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Solar panel
From Wikipedia, the free encyclopedia

Solar panels absorb the sunlight as a source of energy to


generate electricity or heat.

A photovoltaic (PV) module is a packaged, connect assembly


of typically 6x10 photovoltaic solar cells. Photovoltaic modules
constitute the photovoltaic array of a photovoltaic system that
generates and supplies solar electricity in commercial and
residential applications. Each module is rated by its DC output
power under standard test conditions (STC), and typically
ranges from 100 to 365 Watts (W). The efficiency of a module
determines the area of a module given the same rated output –
an 8% efficient 230 W module will have twice the area of a
16% efficient 230 W module. There are a few commercially
available solar modules that exceed efficiency of 22%[1] and
reportedly also exceeding 24%.[2][3] A single solar module can
produce only a limited amount of power; most installations
contain multiple modules. A photovoltaic system typically
includes an array of photovoltaic modules, an inverter, a battery
pack for storage, interconnection wiring, and optionally a solar
Solar PV modules (top) and two solar hot water
tracking mechanism.
panels (bottom) mounted on rooftops
The most common application of solar panels is solar water
heating systems.[4]

The price of solar power has continued to fall so that in many countries it is cheaper than ordinary fossil fuel
electricity from the grid (there is "grid parity").[5]

Contents
1 Theory and construction
2 Efficiencies
3 Technology
3.1 Thin film
4 Smart solar modules
5 Performance and degradation
6 Maintenance
7 Recycling
8 Production
9 Price
10 Mounting and tracking
11 Standards
12 Applications
13 Gallery
14 External links
15 See also
16 References

Theory and construction


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Photovoltaic modules use light energy (photons) from the Sun to


generate electricity through the photovoltaic effect. The majority of
modules use wafer-based crystalline silicon cells or thin-film cells. The
structural (load carrying) member of a module can either be the top
layer or the back layer. Cells must also be protected from mechanical
damage and moisture. Most modules are rigid, but semi-flexible ones
are available, based on thin-film cells. The cells must be connected
electrically in series, one to another. Externally, most of photovoltaic
modules use MC4 connectors type to facilitate easy weatherproof
connections to the rest of the system.
From a solar cell to a PV system
Modules electrical connections are made in series to achieve a desired
output voltage and/or in parallel to provide a desired current capability.
The conducting wires that take the current off the modules may contain silver, copper or other non-magnetic
conductive transition metals. Bypass diodes may be incorporated or used externally, in case of partial module
shading, to maximize the output of module sections still illuminated.

Some special solar PV modules include concentrators in which light is focused by lenses or mirrors onto
smaller cells. This enables the use of cells with a high cost per unit area (such as gallium arsenide) in a cost-
effective way.

Efficiencies
Depending on construction, photovoltaic modules
can produce electricity from a range of frequencies
of light, but usually cannot cover the entire solar
range (specifically, ultraviolet, infrared and low or
diffused light). Hence, much of the incident
sunlight energy is wasted by solar modules, and
they can give far higher efficiencies if illuminated
with monochromatic light. Therefore, another
design concept is to split the light into different
wavelength ranges and direct the beams onto
different cells tuned to those ranges. This has been
projected to be capable of raising efficiency by Reported timeline of solar cell energy conversion efficiencies
50%. Scientists from Spectrolab, a subsidiary of since 1976 (National Renewable Energy Laboratory)
Boeing, have reported development of multi-
junction solar cells with an efficiency of more than
40%, a new world record for solar photovoltaic cells.[6] The Spectrolab scientists also predict that concentrator
solar cells could achieve efficiencies of more than 45% or even 50% in the future, with theoretical efficiencies
being about 58% in cells with more than three junctions.

