Documentos de Académico
Documentos de Profesional
Documentos de Cultura
By
Copyright 1969
Offshore Technology Conference on behalf of American Institute of Mining, MetalJ.urgical, and
Petroleum Engineers, Inc., The American Association of Petroleum Geologists, American Institute
of Chemical Engineers, American Society of Civil Engineers, The American Society of Mechanical
Engineers, The Institute of Electrical and Electronics Engineers, Inc., Marine Technology Society,
Society of Exploration Geophysicists, and Society of Naval Architects & Marine Engineers.
This paper was prepared forpresentation at the First Annual Offshore Technology Conference to
be held in Houston, Tex., on May 18-21, 1969~ Permissionio copy is restricted to an abstract of
not more than 300 wQrds. Illustra:tions may not be copied. Such use of an abstract should contain
conspicuous acknowledgment of where and by -:Whom-the' paper is presented.
It is believed that the ef'f'ect of' this inter- bending limit of' the f'lex-joint at the bottom
action on drill pipe bending is small. of the riser. On the other hand, some reserve
pipe strength has to be maintained for pUlling
The dimension D in Fig. 1 is the distance stuck pipe, and each vessel has some practical
f'rom the rotary drive bushing to the blowout minumum motion limit f'or drilling. These
preventer. This distance. throughout this paper two factors influence the lower limit of the
is called water depth whichm~y or may not practical range of' interest. Thus, the 5 per-
correspond closely enough to the reality to be cent of water depth rule which disregards
used interchangeably. When in doubt, the true hookload is often too restrictive and some-
distance D should be used and substituted f'or times too lenient. Good use of this knowledge
water depth when using the curves in this paper. in the industry may be illustrated by the
following case history. One of the authors
The dimension H in Fig. 1 is the horizonta happened to be on a drilling vessel when a
departure of' the vessel frolllovertp.E) b_o:relJ.ole. mooring chain brOke and the ship moved off
Generally, this distance will be referred to in location in excess of 10 percent of water
this paper in terms oJ a Itpercent of water . . depth. __ The driller immediately stopped drill-
depth It, which will in reality be a percent of ing. After ascertaining the total drift
distance D. reached as a result of the broken chain, the
author, consulting curves similar to those
PRESENTATION OF RESULTS presented in this paper, realized that drill-
ing could continue safely, because hole depth
Figs. 2,3 and 4 give the allowable hori- at that time was less than 1,000 ft. As a
zontal vessel motion in percent of water depth result, drilling proceeded during the several
as a function of hookload. Figs. 2, 3 and 4 hours needed to pick up the broken chain and
are for 5- in. ,19.5 lb/ft, Grade E steel drill reconnect it to the vessel. The drill pipe
pipe, ~-1/2-in., 16.6 lb/ft, Grade E steel did not fail at this time or later while
drill pipe, and 5-in., 2014-T6 alloy aluminum finishing the well. This action resulted in
drill pipe, respec~ively. Each figure has saving several thousands of dollars.
two abscissas, one labeled hookload and the
other corresponds to. an e<;LuJ. v~lent length of Figs. 2 [5-in. steel drill pipe] and 3
the respective drilLp.1.pe in iOlb/gal mud. [4-l/2-in. steel drill pipe] are not very
Each figure is for a drilling rate of 10 ft/hr different when compared on the drill pipe
and-a rotary table speed of 100 rpm. length scale. This occurs because the in-
fluence of' the dif'f'erence in the two pipes'
Point A on the curve, labeled drift in rigidity and cross-sectional area is almost
Fig. 2, shows that for a hookload of 90,000 lb exactly compensated for by their difference
[approximately 5,000 ft of pipe] and for con- in weight.
stant translation of the vessel without ..
