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OFFSHORE TECHNOLOGY CDNFERENCE PAPER

6200 North Central :Ex];Jressway - mJMBER OTe 1076


Dallas, Texas 75206

THIS IS A PREPRINT SUBJECT TO CORRECTION

Maximum Permissible Horizontal Motions


of a Floating Drilling Vessel

By

John E. Hansford and Arthur Lubinski, Pan American Petroleum Corp.

Copyright 1969
Offshore Technology Conference on behalf of American Institute of Mining, MetalJ.urgical, and
Petroleum Engineers, Inc., The American Association of Petroleum Geologists, American Institute
of Chemical Engineers, American Society of Civil Engineers, The American Society of Mechanical
Engineers, The Institute of Electrical and Electronics Engineers, Inc., Marine Technology Society,
Society of Exploration Geophysicists, and Society of Naval Architects & Marine Engineers.

This paper was prepared forpresentation at the First Annual Offshore Technology Conference to
be held in Houston, Tex., on May 18-21, 1969~ Permissionio copy is restricted to an abstract of
not more than 300 wQrds. Illustra:tions may not be copied. Such use of an abstract should contain
conspicuous acknowledgment of where and by -:Whom-the' paper is presented.

ABSTRACT [i.e., drift]} or most often, some combination


of the two. An accepted limit of horizontal
Horizontal vessel motions [i.e., drift, vessel motion of 5 ~ercent of the water depth
sway or surge] result in bending of the drill has been suggested and fre~uently followed. 2
string members in the Vicinity of the rotary In reality, the allowable motion is strongly
drive bushing at the-vessel and at the blowout influenced by the hookload. Motions greater
preventer close to the seafloor. -Allowable than 5 percent of water depth are often per-
horizontal vessel motions are calculated as a missible, and under some conditions, motions
function of l1ookload} using both cumulative should be limited to less than 5 percent of
fatigue damage and drill pipe strength as water depth. The purpose of this paper is to
criteria for drilJ.,ing and for pulling stuck suggest maximum permissible motions imposed by
pipe. The presently used rule of limiting - drill pipe fatigue damage and pipe strength}
horizontal vessel motion to 5 percent of water as a function of hookload.
depth is shown-to be too restrictive in some
cases and too lenient in others. IDEALIZED SYSTEM

INTRODUCTION Fig. 1 shows an idealized system, highly


exaggerated for explicitness. Although pipe
When drilling from a floating vessel} the bends are shown ~uite acute, bending stresses
rotating drill string is subjected to fatigue were properly defined mathematically. The pipe
damage caused by reversing stresses which arise bending at the rotary drive bUshing [labeled
from heave} roll} pitch and horizontal motions RDB in Fig. 1] is relieved in most cases by a
of the vessel. In Ref. I} the authors have gimbaled bushing and largely taken by the
examined the effect of drilling vessel roli and- kelly, a more durable member. Therefore} the
pitch On the cumulative fatigue damage of the point of most severe damage is in the area of
kelly and the first joint-of drnl pipe below the blowout preventer rams [labeled BOP]. ---
the kelly. As a continuation of that investiga-
tion} the present study covers the effect of Generally, the drill pipe is run inside a
horizontal motions of the vessel on the drill larger pipe calle~ a riser, which provides a
string. return for the drilling mud from the sea floor
to the vessel. For the sake of simplicity) the
Horizontal departure from over the borehole interaction of the drill pipe with the riser
may be oscillatory [i.e., sway or surge], static was not considereQ in this investigation.
References and illustrations at end of paper.
I I 68 MAXIMUM PERMISSIBLE HORIZONTAL MOTIONS OF A FLOATING DRILLING VESSEL OTC 1076