Currently the best achieved sunlight conversion rate (solar module efficiency) is around 21.5% in new
commercial products[7] typically lower than the efficiencies of their cells in isolation. The most efficient mass-
produced solar modules have power density values of up to 175 W/m2 (16.22 W/ft2).[8] Research by Imperial
College, London has shown that the efficiency of a solar panel can be improved by studding the light-receiving
semiconductor surface with aluminum nanocylinders similar to the ridges on Lego blocks. The scattered light
then travels along a longer path in the semiconductor which means that more photons can be absorbed and
converted into current. Although these nanocylinders have been used previously (aluminum was preceded by
gold and silver), the light scattering occurred in the near infrared region and visible light was absorbed strongly.
Aluminum was found to have absorbed the ultraviolet part of the spectrum, while the visible and near infrared
parts of the spectrum were found to be scattered by the aluminum surface. This, the research argued, could

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bring down the cost significantly and improve the efficiency as aluminum is more abundant and less costly than
gold and silver. The research also noted that the increase in current makes thinner film solar panels technically
feasible without "compromising power conversion efficiencies, thus reducing material consumption".[9]

Efficiencies of solar panel can be calculated by MPP (maximum power point) value of solar panels
Solar inverters convert the DC power to AC power by performing MPPT process: solar inverter samples
the output Power (I-V curve) from the solar cell and applies the proper resistance (load) to solar cells to
obtain maximum power.
MPP (Maximum power point) of the solar panel consists of MPP voltage (V mpp) and MPP current (I
mpp): it is a capacity of the solar panel and the higher value can make higher MPP.

Micro-inverted solar panels are wired in parallel which produces more output than normal panels which are
wired in series with the output of the series determined by the lowest performing panel (this is known as the
"Christmas light effect"). Micro-inverters work independently so each panel contributes its maximum possible
output given the available sunlight.[10]

Technology
Most solar modules are currently produced from crystalline silicon (c-
Si) solar cells made of multicrystalline and monocrystalline silicon. In
2013, crystalline silicon accounted for more than 90 percent of
worldwide PV production, while the rest of the overall market is made
up of thin-film technologies using cadmium telluride, CIGS and
amorphous silicon[11] Emerging, third generation solar technologies use
advanced thin-film cells. They produce a relatively high-efficiency
conversion for the low cost compared to other solar technologies. Also,
high-cost, high-efficiency, and close-packed rectangular multi-junction Market-share of PV technologies since
(MJ) cells are preferably used in solar panels on spacecraft, as they 1990
offer the highest ratio of generated power per kilogram lifted into space.
MJ-cells are compound semiconductors and made of gallium arsenide
(GaAs) and other semiconductor materials. Another emerging PV technology using MJ-cells is concentrator
photovoltaics ( CPV ).

Thin film

In rigid thin-film modules, the cell and the module are manufactured in the same production line. The cell is
created on a glass substrate or superstrate, and the electrical connections are created in situ, a so-called
"monolithic integration". The substrate or superstrate is laminated with an encapsulant to a front or back sheet,
usually another sheet of glass. The main cell technologies in this category are CdTe, or a-Si, or a-Si+uc-Si
tandem, or CIGS (or variant). Amorphous silicon has a sunlight conversion rate of 6–12%

Flexible thin film cells and modules are created on the same production line by depositing the photoactive layer
and other necessary layers on a flexible substrate. If the substrate is an insulator (e.g. polyester or polyimide
film) then monolithic integration can be used. If it is a conductor then another technique for electrical
connection must be used. The cells are assembled into modules by laminating them to a transparent colourless
fluoropolymer on the front side (typically ETFE or FEP) and a polymer suitable for bonding to the final
substrate on the other side.

Smart solar modules


Several companies have begun embedding electronics into PV modules. This enables performing maximum
power point tracking (MPPT) for each module individually, and the measurement of performance data for
monitoring and fault detection at module level. Some of these solutions make use of power optimizers, a DC-
to-DC converter technology developed to maximize the power harvest from solar photovoltaic systems. As of
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about 2010, such electronics can also compensate for shading effects, wherein a shadow falling across a section
of a module causes the electrical output of one or more strings of cells in the module to fall to zero, but not
having the output of the entire module fall to zero.

Performance and degradation


Module performance is generally rated under standard test conditions (STC): irradiance of 1,000 W/m2, solar
spectrum of AM 1.5 and module temperature at 25°C.

Electrical characteristics include nominal power (PMAX, measured in W), open circuit voltage (VOC), short
circuit current (ISC, measured in amperes), maximum power voltage (VMPP), maximum power current (IMPP),
peak power, (watt-peak, Wp), and module efficiency (%).

