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KG-DWN-98/2 PRE-FEED

PIPING TYPICAL INSTALLATION DRAWINGS

Level 18, Menara AIA Cap Square


No. 10 Jalan Munshi Abdullah
Kuala Lumpur 50100
Malaysia

Document No.: 402020-01391-06-PI-DID-0001


Revision No.: Revision 0
Date: 10th Oct 2016

www.intecsea.com
KG-DWN-98/2 PRE-FEED
PIPING TYPICAL INSTALLATION DRAWINGS
402020-01391-06-PI-DID-0001
Revision 0

HOLDS List

Section No.
HOLD
& Revision Description of HOLD
No.
Inserted

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Table of Contents
1 SCOPE ....................................................................................................................................... 5
1.1 Project Overview ..................................................................................................... 5

1.1.1 Odalarevu Facilities............................................................................................... 7

1.1.2 KG-DWN-98/2 CPP ............................................................................................... 7

1.1.3 KG-DWN-98/2 LQUP ........................................................................................... 7

1.2 Purpose of Document .......................................................................................... 7

1.3 Definitions ................................................................................................................. 8

1.4 Project References ................................................................................................. 8

1.4.1 Project References ................................................................................................ 8

1.5 Codes and Standards ............................................................................................ 9

1.5.1 Table of Codes / Standards ............................................................................... 9

1.5.2 COMPANY Functional Specifications...........................................................13

1.5.3 Units .........................................................................................................................14

1.5.4 Order of Precedence ..........................................................................................15

1.6 Abbreviations and Acronyms ........................................................................... 15

Appendix List
APPENDIX 1: LIST OF DRAWINGS (PIPING TYPICAL INSTALLATION) ............ 18
APPENDIX 2: DETAIL DRAWINGS (PIPING TYPICAL INSTALLATION) ............. 21

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1 SCOPE

1.1 Project Overview


ONGC intends to develop the New Exploration Licensing Policy (NELP) Block KG-DWN-98/2, in
deep waters off the east coast of India. The discovery areas in the block have been categorized as
Northern Discovery Area (NDA) and Southern Discovery Area (SDA). The scope of the present
development is limited to Cluster 2 of NDA only.

A location map identifying the KG-DWN 98/2 development area is presented as Figure 1.1.

The KG-DWN 98/2 block is located within 25-40 km of the nearest land-fall, and is adjacent to RILs
KG-D6 field and GSPCs Deendayal field. The water depth in this block varies between 300 metres
and 3,200 metres.

Figure 1.1 : Block KG-DWN-98/2 Development Area

The fields discovered in the area comprise of a number of oil and gas discoveries, and are spread
over a large area. Each field has technical challenges such as high wax, hydrates and sand
production.

The Pre-FEED assumes NDA covers the following production area:

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Cluster 2
Mix of oil and gas, located in the south of NDA, includes the following fields :
Oil fields (Cluster 2A) DWN-A-2; DWN-P-1; DWN-M-3, DWN-M-1; DWN-M-4 and DWN-
G-2-2.
Gas fields (Cluster 2B) DWN-R-1; DWN-U-3; DWN-U-1 and DWN-A.

This study assumes a phased development:

Phase 1 : Cluster 2B (gas); and


Phase 2 : Cluster 1 (oil and gas) for future provision.

Cluster 1

The CPP and LQUP facilities have been selected by ONGC to produce the oil, gas and condensate
reserves from the area known as Cluster 1 within the NDA. This initial development will consist of
the following wells which are located in water depths ranging from 80m to 650m:

Well Designation Type

DWN-D-1 Gas Producer

DWN-E-1 Gas/Condensate Producer

DWN-F-1 Oil/Gas Producer

GS-29-5A Gas Producer

GS-29-6 Oil/Gas Producer

GS-29-6-WI-A Water Injector

GS-29-7 Oil/Gas Producer

GS-29-7-WI-A Water Injector

GS-29-10 Oil/Gas Producer

Additional processing facilities are envisaged on the CPP for the Cluster 1 reserves consisting of 3
stages of separation with associated gas compression prior to commingling with the Cluster 2B gas
stream into the TEG dehydration unit for export to the Onshore Gas Terminal at Odalarevu. The
Cluster 1 oil production will be exported to the nearby Ravva Terminal via a 6 25km pipeline.

First production from the Cluster 1 fields is currently unknown, however, preliminary sizing will be
completed to enable the provision of space to be made on the CPP and LQUP to accommodate
this development.

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1.1.1 Odalarevu Facilities

There is an existing terminal at Odalarevu, and coordinates for the existing G-1 straight 10
export flowline shore crossing is shown in Figure 1.2.

Figure 1.2: Odalarevu Terminal and 10 Pipeline Shore Crossing

Note the coordinates are based on Everest 1830, UTM Zone 44.

1.1.2 KG-DWN-98/2 CPP

The KG-DWN-98/2 CPP is envisaged as a shallow water fixed platform (< 100 m) proximal to the
existing ONGC fields. The CPP will process well fluid from Cluster 2B Gas fields (R1, U3, U1, and A1)
and Cluster 1 Oil (F1, GS-29-6, GS-29-7 and GS-29-10) and Gas fields (D1, E1 and GS-29-5)
received through infield subsea pipelines. Process and most utility facilities required will be housed
on the CPP, which will be bridge connected to a separate LQUP. Basic facilities envisaged on the
CPP are described in subsequent sections of the design basis.

1.1.3 KG-DWN-98/2 LQUP

The KG-DWN-98/2 LQUP will house a 100 people living quarter module along with utility systems.
The Living Quarter platform is bridge connected CPP. The platform is constructed as a shallow
water fixed platform with cellar deck; LQ building module and switch gear/Emergency Power
Generation building module on main deck.

1.2 Purpose of Document


The purpose of this document is to define Piping Typical Installation Drawings for the KG-DWN
98/2 Pre-FEED Phase that will comply with ONGCs best practices for safe and responsible
operations.

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1.3 Definitions
For the purpose of this document, the following definitions shall apply.

Term Definition
COMPANY or Owner shall mean ONGC, its affiliated companies, partners,
COMPANY co-lessees, co-owners, joint ventures, and their agents, third party
inspectors, officers, and employees.
Where referenced shall mean COMPANYS written and executed contract
CONTRACT
with the CONTRACTOR.
Also referred to as Vendor, Seller or Supplier shall mean the party to
CONTRACTOR whom COMPANYS Purchase Order, Work Order, or other written
CONTRACT is awarded.
Where referenced, shall mean those processes that produce the
Construction
equipment, including manufacture, fabrication, assembly, and testing.
May Indicates possible course of action.
Safety Critical Any assembly or sub-assembly deemed to be critical to the safety, integrity
Element and performance of the subsea production system.
Shall Indicates mandatory requirement.
Should Indicates preferred course of action.
The person, group or organization who may be employed by
CONTRACTOR (or subcontractor in reference to a supply chain) to provide
Sub-Contractor services for the design, manufacture, testing and load-out / shipping of the
equipment, or, to provide materials, sub- components and sub-assemblies
for incorporation in the specified equipment.
Will Indicates an intention of action.
Work The scope of work to be performed per the CONTRACT.

1.4 Project References


The following are the key Project references:

1.4.1 Project References

Ref Document Number Document Title Rev.


No.
1 402020-01391-01-SY-BOD-0001 Design Basis C

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1.5 Codes and Standards


The piping system shall be designed, selected and engineered in accordance with latest editions of
the following main codes/standards/recommended practices together with all current applicable
Regulations except as modified by this Design Basis and the functional specifications.

1.5.1 Table of Codes / Standards

All Code and Standards shall be using latest revision.

Item Code / Description


No. Standard
Number
American Society of Mechanical Engineers (ASME)

1 ASME B31.3 Process Piping

2 ASME B31.4 Pipeline Transportation Systems for Liquid and Slurries

3 ASME B31.8 Gas Transmission and Distribution Piping Systems

4 ASME B1.1 Unified Inch Screw Threads

5 ASME B1.20.1 Pipe Threads, General Purpose (Inch)

Pipe Flanges and Flanged Fittings NPS through NPS 24 Metric / Inch
6 ASME B16.5
Standard

7 ASME B16.9 Factory-Made Wrought Steel Buttwelding Fittings

8 ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves

9 ASME B16.11 Forged Fittings, Socket-Welding and Threaded

10 ASME B16.20 Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral Wound, and Jacketed

11 ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges

12 ASME B16.25 Buttwelding Ends

13 ASME B16.34 Valves- Flanged, Threaded, and Welding End

14 ASME B16.36 Orifice Flanges

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Item Code / Description


No. Standard
Number

Large Diameter Steel Flanges NPS 26 through NPS 60 Metric / Inch


15 ASME B16.47
Standard

16 ASME B16.48 Line Blanks

Factory-Made, Wrought Steel, Buttwelding Induction Bends for


17 ASME B16.49
Transportation and Distribution Systems

Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy Hex, Hex
18 ASME B18.2.1
Flange, Lobed Head, and Lag Screws (Inch Series)

Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex
19 ASME B 18.2.2
Flange, and Coupling Nuts (Inch Series)

20 ASME B36.10M Welded and Seamless Wrought Steel Pipe

21 ASME B36.19M Stainless Steel Pipe

22 ASME SEC.VIII Pressure vessel code

23 ASME SEC.IX Welding and brazing qualifications

American Petroleum Institute (API)

1 API SPEC 5L Specification for Line Pipe

2 API SPEC 6D Specification for Pipeline Valves

3 API SPEC 6A Specification for Wellhead and Christmas Tree Equipment

4 API SPEC 6FA Specification for Fire Test for Valves

Recommended Practice for Design and Installation of Offshore Production


5 API RP 14E
Platform Piping Systems

Recommended Practice for Fire Prevention and Control on Fixed Open


6 API RP 14G
Type Offshore Production Platforms

Recommended Practice for Design and Hazards Analysis for Offshore


7 API RP 14J
Production Facilities

8 API STD 594 Check Valves: Flanged, Lug, Wafer, and Butt-welding

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Item Code / Description


No. Standard
Number

9 API STD 598 Valves Inspection and Testing

10 API STD 600 Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonnet

Steel Gate, Globe, and Check Valves for Sizes NPS 4 (DN 100) and Smaller
11 API STD 602
for Petroleum and Natural Gas Industries

Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic
12 API STD 607
Seats

13 API STD 609 Butterfly Valves: Double-flanged, Lug- and Wafer-type

British Standards (BS)

BS 1873 Specification for Steel Globe and Globe Stop and Check Valves
1 BS 1873 (Flanged and Butt-welding Ends) for Petroleum, Petrochemical, and Allied
Industries

Specification for Steel Check Valves (Flanged and Butt-welding Ends) for
2 BS 1868
Petroleum, Petrochemical, and Allied Industries

Industrial Valves- Testing of Metallic Valves Part 1: Pressure Test, Test


3 BS EN 12266-1
Procedures and Acceptance Criteria - Mandatory Requirements

BS EN 12266-2 Industrial Valves- Testing of Metallic Valves Part 2: Tests,


4 BS EN 12266-2
Test Procedures and Acceptance Criteria Supplementary Requirement

5 BS EN 10497 BS EN 10497 Testing of Valves- Fire Type- Testing Requirements

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International Standardization Organization (ISO)

ISO
1 Metal Ball Valves for Petroleum, Petrochemical, and Allied Industries
17292

ISO Steel Gate, Globe, and Check Valves for Sizes (DN 100) and Smaller for Petroleum and
2
15761 Natural Gas Industries

ISO ISO 10434 Bolted Bonnet Steel Gate Valves for the Petroleum, Petrochemical and Allied
3
10434 Industries

ISO ISO 14313 Petroleum and Natural Gas Industries- Pipeline Transportation Systems -
4
14313 Pipeline Valves

Manufacturers Standardization Society (MSS)

MSS SP-
1 MSS SP-25 Standard Marking System for Valves, Fittings, Flanges, and Unions
25

MSS SP-
2 Steel Pipeline Flanges
44

MSS SP-
3 Specification for High-Test, Wrought, Butt-Welding Fittings
75

MSS SP- Integrally Reinforced Forged Branch Outlets Fittings- Socket Welding, Threaded, and
4
97 Buttwelding Ends

MSS SP-
5 Pipe hangers and supports - Materials, Design, Manufacture, Selection,
58

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National Association of Corrosion Engineers

Material for use in H2S containing environments in Oil and Gas


production.
Part-1: General principal for selection of cracking Resistant material.
NACE MR 01-75 /ISO
1 Part-2: Cracking resistant carbon and low carbon Steels and the use of
15156-1/2/3
cast irons.
Part-3: Cracking resistant CRAs (corrosion Resistant alloys) and other
alloys.

