contactor

MV distribution
factory built assemblies
at your service
Anglais

instructions for
use
CTV1
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
draw ---out contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
front face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

handling and storage instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
unpacking and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
installation and extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
plugging in and plugging out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
removing the front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
contactor mechanical opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MV fuse blowing indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
summarising table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
atching mechanism and moving part . . . . . . . . . . . . . . . . . . . . . . . . . . 16
propulsion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
replacement of MV fuses of the same size . . . . . . . . . . . . . . . . . . . . . 20
replacement of the VT fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
replacement of the voltage transformer . . . . . . . . . . . . . . . . . . . . . . . . 21
anomalies, probable causes and solutions . . . . . . . . . . . . . . . . . . . . . 24

07897409EN revision : 02 1
2 07897409EN revision : 02
 foreword

symbols and Caution:

conventions you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.

DANGER as per iso 3864---2

DANGER: failure to follow this

instruction will result in death or serious
injury.

WARNING as per iso 3864---2

WARNING: failure to follow this

instruction may result in death or
serious injury.

CAUTION as per iso 3864---2

CAUTION: failure to follow this

instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.

INFORMATION--ADVICE
We draw your attention to this specific point.

07897409EN revision : 02 3
contact the Schneider
Electric service unit for
diagnosis and advice

Call your sales representative who

will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com

distribution rules
CAUTION CAUTION

The aim of this publication This document is not a commercial

is to enable the SF6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by Schneider Electric.

safety rules
CAUTION WARNING

All the operations described below The contractor must be certified

must be performed in compliance and authorised to manipulate
with applicable safety standards, and perform work on the SF6
under the responsibility unit.
of a competent authority.

CAUTION

Only undertake the work after

having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules, please contact
Schneider Electric.

4 07897409EN revision : 02
 general description

draw---out contactor

front face
A : LV connection flex
B : operation counter
C : extraction handle A
D : fuse status
mechanical indicator
E : contactor status mechanical
indicator (only in the
latching mechanism version)
F : moving part
position selector
G : opening for inserting
the moving part
crank handle
H : moving part
position mechanical
indicator
J : mechanicalopening pushbutton
D

B E

F J
G
H

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6 07897409EN revision : 02
 handling and storage instructions

identification Check : H that the wiring diagram is

H that the data marked on the attached to the device.
information plates match the data
given on the order form.

location
of the information plates
A : contactor type and
performance
B : fuse characteristics
C : serial number and reference

A C
B

plaques signaltiques
contacteur et auxiliaires
1 : dsignation du type dappareil
2 : tension assigne
3 : tension assigne au choc 1)
de foudre 2)
4 : courant assign en service 3)
continu 4)
5 : pouvoir de coupure assign 5)
en CC 3s 9)
6)
6 : pouvoir de coupure en cble
vide
7 : classe 7)
8 : norme de rfrence
9 : caractristiques du ou des
dclencheurs douverture 8)

fuse characteristic
information plates type fusible
In max
IEC 60420 1990
percuteur moyen

information plate
serial number
and reference
serial number and year of manufacture

07897409EN revision : 02 7
storage The CTV1 contactors are dispat- Store the devices in their original
ched in MCset 1 FUs packing.
in the plugged-- out position.

+55o C

---40o C

prolonged storage Exceptionally if the device is Following prolonged storage,

delivered separately from an all insulating parts must be
MCset FU and for prolonged thoroughly cleaned prior to use.
storage, the device must remain The enclosure will be dedusted
in its original packing. using a clean, dry cloth.

unpacking and handling Exceptionally when the device Once you have unpacked the
is delivered separately from device, handle it by lifting or
preparation an MCset 1 FU. rolling.
H unpack the equipment
on the site of installation
H avoid impacts

handling by lifting Sling up the device using the lifting

lugs and place it on the ground.
Unhook the slings and remove the
handling parts and their screws.
NB: the rings and screws must be
kept for future use.

handling by rolling The device is handled using the

moving part extraction tool on a
smooth floor. It is handled by the
front face.