Nominal voltage refers to the voltage of the battery that the module is best suited to charge; this is a leftover
term from the days when solar modules were only used to charge batteries. The actual voltage output of the
module changes as lighting, temperature and load conditions change, so there is never one specific voltage at
which the module operates. Nominal voltage allows users, at a glance, to make sure the module is compatible
with a given system.

Open circuit voltage or VOC is the maximum voltage that the module can produce when not connected to an
electrical circuit or system. VOC can be measured with a voltmeter directly on an illuminated module's
terminals or on its disconnected cable.

The peak power rating, Wp, is the maximum output under standard test conditions (not the maximum possible
output). Typical modules, which could measure approximately 1 m × 2 m or 3 ft 3 in × 6 ft 7 in, will be rated
from as low as 75 W to as high as 350 W, depending on their efficiency. At the time of testing, the test modules
are binned according to their test results, and a typical manufacturer might rate their modules in 5 W
increments, and either rate them at +/- 3%, +/-5%, +3/-0% or +5/-0%.[12][13][14][15]

Solar modules must withstand rain, hail, heavy snow load, and cycles of heat and cold for many years. Many
crystalline silicon module manufacturers offer a warranty that guarantees electrical production for 10 years at
90% of rated power output and 25 years at 80%.[16]

Potential induced degradation (also called PID) is a potential induced performance degradation in crystalline
photovoltaic modules, caused by so-called stray currents. This effect may cause power loss of up to 30%.

The largest challenge of photovoltaic technology is the efficiencies of such solar systems. While utilizing such
systems draws a great interest due to the long term returns of profit, the efficacy needs to come a long way
before making it plausible to be introduced in all consumers of electricity.

The problem resides in the enormous activation energy that must be overcome for a photon to excite an electron
for harvesting purposes. Advancements in photovoltaic technologies have brought about the process of
"doping" the silicon substrate to lower the activation energy thereby making the panel more efficient in
converting photons to retrievable electrons.[17] Chemicals such as Boron (p-type) are applied into the
semiconductor crystal in order to create donor and acceptor energy levels substantially closer to the valence and
conductor bands (http://2012books.lardbucket.org/books/principles-of-general-chemistry-v1.0/section_16/6520
efadc9fafd08d3043572e61e9765.jpg).[18] In doing so, the addition of Boron impurity allows the activation
energy to decrease 20 fold from 1.12 eV to 0.05 eV. Since the potential difference (EB) is so low, the Boron is
able to thermally ionize at room temperatures. This allows for free energy carriers in the conduction and
valence bands thereby allowing greater conversion of photons to electrons.

Solar power allows for greater efficiency than heat, such as the generation of energy in heat engines. The
drawback with heat is that most of the heat created is lost to the surroundings. Thermal efficiency is as defined:

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Due to the inherent irreversibility of heat production for useful work, efficiency levels are decreased. On the
other hand, with solar panels there isn't a requirement to retain any heat, and there are no drawbacks such as
friction.

Maintenance
Solar panel conversion efficiency, typically in the 20% range, is reduced by dust, grime, pollen, and other
particulates that accumulate on the solar panel. "A dirty solar panel can reduce its power capabilities by up to
30% in high dust/pollen or desert areas", says Seamus Curran, associate professor of physics at the University
of Houston and director of the Institute for NanoEnergy, which specializes in the design, engineering, and
assembly of nanostructures.[19]

Paying to have solar panels cleaned is often not a good investment; researchers found panels that hadn’t been
cleaned, or rained on, for 145 days during a summer drought in California, lost only 7.4% of their efficiency.
Overall, for a typical residential solar system of 5 kW, washing panels halfway through the summer would
translate into a mere $20 gain in electricity production until the summer drought ends—in about 2 ½ months.
For larger commercial rooftop systems, the financial losses are bigger but still rarely enough to warrant the cost
of washing the panels. On average, panels lost a little less than 0.05% of their overall efficiency per day.[20]

Recycling
Most parts of a solar module can be recycled including up to 95% of certain semiconductor materials or the
glass as well as large amounts of ferrous and non-ferrous metals.[21] Some private companies and non-profit
organizations are currently engaged in take-back and recycling operations for end-of-life modules.[22]