Q,Scillatory motion, the allowable horizontal If Figs. 2 and 3 for steel pipe are com-
vessel motion is about 7-1/2 percent of the pared to Fig. 4 for aluminum pipe on the hook-
water depth, i.e., 7 1/2 ft in 100ft of water, load scale, a small but significant advantage
15ft in 200ft of water, etc. The other is seen for aluminum pipe. If, however, the
curve labeled maximum- sway is for oscillatory comparison is made on the drill pipe length
motion without translation. Actually, vessel scale, a very la~ge advantage is .seen for
oscillatory motion is usually a combination aluminum pipe. For example, if the preViously
of sway and surge, referred to hereafter as mentioned Point A in Fig. 2 is compared to the
sway. I t is slightly less eXacting than the comparable Point B [i.e., 5,000 ft of drill
drift curve because the vessel is not at its pipe in the hole] in Fig. 4, the allowable
maximum value of departure continously as in horizontal vessel motion is almost doubled for
the case of drift. However, the difference in the aluminum pipe. To compare the allowable
allowable motion is small, and since the true vessel drift when using steel pipe in one
vessel motion is seldom purely oscillatory, it case and aluminum pipe in the other, Fig. 5
is better to use the drift curve and maintain was prepared. In this figure, which is an
a small-margin of safety. example case for 300 ft of water, the allow-
able drift for each pipe is plotted against
The most important conclusion drawn from the length of drill pipe above the bumper-subs
Figs. 2, 3 and 4 is that the well depth strong- [roughly well depth]. In Fig. 5, aluminum
ly influences the allowable horizontal vessel pipe shows a significant increase in allowable
motion. A factor of three or four on the vessel drift at all well depths. In reality,
allowable horizontal vessel motion in the 5-in., Grade E pipe would not be used to 15,
range of practical interest is seen in eac~ 000 ft, but aluminum pi];le couldbe used unless
figure. The range of practical i~terest is such a solution is undesirable because of such
set in most cases on the high end, at about factors as high temperature [above 3000F],
15 to 20 percent of the water depth by the improper mud PH, somewhat higher initial cost,
etc.
GTC lG76 JOHN E. RANSFORD and ARTHUR LUBINSKI II 69
The solid line portion of' the curves in The example of' Fig. 6 assumes that i:.he
Figs. 2 through 5 are calculated for the vessel motion from over the borehole can be
criterion of'lO~percent f'atigue damage to the held within 10 ft while drilling. Using 5-in.
drill pipe passing once through the b,lowout steel drill pipe and drilling 240 ft of water
preventer While ClriJ.l1.J:lg ahead. Continued would allow the first 9,600 ft of drill pipe
use of' this criterionf'or iarge hookloads to be Grade E. The next 4,600 ft of pipe
would result in exceeding the yield strength would be Grade G, and after the well reached
of the pipe ~and wou:td r:eCl1j,ire extrapolation of a depth of 14,200 ft, the drill pipe added to
the S-N curve into the low cycle fatigue top of the string would be 8-135. Under
region. For these reasons, the.d.ashed portion conditions of Fig. 6, the well could be drill-
of the curves is calculated f'or the criterion ed to 19,000 ft. Deeper wells would call for
of' the sum of' the bending and tensile' stresses mixed sizes as well as grades and possibly the
equal to 85 percent of the yield strength. utilization of aluminum pipe. Another means
would consist of discarding from further use
The dashed line portion is independent of those joints of pipe which were subjected to
rotary table speed and drilling rate. On the excessive fatigue damage.
other hand, the value of' 10-percent damage
corresponding to the solid line portions in- The relationship between drill pipe
creases proportionally to rotary table speed fatigue damage and horizontal motion is not
and inversely proportionally to the drilling proportional, i.e., if 5-ft drift in a given
rate. If, for example, the vessel dr~ft were set of circumstances gives 10-percent damage,
7-l/2 percent of waterept1J. corresponding to then 10-ft drift will not give 20-percent
Point A in Fig. 2 [lO-percent fatigue damage], damage, but much more. The lO-ft drift would
but the rotary speed was 50 rpm and the drill- probably break the pipe. This fact is shown
ing rate 20 ft/hr, then the damage to each in Fig. 7, in which the damage incurred by a
joint of pipe passing through the blowout pre- joint of 5-in. steel pipe passing through the.