It is believed that the ef'f'ect of' this inter- bending limit of' the f'lex-joint at the bottom
action on drill pipe bending is small. of the riser. On the other hand, some reserve
pipe strength has to be maintained for pUlling
The dimension D in Fig. 1 is the distance stuck pipe, and each vessel has some practical
f'rom the rotary drive bushing to the blowout minumum motion limit f'or drilling. These
preventer. This distance. throughout this paper two factors influence the lower limit of the
is called water depth whichm~y or may not practical range of' interest. Thus, the 5 per-
correspond closely enough to the reality to be cent of water depth rule which disregards
used interchangeably. When in doubt, the true hookload is often too restrictive and some-
distance D should be used and substituted f'or times too lenient. Good use of this knowledge
water depth when using the curves in this paper. in the industry may be illustrated by the
following case history. One of the authors
The dimension H in Fig. 1 is the horizonta happened to be on a drilling vessel when a
departure of' the vessel frolllovertp.E) b_o:relJ.ole. mooring chain brOke and the ship moved off
Generally, this distance will be referred to in location in excess of 10 percent of water
this paper in terms oJ a Itpercent of water . . depth. __ The driller immediately stopped drill-
depth It, which will in reality be a percent of ing. After ascertaining the total drift
distance D. reached as a result of the broken chain, the
author, consulting curves similar to those
PRESENTATION OF RESULTS presented in this paper, realized that drill-
ing could continue safely, because hole depth
Figs. 2,3 and 4 give the allowable hori- at that time was less than 1,000 ft. As a
zontal vessel motion in percent of water depth result, drilling proceeded during the several
as a function of hookload. Figs. 2, 3 and 4 hours needed to pick up the broken chain and
are for 5- in. ,19.5 lb/ft, Grade E steel drill reconnect it to the vessel. The drill pipe
pipe, ~-1/2-in., 16.6 lb/ft, Grade E steel did not fail at this time or later while
drill pipe, and 5-in., 2014-T6 alloy aluminum finishing the well. This action resulted in
drill pipe, respec~ively. Each figure has saving several thousands of dollars.
two abscissas, one labeled hookload and the
other corresponds to. an e<;LuJ. v~lent length of Figs. 2 [5-in. steel drill pipe] and 3
the respective drilLp.1.pe in iOlb/gal mud. [4-l/2-in. steel drill pipe] are not very
Each figure is for a drilling rate of 10 ft/hr different when compared on the drill pipe
and-a rotary table speed of 100 rpm. length scale. This occurs because the in-
fluence of' the dif'f'erence in the two pipes'
Point A on the curve, labeled drift in rigidity and cross-sectional area is almost
Fig. 2, shows that for a hookload of 90,000 lb exactly compensated for by their difference
[approximately 5,000 ft of pipe] and for con- in weight.
stant translation of the vessel without ..
Q,Scillatory motion, the allowable horizontal If Figs. 2 and 3 for steel pipe are com-
vessel motion is about 7-1/2 percent of the pared to Fig. 4 for aluminum pipe on the hook-
water depth, i.e., 7 1/2 ft in 100ft of water, load scale, a small but significant advantage
15ft in 200ft of water, etc. The other is seen for aluminum pipe. If, however, the
curve labeled maximum- sway is for oscillatory comparison is made on the drill pipe length
motion without translation. Actually, vessel scale, a very la~ge advantage is .seen for
oscillatory motion is usually a combination aluminum pipe. For example, if the preViously
of sway and surge, referred to hereafter as mentioned Point A in Fig. 2 is compared to the
sway. I t is slightly less eXacting than the comparable Point B [i.e., 5,000 ft of drill
drift curve because the vessel is not at its pipe in the hole] in Fig. 4, the allowable
maximum value of departure continously as in horizontal vessel motion is almost doubled for
the case of drift. However, the difference in the aluminum pipe. To compare the allowable
allowable motion is small, and since the true vessel drift when using steel pipe in one
vessel motion is seldom purely oscillatory, it case and aluminum pipe in the other, Fig. 5
is better to use the drift curve and maintain was prepared. In this figure, which is an
a small-margin of safety. example case for 300 ft of water, the allow-
able drift for each pipe is plotted against
The most important conclusion drawn from the length of drill pipe above the bumper-subs
Figs. 2, 3 and 4 is that the well depth strong- [roughly well depth]. In Fig. 5, aluminum
ly influences the allowable horizontal vessel pipe shows a significant increase in allowable
motion. A factor of three or four on the vessel drift at all well depths. In reality,
allowable horizontal vessel motion in the 5-in., Grade E pipe would not be used to 15,
range of practical interest is seen in eac~ 000 ft, but aluminum pi];le couldbe used unless
figure. The range of practical i~terest is such a solution is undesirable because of such
set in most cases on the high end, at about factors as high temperature [above 3000F],
15 to 20 percent of the water depth by the improper mud PH, somewhat higher initial cost,
etc.
GTC lG76 JOHN E. RANSFORD and ARTHUR LUBINSKI II 69