8 07897409EN revision : 02
overall dimensions

A C

devices phase-- to -- dimensions weights in kg weights in Kg with 3 fuses

phase without fuse
without with VT without VT with VT
VT
A B C 200 A / 250 A 315 A 200 A / 250 A 315 A
CTV1 145 492 749 901 105 121 115 123 131 139

07897409EN revision : 02 9
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10 07897409EN revision : 02
 installation instructions

installation To install or extract a CTV1 for an ...refer to the functional unit user
MCset 1 functional unit... manual.
and extraction

plugging in To plug in or out a CTV1 in an ... refer to the functional unit user
MCset 1 functional unit ... manual.
and plugging out

removing the front plate

Remove the 6 front plate fixing The panels are put back in the
screws. reverse order to which they were
Remove the front plate. fitted.

07897409EN revision : 02 11
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12 07897409EN revision : 02
 operating instructions

contactor mechanical
opening
Only for the CTV1 contactor
version with latching mechanism.

Press the red button.

This operation causes a ... ...reaction and displays the device

status O.

07897409EN revision : 02 13
MV fuse
type fusible type fusible
blowing indication In max In max
IEC 60420 1990 IEC 60420 1990
percuteur moyen percuteur moyen

The indicator light shows that the The indicator light shows that the
fuses are in operating order. fuses are no longer in operating
order.
The three fuses must be replaced.

14 07897409EN revision : 02
 preventive maintenance

introduction All the operations described below

safety instructions
must be carried out according to
prevailing safety standards, under
the responsibility of a competent
authority.
CAUTION
Before all operations:
H open the contactor and isolate it
from the network.
H cut the power supply to the
auxiliary circuits and to the main
circuit.

general rules Our equipment is designed
to guarantee optimum operation
provided that the maintenance
operations described in the folo-
wing documents are complied
with:
H this documentation
H TOSHIBA instruction manual
VF00W103.DOC
Extract the contactor from the
cubicle.
( see MCset 1 ---2 ---3 user manual)
H place the device on a support at
working height to perform the
maintenance operation.

maintenance cycle The CTV1 type contactor
and operations is designed to carry out:
H 250 000 mechanical operations,
without maintenance of live parts.
The following are recommended:
H Replacement of the auxiliary
contact block (yoke position,
opening and closing) is
recommended every 100 000
operations

At least once a year or every Lubricate using low temperature

20 000 operations:
Carry out the maintenance recom-
mended in the documentation :
H TOSHIBA instruction manual
VF00W103.DOC
grease:
H the latching mechanism
of the CTV1 contactor
For very frequent operations or
extremely corrosive environments,
consult your nearest Schneider
group service centre.

summarising table

description operations supplies tools

latching mechanism and Clean with a degreasing agent degreasing agent, cloth
moving part non---chlorinated solvent
Grease, oil vacuoline oils 133 brush, oiler
Isoflex Topas L152 grase
propulsion Clean with a degreasing agent degreasing agent, cloth
non---chlorinated solvent
Grease Isoflex Topas L152 grease brush

07897409EN revision : 02 15
atching mechanism
and moving part
Clean with a degreasing agent
(non---chlorinated solvent)
using a cloth.
Grease using a brush
Oil using an oiler

propulsion
Clean with a degreasing agent
(non---chlorinated solvent)
using a cloth.
Grease using a brush

16 07897409EN revision : 02
 corrective maintenance

introduction The corrective maintenance After each operation, carry out

operations allow replacement of the electrical tests as per
defective subassemblies. prevailing standards.
Place the devivce on a support
at working height to perform the
replacement operation. CAUTION
The operations mentioned
in the summarising table below When replacing, all the acces-
can be performed by the customer sories below must be replaced
or by the After---Sales representatives with new equipment.
of the Schneider group. -- Nylstop (self -- locking nut)
For all other operations, Contact washer
contact your nearest Schneider Locking rings
group representatives. Mechanical pin

summarising table

description by comments
MV fuses of same size Schneider See following pages
Electric or Client
VT fuse Schneider
Electric or Client
Voltage transformer Schneider
Electric or Client
Auxiliaries contact Schneider Replacement kit
(yoke position, opening and closing) Electric or Client no. 51 236 827 FA
Tripping position auxiliaries contact Schneider Replacement kit
Electric or Client no. 51236 830 FA
Fuse blowing contact Schneider Replacement kit
Electric or Client no. 51189631 FA
Operation counter Schneider Replacement kit
Electric or Client no. 51189632 FA
Open/closed position mechanical indicator Schneider Replacement kit
Electric or Client no. 51 236 828 FA
Plug---in clamps Schneider Replacement kit
Electric or Client no. 51189633 FA
Caution: check cubicle plug---in pin
status
Support insulators Schneider Kit de remplacement
Electric or Client n 51 236 829 FA
Shunt release Schneider For all other operations, consult
Electric the nearest Schneider group
representatives
MV fuses of different sizes Schneider
Electric
Voltage change Schneider Return to the factory
Electric
changement de tension Schneider
Electric
Closing coil Schneider
Electric
CTV1 contactor and bulbs off---load Schneider
Electric