Laboratory-Testing of metals for resistance to sulfides cracking and stress


2 NACE TM-01-77
corrosion cracking in H2S environments.

Evaluation of pipeline and pressure vessel steels for resistance to


3 NACE TM-02-84
hydrogen induced cracking.

American Society of Testing and Materials (ASTM)

ASTM Handbook various volumes for material specifications

1.5.2 COMPANY Functional Specifications

The equipment under this design basis shall also be designed, manufactured and tested in
accordance with the requirements of the following COMPANY functional specifications:

Ref Document Number Document Title Rev.


No.
Functional Specification for Piping Design
1 FS 2004A
(Spec. 2004A) Rev-07

Piping Design Criteria Section Vol No. II 3.3


2 Vol No. II 3.3
Rev-03

Functional Specification for Piping Fabrication


3 FS 2004B
& Installation (spec. 2004-B) Rev-03

Functional Specification for Piping Specialties


4 FS 2004D
(spec. 2004D) Rev-04

Functional Specification for Protective Coating


5 FS 2005
(spec. 2005) Rev-03

Functional Specification for Piping &


6 FS 2006
Equipment Insulation (spec. 2006) Rev-02

Functional Specification for Welding & NDT


7 FS 2009F
(spec.2009F) Rev-06

8 Addendum / Annexure to FS 2009F

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Ref Document Number Document Title Rev.


No.
Piping Material Specification (Spec. 2008) Rev-
9 2008
03

FS 3700 Functional Specification for Control Valve

10 FS 3701 Functional Specification for Safety Relief Valve

1.5.3 Units

The international SI systems of unit shall be used except for the following items:

Flanges shall be rated in accordance with ASME standards. Ratings shall be expressed
dimensionless as used in ASME piping codes (e.g. Class 150, Class 300, etc,). Flange bolting
shall be specified as inches diameter x mm length (e.g. 5/8 dia. X 200mm long). NPS,
followed by a dimensionless number is the designation for nominal flange or flange fitting
size. NPS is related to the reference nominal diameter, DN, used in international standards.

Parameters Unit Symbol


Length Millimetre / Meter mm / m
Pressure Bar gauge / Bar absolute Barg / bara
Temperature Degree Celsius C
Volume Cubic meter m3
Barrels bbls
Pipe Diameter Inches
Tube / Fitting Imperial (USC)

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1.5.4 Order of Precedence

In event of any conflict of requirements between project documentations and referenced codes
and standards, the order of precedence shall be as follows: -

National statutory requirements(the Law of the land)


The scope of work(Description of work)
P&ID
Data Sheets, Job specifications
Design Criteria.
General Specifications / Functional Specifications.
Industry Codes and Standards.

However, any conflicts shall be brought to the notice of the COMPANY and decision of the
COMPANY in this regard shall be final and shall govern the design.

1.6 Abbreviations and Acronyms


For the purposes of this document the following abbreviations and acronyms shall apply:

Term Definition
AL-NI Aluminium Nickel

ANSI American National Standards Institute

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASTM American Society for Testing and Materials

AWS American Welding Society

BOD Basis Of Design

BPD Barrels Per Day

BS British Standards

CA Corrosion Allowance

CAPEX Capital Expenditure

CO2 Carbon Dioxide

CPVC Chlorinated Polyvinyl Chloride

CPP Central Processing Platform

CRA Corrosion Resistant Alloy

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Term Definition
CS Carbon Steel

CS (Galv) Galvanised Carbon Steel

DSS Duplex Stainless Steel

EEMUA Engineering Equipment and Materials Users Association

EPCIC Engineering, Procurement, Construction, Installation & Commissioning

FEED Front End Engineering Design

FPSO Floating Production, Storage and Offloading (Vessel)

GA General Arrangement

HAZID Hazard Identification

HAZOP Hazard and Operability

HSE Health, Safety and Environment

HUC Hook Up and Commissioning

HVAC Heating, Ventilation and Air Conditioning

ID Internal Diameter

IS Indian Standard

ISO International Standards Organization

LQ Living Quarters

LQUP Living Quarters & Utility Platform

mm Millimetre

MMSCFD Million Standard Cubic Feet per Day

NACE National Association of Corrosion Engineers

NFPA National Fire Protection Association

ONGC Oil and Natural Gas Corporation Ltd

OSHA Occupational Safety and Health Act

PFD Process Flow Diagram

P&ID Piping and Instrumentation Diagram

PVC Polyvinyl Chloride

PWHT Post Weld Heat Treatment

SS Stainless Steel

TEMA Tubular Exchanger Manufacturers Association

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Term Definition
WRC Welding Research Council

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APPENDIX 1: LIST OF DRAWINGS


(PIPING TYPICAL INSTALLATION)

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No. Title Drawing No. Sheet No. Rev No.

TEMPERATURE INSTRUMENT / TRANSMITTER ON 402020-01391-06-PI-


1 1 OF 27 0
PIPING (ASME CLASS 150/300/600 RF), (TI / TT) DW-0001

TEMPERATURE INSTRUMENT / TRANSMITTER ON 402020-01391-06-PI-


2 2 OF 27 0
PIPING (ASME CLASS 900/1500 RTJ), (TI / TT) DW-0001

TEMPERATURE INSTRUMENT / TRANSMITTER ON 402020-01391-06-PI-


3 3 OF 27 0
PIPING (ASME CLASS 900/1500 RTJ), (TI / TT) DW-0001

TEMPERATURE INSTRUMENT / TRANSMITTER ON 402020-01391-06-PI-


4 4 OF 27 0
PIPING (ASME CLASS 2500 RTJ), (TI / TT) DW-0001

TEMPERATURE INSTRUMENT/TRANSMITTER ON 402020-01391-06-PI-


5 5 OF 27 0
VESSEL (TI/TT) DW-0001

HOSE STATIONS (NITROGEN, UTILITY AIR, 402020-01391-06-PI-


6 6 OF 27 0
SEAWATER & POTABLE WATER) DW-0001

HOSE STATIONS (UTILITY WATER, SEAWATER & 402020-01391-06-PI-


7 7 OF 27 0
POTABLE WATER) DW-0001

FABRICATED BLEED RING (ASME CLASS 402020-01391-06-PI-


8 8 OF 27 0
150/300/600 RF) DW-0001

FABRICATED BLEED RING (ASME CLASS 900/1500 402020-01391-06-PI-


9 9 OF 27 0
RTJ) DW-0001
JACKSCREW FOR SPECTACLE BLIND RTJ 402020-01391-06-PI-
10 10 OF 27 0
FEMALE (CLASS 900/1500/2500 RTJ) DW-0001
ORIFICE FLANGE ASSEMBLY (ASME CLASS 402020-01391-06-PI-
11 11 OF 27 0
300/600/900) NOM. SIZE DN50 TO DN600 DW-0001
ORIFICE FLANGE ASSEMBLY (ASME CLASS 402020-01391-06-PI-
12 12 OF 27 0
1500/2500) NOM. SIZE DN50 TO DN600 DW-0001
402020-01391-06-PI-
13 Y-TYPE STRAINER CLASS 150 & 300 13 OF 27 0
DW-0001
402020-01391-06-PI-
14 BUCKET TYPE STRAINER CLASS 150 14 OF 27 0
DW-0001
402020-01391-06-PI-
15 SIEVE FOR Y-STRAINER 15 OF 27 0
DW-0001
402020-01391-06-PI-
16 SPECTACLE BLINDS FOR ANSI FLANGES 16 OF 27 0
DW-0001
LAP JOINT STUB-END (RING TYPE FOR ANSI 402020-01391-06-PI-
17 17 OF 27 0
FLANGES CLASS 150& 300) DW-0001
402020-01391-06-PI-
18 TEMPORARY STRAINER FOR COMPRESSOR 18 OF 27 0
DW-0001

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402020-01391-06-PI-
19 SPADE BLINDS FOR ASME FLANGES 19 OF 27 0
DW-0001
SPACER FOR ASME FLANGES FOR 402020-01391-06-PI-
20 20 OF 27 0
REPLACEMENT OF SPADES DW-0001
FLANGED THERMOWELL, RING JOINT ASME 402020-01391-06-PI-
21 21 OF 27 0
CLASS 900 & 1500 DW-0001
FLANGED THERMOWELL, RING JOINT ASME 402020-01391-06-PI-
22 22 OF 27 0
CLASS 2500 DW-0001
HIGH PRESSURE WELDING THERMOWELL FOR 402020-01391-06-PI-
23 23 OF 27 0
PIPING SYSTEM DN50 DW-0001
FLANGED THERMOWELL DN40 ASME CLASSES 402020-01391-06-PI-
24 24 OF 27 0
UP TO 1500 INCL DW-0001
FLANGED THERMOWELL DN40 ASME CLASSES 402020-01391-06-PI-
25 25 OF 27 0
UP TO 2500 INCL DW-0001
402020-01391-06-PI-
26 SAMPLE SYSTEM CONNECTION 26(1) OF 27 0
DW-0001
402020-01391-06-PI-
27 SAMPLE SYSTEM CONNECTION 26(2) OF 27 0
DW-0001
402020-01391-06-PI-
28 SAMPLE SYSTEM CONNECTION 26(3) OF 27 0
DW-0001
402020-01391-06-PI-
29 SAMPLE SYSTEM CONNECTION 26(4) OF 27 0
DW-0001
402020-01391-06-PI-
30 PIPE PENETRATION, NON FIRE RATED 27 OF 27 0
DW-0001

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APPENDIX 2: DETAIL DRAWINGS


(PIPING TYPICAL INSTALLATION)

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DETAILS DESCRIPTIONS SIZE QTY.
HEADER-DN80 & BELOW
1 REDUCER (ECC) HEADER X DN100 2
TW

4 * 2 FLANGOLET (RF) DN 100 X DN40 1

INSTR 3
PIPING 3 SPIRALWOUND GASKET DN40 1
2

4 STUDBOLTS & NUTS DN40 1 SET


THERMOWELL
1

HEADER -DN100 & ABOVE


1 FLANGOLET (RF) HEADER X DN40 1

TW
* 2 SPIRALWOUND GASKET DN40 1
3

INSTR 2 1 SET
PIPING 3 STUDBOLTS & NUTS DN40

THERMOWELL

NOTES;
MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS.
:THERMOWELL WILL BE SUPPLIED BY INSTRUMENT.

TEMPERATURE INSTRUMENT/
TRANSMITTER ON PIPING
(ASME CLASS 150/300/600 RF) (TI/TT)

402020-01391-06-PI-DW-0001
1 27

STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


PIPE
CLASS DETAILS DESCRIPTIONS SIZE QTY.
HEADER-DN80 & BELOW
1 REDUCER (ECC) HEADER X DN100 2
TW

4 * 2 FLANGOLET (RTJ) DN 100 X DN40** 1

INSTR 3
PIPING 3 RING TYPE GASKET DN40 1
2

4 STUDBOLTS & NUTS DN40 1 SET


THERMOWELL
1

HEADER -DN100 & ABOVE


1 FLANGOLET (RTJ) HEADER X DN40** 1

TW
* 2 RING TYPE GASKET DN40 1
3

INSTR 2 1 SET
PIPING 3 STUDBOLTS & NUTS DN40

THERMOWELL

NOTES;
MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS.
:THERMOWELL WILL BE SUPPLIED BY INSTRUMENT.

: PIPE WALL SHALL BE AS PER PIPING SPECIFICATION.