Recycling possibilities depend on the kind of technology used in the modules:

Silicon based modules: aluminum frames and junction boxes are dismantled manually at the beginning of
the process. The module is then crushed in a mill and the different fractions are separated - glass, plastics
and metals.[23] It is possible to recover more than 80% of the incoming weight.[24] This process can be
performed by flat glass recyclers since morphology and composition of a PV module is similar to those
flat glasses used in the building and automotive industry. The recovered glass for example is readily
accepted by the glass foam and glass insulation industry.
Non-silicon based modules: they require specific recycling technologies such as the use of chemical
baths in order to separate the different semiconductor materials.[25] For cadmium telluride modules, the
recycling process begins by crushing the module and subsequently separating the different fractions. This
recycling process is designed to recover up to 90% of the glass and 95% of the semiconductor materials
contained.[26] Some commercial-scale recycling facilities have been created in recent years by private
companies.[27]

Since 2010, there is an annual European conference bringing together manufacturers, recyclers and researchers
to look at the future of PV module recycling.[28][29]

Production
In 2010, 15.9 GW of solar PV system installations were completed, with solar PV pricing survey and market
research company PVinsights reporting growth of 117.8% in solar PV installation on a year-on-year basis.

With over 100% year-on-year growth in PV system installation, PV module makers dramatically increased their
shipments of solar modules in 2010. They actively expanded their capacity and turned themselves into gigawatt
GW players.[30] According to PVinsights, five of the top ten PV module companies in 2010 are GW players.

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Suntech, First Solar, Sharp, Yingli and Trina Solar are


GW producers now, and most of them doubled their Top Module Producer Shipments in 2014 (MW)
shipments in 2010.[31]
Yingli 3,200
The basis of producing solar panels revolves around Trina Solar 2,580
the use of silicon cells.[32] These silicon cells are
Sharp Solar 2,100
typically 10-20% efficient[33] at converting sunlight
into electricity, with newer production models now Canadian Solar 1,894
exceeding 22%.[34]
Jinko Solar 1,765
In order for solar panels to become more efficient, ReneSola 1,728
researchers across the world have been trying to
First Solar 1,600
develop new technologies to make solar panels more
effective at turning sunlight into energy.[35] Hanwha SolarOne 1,280

In 2014, the world's top ten solar module producers in Kyocera 1,200
terms of shipped capacity during the calendar year of JA Solar 1,173
2014 were Trina Solar, Yingli, Sharp Solar and
Canadian Solar.[36]

Price
Average pricing information divides in three pricing categories: those
buying small quantities (modules of all sizes in the kilowatt range
annually), mid-range buyers (typically up to 10 MWp annually), and
large quantity buyers (self-explanatory—and with access to the lowest
prices). Over the long term there is clearly a systematic reduction in the
price of cells and modules. For example, in 2012 it was estimated that
the quantity cost per watt was about US$0.60, which was 250 times
lower than the cost in 1970 of US$150.[38][39] A 2015 study shows
price/kWh dropping by 10% per year since 1980, and predicts that solar
could contribute 20% of total electricity consumption by 2030, whereas Swanson's law states that with every
the International Energy Agency predicts 16% by 2050.[40] doubling of production of panels, there
has been a 20 percent reduction in the
Real world energy production costs depend a great deal on local
cost of panels.[37]
weather conditions. In a cloudy country such as the United Kingdom,
the cost per produced kWh is higher than in sunnier countries like
Spain.

Following to RMI, Balance-of-System (BoS) elements, this is, non-module cost of non-microinverter solar
modules (as wiring, converters, racking systems and various components) make up about half of the total costs
of installations.