07897409EN revision : 02 17
replacement Important note: replace all 3 fuses
should one of them blow
of MV fuses
of the same size CAUTION

removing Use fuses of the same type as

those delivered with the contactor.

1 2

Release the fuse fastening. 1 : Lift the fuse.

2 : Extract the fuse.

fitting 2 1

1 : Fit the fuse on the striker side 2 : Fit the fuse into the fuse
into the pole tulip. fastening.

Lock the fuse fastening in place.

18 07897409EN revision : 02
replacement
of the VT fuses
removing
Important note : replace the 2
fuses should one of them blow.

1
CAUTION

Use fuses of the same type as

those delivered with the contactor.
1 : Push 2
2 : Pull

Remove the fuse

fitting Proceed in reverse order.

CAUTION

A pin is placed on one of the fuse

studs: it must be directed towards
the VT on mounting

replacement of the
voltage transformer
removing

CAUTION

Use a voltage transformer of the

same type as those delivered with
the contactor.

Remove the fuses. Remove the VT fastening.

Mark and disconnect the wiring.
Disconnect the earth circuit.

07897409EN revision : 02 19
 Remove the screws Release the screws.
and the spacers. Lift the VT and remove it.

Remove the VT connection plates

and keep them for reassembly.

fitting
Preparation
140

Fit and lock the plates ...complying with mounting direction

on the VT... and the 140 mm dimension.
Tightening torque: 13 Nm.

20 07897409EN revision : 02
Fitting the VT

Proceed in reverse order. H lock the fixing screws in place.

And comply with screw position. Tightening torque: 13 Nm.

07897409EN revision : 02 21
anomalies, probable
causes and solutions
symptoms
contactor closing impossible
contactor opening impossible
(with latching mechanism)
pumping movements the
device does not remain closed
abnormal temperature rise
of the closing coils
difficult to break the insertion
contact of the contactor
holding coils
fuse blowing
22
The information given below is
designed to minimise operating
downtime.
faulty devices
LV supply source.
Incorrect connection of the
electro coils on replacement.
Rectifier for AC current
source
Shunt release.
LV supply source.
Release of contactor
(with latching mechanism)
Incorrect connection of the
electro coils on replacement
Energy source.
Insertion contact
Capacitor.
Fuse.
Should the solutions proposed
prove ineffective, contact the
nearest Schneider group
services centre.
probable causes and solutions
Nominal supply voltage insufficient
(less than 85%) on current inrush
H restore voltage to its nominal value.
Protection fuse blowing.
H eliminate the fault.
H see the serial wiring diagram instead of the
parallel wiring one.
Rectifier defective.
H replace the printed circuit.
No voltage at release terminals.
H check circuit to restore supply
(and auxiliary contact).
Coil damaged
H replace the release
Release misadjusted
H review position adjustment
Auxiliary contactors damaged
H replace the contacts.
Supply voltage insufficient (less than 90% of
nominal voltage) on current inrush
H restore voltage to its nominal value.
Release energised.
H see release excitation cause.
H see the serial wiring diagram instead of the
parallel wiring one.
Supply voltage in excess of 110 %
of nominal voltage.
H restore voltage to its nominal value.
NB : the contractor must provide a protection
fuse
Contact maladjusted
H readjust the next adjustment.
Capacitor defective
H replace the printed circuit.
Supply voltage too low, causing incomplete clo-
sure of the coil
H restore voltage to its nominal value.
Holding coil insertion contact maladjusted.
H adjust the insertion contact.
07897409EN revision : 02
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24 07897409EN revision : 02
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric Industries SAS
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
http://www.schneider--- electric.com
As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
Conception, rdaction: Service Documentation
Technique T&D

07897409EN revision : 02 Edition du : 14/04/2008