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EC Declaration of Conformity
The manufacturer
complies with the ATEX directive 94/9/EC, Annex III. Quality Assurance Notification
complying with Annex IV of the ATEX Directive 94/9/EC has been issued by
DEKRA EXAM in Bochum, Notified Body number: 0158.
The product is in conformance with the EMC directive 2004/108/EC:
EN 50270:2006 Type 2, EN 61000-6-3:2002
Contents
1. Safety Regulations .............................................................................................. 7
1.1. Correct Use ................................................................................................ 7
1.2. Liability Information .................................................................................... 7
1.3. Application, advice and restrictions ............................................................ 8
2. Description........................................................................................................... 9
2.1. General ...................................................................................................... 9
2.2. Principle of Operation ............................................................................... 10
2.3. Technical Specification............................................................................. 10
3. Installation ......................................................................................................... 12
3.1. Installation Step by Step........................................................................ 12
3.2. Unpacking ................................................................................................ 12
3.3. General Installation Instructions for achieving EMC compliance .............. 12
3.4. Recommended Torque and Terminal Sizes ............................................. 13
3.5. Electrical Connection to the Control Unit .................................................. 14
3.5.1 Junction Box terminals ............................................................................. 14
3.5.2 Maximum cable length ............................................................................. 14
3.6. Electrical connections............................................................................... 15
4. Start-up............................................................................................................... 15
6. Accessories ....................................................................................................... 24
6.1. Calibration Cap......................................................................................... 24
6.2. Weather Protection Cap ........................................................................... 24
6.3. Flow Through Adapter / Pump Adapter .................................................... 25
6.4. Duct Mount Flange ................................................................................... 26
6.5. Pipe Mounting Kit ..................................................................................... 27
6.5.1 Mounting kit for pipes with a diameter of up to 50 mm ............................. 27
6.5.2 Mounting kit for pipes with a diameter from 50 mm to 150 mm ................ 28
6.6. Remote Calibration Adaptor (CalGard) .................................................... 29
6.6.1 Installation ................................................................................................ 29
6.6.2 Operation ................................................................................................. 30
9. Dimensions ........................................................................................................ 39
9.1. Gas Detector (Ex e Junction Box) ............................................................ 39
9.2. Gas Detector (Ex d Junction Box) ............................................................ 40
9.3. S47K adapter plate (junction box) ............................................................ 41
9.4. Wall mounted bracket, Sensor 47K-HT and 47K-HT-PRP ....................... 41
9.5. Junction Box ATEX 100 C; Sensor 47K-HT and 47K-HT-PRP ............... 42
9.6. Pipe Mounting Kit ..................................................................................... 43
9.6.1 Mounting kit for pipes with a diameter of up to 50 mm ............................. 43
9.6.2 Mounting kit for pipes with a diameter from 50 mm to 150 mm ................ 44
9.7. Remote Calibration Adaptor ..................................................................... 45
1. Safety Regulations
1.1. Correct Use
The MSA Gas Detector Series 47K is designed to continuously monitor the
atmosphere for the presence of potentially explosive gas or vapour in air in the
range 0 to 100%LEL.
It is designed for use as an integral part of an MSA fixed gas detection system for
the protection of industrial plant and workers.
It is imperative that this operating manual be read and observed when using the
system. In particular, the safety instructions, as well as the information for the use
and operation of the apparatus, must be carefully read and observed.
Furthermore, the national regulations applicable in the user's country must be
taken into account for a safe use.
Danger
This product is supporting life and health. Inappropriate use,
maintenance or servicing may affect the function of the device and
thereby seriously compromise the users life.
Before use, the product operability must be verified. The product must
not be used if the function test is unsuccessful, it is damaged, a
competent servicing/maintenance has not been made, genuine MSA
spare parts have not been used.
Attention
The certification does not permit use of the series 47K sensor in
oxygen enriched atmospheres.
The series 47K catalytic sensors can be poisoned by high levels or long
exposure to certain substances present in the atmosphere being monitored.
When a catalytic sensor is installed in a place where those substances may
be present, to ensure the correct operation and measurement accuracy the
sensor should be calibrated more frequently.
The sensitivity of the series 47K catalytic sensors is reduced by the presence
of silanes, silicates, silicones, tetraethyl lead, halogen compounds, sulphurous
compounds, organic-phosphorous compounds and compounds containing:
fluorine, chlorine, iodine or bromine, therefore the sensors must be
recalibrated after exposure to these substances.