venter under these conditions would be 2-l/2 blowout preventer while drilling at a rate of
percent instead of~O .. 10 ft/hr with a rotary table speed of 100 rpm
is plotted against drift in percent of water
The question immedtately arises ~s to depth. Thi's example is somewhat severe since
what would happen if the drilling rate were the drilling string length of 9,000 ft is
zero, i.e., the drill pipe was being rotated approaching the safe depth limit for 5-in.,
off bottom. The answer is that, if the com- Grade E pipe. Nevertheless , it illustrates
bination of vessel ~otion and hookload results
the fact that if 4-3/4 ft gives lO-percent _.
in a drill pipe strees.lEl.rger than the~n-_ damage [Point M, Fig. 7], it takes only about
durance limit and the rotation off bottom an additional 1/2 ft of drift to give 20-
continues, the pipe would _break. All values percent damage [Point N]. This phenomenon
of fatigue damage between zero and failure occurs because of the logarithmic nature of
may occur depending upon the value of the the 8-N curve. Thus, it is important to
pertinent parameters. The fraction of damage . observe vessel motion limits closely.
incurred for any particular set of conditions
may easily be calculated using the equations The dotted portion of Fig. 7 was obtained
presented in the AppendiX. From a practical by extrapolation of the S-N curves to "cycles
standpoint, however, it will suffice to re- to failure" values less than 104 cycles. The
member that rotating the bit off bottom for legitimapy of this practice can be questioned
extended periods damages the pipe. Therefore, since 104 cycles is more or less the dividing
the drill pipe shoulqberaised~r lo~ere~ line between high and low cycle fatigue modes
frequently so as to have a different joint of of failure.
pipe in the blowout preventer.
up to this point, the discussion has
The steel drill pipe considered in the centered around drill pipe fatigue damage
investigation of fatigue damage is all Grade which occurs within the scope of this stUdy
E, which was selected because it is the only only while the drill pipe rotates. Another
grade known to the authors for Which sufficient effect of vessel drift is an appreciable re-
full-size joint fatigue tests have been run to duction of the amount of pull that can be
curve [S-N curve].
y
establish a bendin stress vs cycles to failure
Some tests have been run
exerted on stuck pipe. Figs. 8, 9 and 10 give
sums of drill pipe tensile and bending stress
on S-l35, -but not sufficiently to establish a as a function of the hookload and the maximum
reliable S-N curve. 3 However, Fig. 6 is pre- horizontal vessel motion. Again, as was the
sented as an example of how mixed grades of case for Figs. 2, 3 and 4, Figs. 8, 9 and 10
pipe Jnightb.E)~used, i f sufficient data were
available. Fig. 6 is based on-the authors 1 are for 5-in. steel, 4-l/2-in. steel, and 5-in.
aluminum pipe, respectively. The ordinate of
educated guesses as to what the S-N curves for
maximum horizontal vessel motion encompases aJL
Grade G and S-135 drill pipe would be. horizontal motions whether drift, sway, surge,
or any combinationof these. The curves in load, P, and fatls after N cYclesJ each cYc~e
each figure- ZWe.liIIeS .Qf..equal
Pile.stress. expended l/N part of the specimens life.
It will be.riotedt.ha$..thg.yg?u%. of PiPe.str?.?s Furthermore, if several identical specimens
for which the curves have been computed corres- were loaded similarly,but at other constant
pond to the yield and ultimate strengths of loads, P PI, P2, P3 ....Pi so as to establish
the most used grades. Also, as before, SJI a curve of load [or stress] vs N, then the
extra abscissa giving an equivalent length of failure of any new identical specimen loaded
drillpipe in 10:lb/gal mud is included. in any sequence of loading patterns, could be
predicted to fail when
Suppose that 5-in., 19.5-lb/ft stuck PiPe ;:
is being pulled on with a hookload of 150,000 n
lb and the-maximum horizontal vessel motion
is about 10-percent of the water depth. Then
E
i=l
=
i
i.