TEMPERATURE INSTRUMENT/
TRANSMITTER ON PIPING
(ASME CLASS 900/1500 RTJ) (TI/TT)

402020-01391-06-PI-DW-0001
2 27

STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


DETAILS DESCRIPTIONS SIZE QTY.
HEADER-DN80 & BELOW
1 REDUCER (ECC) HEADER x DN100 2
TW

5 * 2 REDUCING TEE DN100 x DN50 ** 1

INSTR 4
PIPING 3 WELDNECK FLANGE (RTJ) DN50** 1
3

2 4 RING TYPE GASKET DN50 1


THERMOWELL
1
5 STUDBOLTS & NUTS
DN50 1 SET

HEADER -DN100
1 REDUCING TEE DN100 x DN50** 1
TW
*
4 2 WELDNECK FLANGE (RTJ) DN50** 1

INSTR 3
PIPING 3 RING TYPE GASKET DN50 1
2

1
THERMOWELL 4 STUDBOLTS & NUTS
DN50 1 SET

HEADER -DN150 & ABOVE


1 FLANGOLET (RTJ) HEADER x DN50** 1

TW
* 2 RING TYPE GASKET DN50 1
3

INSTR 2 1 SET
PIPING 3 STUDBOLTS & NUTS DN50

THERMOWELL

NOTES;
MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS.
:THERMOWELL WILL BE SUPPLIED BY INSTRUMENT.
PIPE WALL SHALL BE AS PER PIPING SPECIFICATION.

TEMPERATURE INSTRUMENT/
TRANSMITTER ON PIPING
(ASME CLASS 900/1500 RTJ) (TI/TT)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


PIPE
CLASS DETAILS DESCRIPTIONS SIZE QTY.
HEADER-DN80 & BELOW
1 REDUCER (ECC) HEADER x DN100 2
TW

5 * 2 REDUCING TEE DN100 x DN50 1

INSTR 4
PIPING 3 WELDNECK FLANGE (RTJ) DN50 1
3

2 4 RING TYPE GASKET DN50 1


ONLY APPLICABLE FOR 2500# PIPING CLASS

THERMOWELL
1
5 STUDBOLTS & NUTS
DN50 1 SET

HEADER -DN100
1 REDUCING TEE DN100 x DN50 1
TW
*
4 2 WELDNECK FLANGE (RTJ) DN50 1

INSTR 3
PIPING 3 RING TYPE GASKET DN50 1
2

1
THERMOWELL 4 STUDBOLTS & NUTS
DN50 1 SET

HEADER -DN150 & ABOVE


1 FLANGOLET (RTJ) HEADER x DN50 1

TW
* 2 RING TYPE GASKET DN50 1
3

INSTR 2 1 SET
PIPING 3 STUDBOLTS & NUTS DN50

THERMOWELL

NOTES;
MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS.
:THERMOWELL WILL BE SUPPLIED BY INSTRUMENT.

TEMPERATURE INSTRUMENT/
TRANSMITTER ON PIPING
(ASME CLASS 2500 RTJ) (TI/TT)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


PIPING CLASS DESCRIPTIONS SIZE QTY.

1 SPIRALWOUND GASKET DN50 1


150# TO 600#

2 STUDBOLTS & NUTS DN50 1 SET

900# TO 2500# 1 RING TYPE GASKET DN50 1

2 STUDBOLTS & NUTS DN50 1 SET

TW
2

INSTR 1
MECH
DN50

NOTES;

1) MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS.

TEMPERATURE INSTRUMENT/
TRANSMITTER ON VESSEL (TI/TT)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


NOTES:
1. THIS DRAWING SHALL BE TYPICAL FOR ALL UTILITY STATIONS. THIS IS A CONCEPT
DRAWING ONLY. ALL DIMENSIONS AND DETAILS BY FABRICATOR.
2. SIZE OF UTILITY STATION SHALL BE ADJUSTED TO SUIT NUMBER OF SERVICES.
3. SUPPORT FRAME SHALL BE BRACED TO MODULE STRUCTURE FOR STABILITY.
4. FABRICATOR SHALL SUBMIT ALL DRAWING AND MATERIAL LISTS FOR TML APPROVAL
PRIOR TO COMMENCEMENT OF FABRICATION.
5. FABRICATOR SHALL ENSURE THAT ALL UTILITY STATIONS FIT WITHIN THE ALLOCATED
SPACE WITHOUT RESTRICTION ACCESS WAYS.
SURFACE TREATMENT :
ALL PAINTING AND SURFACE TREATMENT SHALL BE IN
MATERIAL:
ACCORDANCE WITH TML-OPS-GEN-SP-P-0006
STRUCTURAL MEMBERS : ASTM A36
PLATE : ASTM A36 OR BETTER MARKING :
U BOLTS : 316 SS EACH SERVICE SHALL BE CLEARLY IDENTIFIED WITH AN
ENGRAVED LABEL, MINIMUM LETTERING SIZE 20mm. 316 SS
PLATE, 3mm THK ATTACHED WITH 316 SS FASTENERS.
WELDING :
ALL WELDS TO BE CONTINUOUS 6mm FILLET. FOR STRUCTURAL UTILITY POTABLE
AIR WATER
MEMBERS PLATE TO BE FULLY SEAL WELDED TO FRAME.
SEA
WATER NITROGEN

HOSE STATION (NITROGEN. UTILITY AIR,


SEAWATER & POTABLE WATER)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


NOTES:
1. THIS DRAWING SHALL BE TYPICAL FOR ALL UTILITY STATIONS. THIS IS A CONCEPT
DRAWING ONLY. ALL DIMENSIONS AND DETAILS BY FABRICATOR.
2. SIZE OF UTILITY STATION SHALL BE ADJUSTED TO SUIT NUMBER OF SERVICES.
3. SUPPORT FRAME SHALL BE BRACED TO MODULE STRUCTURE FOR STABILITY.
4. FABRICATOR SHALL SUBMIT ALL DRAWING AND MATERIAL LISTS FOR TML APPROVAL
PRIOR TO COMMENCEMENT OF FABRICATION.
5. FABRICATOR SHALL ENSURE THAT ALL UTILITY STATIONS FIT WITHIN THE ALLOCATED
SPACE WITHOUT RESTRICTION ACCESS WAYS.
SURFACE TREATMENT :

MATERIAL: ALL PAINTING AND SURFACE TREATMENT SHALL BE IN


ACCORDANCE WITH TML-OPS-GEN-SP-P-0006.
STRUCTURAL MEMBERS : ASTM A36
PLATE : ASTM A36 OR BETTER MARKING :
U BOLTS : 316 SS EACH SERVICE SHALL BE CLEARLY IDENTIFIED WITH AN
ENGRAVED LABEL, MINIMUM LETTERING SIZE 20mm. 316 SS
PLATE, 3mm THK ATTACHED WITH 316 SS FASTENERS.
WELDING :
ALL WELDS TO BE CONTINUOUS 6mm FILLET. FOR STRUCTURAL UTILITY SEA POTABLE
MEMBERS PLATE TO BE FULLY SEAL WELDED TO FRAME. AIR WATER WATER

HOSE STATION (UTILITY WATER,


SEAWATER & POTABLE WATER)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


A

ASME CLASS 150


NOM SIZE A B C
DN20 NB FLANGOLET
(FLANGED - END OUTLET) DN25 108 27 51
R.F. END TO B 16.5 DN40 127 48 73
(NOTE 2)
DN50 152 60 92
DN80 190 89 127
FULL PENETRATION WELD
DN100 228 114 157
MAX. BORE
DIAMETER 14MM DN150 279 168 216
DN200 342 219 270
DN250 406 273 324
DN300 482 324 381

A
DN350 533 356 413

B
DN400 597 406 470
DN450 635 457 534
SEE DN500 698 508 584
NOTE 7 DN600 813 610 692
A BOLT HOLE 6.4 DN650 870 660 743
DRILL THRU. TYP. 75
(NOTE 1) DN700 925 711 794
DN750 985 762 857

ASME CLASS 300 ASME CLASS 600


NOM SIZE A B C NOM SIZE A B C
1. DIMENSIONS FOR BOLT HOLES (SIZE NUMBER & BOLT CENTRE) DN25 123 27 51 DN25 123 27 51
AS PER ASME B16.5 FOR DN25-DN600 AND ASME B 16.47
SERIES A FOR DN650-DN750. DN40 155 48 73 DN40 155 43 73
2. THE COMPONENTS SHALL BE SUITABLE & COMPATIBLE FOR DN50 165 60 92 DN50 165 55 92
USE WITH THE PIPING CLASSES AS DEFINED IN
DN80 209 89 127 DN80 209 83 127
TML-OPS-GEN-SP-P-0007.
3. REFER TML-OPS-GEN-SP-P-0002 FOR ADDITIONAL DN100 254 114 157 DN100 273 108 157
REQUIREMENT FOR MATERIALS. DN150 317 168 216 DN150 355 162 216
4. BRANCH FITTING FLANGED OUTLET SHALL BE PURCHASED
WITH WELD LINE CLEARLY MARKED AND FITTING SHALL BE DN200 381 219 270 DN200 419 212 270
FULLY CUT TO THE WELD LINE. DN250 444 273 324 DN250 508 265 324
5. MATERIAL EXAMINATION AND CERTIFICATE REQUIREMENTS OF
MATERIAL SHALL BE AS PER TML-OPS-GEN-SP-P-0002 AS DN300 520 324 381 DN300 588 315 381
APPLICABLE. DN350 584 356 413 DN350 603 346 413
6. THE LISTED PLATE MATERIAL MAY BE SUBSTITUTED AT
DN400 648 406 470 DN400 686 397 470
PURCHASER'S DISCRETION WITH THE FORGED MATERIAL
LISTED FOR THE WELDED OUTLET. DN450 711 457 534 DN450 743 448 534
7. SEAL FACE FINISH SHALL BE AS PER ASME B16.5 AND ASME DN500 775 508 584 DN500 813 479 584
B16.47 SERIES A.
8. BREAK ALL SHARP EDGES. DN600 914 610 692 DN600 940 597 692
9. TOLERANCES AS PER ASME B16.5/ASME B16.47. DN650 970 660 743 DN650 1015 649 743
10. WELD TO BE 100% DP OR MPI INSPECTED.
11. BLEED RING/NIPOFLANGE TO BE PREFERABLY DRILLED AFTER DN700 1035 711 794 DN700 1075 699 794
WELDING, TO ENSURE ALIGNMENT. DN750 1090 762 857 DN750 1130 749 857
MARKING;
BLEED RINGS SHALL BE LOW STRESS DIE STAMPED ON OUTSIDE DIAMETER.
1. NOMINAL SIZE.
2. PRESSURE RATING.
3. MATERIAL SPECIFICATION & GRADE.
4. HEAT NUMBER.
5. MANUFACTURERS NAME.

