.
Route the harness as shown in the illustration
to place its connector under the guide plate.

A3CFIXC026DA

< OK > < NG >

A3CFIXC027DA

9. Reinstall the guide plate which has been


removed in step 4. (One screw)
Note:
Be careful not to pinch the harness.
10. Close the processing guide and top door.

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