The series 47K sensor opening [sintered disc] must be protected against
water, dust and mechanical damage. During painting operations in the area
where the sensor is installed, avoid traces of paint on the sensor opening. The
paint must not interfere with the diffusion process.
Note that the sensor opening [sintered disc] must always face downwards.
If the series 47K-PRP sensor is operated with a control module E 292 a non
standard linearization is necessary. Please contact your local MSA after sales
service.
After having exceeded the full scale value an increased display of measured
values can appear temporarily. During this period no calibration must be
performed.
The only method of verifying the correct operation of the sensor is to carry out a
span check using a known concentration of calibration gas in air.
2. Description
2.1. General
The MSA Gas Detector Series 47K is designed to continuously monitor the
atmosphere for the presence of potentially explosive gas or vapour in air in the
range 0 to 100% LEL.
It is designed for use as an integral part of an MSA fixed gas detection system for
the protection of industrial plant and workers.
Typical areas where the MSA Series 47K Gas Detector can be used include:
The chemical and petrochemical industry
The paint and solvent-processing industry
The gas-processing industry
The steel-processing industry
Municipal areas
The Production, Warehousing, Distribution, Shipping and processing of gases
and vapours
The MSA Series 47K Gas Detector consists of the Series 47K catalytic sensor
and the junction box that contains the terminal board.
3. Installation
3.1. Installation Step by Step
(1) Unpack and inspect the device or its components.
(2) Check the suitability of the installation site and the cabling requirements.
(3) Install the sensors and connect the wiring to the MSA control unit.
(4) The installation of the sensor must be performed according to standard
EN 60079-14 or according to applicable national standards.
Warning
Follow the installation instructions for hazardous areas!
3.2. Unpacking
Perform the following steps on receipt of the shipment:
(1) Carefully unpack the device or its components, observing all of the
instructions printed on or accompanying the packaging.
(2) Also inspect the contents of the delivery to determine if any transport
damage has occurred and verify that everything listed in the shipping papers
has been received.
RxkxA
Maximum cable length: L=
2
-1 -2
Example: R = 36 ohms, A = 0.75 mm, k = 56 m ohms mm
L = 36 x 56 x 0.75/2 = 756 m
Warning
Installation should only be carried out by suitably qualified personnel.
4. Start-up
Warning
Installation should only be carried out by suitably qualified personnel.
Before applying power ensure that all installation steps have been correctly
carried out and the cable connections and controller configuration are correct.
Caution
Ensure that the sensor current is correctly set to 310 mA for the
47K-ST and 47K-PRP and 280mA for the 47K-HT and 47K-HT-PRP.
Allow a warm-up time of at least 30 minutes before calibrating the gas sensor.
Perform an initial calibration following the instructions in section 5.1 Calibration
and the manual for the relevant MSA controller.
Caution
To guarantee the nonambiguity of the series 47K catalytic sensor
operation ensure [e.g. by check with hand-held test instruments] each
time before turning on the sensors that the atmosphere to be
monitored by the sensors is free of combustible gases.
5.1. Calibration
According to EN 60079-29-2 the combustible gas detectors must be checked at
regular intervals to ensure that it is functioning properly in accordance with the
applicable international, national, industry-specific or company regulations.
The sensitivity and zero point of the sensor must be adjusted as necessary [every
6 months at the latest] in accordance with the operating instructions for the type
of sensor and controller it is connected to.
Sensors that are no longer able to generate the minimum signal must be replaced
[see relevant controller manual].
Allow a warm-up time of at least 30 minutes for the sensor to stabilise, before
calibration is performed.
Apply zero gas to the sensor using the appropriate calibration adapter.
Wait for approximately 2 minutes or until the sensor reading has stabilised.
Adjust the controller until the correct reading is obtained.
Apply span calibration gas to the sensor using the appropriate calibration
adapter.
After the reading has stabilised adjust the controller until the correct reading is
obtained.
Remove calibration adapter.
Caution
Use span gas with a concentration of approximately 50% of the
measuring range. In no case should the span gas concentration be
less than 25% of the full scale value of the measuring range.
If possible, the span gas [the gas used to calibrate the sensor] and the
measurement gas [the gas to be monitored] should be identical. If this
is not the case and a reference gas is used, the response factor of the
gas used must be known.
Caution
In a hazardous area, ensure all necessary precautions are taken
before opening the junction box. Replacement of the sensor or other
parts should only be carried out by suitably qualified personnel.