MATERIAL;
PIPE MATERIAL BLEED RING MATERIAL WELDED OLET MATERIAL
A106 GR B A 516 60N A 105N
A333 GR 6 A 516 60N A 350 LF2
A312 316L A 240 TP316 A 182 F316
A790 S31803 A 240 S31803 A 182 F51

FABRICATED BLEED RING


(ASME CLASS 150/300/600 RF)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


3/4"NB FLANGOLET
(FLANGED - END OUTLET)
RTJ END TO B 16.5
(NOTE 2)

FULL PENETRATION WELD


MAX. BORE
DIAMETER 14MM

A
B
SEE
BOLT HOLE
NOTE 7
DRILL THRU. TYP.
(NOTE 1) A 6.4
75

ASME CLASS 900 ASME CLASS 1500


NOTES; NOM SIZE A B C NOM SIZE A B C
DN25 149 27 72 DN25 149 27 72
1. DIMENSIONS FOR BOLT HOLES (SIZE NUMBER & BOLT CENTRE)
AS PER ASME B16.5 FOR DN25-DN600 AND ASME B 16.47 DN40 177 48 92 DN40 177 48 92
SERIES A FOR DN650-DN750. DN50 215 60 124 DN50 215 60 124
2. THE COMPONENTS SHALL BE SUITABLE & COMPATIBLE FOR
USE WITH THE PIPING CLASSES AS DEFINED IN DN80 241 89 156 DN80 266 89 168
TML-OPS-GEN-SP-P-0007. DN100 292 114 181 DN100 311 114 194
3. REFER TML-OPS-GEN-SP-P-0002 FOR ADDITIONAL
REQUIREMENT FOR MATERIALS. DN150 381 168 241 DN150 393 168 248
4. BRANCH FITTING FLANGED OUTLET SHALL BE PURCHASED DN200 469 219 308 DN200 482 219 318
WITH WELD LINE CLEARLY MARKED AND FITTING SHALL BE
DN250 546 273 362 DN250 584 273 371
FULLY CUT TO THE WELD LINE.
5. MATERIAL EXAMINATION AND CERTIFICATE REQUIREMENTS OF DN300 609 324 419 DN300 673 324 438
MATERIAL SHALL BE AS PER TML-OPS-GEN-SP-P-0002 AS DN350 641 356 467 DN350 749 356 489
APPLICABLE.
6. THE LISTED PLATE MATERIAL MAY BE SUBSTITUTED AT DN400 705 406 524 DN400 826 406 546
PURCHASER'S DISCRETION WITH THE FORGED MATERIAL DN450 787 457 594 DN450 914 457 613
LISTED FOR THE WELDED OUTLET.
7. SEAL FACE FINISH SHALL BE AS PER ASME B16.5 AND ASME DN500 857 508 648 DN500 984 508 673
B16.47 SERIES A. DN600 1041 610 772 DN600 1168 610 794
8. BREAK ALL SHARP EDGES.
DN650 1085 660 832
9. TOLERANCES AS PER ASME B16.5/ASME B16.47.
10. WELD TO BE 100% DP OR MPI INSPECTED. DN700 1170 711 889
11. BLEED RING/NIPOFLANGE TO BE PREFERABLY DRILLED AFTER DN750 1230 762 946
WELDING, TO ENSURE ALIGNMENT.

MARKING;
BLEED RINGS SHALL BE LOW STRESS DIE STAMPED ON OUTSIDE DIAMETER.
1. NOMINAL SIZE.
2. PRESSURE RATING.
3. MATERIAL SPECIFICATION & GRADE.
4. HEAT NUMBER.
5. MANUFACTURERS NAME.

MATERIAL;
PIPE MATERIAL BLEED RING MATERIAL WELDED OLET MATERIAL
A106 GR B A 516 60N A 105N
A333 GR 6 A 516 60N A 350 LF2
A312 316L A 240 TP316 A 182 F316
A790 S31803 A 240 S31803 A 182 F51

FABRICATED BLEED RING


(ASME CLASS 900/1500 RTJ)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


IN NORMAL POSITION IN JACKING POSITION

STANDARD FLANGE

DRILLING OF TWO HOLES FOR JACK SCREWS TO BE MADE ON SITE


BY ERECTION CONTRACTOR SO THAT SPECTACLE
D BLIND/SPACER/PADDLE BLANK CAN BE CORRECTLY HANDLED
WITHOUT INTERFERING WITH OTHER LINES OR EQUIPMENT HOLES
SHALL BE TAPPED TO 3/4" UNC.

ASME CLASS
FLANGE RATING
NOM.
SIZE CLASS 900 CLASS 1500 CLASS 2500
RTJ RTJ RTJ
L D L D L D
DN50 140 3/4" 140 3/4" 160 3/4"
DN80 140 3/4" 160 3/4" 190 3/4"
DN100 150 3/4" 170 3/4" 230 3/4"
DN150 170 3/4" 220 3/4" 290 3/4"
DN200 190 3/4" 250 3/4" 330 3/4"
DN250 200 3/4" 280 3/4" 420 3/4"
DN300 220 3/4" 330 3/4" 460 3/4"
DN350 260 3/4" 370 3/4"
DN400 270 3/4" 410 3/4"
DN450 300 3/4" 430 3/4"
DN500 320 3/4" 470 3/4"
DN600 390 3/4" 540 3/4"

NOTES;
1. DIMENSIONS ARE IN MM UNLESS OTHERWISE INDICATED.
2. JACK SCREWS TO BE MADE OF BOLT MATERIAL ASTM A193 GR B7
(FLUORO CARBON COATED) AND THREADED OVER WHOLE LENGTH.
3. JACK SCREW SHALL HAVE HEXAGONAL HEAD AND THREADED TO
3/4" UNC (UNIFIED INCH COARSE SERIES).
4. FLANGES ACCORDING TO ASME B16.5 FOR DN50 TO DN600.
5. SCREWS LENGTH WILL DEPEND ON BLIND THICKNESS CALCULATED.

JACKSCREW FOR SPECTACLE BLIND


RTJ FEMALE (CLASS 900/1500/2500 RTJ)

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


NIPPLE SHALL BE DRILLED AFTER
WELDING
TO FLANGE (DN15) AND ORIFICE
TAPPED HOLE FOR FLANGE, TO ENSURE SMOOTH INNER
SURFACE THROUGHOUT.
JACK SCREW

NOTE 6
FULL PENETRATION
WELD
WELDING NIPPLE WELDING NIPPLE
AFTER FINAL DRILLING PRIOR TO FINAL
DRILLING

15
20
SEE NOTE 4
BORE
+0.2
22 0.0

SEE NOTE 5

+0.2
0.0

NOTE 7 +0.1
-0.1

SECTION A-A
CLASS 300, 600 AND 900
30
0.8
70

R=10 1. DIMENSIONS : IN MILLIMETRES.


90

o 2. DESIGN : IN ACCORDANCE WITH


20 ASME/ANSI B16.36 - "ORIFICE FLANGES"
EXCEPT FOR FLANGE FACE FINISH, FLANGE
TAPPING AND JACK BOLT DATA.
o 3. CLASS AND MATERIAL : AS PER PIPING MATERIAL SPECIFICATION
45
TML-OPS-GEN-SP-P-0007.
4. FLANGE BORE : AS PER PIPING MATERIAL SPECIFICATION
10

TML-OPS-GEN-SP-P-0007.
5. TAPPINGS : EACH FLANGE SHALL HAVE ONE TAPING AT
+0.2 ANGLE UNLESS
0.0
IF TWO TAPPINGS PER FLANGE REQUIRED, THE
DETAIL POSITION SHALL BE DIAMETRICALLY OPPOSITE.
WELDING NIPPLE
HOLE FOR 6. DN 15 FLANGE : FLANGE TYPE & RATING AS PER PIPING MATERIAL
(CLASS 300, 600 & 900)
JACK SCREW SPECIFICATION TML-OPS-GEN-SP-P-0007.
7. WELDED TO DN15 FLANGE.

CLASS 300 (RF) CLASS 600 (RF) CLASS 900 (RTJ)


NOM. JACK SCREW DATA FLANGE NOM. JACK SCREW DATA FLANGE
NOM. JACK SCREW DATA FLANGE SIZE TAPPING SIZE TAPPING
SIZE TAPPING
DIM. DIA. LENGTH BORE ANGLE DIM. DIA. LENGTH BORE ANGLE
DIM. DIA. LENGTH BORE ANGLE DN A L DN A D L K
D K
DN A D L K 50
50 4 REFER CLASS 1500
16 M16 80 o
50 80 6 45 80 100 6 o
REFER CLASS 600 45
80 100 100 8 100 20 M20 110 8
o 150
100 80 8 45 150 120 o 120 o
30 30
150 200 20 M20 130 200 140
90 o
30 o o
250 140 45 250 150 45
200 100 11.5
20 M20 300 150 300 170
250 o 11.5
120 45 350 160 o 350 24 M24 180
300 36
11.5 400 180 400 190 o
350 36
130 o 450
36 450 190
24 M24 220
400 140 500 o 500
200
45
450 150 600 240 600 30 M30 280
24 M24
500 160 o
45
600 180

ORIFICE FLANGE ASSEMBLY


(ASME CLASS 300/600/900)
NOM. SIZE DN50 TO DN600

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


NIPPLE SHALL BE DRILLED AFTER
WELDING
TO FLANGE (DN15) AND ORIFICE
TAPPED HOLE FOR
A JACK SCREW FLANGE, TO ENSURE SMOOTH INNER
SURFACE THROUGHOUT.

NOTE 6
FULL PENETRATION WELD

CHAMFER 2 mm

SEE NOTE 5
K
+0.2
A 22 0.0
SURFACE THROUGHOUT.
+0.2 SECTION A-A
0.0
CLASS 1500 AND 2500
+0.1
-0.1 NOTE 7 NOTES:
1. DIMENSIONS : IN MILLIMETRES.
2. DESIGN : IN ACCORDANCE WITH
ASME/ANSI B16.36 - "ORIFICE FLANGES"
30

EXCEPT FOR FLANGE FACE FINISH, FLANGE


0.8
L

TAPPING AND JACK BOLT DATA.


R=10 3. CLASS AND MATERIAL : AS PER PIPING MATERIAL SPECIFICATION
TML-OPS-GEN-SP-P-0007.
20
o
4. FLANGE BORE : AS PER PIPING MATERIAL SPECIFICATION
D
TML-OPS-GEN-SP-P-0007.
5. TAPPINGS : EACH FLANGE SHALL HAVE ONE TAPING AT
ANGLE UNLESS
1.5D

o
45 IF TWO TAPPINGS PER FLANGE REQUIRED, THE
POSITION SHALL BE DIAMETRICALLY OPPOSITE.
6. DN 15 FLANGE : FLANGE TYPE & RATING AS PER PIPING MATERIAL
SPECIFICATION TML-OPS-GEN-SP-P-0007.
D+3 7. WELDED TO DN15 FLANGE.
+0.2
0.0
DETAIL
HOLE FOR JACK
WELDING NIPPLE
SCREW CLASS 1500 (RTJ)
(FOR CLASS 1500 AND 2500)
NOM. JACK SCREW DATA FLANGE
SIZE TAPPING
DIM. DIA. LENGTH BORE ANGLE
DN A D L K
CLASS 2500 (RTJ)
50 16 M16 90 4
NOM. JACK SCREW DATA FLANGE o
SIZE TAPPING 80 100 6 45
20 M20
DIM. 100 120 8
DIA. LENGTH BORE ANGLE
DN A L 150 160
D K
o
200 180 30
50 16 M16 100 4
250 24 M24 200
80 20 M20 130 6 o
45 300 220
100 150 8
350 240 11.5
150 24 M24 200 400 260 o
45
200 220 450 30 M30 300
11.5 o
250 280 30
500 320
30 M30
600 36 M36 360

ORIFICE FLANGE ASSEMBLY


(ASME CLASS 1500/2500)
NOM. SIZE DN50 TO DN600

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


Position of longitudinal weld
if welded pipe is used FLOW

F
Space required for
retraction of sieve

5
SECTION A-A Blind flange

Flow direction

.
dia
28
40

C
B

A
See detail 1
DN 20
Eq
ua Schedule 80 (S)
25
lw
all DETAIL 2
thi
ckn
es
se
s
ia.
Dd
A

Guiding rod.
25 Material equivalent
to piping material
6

10
DRG No. S 38.005
Sieve as per

See detail 1

Lifting lug for flanges


DN 150 and above
Equal size
14

t1
See note 3
Drainpoint
see detail 2
and note 6
2

2
2

VIEW - P

DETAIL 1
ALT. WELDING DETAIL

NOTES Nom.
size A B C D E F
1. DIMENSIONS IN MILLIMETRES. DN
2. BOLT HOLES IN BRANCH-END FLANGES STRADDLE TO CENTER LINES.
50 290 110 210 6 160 500
3. PIPE WALL THICKNESS
BUTT WELDING END THICKNESS AS PER PURCHASE ORDER. 80 380 140 260 6 210 560
MATERIALS 100 420 150 300 8 220 590
4. REFERENCE: FOR SIEVE DETAILS SEE DRG NO. TML-OPS-GEN-SP-P-0003 150 520 180 400 10 310 770
SHT 15 OF 27. 200 610 210 500 10 370 970
5. GASKET AND BOLTING FORM NO PART OF THE PURCHASE ORDER. 250 740 260 600 12 430 1170
300 820 280 700 12 505 1370
350 880 290 750 15 530 1470
400 980 330 850 15 610 1660

