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Heavy-duty performance
Gypsum
Prehomogenisation
Prehomogenisation is often necessary
in the cement industry, in cases where
the raw material chemical composition
varies greatly.
Clay
3
Store types
Homogenising stores
CBS: Circular Blending Systems BS: Longitudinal Bridge Scraper store BE: Bucket Excavator store
Non-homogenising stores
PS: Portal Scraper store SS: Side Scraper store
PS type SS type
- Suitable for all types of materials - Suitable for sticky materials
including sticky materials - Different types of material can be
- Different types of material can be stacked and reclaimed from
stacked and reclaimed from separate piles
separate piles - Optimum utilisation of building when
- Optimum utilisation of building when using overhead tripper
using overhead tripper - Store capacity can easily be expanded
- Store capacity can easily be expanded
- Low initial cost
4
Methods
Mill feed: On/off mode The stacker and reclaimer control system
with use of weigh feeders is designed to enable complete testing
or direct feed (blue line) before the central control system takes
Crusher over. From the TGF it is possible to test
both single components (valves, motors,
Limestone Clay Sand Iron ore etc.) and the operational functions of the
stacker or reclaimer.
1 2 3 4
There are several parameter and configu-
Storage ration screens which enable operators to
change operating limits and optimise
production. This function ensures that the
machine can be adjusted without having
to use programming equipment.
CBS Circular
Blending System
The Circular Blending system, type CBS, ing parallel to a radius line. For cement
is designed for continuous Chevron production the pile between the bridge
stacking in one ringshaped pile. Stacking scraper and the stacking zone is a buffer
is effected by a fanshaped sprinkling normally representing 3 1/2 to 7 days
action in an arc determined by the type consumption.
of material being processed to ensure
appropriate homogenisation. The material enters the store on a
rubber belt conveyor and is discharged
Reclaiming at the other end of the pile into a centrally positioned inlet hopper
is effected by a bridge reclaimer work- on the stacker jib.
Homogenising store
3 4 6 8
2
5
7 9 11
5
10 12
13
14
1 Incoming belt conveyor 8 Raking harrow The stacker is mounted on the centre
2 Jib 9 Raking car column, which allows rotation in both
3 Conveyor belt, jib 10 Scraper chain directions simultaneously with the
4 Central column 11 Hydraulic chain tension unit vertical movement of the jib. Its height
5 Luffing unit 12 Bogie above the crest of the pile is kept at a
6 Jib counterweight 13 Outlet hopper minimum to reduce dust emission.
7 Operator cabin 14 Outgoing belt conveyor
Reclaiming takes place at the natural
angle of slide. A raking harrow is
mounted on the bridge reclaimer
which rotates anti clockwise around
the central column.
BS Longitudinal
Bridge Scraper store
Homogenising store
2
3
13
11
9 6 4
12
5
14 10 8 7 1
1 Incoming belt conveyor 8 Reclaimer bogie The material entering the store on a rub-
2 Jib 9 Hydraulic tensioning unit ber belt conveyor is discharged from the
3 Conveyor belt on jib 10 Scraper chain jib of the stacker traveling on rails along-
4 Jib counterweight 11 Raking harrow side the store at a preset speed. The
5 Luffing unit 12 Raking car height above the crest of the pile is kept
6 Operator cabin 13 Operator cabin at a minimum to reduce dust emission.
7 Stacker bogie 14 Outgoing belt conveyor
Reclaiming takes place from the face of a
pile at the natural angle of material slide.
BE Bucket
Excavator store
Stacking bridge
11
Homogenising store
7
8
2 3
1
4
9 10
6
1 First stacking bridge 6 Bucket chain hoist The bucket chain system, supported by
2 Conveyor belt onbridge 7 Reclaiming bridge the scraper arm, is suspended at a fixed
3 Operator cabin 8 Operator cabin angle from the bridge girders. Starting
4 Cable wheel 9 Reclaiming bridge conveyor at the pit-wall a pre-determined cut of
5 Bucket chain 10 Second stacking bridge material is made by moving the reclaimer
in the longitudinal direction into the pile.
PS Longitudinal
Portal Scraper store
The non-homogenising Portal Scraper The material enters the store on a rubber
store, type PS, is normally used in a belt conveyor running along one side of
production line as a bulk material the store. It is discharged onto a stacker
buffer store. jib which is raised and lowered in order
to reduce dust emission. Alternatively,
The store operates with stockpiles stacking can take place by using a
placed in line. While building up one tripper car supported by a frame struc-
pile by Cone Shell or Chevron stacking ture above the pile.
another pile is being reclaimed.
The stacker and the portal scraper travel
on separate rails along the store.
Portal scraper with primary and
secondary arms for covered store
Portal scraper with one arm - outdoor installation Semi portal scraper with one arm
13
Non-homogenising store
7
8
6
4 5
13
3
10
12
1 2 9 11
1 Portal reclaimer bogie 8 Belt conveyor on jib The portal scraper consists of a portal
2 Outgoing belt conveyor 9 Stacker bogie frame with a scraper chain system.
3 Operator cabin 10 Operator cabin The material is reclaimed by the scraper
4 Portal 11 Incoming belt conveyor chain system and in a constant flow
5 Primary scraper chain 12 Hydraulic cylinder transported onto an outgoing rubber
6 Secondary scraper chain 13 Jib counterweight belt conveyor.
7 Jib
The PS1 (Portal Scraper with one arm)
and the SPS1 (Semi Portal Scraper with
one arm) is provided with one scraper
chain only. The PS2 (Portal Scraper
with two arms) has a primary and
secondary scraper chain working on
either side of the pile while the portal
moves to and fro.
SS Longitudinal
Side Scraper store
The longitudinal Side Scraper store, pile by Cone Shell or Chevron stacking
type SS, is used in a production line as another pile is reclaimed.
a relatively small bulk material buffer
store. The store operates with stockpiles The material enters the store on a rubber
placed in line. While building up one belt conveyor along one side of the store.
Side scraper store with articulated scraper
arm and tripper car above the pile
Non-homogenising store
12
1 2 9
3 10
4 8
1 Hoist for raising and 7 Belt conveyor on jib It is discharged onto a stacker jib which
lowering chain 8 Stacker bogie is kept close to the pile crest to reduce
2 Operator cabin 9 Operator cabin dust emission. Alternatively, stacking
3 Outgoing belt conveyor 10 Incoming belt conveyor can take place by a tripper car
4 Reclaimer bogie 11 Hydraulic cylinder supported by a frame structure above
5 Scraper chain 12 Jib counterweight the pile.
6 Jib
The stacker and the side scraper travel
on separate rails along the store.The
side scraper reclaims the material by
means of a scraper chain system which
removes one slice at a time from the pile.
The scraper chain fitted with blades or
buckets conveys the materials to the
discharge point above the outgoing
conveyor.
C 11-13 100-8-ENG V4
Stacking from tripper car above the pile Tripper car
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