The solid line portion of' the curves in The example of' Fig. 6 assumes that i:.he
Figs. 2 through 5 are calculated for the vessel motion from over the borehole can be
criterion of'lO~percent f'atigue damage to the held within 10 ft while drilling. Using 5-in.
drill pipe passing once through the b,lowout steel drill pipe and drilling 240 ft of water
preventer While ClriJ.l1.J:lg ahead. Continued would allow the first 9,600 ft of drill pipe
use of' this criterionf'or iarge hookloads to be Grade E. The next 4,600 ft of pipe
would result in exceeding the yield strength would be Grade G, and after the well reached
of the pipe ~and wou:td r:eCl1j,ire extrapolation of a depth of 14,200 ft, the drill pipe added to
the S-N curve into the low cycle fatigue top of the string would be 8-135. Under
region. For these reasons, the.d.ashed portion conditions of Fig. 6, the well could be drill-
of the curves is calculated f'or the criterion ed to 19,000 ft. Deeper wells would call for
of' the sum of' the bending and tensile' stresses mixed sizes as well as grades and possibly the
equal to 85 percent of the yield strength. utilization of aluminum pipe. Another means
would consist of discarding from further use
The dashed line portion is independent of those joints of pipe which were subjected to
rotary table speed and drilling rate. On the excessive fatigue damage.
other hand, the value of' 10-percent damage
corresponding to the solid line portions in- The relationship between drill pipe
creases proportionally to rotary table speed fatigue damage and horizontal motion is not
and inversely proportionally to the drilling proportional, i.e., if 5-ft drift in a given
rate. If, for example, the vessel dr~ft were set of circumstances gives 10-percent damage,
7-l/2 percent of waterept1J. corresponding to then 10-ft drift will not give 20-percent
Point A in Fig. 2 [lO-percent fatigue damage], damage, but much more. The lO-ft drift would
but the rotary speed was 50 rpm and the drill- probably break the pipe. This fact is shown
ing rate 20 ft/hr, then the damage to each in Fig. 7, in which the damage incurred by a
joint of pipe passing through the blowout pre- joint of 5-in. steel pipe passing through the.
venter under these conditions would be 2-l/2 blowout preventer while drilling at a rate of
percent instead of~O .. 10 ft/hr with a rotary table speed of 100 rpm
is plotted against drift in percent of water
The question immedtately arises ~s to depth. Thi's example is somewhat severe since
what would happen if the drilling rate were the drilling string length of 9,000 ft is
zero, i.e., the drill pipe was being rotated approaching the safe depth limit for 5-in.,
off bottom. The answer is that, if the com- Grade E pipe. Nevertheless , it illustrates
bination of vessel ~otion and hookload results
the fact that if 4-3/4 ft gives lO-percent _.
in a drill pipe strees.lEl.rger than the~n-_ damage [Point M, Fig. 7], it takes only about
durance limit and the rotation off bottom an additional 1/2 ft of drift to give 20-
continues, the pipe would _break. All values percent damage [Point N]. This phenomenon
of fatigue damage between zero and failure occurs because of the logarithmic nature of
may occur depending upon the value of the the 8-N curve. Thus, it is important to
pertinent parameters. The fraction of damage . observe vessel motion limits closely.
incurred for any particular set of conditions
may easily be calculated using the equations The dotted portion of Fig. 7 was obtained
presented in the AppendiX. From a practical by extrapolation of the S-N curves to "cycles
standpoint, however, it will suffice to re- to failure" values less than 104 cycles. The
member that rotating the bit off bottom for legitimapy of this practice can be questioned
extended periods damages the pipe. Therefore, since 104 cycles is more or less the dividing
the drill pipe shoulqberaised~r lo~ere~ line between high and low cycle fatigue modes
frequently so as to have a different joint of of failure.
pipe in the blowout preventer.
up to this point, the discussion has
The steel drill pipe considered in the centered around drill pipe fatigue damage
investigation of fatigue damage is all Grade which occurs within the scope of this stUdy
E, which was selected because it is the only only while the drill pipe rotates. Another
grade known to the authors for Which sufficient effect of vessel drift is an appreciable re-
full-size joint fatigue tests have been run to duction of the amount of pull that can be
curve [S-N curve].
y
establish a bendin stress vs cycles to failure
Some tests have been run
exerted on stuck pipe. Figs. 8, 9 and 10 give
sums of drill pipe tensile and bending stress
on S-l35, -but not sufficiently to establish a as a function of the hookload and the maximum
reliable S-N curve. 3 However, Fig. 6 is pre- horizontal vessel motion. Again, as was the
sented as an example of how mixed grades of case for Figs. 2, 3 and 4, Figs. 8, 9 and 10
pipe Jnightb.E)~used, i f sufficient data were
available. Fig. 6 is based on-the authors 1 are for 5-in. steel, 4-l/2-in. steel, and 5-in.
aluminum pipe, respectively. The ordinate of
educated guesses as to what the S-N curves for
maximum horizontal vessel motion encompases aJL
Grade G and S-135 drill pipe would be. horizontal motions whether drift, sway, surge,
or any combinationof these. The curves in load, P, and fatls after N cYclesJ each cYc~e
each figure- ZWe.liIIeS .Qf..equal
Pile.stress. expended l/N part of the specimens life.
It will be.riotedt.ha$..thg.yg?u%. of PiPe.str?.?s Furthermore, if several identical specimens
for which the curves have been computed corres- were loaded similarly,but at other constant
pond to the yield and ultimate strengths of loads, P PI, P2, P3 ....Pi so as to establish
the most used grades. Also, as before, SJI a curve of load [or stress] vs N, then the
extra abscissa giving an equivalent length of failure of any new identical specimen loaded
drillpipe in 10:lb/gal mud is included. in any sequence of loading patterns, could be
predicted to fail when
Suppose that 5-in., 19.5-lb/ft stuck PiPe ;:
is being pulled on with a hookload of 150,000 n
lb and the-maximum horizontal vessel motion
is about 10-percent of the water depth. Then
E
i=l
=
i
i.
1. . . . . . . . . . .[1]