Y-TYPE STRAINERS,
ASME CLASSES 150 AND 300

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


K
16

8
16

11
ID Body
25

20
SECTION C-C
SECTION A-A

Lifting eyes only to be


applied for flanges
250
over 10" size

60
16 dia
DN 20
Sched. 80 (S)
35
Blind flange
40

K
5

28 dia.
H
G

F dia
Welding neck flange
A A
50

6
INLET OUTLET

A
Direction of flow

50
E E M

L
Perforated plate 3

B
Holes 9 mm square pitch 12 mm
Free area 58%
J

M 1/2 K
Wire cloth

60
C C

16
65

C1
1/2 K
Drain point
DN 20 sched. 80 SECTION B-B
D

C dia 40
B

INLET/OUTLET BODY
ITEM DN SCHED. DN SCHED. A B C D E F G H J K L M R C1
No. No.
SB 3 80 150 40 460 270 154 12 155 135 210 151 239 38 12
100
SB 4 100 40 200 510 300 205 15 190 140 235 202 266 51 12
3
SB 6 150 250 660 425 257 19 220 10 140 325 254 387 77 12
30
SB 8 200 300 775 500 307 22 260 155 380 304 459 102 14
SB 10 250 400 875 560 387 27 320 163 414 384 514 128 14
SB 12 300 450 1025 675 434 31 335 170 502 431 625 153 16
SB 14 350 500 1110 735 482 34 370 180 150 548 481 682 168 16
30
SB 16 400 1225 825 180 616 766 5 193 18
600 581 40 425 16 577
SB 18 450 1375 945 185 705 886 213 18
SB 20 500 750 1525 1070 726 51 510 185 815 729 1000 239 24
18*
SB 24 600 800 1725 1190 776 54 550 210 878 780 1117 290 24
*) NOMINAL PLATE THICKNESS IN MM MATERIALS
NOTES: FLANGES : ASTM A 105
1. DIMENSIONS IN MILLIMETRES. STRAINER BODY, : API 5L Gr B
2. DIRECTION OF FLOW SHALL BE CLEARLY STAMPED IN BODY OF STRAINER. INLET AND OUTLET : ASTM A 106 Gr B
3. WELDING DETAILS ACCORDING TO ASME/BS CODES. OR PLATE MATERIAL AS FOR BOTTOM
4. DESIGN IN ACCORDANCE WITH ANS B 31.3. BOTTOM PLATE : ASTM A 516 Gr 60
SERVICE LIMITS AND HYDROSTATIC TEST PRESSURE ACCORDING TO GASKET : CAF OR ASBESTOS FREE OIL RESISTANT, 1.5mm THICK
ANS CLASS 150 PRESSURE-TEMPERATURE RATING UP TO MAXIMUM STUDBOLT : ASTM A 193 B7
NUT : ASTM A 194 Gr 2H
FOR MATERIALS LISTED. THREAD : BOLT DIA < 1" UNC
5. CALCULATION BASIS FOR WALL THICKNESS OF BODY, INLET AND OUTLET.
- SIZES < 24" API 5L Gr B, JOINT EFFICIENCY 0,95 BOLT DIA > 1" UN
- SIZES > 24" A 516 Gr 60, JOIT EFFICIENCY 0,85 PERFORATED PLATE AND FLATES : ASTM A 283 Gr C
6. FLANGES AS PER ANSI B 16.5 (FOR BODY SIZES < DN 600) WIRE CLOTH : ASTM A 492 TYPE 316, 40 MESH SWG 32
OR ANSI B 16.47 SERIES A (FOR BODY SIZES > DN 600) WIRE CLOTH, 32.2 % OPEN.
7. CORROSION ALLOWANCE 3 MM (FOR PRESSURE CONTAINING PARTS ONLY.) LIFTING EYES AND GRIP : ASTM A 576 Gr 1022

BUCKET TYPE BASKET STRAINER


CI 150

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STANDARD DRAWING - PIPING 402020-01391-06-PI-DID-0001


Flow direction

Wire cloth
Rim of sieve shall close see note 4 and 5
fit to the pipe wall
See note 6

R2
R1
Perforated plate DETAIL 1
see note 3
End of sieve shall be flush
with the facing of the WN flange

See note 6

R2
See note 7

L
D

R1
B
A See note 7

DETAIL 2

Strainer body as per


DRG. S 38.002

SECTION A-A
TYPICAL LAY-OUT OF STRAINER ASSEMBLY

See detail 2
B Perforated plate
Nom. Body A B D E F nxP G
10

See note 7 size


8

DN schedule approx. approx.approx.approx.


10 50 10 S 241 31 53 25 236
40/40 S 240 30 50 24 235
3 80 238 28 47 23 233
F
160 234 24 41 19 229
80 10 S 307 47 80 39 302
SIEVE LAY-OUT FOR DN 50 AND DN 80 40/40 S 304 44 76 37 299
80 302 42 71 35 297
160 298 38 64 31 293
100 10 S 362 62 106 45 349 1 x 200 99
40/40 S 359 59 100 42 346 87
nxP 80 356 56 95 40 343 87
D 120 353 53 90 38 341 75
B P
G 150 10S 493 93 159 68 477 2 x 160 153
40/40 S 488 88 152 65 472 146
80/80 S 484 84 144 61 468 135
See note 7
E/2
8

20
15

120 480 80 137 58 464 123


E

200 10S 622 122 209 90 601 2 x 200 199


20

20 619 119 204 87 598 195


6 3 30 618 118 203 87 597 195
15

15 Grip 10 dia. 40/40 S 617 117 200 86 596 195


1/2 D 80/80 S 611 111 191 82 591 183
F
120 605 105 180 77 586 171
250 10S 752 152 262 113 727 3 x 170 249
SIEVE LAY-OUT FOR DN 100 AND ABOVE 20 750 150 258 111 725 245
30 748 148 255 110 723 243
40/40 S 746 146 252 108 722 243
NOTES 80 740 140 241 103 716 231
120 732 132 228 98 710 219
1. DIMENSIONS IN MILLIMETRES. 300 10S 881 181 312 134 852 3 x 200 297
2. MATERIALS AS PER PURCHASE ORDER 20 879 179 309 133 850 294
3. PERFORATED PLATE PROPERTIES: 30 877 177 305 131 848 291
- FOR GAS SERVICE : 7,2 HOLES/CM , 3 MM PLATE THICKNESS. 40 S 875 175 302 130 846 291
- FOR LIQUID SERVICE: 9 MM SQUARE HOLES, 12 MM PITCH, 3 MM PLATE THICKNESS. 40 875 175 301 129 846 291
4. PRIMARY MESH PROPERTIES : 80 866 166 287 123 839 279
- FOR PUMPS: 40 MESH SWG 32 WIRE CLOTH, 32,2 % OPEN. 120 857 157 271 116 831 266
- FOR COMPRESSORS: 22 MESH SWG 33, 61 % OPEN AREA STAINLESS STEEL WOVEN WIRE 350 10S 949 199 344 148 918 4 x 170 336
CLOTH. 20 946 196 337 145 915 329
SECONDARY MESH PROPERTIES: 30 944 194 334 144 913 327
- FOR A RECIPROCATING COMPRESSOR: PRIMARY MESH 200 MESH SWG 44, 33,9 % OPEN 40 942 192 331 142 911 315
STAINLESS STEEL WIRE CLOTH. A 100 MESH SWG 39, 23 % OPEN AREA STAINLESS STEE 80 933 183 315 135 903 303
L WOVEN WIRE CLOTHS TO BE SUPPLIED SEPARATELY TO REPLACE THE 120 923 173 298 128 895 290
200 MESH LATER. 400 10S 1079 229 395 170 1045 4 x 190 378
- FOR CENTRIFUGAL COMPRESSORS AND ALL PUMPS: NO SECONDARY MESHIS REQUIRED. 20 1075 225 388 167 1041 371
5. WIRE CLOTH'S TO BE FIXED ON SIEVE. 30 1073 223 385 166 1039 368
6. DIMENSIONS R1, R2 AND L TO BE DETERMINED BASED ON DIMENSIONS OF STRAINER BODY. 40 1069 219 379 163 1035 363
7. REFERENCES: FOR BODY DETAILS SEE see DRG No. TML-OPS-GEN-SP-P-0007 SHT 17 OF 27. 80 1059 209 361 155 1026 351
120 1048 198 342 147 1017 327

SEIVE FOR Y-STRAINER

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NOMINAL SIZE

NOMINAL SIZE
THICKNESS: t

THICKNESS: t
ASME CLASS

ASME CLASS
PLATE

PLATE
A B C D E A B C D E

DN DN
15 45 14 60 - 26 5 15 60 14 82 - 34 5
20 54 21 70 - 32 5 20 67 21 89 - 40 6
25 64 27 79 - 38 5 25 76 27 101 - 44 7
40 83 44 98 - 52 5 40 96 41 124 - 56 10
50 102 55 120 20 64 6 50 140 52 165 26 90 13
80 133 81 152 20 86 8 80 165 79 190 26 108 17

t
100 171 106 190 20 114 9 100 203 102 235 33 132 21
150

900

150 219 157 241 22 148 12 150 286 155 317 33 124 29
200 276 216 298 22 188 15 200 356 197 393 39 156 37
250 337 268 362 26 154 18 250 432 246 470 39 140 46

D
0.5
300 406 317 432 26 190 21

R=
350 448 349 476 30 208 23
400 511 400 540 30 176 25

A
E
15 51 14 66 - 30 5 15 60 14 82 - 34 6 D
20 64 21 82 - 36 5 20 67 21 89 - 40 8
25 70 27 89 - 42 5 25 76 27 101 - 44 9
40 92 44 114 - 58 7 40 96 41 124 - 56 13 =C=
50 108 55 127 20 68 8 50 140 52 165 26 90 16
80 146 81 168 22 96 11 80 171 79 203 33 110 21
100 178 106 200 22 118 13 100 206 98 241 36 134 27
300

1500

150 247 157 270 22 112 18 150 279 147 317 39 118 37
200 305 216 330 26 138 23 200 349 197 393 45 150 47
250 359 268 387 30 118 27 250 432 246 482 52 188 58
300 419 317 451 33 138 32
350 483 349 514 33 124 35

15 51 14 66 - 30 5 15 67 14 89 - 40 7
20 64 21 82 - 36 6 20 73 21 95 - 44 9
25 70 27 89 - 42 7 25 83 27 108 - 50 11
40 92 44 114 - 58 9 40 114 41 146 - 70 15
50 108 55 127 20 68 11 50 143 52 171 30 90 18
80 146 79 168 22 96 15 80 194 79 228 36 124 26
100 191 103 216 26 126 18 100 232 98 273 42 150 33
600

2500

150 264 155 292 30 116 24 150 314 147 368 56 204 47
200 318 206 349 33 140 31 200 384 197 438 56 162 58
250 397 255 432 36 128 38 250 473 246 539 68 200 72
300 454 307 489 36 114 44

NOTES:
1. DIMENSIONS IN MM.
2. MATERIAL AS PER PURCHASE ORDER.
3 WELDED FABRICATION FROM TWO OR THREE PIECES IS PERMISSIBLE .
4. THICKNESS CALCULATIONS BASED ON ASME B31.3, SECTION 304.5.3.
5. 1 MM CORROSION ALLOWANCE IS INCLUDED ON BOTH SIDES.
6. HEAT NUMBER AND MATERIAL GRADE TO BE MARKED ON SPECTACLE BLIND.