100% LEL
= 0.89 Vol% C3H8 x
1.7 Vol% C3H8
= 52.4% LEL
(5) Gas detector span setting = 52.4% LEL x 0.73 = 38.3% LEL
5.3.1 47K-ST
Relative response factors of tested gases with reference to Propane.
These values are only valid for new sensors and, unless otherwise stated, they
refer to an ambient temperature of 20 C. In this case the displayed values may
vary by up to 20% from the target gas concentration.
*) Response times are with a flow through adapter and a gas flow of 1 l/min
5.3.2 47K-HT
Relative response factors of tested gases with reference to Propane.
These values are only valid for new sensors and, unless otherwise stated, refer to
an ambient temperature of 110 C. In this case the displayed values may vary by
up to 20% from the target gas concentration.
Sample gas 100% LEL Propane relative Response Response
in Vol% response factor time [secs] time [secs]
t50 *) t90 *)]
Propane 1.7 Vol% 1.0 6 12
2-Butanon 1.8 Vol% 1.09 5 12
Acetone 2.5 Vol% 0.92 4 11
Ethanol 3.1 Vol% 0.82 4 10
Ethyl acetate 2.2 Vol% 1.11 6 12
Toluol 1.1 Vol% 1.32 6 12
*) Response times are with a flow through adapter and a gas flow of 1 l/min
5.3.3 47K-PRP
Relative response factors of tested gases with reference to Propane.
These values are only valid for new sensors and, unless otherwise stated, refer to
an ambient temperature of 20 C. In this case the displayed values may vary by
up to 20% from the target gas concentration.
*) Response times are with a flow through adapter and a gas flow of 1 l/min
1)
Response factor defined by DEKRA EXAM
) Response factor defined by MSA
These are not included in the EC-Type Examination Certificates DMT 01 ATEX G 001 X,
BVS 03 ATEX G 010 X und DMT 03 ATEX G 003 X
6. Accessories
6.1. Calibration Cap
The calibration cap is pushed on to the front of the sensor and is sealed by an
2
O ring. The surface area S < 20cm .
Warning
The calibrating cap must be removed after completing the calibration!
The gas is supplied via either of the gas inlets by means of suitable
flexible tube.
The weather protection cap, protecting the sintered disc of the sensor from
splash-water, is recommended for outdoor installations. It is available in
Stainless Steel 316.
The stainless steel versions are available with hose or pipe connection for remote
calibration.
Pipe connection : 1/8 NPT
Gas flow rate : 1.0 l/min
Air velocity : 0 ... 6 m/s
Calibration must only be carried out if wind speed is < 1.5 m/s.
Using the Weather Protection Cap will extend the response time to:
t90 < 80 sec for methane / t90 < 130 sec for propane
The signals will be reduced by up to 20% when using the weather protection cap.
This must be taken into consideration during calibration and when adjusting alarm
levels. The cap must not be used if the incident flow is bottom up.
The flow through adapter is for use with a pumped sampling system. It is
available in aluminium or stainless steel 316 and screws on to the front of the
Series 47K sensor. The lower of the two gas connection ports must be used for
the gas sample inlet.
Gas inlet/outlet thread : 1/8 NPT
Gas flow rate : 1.0 l/min
Using the Flow Through Adapter will extend the response time, depending on the
gas flow rate.
1 2
The CalGard stainless steel remote calibration adaptor provides reliable operation
of remotely installed gas detectors working under harsh environmental conditions.
Additionally, the CalGard allows remote verification ("bump test") or instrument
calibration of gases listed in section 6.6.2 via a hose connection in the presence
of wind speeds up to 6 m/s. In normal measurement operation, the ambient air
passes through the air vents into the remote calibrator directly to the sensor
(diffusion operation). During a bump test or instrument calibration, the test gas is
supplied to the sensor via the hose connection at the bottom of the CalGard. An
integrated mechanism prevents the dilution and dispersion of test gas otherwise
caused by external influences, such as wind. This allows a fast response from the
sensor to the applied test gas. To compensate for possible deviations during
measurement of flammable gases a calibration factor of 1.05 shall be applied
when using the CalGard for remote calibration.
Once calibration is complete, the air inlet reopens to allow the monitoring of
ambient air for gas without the need for further user intervention.
6.6.1 Installation
For correct operation, Sensor S47K and CalGard must be used in a vertical
position (hose connection pointing downwards). The CalGard remote calibrator
can be attached to the sensor by screwing on the thread of the detector.
Note: The tube connector is adapted for tubes with an inner diameter of 5mm.