1. . . . . . . . . . .[1]
where Co maximum curvature of the pipe The S-N curves of Refs. 1 [for steel drill
E= Youngs modulus pipe] and 5 [aluminumdrill pipe] were bi-
d= outside diameter of the drill pipe. linearized; i.e, the S-N curve in each case was
replaced by two straight lines, one horizontal
Eq. 31 of Ref. 6 is: line equal to the endurance limit and the other
line approximatingthe S vs N region above the
co =K a . . . . . . . . . . . . . .[Sal endurance limit. In reality the approximation
is quite good. The equation for the endur~ce
where K is defined by Eq. 2t in Ref. 6 as: limit line is
1 .[ka] s= constant,
= F n - - . .
which means
and T = tension in drill pipe
I= moment of inertia of the drill pipe. 1
. [12a]
K=o.
L
. . . .. . . . .
The T in Eq. 4a maybe replaced by faT, the fa
being a factor to compensate for the average where l/Ni = fraction of drill pipe life
expended during the ith cycle.
increase in tension due to the acceleration of
the vessel in heave. In this study, fa = 1.08.
The equation for the line above the endurs.uce
limit is
To obtain the curvature of the pipe as a
function of the distance away from the point of = ~o(csi + b) ,
maximum curvature,use the coordinate system i
of Ref. 6, Fig. 19, and take the second deriva-
or
tive of Eq. 3t, with respect to X which yields:
1
= 1
d2Y [13a]
= Co CoshKX + so Sinh = . [5a] Ni ~o(cbi+b~ . . . . . . . .
cx=~
where C = -
&
As X approaches infinity, d2y/dX2 approaches
zero; therefore, so being a const=t, [fIs]L
= stress increment correspondingto one
log cycle
so = -Co=--K<. . . . . . . . ..[6al b= Log N when line is extrapolatedto
S=o.
SubstitutingEqs. 3a and 6a into Eq. 5a
The cumulative fatigue damage is then calcu-
Cx = K<
[
Cosh KX - Sinh FX
1. lated by Miners rule as:
~
n<
Substitutingthe exponential equivalents for th
cosh sad sinh functions,
L=
E i=J. q
.
. . . ... . . . .
.[14a]
L= fraction of life expended as drill
pipe passes through the BOP ten =T/A. . . . . . . . . . . ..[15a]
o 5 10
I I
25
I
+
n 51NCH,19.5LB/FT, GRADEE:
w sTEEL DRILLPIPE
/ :
w
20
IOFT/HRDRILLING RATE
-RDB +
s IOORPMROTARY TABLE
L 15
0
8
~
1+ 10
T
!3
D
$?
@5
G
g
o
0 50 100 150 200 250
HOOKLOAD (1000SLBS)
I
2
4
3 <
4 4 6
E $
~
U5
L ~
-m -m
~ ~8
~6 0
w
0
= Q
0
=
g? G ~ 10
E !+! n
j8 v IJ_l
n
E
0 I -j 12
l&9
z s
k /
g 10 I 14
w 1
-1 MUD=IO LB/GAL
II I DRILLING RATE =10 FT/HR
; 16
I ROTARY TABLE SPEED =
12
100 RPM
/
WATER DEPTH= 300 FT
13 18
;
I4
I
I 20
15
I 1. .- .+ ----- .- 0.. 5... 19 154 20 25 30 35
0 IO 20 30 40 50 Go 70 130 ALLOWABLE DRIFT (FEET)
ALLoWABLE DRIFT (FEET)
100 .
..
:
ORILL PIPE9000FTOF 51NCH, :
90
GRADEE:lNlOLB/GAL MUD ;
:
DRILLING RATE=lOFT/HR :
80 ROTARY TABLE SPEED=IOO RPM :
70
:
:
:
60 .
:
u .
w :
a :
z 5Q :
z :
# :
:
40 .
:
:
:
30 .
..
..
..
20 .11 II
N
UMI:.:
10
o
0 2 3 4 5 6 7
DRIFT,%OF WATER DEPTH
o 5 10 15 20 25
25
20
15
10
0510152025 O 51015202530
J I I 1
25 I
I 51NCH ALUMINUM
DRILL PIPE
TIT
20
15
10
I I I ,
r
I
o
00 100 200 300 400 500 600 100 200 300 400 500 t