SPECTACLE BLINDS FOR


ASME FLANGES

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SEE "DETAIL"
G dia. ARRANGEMENT IT T = 6

TO BE MACHINED AFTER WELDING

T
SEE NOTE 3

1.5 SEE NOTE 2

2/3T

T
T=6
1.5

R
OD
TO BE MADE FROM PIPE WALL
LINE PIPE

DETAIL

DIMENSIONS IN MILLIMETRES
Nominal size G "T" IN RELATION TO PIPE WALL THICKNESSES
NPS DN OD F See SCHEDULE NO. R
mm note 4 5S 10S 20 40S 80S
1/2 15 21.3 35
75 6
3/4 20 26.7 43 9 3
1 25 33.4 51
100 6
11/2 40 48.3 73
2 50 60.3 92 9
3 80 88.9 150 127 12
4 100 114.3 157
T/2
6 150 168.3 216 9
200
8 200 219.1 270
9 12
10 250 273.0 324 9 15
250
12 300 323.9 381

NOTES:
1. MATERIAL AS PER REQUISITION.
2. STUB END TO BE STAMPED WITH MATERIAL IDENTIFICATION, NOMINAL SIZE AND SCHEDULE NUMBER AT OUTER RIM OF RING.
3. "SMOOTH FINISH" Ra 3.2-6.3 M.M
4. TOLERANCES ACCORDING TO ANSI B 16.9.
5. THIS DRAWING SHALL ONLY BE USED WHEN FORGED STUB ENDS CANNOT BE OBTAINED OR FOR INDIVIDUAL CASES.

LAP JOINT STUB-END (RING-TYPE)


FOR ANSI FLANGES C150 AND 300

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B
TOP VIEW
5

Corners to be

E
rounded off
Perforated plate

DN150-ANS150
G

See note 4

5
Primary mesh

D
F

Secondary mesh

A dia. (See note 7)


10 Ga. wire hoops
B dia. equally spaced

E
see table for
quantity "N"

E
30

Perforated plate

H
C

HXN1
D ENLARGED
E WALL SECTION

FLOW
Execution to appropriate
piping class
FLOW
Only to be mounted when
strainer is in use.

TYPICAL STRAINER INSTALLATION


Circ. segment stiffener

Axial stiffener
(only required when circular
stiffeners are specified)
5

VIEW A-A

A N1 F G
nr.
Nom. ANS ANS ANS B C D H E T N ANS ANS ANS
of
size class class class see class class class
DN 150 300 600 note 3 rings 150 300 600
50 102 108 108 44 20 125 125 0 65 25
70 70
80 132 146 146 68 30 180 180
1
100 170 178 190 92 40 220 220 70 80 30
85
150 218 248 264 140 60 320 320 2 2 75
3
200 276 304 318 186 80 400 400 80 90
75
250 336 358 396 234 100 500 250 1 85 35
4 95
300 406 420 454 278 120 600 200 2 80
90
350 448 482 488 306 140 660 220 2
5 100
400 510 536 562 350 160 780 260 2 85 95 40
450 546 594 610 396 180 880 293 4 3 2 100 105
6
500 602 650 680 440 200 980 327 2 90 105 115 45
600 714 772 786 530 240 1180 196 7 5 95 115 120 50
NOTES:
1. DIMENSIONS IN MILLIMETRES. 9. PERFORATED PLATE PROPERTIES.
2. MATERIALS AS PER REQUISITION. CARBON STEEL: 3MM HOLES ON A PITCH OF 4MM RESULTING IN AN OPEN
3. DIMENSION "B" IS BASED ON ID LINE PIPE CONFORN AREA OF 51%.
SCHED. 80 AS PER ASME B 36.10. STAINLESS STEEL: 3 MM HOLES ON A PITCH OF 5 MM RESULTING IN AN
4. PIPE SIZE AND FLANGE CLASS TO BE CLEARLY DIE OPEN AREA OF 33%.
STAMPED ON HANDLE E.G DN 150 - ANS 150. ANY ALTERNATIVE PLATE SHALL HAVE NO LARGER HOLE OR SMALLER
5. ONLY THE WALL OF THE CONE IS PERFORATED. OPEN AREA.
END PLATE AND FLANGE OF THE FILTER ARE NOT PERFORATED. 10. PRIMARY MESH PROPERTIES:
6. PRIMARY MESH AND SECONDARY MESH MUST COVER FULL 22 MESH SWG 33, 61% OPEN AREA STAINLESS STEEL WOVEN WIRE
SLANT HEIGHT OF CONE AND BE SURELY WELDED OR BRAZED CLOTH.
TO CONE. FILTER WILL BE SUBJECTED TO PULSATING FLOW AND MAY 11. SECONDARY MESH PROPERTIES:
ALSO BE SUBJECTED TO FLOW REVERSAL. - FOR A RECIPROCATING COMPRESSOR: 200 MESH SWG 44, 33.9% OPEN
7. THE GASKET CONTACT SURFACE SHALL BE IN ACCORDANCE WITH AREA STAINLESS STEEL WOVEN WIRE CLOTH. ALSO A 100 MESH
ASME B16.5. SWG 39, 23% OPEN AREA STAINLESS STEEL WOVEN WIRE CLOTH IS
8. THE STRAINER DESIGN IS BASED ON DIFFERENTIAL PRESSURE OF 3 BAR. TO BE SUPPLIED SEPARATELY TO REPLACE THE 200 MESH LATER.
- FOR A CENTRIFUGAL COMPRESSOR: NO SECONDARY MESH IS REQUIRED.

TEMPORARY STRAINER
FOR COMPRESSOR

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NOMINAL SIZE

NOMINAL SIZE
HANDLE TYPE

HANDLE TYPE
THICKNESS: t

THICKNESS: t
AMSE CLASS

AMSE CLASS
C A
A C D E A C D E

DN DN
15 45 100 - 24 5 15 60 105 - 24 5
20 54 100 - 30 5 20 67 110 - 30 6 Handle type: I, II or III
I I

E
25 64 100 - 34 5 25 76 115 - 34 7
40 83 100 - 40 5 40 96 120 - 40 10
50 102 100 20 50 6 50 140 115 26 66 13
80 133 105 20 50 8 80 165 115 26 66 17 See notes 3, 4 and 7
II See note 2
100 171 105 20 50 9 100 203 125 33 80 21
II 150 219 105 22 56 12 150 286 125 33 80 29
200 276 110 22 56 15 200 356 165 - 80 37
150

900
250 337 110 26 66 18 250 432 165 - 80 46 HANDLE TYPE I
300 406 115 26 66 21 300 495 165 - 80 54
350 448 150 - 80 23 350 518 170 - 80 59
III
400 511 150 - 80 25 400 572 175 - 80 66 C A
450 546 150 - 80 28 450 635 185 - 80 75
500 603 155 - 80 31 500 695 190 - 80 83
III 600 714 160 - 80 37 600 835 210 - 80 99
750 879 160 - 100 41 750 1007 220 - 80 115
900 1045 170 - 100 48 900 1197 240 - 80 135
1050 1216 170 - 100 56 1050 1299 260 - 80 156
1200 1381 175 - 100 63 1200 1483 280 - 100 178

t
15 51 100 - 24 5 15 60 105 - 24 6
20 64 105 - 30 5 20 67 110 - 30 8
I I
25 70 105 - 34 5 25 76 115 - 34 9
40 92 110 - 40 7 40 96 120 - 40 13 See notes 3, 4 and 7 A
50 108 105 20 50 8 50 140 115 26 66 16
80 146 110 22 56 11 80 171 125 33 80 21
II Bolt-circle
100 178 115 22 56 13 100 206 130 36 80 27
II of flange
150 247 115 22 56 18 150 279 135 39 80 37
200 305 115 26 66 23 200 349 175 - 80 47 HANDLE TYPE II
1500
300

250 359 120 30 76 27 250 432 185 - 80 58


300 419 155 - 80 32 300 518 185 - 80 69
350 483 155 - 80 35 350 575 195 - 80 75
400 536 165 - 80 39 400 638 200 - 90 85
450 594 170 - 80 44 450 702 215 - 100 96
III
500 651 170 - 80 49 500 753 225 - 100 106
III
600 772 180 - 80 58 600 899 245 - 115 127
750 949 180 - 100 67
900 1115 190 - 100 79 10
C A
1050 1162 190 - 100 91
12001321 190 - 100 104 50 50
15 51 100 - 24 5 15 67 110 - 24 7
20 64 105 - 30 6 20 73 110 - 30 9
I I
25 70 105 - 34 7 25 83 115 - 34 11
40 92 110 - 40 9 40 114 120 - 50 15
50 108 105 20 50 11 50 143 125 30 75 18
80 146 110 22 56 15 II 80 194 130 36 80 26
II 100 191 120 26 66 18 100 232 140 42 85 33
E

150 264 125 30 76 24 150 314 190 - 80 47


200 318 130 33 80 31 200 384 190 - 80 58
III
2500
600

250 397 165 - 80 38 250 473 210 - 90 72


300 454 165 - 80 44 300 546 215 - 100 86
350 489 165 - 80 48
400 562 170 - 80 55 See note 3
450 610 175 - 80 61
III 500 680 175 - 80 68
600 787 185 - 100 81
750 968 190 - 100 94
900 1127 190 - 100 111
1050 1216 195 - 115 128
1200 1387 195 - 115 146
~0.7t

NOTES:
1. DIMENSIONS IN MM.
2. MATERIAL AS PER PURCHASED ORDER.
3. ONE SIDE OF THE HANDLE SHALL BE MARKED WITH: HANDLE TYPE III
- THE WORD "SPADE".
- THE NOMINAL SIZE (MM).
- THE MATERIAL STANDARD AND GRADE.
THE OPPOSITE SIDE OF THE HANDLE SHALL BE MARKED WITH:
- THE CHARGE OR HEAT NUMBER OF BASE MATERIAL.
- THE TYPE OF HEAT TREATMENT.
- THE MANUFACTURER SYMBOL.
DIE STAMPING WITH A LETTER HEIGHT OF APPROX. 5 MM SHALL BE USED.
4. PLATE-THICKNESS 0.7T: HOWEVER MIN. 3MM AND MAX. 12MM.
THE HANDLE MAY BY MADE INTEGRAL WITH THE SPADE, IF T = MAX. 6MM.
5. THICKNESS CALCULATIONS BASED ON ASME B31.3, SECTION 304.5.3.
6. 1MM CORROSION ALLOWANCE IS INCLUDED ON BOTH SIDES.
7. DO NOT DRILL A HOLE BECAUSE A HOLE WOULD INDICATE A SPACER RATHER
THAN A SPADE. (ASME B16.48 SECTION 7)

SPADE BLINDS FOR


ASME FLANGES

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C A
NOMINAL SIZE

NOMINAL SIZE
HANDLE TYPE

HANDLE TYPE
Max. 70

THICKNESS: t

THICKNESS: t
ASME CLASS

ASME CLASS
See note 6
A B C D E A B C D E 15

DN DN
15 45 14 100 - 24 5 15 60 14 105 - 24 5
20 54 21 100 - 30 5 20 67 21 110 - 30 6
I I See note 6
25 64 27 100 - 34 5 25 76 27 115 - 34 7 Handle type: I, II or III
40 83 44 100 - 40 5 40 96 41 120 - 40 10
See notes 3 and 4
50 102 55 100 20 50 6 50 140 52 115 26 66 13
80 133 81 105 20 50 8 80 165 79 115 26 66 17
II
100 171 106 105 20 50 9 100 203 102 125 33 80 21
II 150 219 157 105 22 56 12 150 286 155 125 33 80 29
HANDLE TYPE I See note 2
200 276 216 110 22 56 15 200 356 197 165 - 80 37
250 337 268 110 26 66 18 250 432 246 165 - 80 46
150

900

300 406 317 115 26 66 21 300 495 292 165 - 80 54


350 448 349 150 - 80 23 350 518 321 170 - 80 59
400 511 400 150 - 80 25 400 572 375 175 - 80 66
450 546 449 150 - 80 28 450 635 425 185 - 80 75 C A
III
500 603 500 155 - 80 31 500 695 482 190 - 80 83
III 600 714 603 160 - 80 37 600 835 590 210 - 80 99 Max. 70
750 879 755 160 - 100 41 750 1007 755 220 - 80 115 15
900 1045 905 170 - 100 48 900 1197 905 240 - 80 135
1050 1216 1060 170 - 100 56 1050 1299 1060 260 - 80 156
1200 1381 1210 175 - 100 63 1200 1483 1210 280 - 100 178
15 51 14 100 - 24 5 15 60 14 105 - 24 6