For merchant solar power stations, where the electricity is being sold into the electricity transmission network,
the cost of solar energy will need to match the wholesale electricity price. This point is sometimes called
'wholesale grid parity' or 'busbar parity'.[5]

Some photovoltaic systems, such as rooftop installations, can supply power directly to an electricity user. In
these cases, the installation can be competitive when the output cost matches the price at which the user pays
for his electricity consumption. This situation is sometimes called 'retail grid parity', 'socket parity' or 'dynamic
grid parity'.[41] Research carried out by UN-Energy in 2012 suggests areas of sunny countries with high
electricity prices, such as Italy, Spain and Australia, and areas using diesel generators, have reached retail grid
parity.[5]

Mounting and tracking


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Ground mounted photovoltaic system are usually large, utility-scale


solar power plants. Their solar modules are held in place by racks or
frames that are attached to ground based mounting supports.[42][43]
Ground based mounting supports include:

Pole mounts, which are driven directly into the ground or


embedded in concrete.
Foundation mounts, such as concrete slabs or poured footings
Ballasted footing mounts, such as concrete or steel bases that use
weight to secure the solar module system in position and do not
require ground penetration. This type of mounting system is well Solar modules mounted on solar
suited for sites where excavation is not possible such as capped trackers
landfills and simplifies decommissioning or relocation of solar
module systems.

Roof-mounted solar power systems consist of solar modules held in place by racks or frames attached to roof-
based mounting supports.[44] Roof-based mounting supports include:

Pole mounts, which are attached directly to the roof structure and may use additional rails for attaching
the module racking or frames.
Ballasted footing mounts, such as concrete or steel bases that use weight to secure the panel system in
position and do not require through penetration. This mounting method allows for decommissioning or
relocation of solar panel systems with no adverse effect on the roof structure.
All wiring connecting adjacent solar modules to the energy harvesting equipment must be installed
according to local electrical codes and should be run in a conduit appropriate for the climate conditions

Solar trackers increase the amount of energy produced per module at a cost of mechanical complexity and need
for maintenance. They sense the direction of the Sun and tilt or rotate the modules as needed for maximum
exposure to the light.[45][46] Alternatively, fixed racks hold modules stationary as the sun moves across the sky.
The fixed rack sets the angle at which the module is held. Tilt angles equivalent to an installation's latitude are
common. Most of these fixed racks are set on poles above ground.[47] Panels that face West or East may
provide slightly lower energy, but evens out the supply, and may provide more power during peak demand.[48]

Standards
Standards generally used in photovoltaic modules:

IEC 61215 (crystalline silicon performance), 61646 (thin film performance) and 61730 (all modules,
safety)
ISO 9488 Solar energy—Vocabulary.
UL 1703 from Underwriters Laboratories
UL 1741 from Underwriters Laboratories
UL 2703 from Underwriters Laboratories
CE mark
Electrical Safety Tester (EST) Series (EST-460, EST-22V, EST-22H, EST-110).

Applications
There are many practical applications for the use of solar panels or photovoltaics. It can first be used in
agriculture as a power source for irrigation. In health care solar panels can be used to refrigerate medical
supplies. It can also be used for infrastructure. PV modules are used in photovoltaic systems and include a large
variety of electric devices:

Photovoltaic power stations


Rooftop solar PV systems
Standalone PV systems
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Solar hybrid power systems


Concentrated photovoltaics
Solar planes
Solar-pumped lasers
Solar vehicles
Solar panels on spacecrafts and space stations

Gallery

The Solar Settlement Bird's eye view of the A roof-mounted solar Solar panels roof-
with the Sun Ship in the Solar Settlement panel system installed mounted on a house in
background (Freiburg, on a sloped roof using Yate, South
Germany) pole mounts and rails Gloucestershire,
England

Rooftop PV hybrid Photovoltaic solar Solar modules mounted Roof with CIS-solar-
system panels on the roof of a on a Walmart in cells in Tübingen,
house near Boston, Caguas, Puerto Rico Germany
Massachusetts

Technicians installing A solar array composed 525 kW BIPV Solar modules on the
photovoltaic modules of a solar panel with 24 commercial roofing International Space
on a roof-mounted rack solar modules in rural system in Gillette Station
Mongolia Stadium (Foxborough,
Massachusetts)

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External links
See also
Domestic energy consumption
Digital modeling and fabrication
Growth of photovoltaics
List of photovoltaics companies
Rooftop photovoltaic power station
Sky footage
Solar cooker
Solar roadway
Solar oven
Solar still
SolarCity
Grid-tied electrical system

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1EY6uOPqG)
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