In general the hose should be as short as possible in order to:
Minimise the gas volume needed to flush the tube
Reduce external influences (e.g. temperature shift, pressure, etc.)
Minimize the lead time
Hose material should be adapted to the applied test gas, have no absorptive or
adsorptive properties and should be made from inert material such as teflon or
polyethylene. When using the CalGard in the hazardous area, a conductive hose
must be used.
Note: The free end of the test gas tube must be closed if no test gas is applied.
This is to prevent gas or air passing through the tube to the sensor, distorting the
measurement or in the reverse pressure conditions, the ambient atmosphere
escapes from the sensor at the free end of the tube.
Note: To ensure proper function the CalGard must be kept dry and free of any
contaminants, e.g. dust particles. Regular visual checks are recommended. Any
contaminants must be removed by blowing them off with clean, oil-free
compressed air or with a dry brush. Ensure that the air entrances are kept free
from any coating, e.g. paint, grease or similar.
6.6.2 Operation
Calibration procedure can be carried out as described in chapter 5.1 of this
manual.
Note: To compensate for possible deviations during measurement of flammable
gases a calibration factor of 1.05 shall be applied when using the CalGard for
remote calibration.
Note: When using the CalGard for a remote calibration, the response time of the
system increases depending on the length of the test gas tubes used. If the
calibration is done automatically via controller, set the calibration setup with
sufficiently long countdown times for zero gas and calibration gas.
Example: When using a 10 metre long tube with an internal diameter of 5 mm
and applying a gas flow of 1 litre/min, the test gas takes a minimum of 20 sec to
reach the CalGard. For safe flushing of CalGard, an additional 10 seconds has to
be added to this calculation.
Note: If the CalGard is being used with a control system (i.e. SUPREMA), please
ensure the manual for the controller has been read and understood.
Note: The pressure in the test gas tube increases with rising test gas flow rates.
A flow rate of 1500 ml/min results in a pressure up to 600 hPa. This has to be
considered if a flow meter is used which is affected by the media pressure.
Material: Stainless steel. 316
Dimensions: 60 x 122 [mm] dia. x height
Weight 0,6 kg
Working temperature: -30 C to +70 C
Storage temperature: -30 C to +70 C
Maximum wind speed: up to 6 m/s
Applicable test gases: H2, CH4, C3H8 in air (approval of other gases
by MSA on request)
Recommended flow rate: 1.0 l / min
Minimum flow rate: 0,8 l / min
Maximum flow rate: 1.5 l / min
Response times: CH4 t50 15 s, t90 40 s
C3H8 t50 20 s, t90 55 s
For Part-No. of CalGard refer to section 8.4 of this manual.
For mechanical installations of CalGard refer to section 9.7 of this manual.
Marking
II 2G Ex d IIC T6 or T4
II 2D Ex tD A21 IP6x T85C or T135C
T6: -50C Ta +40C
T4: -50C Ta +80C
or
II 2G Ex e II T6 or T4
II 2D Ex tD A21 IP6x T85C or T135C
*)
T135C: -50C Ta +70C
T85C : -50C Ta +40C
*) when using the standard cable connection, plastic, Type 8161/5 M25-17
II 2G Ex e II T6 or T4
II 2D Ex tD A21 IP6x T85C oder T135C
*)
T135C: -50 C Ta +80 C
T85 C : -50 C Ta +40 C
*) when using the brass cable connection Type HSK-M-Ex-d
Type A
Structure 1oo1
HFT 0
PFD 1,3 x 10-3
HFT 1
PFH 1,9 x 10-7
SFF 75,8 %
MTBF 272946 h
tot 3664 fit
D 1832 fit
DU 886 fit
DD 946 fit
MTTR 72 h
8. Ordering Information
8.1. Gas Detector (sensor + junction box)
8.2. Sensor
8.4. Accessories
Note: The pipe mounting kit (P/N 10 113032) is not included in the
EC-Type Examination Certificates DMT 01 ATEX G 001 X,
BVS 03 ATEX G 010 X and DMT 03 ATEX G 003 X
9. Dimensions
9.1. Gas Detector (Ex e Junction Box)
When using a 3-wire connection the maximum wire length is reduced. Refer to
the appropriate controller operation manual for details of the minimum conductor
size and wire length that can be used.
10.1.1 Series 47K-ST/-PRP/-HT/-HT-PRP [3-wire]
[for 47K-HT and 47K-HT-PRP see chapter 10.5]
Brown
Grey
Black
White