12

D
E

t
20 64 21 105 - 30 5 20 67 21 110 - 30 8
I I
25 70 27 105 - 34 5 25 76 27 115 - 34 9
40 92 44 110 - 40 7 40 96 41 120 - 40 13 B
50 108 55 105 20 50 8 50 140 52 115 26 66 16
80 146 81 110 22 56 11 80 171 79 125 33 80 21 See notes 3 and 4 A
II
100 178 106 115 22 56 13 100 206 98 130 36 80 27
II Bolt-circle
150 247 157 115 22 56 18 150 279 147 135 39 80 37
200 305 216 115 26 66 23 200 349 197 175 - 80 47 of flange
300

1500

250 359 268 120 30 76 27 250 432 246 185 - 80 58 HANDLE TYPE II
300 419 317 155 - 80 32 300 518 292 185 - 80 69
350 483 349 155 - 80 35 350 575 321 195 - 80 75
400 536 400 165 - 80 39 400 638 368 200 - 90 85
450 594 449 170 - 80 44 450 702 425 215 - 100 96
III
500 651 500 170 - 80 49 500 753 476 225 - 100 106
III
600 772 603 180 - 80 58 600 899 578 245 - 115 127
750 949 755 180 - 100 67
900 1115 905 190 - 100 79
1050 1162 1060 190 - 100 91
1200 1321 1210 190 - 100 104
15 51 14 100 - 24 5 15 67 14 110 - 24 7
20 64 21 105 - 30 6 20 73 21 110 - 30 9 10 C A
I I
25 70 27 105 - 34 7 25 83 27 115 - 34 11
40 92 44 110 - 40 9 40 114 41 120 - 50 15 50 50
See note 6

50 108 55 105 20 50 11 50 143 52 125 30 75 18


80 146 79 110 22 56 15 II 80 194 79 130 36 80 26 = =
II 100 191 103 120 26 66 18 100 232 98 140 42 85 33
150 264 155 125 30 76 24 150 314 147 190 - 80 47
200 318 206 130 33 80 31 200 384 197 190 - 80 58
III
600

2500

250 397 255 165 - 80 38 250 473 246 210 - 90 72


300 454 307 165 - 80 44 300 546 292 215 - 100 86
12
E

350 489 343 165 - 80 48


400 562 389 170 - 80 55
450 610 438 175 - 80 61
III 500 680 489 175 - 80 68
600 787 591 185 - 100 81 See note 3
750 968 755 190 - 100 94
900 1127 905 190 - 100 111
1050 1216 1060 195 - 115 128
1200 1387 1210 195 - 115 146

NOTES:
1. DIMENSIONS IN MM.
2. MATERIAL AS PER PURCHASED ORDER.
~0.7t

3. ONE SIDE OF THE HANDLE SHALL BE MARKED WITH:


- THE WORD "SPCER".
- THE NOMINAL SIZE (MM).
- THE MATERIAL STANDARD AND GRADE.
THE OPPOSITE SIDE OF THE HANDLE SHALL BE MARKED WITH: HANDLE TYPE III
- THE CHARGE OR HEAT NUMBER OF BASE MATERIAL.
- THE TYPE OF HEAT TREATMENT.
- THE MANUFACTURER SYMBOL.
DIE STAMPING WITH A LETTER HEIGHT OF APPROX. 5 MM SHALL BE USED.
4. PLATE-THICKNESS 0.7T: HOWEVER MIN. 3MM AND MAX. 12MM.
THE HANDLE MAY BY MADE INTEGRAL WITH THE SPADE, IF T = MAX. 6MM.
5. THICKNESS CALCULATIONS BASED ON ASME B31.3, SECTION 304.5.3.
6. A HOLE OF 12MM DIA SHALL BE DRILLED AS AN IDENTIFICATION-MARK FOR
SPACER
7. 1MM CORROSION ALLOWANCE IS INCLUDED ON BOTH SIDES.

SPACER FOR ASME FLANGES


FOR REPLACEMENT OF SPADES

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30 dia.

FORGED TYPE

=A= dia.
See note 3

30 dia.

R=3
+0.1
See note 3 8 -0.1 dia

Standard
Length "L"
mm
305
systems only +0.1
355
6.5 0.0 dia
For piping

405
455

For standard length 230 mm and


Length "L"

255 mm this part of the stem to


Standard

230
255
mm

roughen to (Ra 6)

14 dia.

=A= dia.
NOTES:
See note 3
1. DIMENSIONS
30 dia.
ALL DIMENSIONS ARE IN MM.
2. CONCENTRICITY 1.5
ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN
A TOLERANCE OF 0.2 MM.
3. GROOVE DIMENSIONS
GROOVE DIMENSIONS (RING JOINT) SHALL BE IN ACCORDANCE
WITH ASME B16.5.
GROOVE
SIZE =A=
NUMBER
DN 40 92 R 20
DN 50 124 R 24 R=3
4. GASKET See note 3
SOFT IRON GASKETS IN ACCORDANCE WITH ASME B16.20.
5. LENGTH "L"
LENGTH AS PER PURCHASE ORDER.
6. MATERIAL
WELDED TYPE
MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.
(ALTERNATIVE)

FLANGED THERMOWELL,
RING JOINT ASME CLASSES 900 & 1500

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30 dia.

133 dia.

30 dia.

R=3

Groove number R 26
See note 3

Standard
Length "L"
mm
305 (For piping
systems only) Standard
355 Length "L" +0.1
405 mm 6.5 0.0 dia
455 255
(For piping
systems only)

For standard length 230 mm and


255 mm this part of the stem to
roughen to (Ra 6)
305 mm this part of the stem to
For standard length

roughen to (Ra 6)

16 dia.

FORGED TYPE
133 dia.

NOTES: 30 dia.
1. DIMENSIONS 1.5
ALL DIMENSIONS ARE IN MM.
2. CONCENTRICITY
ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN
A TOLERANCE OF 0.2 MM.
3. GROOVE DIMENSIONS
GROOVE DIMENSIONS (RING JOINT) SHALL BE IN ACCORDANCE
WITH ASME B16.20.
4. GASKET
SOFT IRON GASKETS IN ACCORDANCE WITH ASME B16.5
5. LENGTH "L"
LENGTH AS PER PURCHASE ORDER. R=3
6. MATERIAL
MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER. Groove number R 26
See note 3

WELDED TYPE
(ALTERNATIVE)

FLANGED THERMOWELL,
RING JOINT ASME CLASSES 2500

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60 dia.

"A" dia.

30 dia.

1/2 NPT

Marking

Standard Applicable
Length for nominal
"L" pipe size
mm DN (mm)
115 80-100
1.5
165 150 and larger
R=2

Nominal size
branch outlet Schedule no. "A"
fitting at welding end mm +0.1
DN (mm)
8-0.1 dia
50 160 42.5 Branch outlet
50 XXS 38 fitting DN 50

+0.1
6.5 0.0 dia

R=9

18 dia.

NOTES:
1. SERVICE LIMITS
DEPENDENT ON SELECTION OF MATERIAL AND SCHEDULE NUMBER OFWELDING END.
2. DIMENSIONS
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE INDICATED.
3. CONCENTRICITY
ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN A TOLERANCE OF 0.3 MM.
4. MATERIAL
MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.
5. SCHEDULE NUMBER (WELDING END)
SCHEDULE NUMBER OF WELDING END AS SPECIFIED IN THE PURCHASE ORDER.
6. LENGTH "L"
LENGTH "L" AS PER PURCHASE ORDER.

HIGH PRESSURE WELDING


THERMOWELL
FOR PIPING SYSTEM DN50

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30 dia.
73 dia.
48 dia.
24 dia.

9
1/2" NPT

25
14
15
30 dia.
Standard
Length "L"
mm
305 (For piping 8 dia
systems only) Standard
355 Length "L"
405 mm
455 230 For piping
255 systems only +0.1
0.0
6.5 dia

For standard length 230 mm and


255 mm this part of the stem to
roughen to (Ra 6).
120

R=7

14 dia.

Standard lap flange


FORGED TYPE

NOTES:
DN40 nozzle
1. DIMENSIONS
ALL DIMENSIONS ARE IN MM.
2. CONCENTRICITY
ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN
A TOLERANCE OF 0.2 MM
3. GASKET CONTACT SURFACE FINISH
THE FLANGE FACING FINISH SHALL BE IN ACCORDANCE WITH
ASME B 16.5.
4. ADDITIONAL REQUIREMENTS
ADDITIONAL REQUIREMENTS AS PER BUYING DESCRIPTION.
5. LENGTH "L"
LENGTH AS PER PURCHASE ORDER.
6. MATERIAL
MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.

FLANGED THERMOWELL DN40


ASME CLASSES UP TO 1500 incl.

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92 dia.
60 dia.
24 dia.

9
1/2" NPT
25
14
15

Standard
lap flange

30 dia.

8 dia

Standard
Length "L" +0.1
mm 0.0
6.5 dia
230 For piping DN50 nozzle
255 systems only
This part of the stem to
roughen to (Ra 6).
120

R=8

16 dia.

NOTES:
1. DIMENSIONS
ALL DIMENSIONS ARE IN MM.
2. CONCENTRICITY
ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN A TOLERANCE OF 0.2 MM.
3. GASKET CONTACT SURFACE FINISH
THE FLANGE FACING FINISH SHALL BE IN ACCORDANCE WITH ASME B 16.5.
4. LENGTH "L"
LENGTH AS PER PURCHASE ORDER.
5. MATERIAL
MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.

FLANGED THERMOWELL DN50


ASME CLASSES UP TO 2500 incl.

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SAMPLING CONNECTION DETAILS (NOTE 3)
AS SHOWN IN P&ID DETAILED REPRESENTATION

NOTE 2
50 50
15
SC

1/2" NPTF

PROCESS LINE

(VENDOR
SUPPLY) NOTE 1
15 SS
TUBING

15

1/2" NPTF
SS 15
TUBING
NOTE 1
50

NOTE 2
50

PROCESS LINE
NOTES:
1. PIPING CLASS TO FOLLOW TML-OPS-GEN-SP-0007.
2. DOUBLE BLOCK AND BLEED ASSEMBLY DN50 x 1/2 NPTF.
3. SAMPLE SHOULD BE TAKEN FROM A VERTICAL PIPE, WHERE NOT POSSIBLE.
- FOR GAS IN HORIZONTAL PIPE, SAMPLING CONNECTION SHALL BE INSTALLED AT THE TOP OF THE PIE.
- FOR LIQUID FOR HORIZONTAL PIPE, SAMPLING CONNECTION SHALL BE INSTALLED AT THE SIDE OF THE PIPE.

SAMPLE SYSTEM CONNECTIONS

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ITEM DESCRIPTION QTY 50 & ABOVE

11 1 20NS BALL VALVE, SW C/W 150mm PUP PIECE 5


2 20NS BALL VALVE, SW x THR'D C/W 150mm PUP PIECE 2 PROCESS
3 15NS BALL VALVE, SW C/W 150mm PUP PIECE 1 LINE
1 4 20NS x 15 NPTF INTEGRAL DIB 1 NOTE 10
5 15NS GLOBE VALVE, SW 1 12
6 15NS x 6NS SWAGE NIPPLE (PBE), 6000# 1
7 15NS x 6NS SWAGE NIPPLE (POE x TOE), 6000# 1 1
8 20NS x 15NS SWAGE NIPPLE (PBE) 2
9 6NS CAP, THR'D 2
2
1 10 15NS FULL COUPLING, SW 1
2
11 20NS FLG, SW 7
NOTE 10 12 1
4 12 20NS SOL 2
PI 11

PIPING INSTR.
13 6NS UNION, SW x 1/4" NPTM, 6000# 1

50 & ABOVE 20NS PIPE, ELBOW, TEE, ETC. AS REQUIRED IN PIPING DETAIL.
11
PROCESS LINE
NOTE 6
SGL

PRESSURE RELIEF VALVE


NOTE 5 FLOW SIGHT GLASS
5 6 9 1 NOTE 9 (SP ITEM) 11
11
SC
(300 mL)
NOTE 8
400mm (APPROX) 150mm 3 10 8
8 13 9
(APPROX) 7

LIQUID SAMPLING - TYPE B (CLASS 600 & ABOVE)


ITEM DESCRIPTION QTY
PROCESS LINE
1 20NS BALL VALVE, SW C/W 150mm PUP PIECE 3
2 20NS BALL VALVE, SW x THR'D C/W 150mm PUP PIECE 1
3 15NS BALL VALVE, SW C/W 150mm PUP PIECE 1 50 & ABOVE
4 15NS GLOBE VALVE, SW 1
10 5 15NS x 6NS SWAGE NIPPLE (PBE), 6000# 1
6 15NS x 6NS SWAGE NIPPLE (POE x TOE), 6000# 1 11
7 20NS x 15NS SWAGE NIPPLE (PBE) 2 NOTE 10
1 8 6NS CAP, THR'D 2
9 15NS FULL COUPLING, SW 1 1
NOTE 10 10 20NS FLG, SW 6
11 11 20NS SOL 2
12 6NS UNION, SW x 1/4" NPTM, 6000# 1 10

20NS PIPE, ELBOW, TEE, ETC. AS REQUIRED IN PIPING DETAIL.


50 & ABOVE 10
2
PI
PIPING INSTR.

PROCESS LINE SGL


NOTE 6

FLOW SIGHT GLASS


PRESSURE RELIEF VALVE (SP ITEM)
NOTE 5 10
4 5 8 1 NOTE 9

SC
(300 mL)
NOTE 8
400mm (APPROX) 150mm 3 9 7
7 12 8
6
(APPROX)
LIQUID SAMPLING - TYPE B (CLASS 300 & BELOW)

NOTES:
1. SAMPLE CONNECTIONS SHALL BE INSTALLED IN AN ACCESSIBLE 11. ALL THREADS LISTED ARE NPT UNLESS NOTED OTHERWISE.
LOCATION AND SHALL BE PROVIDED AS INDICATED ON THE P&ID. 12. FLANGES ARE RF FOR PIPING CLASSES '150#' THRU '600#' .
2. THE ORIENTATIONS OF THE SAMPLE CONNECTION SHALL BE AS PIPING CLASSES '900#', THRU '2500#' TO BE RTJ.
SHOWN ON THE MFDs. 13. AT PIPING/ INSTRUMENT INTERFACES, ALL BOLTS AND
3. PIPING COMPONENTS AND MATERIALS SHALL BE IN ACCORDANCE GASKETS TO BE SPECIFIED AND SUPPLIED BY PIPING.
WITH TML-OPS-GEN-SP-P-0007. MATERIAL NOT SPECIFICALLY 14. PRESSURE RATINGS TO CONFORM TO REQUIREMENTS OF
LISTED IN TML-OPS-GEN-SP-P-0007 ARE DETAILED HEREIN. PIPING CLASSIFICATION FOR THE SPECIFIC PIPING PIPING
4. VALVES TO COMPLY WITH REQUIREMENTS OF CLASS.
TML-OPS-GEN-SP-P-0001 15. WHERE LINES ARE INSULATED, NIPPLE LENGTHS/PIPING
5. SAMPLE CYLINDER AND ACCESSORIES ARE BY PIPING (SP-ITEMS). MAY REQUIRE EXTENSION TO ENSURE THAT VALVE EXTEND
6. INSTALLATION TO BE AS SHORT & COMPACT AS POSSIBLE TO BEYOND INSULATION.
PROMOTE ROBUSTNESS AND MINIMIZE DEAD LEGS. PIPE NIPPLES 16. DOUBLE ISOLATION & BLEED (DIB) VALVE SHALL BE SINGLE
TO BE 75MM MAX. NEED FOR ADDITIONAL SUPPORT OR BRACING BODY CONSISTING OF TWO SEPARATE ISOLATION BALLS
TO BE DETERMINED IN THE FIELS. WITH BLEED NEEDLE VALVE.
7. LOCATE NEAR THE SAMPLE TAKE-OFF POINT. 17. WHERE VALVES HERE IN ARE SHOWN AS BALL VALVES,
8. PIPING TO BE ROUTED BACK TO THE PROCESS LINE. PIPING TO BE THEY MAY BE REPLACED WITH GATE VALVES FOR THE
PERMANENTLY INSTALLED. FOLLOWING SERVICE: WATER / GLYCOL AND GLYCOL
9. 1/4" TUBING RUNS SPACE ARE TEMPORARY INSTALLATION TO BE CODE: WG HEAT MEDIUM (HOT OIL) CODE: HM
INSTALLED ONLY DURING SAMPLING OPERATION. TUBING & 18. TYPE B SAMPLING IS FOR HAZARDOUS OR TOXIC LIQUID.
ADAPTORS TO BE SUPPLIED BY SAMPLING PERSONNEL.
10. BRANCH CONNECTIONS SHALL BE BRACED IN ACCORDANCE WITH
DWG NO. TML-OPS-GEN-SP-P-0007

SAMPLE SYSTEM CONNECTIONS

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PIPING INSTR.
5

PI 1

4 2
NOTE 7

3 6

NOTE 6 50 & ABOVE

SPLASH PROTECTION FUNNEL


(NOTE 5)

ITEM DESCRIPTION QTY


1 20NS BALL VALVE, SW C/W 150mm PUP PIECE 1
2 20NS BALL VALVE, SW x THR'D C/W 150mm PUP PIECE 1
3 15NS GLOBE VALVE, SW 1
4 20NS x 15NS SWAGE NIPPLE (PBE) 1
TO OPEN DECK DRAIN
5 20NS FLG, SW 2
6 20NS SOL 1

15NS PIPE, 20NS PIPE, ELBOW, TEE, ETC.


AS REQUIRED IN PIPING DETAIL.

NOTES:
1. SAMPLE CONNECTIONS SHALL BE INSTALLED IN A ACCESSIBLE LOCATION
AND SHALL BE PROVIDED AS INDICATED ON THE P&ID.
2. THE ORIENTATIONS OF THE SAMPLE CONNECTION SHALL BE AS SHOWN ON
THE P&IDS.
3. PIPING COMPONENTS AND MATERIALS SHALL BE IN ACCORDANCE WITH
TML-OPS-GEN-SP-P-0007. MATERIAL NOT SPECIFICALLY
LISTED IN TML-OPS-GEN-SP-P-0007 ARE DETAILED HEREIN.
4. VALVES TO COMPLY WITH REQUIREMENTS OFTML-OPS-GEN-SP-P-0001.
5. SPLASH PROTECTION FUNNEL IS BY PIPING (SP ITEM). REFER
DWG NO.TML-OPS-GEN-SP-P-0026(4) FOR DETAILS.
6. SAMPLE DISCHARGE ELEVATION TO BE APPROXIMATELY 1.2M (48 IN) ABOVE
PLATFORM FOR CONVENIENCE.
7. BRANCH CONNECTIONS SHALL BE BRACED IN ACCORDANCE WITH PIPE SUPPORT STANDARD DRAWING.
8. ALL THREADS LISTED ARE NPT UNLESS NOTED OTHERWISE.
9. SOL PRESSURE RATINGS TO CONFORM TO REQUIREMENT OF TML-OPS-GEN-SP-P-0007.
10. FOR COOPER NICKEL PIPING, NON METALLIC PIPING, GRE PIPING, SIMILAR CONCEPT
AS OUTLINE HEREIN SHOULD BE FOLLOWED, MODIFY AS REQUIRED TO MEET
PIPING SPEC AND PRACTICALITY.
11. TYPE C SAMPLING IS FOR NON-HAZARDOUS, NON-TOXIC AND NON-VISCOUS LIQUID.

SAMPLE SYSTEM CONNECTIONS

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FIXED
PERFORATED
PLATE (NOTE 2)

CUTOUT DIRECTLY
UNDER SAMPLE
DISCHARDE
(NOTE 3)
HANDLE
B

SAMPLING FUNNEL MIN. SIDE


RATE DIAM.-A HEIGHT-B
IN. MM IN. MM

0.5 GPM 8 200 8 200


(1.9 L/M) 12 300 8 300
16 400 6 150
20 500 2 50
1.0 GPM 12 300 12 300
(13.8 L/M) 16 400 12 300
20 500 12 300

NOTES:

1. FUNNEL AND COVER SHALL BE FABRICATED OF MATERIAL SUITABLE FOR THE PROCESS FLUID HANDLED AND SIZED TO
ACCOMMODATE ALL SPECIFIED SAMPLE CONTAINERS. COVER SHALL BE CHAINED TO FUNNEL.
2. [*] PERFORATED PLATE SHALL BE DESIGNED TO SUPPORT THE WEIGHT OF THE LARGEST SPECIFIED SAMPLE CONTAINER
FILLED WITH SAMPLE. ASSUME THAT A 1 QUART BOTTLE FILLED WITH SAMPLE WEIGHTS 5 KG (5 LBS).
3. [*] CUTOUT SHALL A BE THE MAXIMUM SIZE THAT WILL ALLOW THE SMALLEST SPECIFIED SAMPLE CONTAINER TO REST
SECURELY ON THEPERFORATED PLATE WHEN UNDER THE SAMPLE DISCHARGE. THE CUTOUT DIAMETER SHALL
BE 1 40MM (1 1/2 IN.) OR 1 QUART BOTTLES.

SAMPLE SYSTEM CONNECTIONS

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NOTE 6
COLLAR (NOTE 4)
FLAT 50x6
FLAT 100x6 GRATING
COLLAR

75 DECK
PLATE
100

3
TYP.
3

50 TYP.
NOTE 5

FLOORS-PLATED FLOORS-GRATED

FLAT 100x6 ARCHITECTURAL WALL


WALL PLATE
FLAT 100x6

50 (TYP)
COLLAR COLLAR
50 TYP.

PIPE SEAL (NOTE 3)


3 3
TYP. TYP.
3 3
WALLS/FLOORS
WALLS-PLATED
NON FIRE RATED NON FIRE RATED
NON PRESSURIZED ENCLOSURES PRESSURIZED ENCLOSURES

NOTES: SURFACE TREATMENT :

1. THIS DRAWING SHALL BE TYPICAL FOR ALL PIPE PENETRATIONS THROUGH ALL PAINTING AND SURFACE
NON FIRE RATED WALLS AND FLOORS. TREATMENT SHALL BE ACCORDANCE
2. THIS IS A CONCEPT DRAWING ONLY ALL DIMENSIONS AND DETAILS BY FABRICATORS, TML-OPS-GEN-SP-P-0006. GRATING TO BE
UNLESS NOTED OTHERWISE SUBJECT TO COMPANY APPROVAL.
3. PIPE SEAL SHALL BE PROPRIETARY ITEM RATED FOR THE PARTICULAR GALVANIZED AFTER COMPLETION OF
APPLICATION. AS A MINIMUM PIPE SEAL SHALL FORM A MOISTURE PROOF ALL FABRICATION.
AND VAPORS PROOF SEAL BETWEEN THE PIPE WALL AND THE COLLAR.
SEAL SHALL BE FITTED IN ACCORDANCE WITH MANUFACTURER'S RECOMMENDATIONS.
4. ALL FIELD FIR UP & WELDING TO BE COMPLETED PRIOR TO GALVANIZING GRATING. FABRICATION :
5. CLEARANCE FOR PIPING PENETRATIONS TO BE FLANGE DIAMETER PLUS 12MM
UNLESS GRATING IS SECTIONED AT PIPING PENETRATION CENTERLINE. ALL WELDS SHALL BE CONTINUOUS
6. WHERE OPENING IN GRATING EXCEEDS 100MM A SOLID, SPLIT COVER PLATE FILLET WELDSUNLESS NOTED
IS REQUIRED.
7. PIPE MAY BE SUBTITUTED FOR ROLLED PLATE AT FABRICATOR'S DISCRETION. OTHERWISE.
8. DETAILED OF THIS DRAWING SHALL BE REFERRED TO STRUCTURAL DRAWING.

MATERIAL :

PLATE: ASTM 36 OR BETTER


PIPE : ASTM A106 GRB

PIPE PENETRATION,
NON FIRED RATED

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