point c in Fig. 8 shows that thest%ess in-the


joint of pipe in the blowout preventer woulil- where i number of cycles of load i
be 10,000psi. Or conversely, if the maximum Ni z number of cycles to failure under
drill pipe stress cannot be allowed to exceed repeated application of load li
100,OOO psi and the maximm. vessel motion is
about 10 percent of the water depth, then the In a previous paper,1 the authors assumed
hookload cannot be allowed to exceed 150,000 lb that failure occurs when the left-hand ex-
Consider now the following example, using the pression is equalto 0.5 rather than one, in
same figure and conditionsas above, and sup- order to take into considerationthat the
posing that the length of drill pipe above the cycle amplitude is not constant. In that
freeze point is 5,000 ft, [Point G in Fig. 81 paper every factor influencing fatigue was
which roughly correspondsto 90,000 lb hook: taken on a safe side. It is now felt that
load [pointHin Fig. 8], then only 60,000 lb such a procedure yielded unrealistic results.
[differencein abscissa of Points CandH] of For this reason, in the present paper the
overpull csm be .exe:tedwithoutover-stressing value of one rather than 0.5 was adopted.
the pipe.
In a like manner, it is now felt that
Again, Figs. 8 and 9 for 5-in. and4-l/2- corrosion was treated too conservativelyin
in. steel pipe, respectively,are not very the past. Today it is possible and desirable
much different,but enough to warrant incl-ud- to folhw good practices of corrosion in-
ing them both. hibftiion. For these reasons, the facet of
corrosion fatigue was not included in this
It is in order now to investigatewhether paper.
from a standpoint of overpull, +minm drill
pipe is.,or is.notl.betterthu steel PiPe. Miners rule has been the subject of much
Consider the sane case as ,above,nsmely: [11 discussion and there have been a score or
vessel motion is 10 percent of water depth more of other deterministicrules proposed..to
and [2] that the freeze point of stuck pipe tslceits place. However, bemuse Miners
is at 5,000 ft. Proceeding as above, one rule is so simple to apply and seems to give
obtains the results for maximum overpull shown results no worse than the others, it remains
in Table I. From this table,the conclusion a standard for comparison. In fact, in very
may be reached,that!5-in. aluminum drill.pipe many practical cases the rule has yield good
may withstad more overpull to free stuck pipe results.
than Grades E or G steel pipe. However, S-135
steel pipe allows more oyerpull th~...alwn~n~ Some investigatorsclaim that the order
pipe. Although the above conclusionsme of sequence of the loading cycles has an
based on exsmple~as~, they are actizally- influence on the fatigue life of metals.7,8,9
general. . If this hypothesis is true predictionsmade
using Miners rule could either be conserva-
THEORY AND DEFINITIONS tive or nonconservativedepending on the true
load history of the hardware in question,
Miners Linear Hypothesis
It has been found in the past that the
All cumulative fatigue damage values fatigue life md endurance limit of small
calculated for use in this gaper.were a?rived specimens are considerablyhigher than the
at by using the so-called Miners linear rule.4 full-sizepiece of hardware even though the
Miners rule deals with fatigue as a deter- stresses are equal. For this reason, full-
ministic phenomenon and was deriyed by its size joints of drill pipe have been fatigue
author in a heuristic manner. In essence, tested. The S-N curve for joints of Grade E
Miners rule states that, if a specimen is steel pipe is given in Ref. 1 and for aluminLm
subjected to a constant amplitude alternating pipe in Ref. 5.
OTC 1076 JOHN E . HANSORD and mm LUBINSa II 71

life, then 10 ft will probably break the pipe.


Modified Goodman Diagrsn Thus, horizontal vessel motions should be
closely controlledwhile drilling.
It is a well known fact that a tensile
load superimposedoq_a specimen experiencing
When pulling stuck pipe, the driu pipe_
cyclic bending stresses reduces the en~urance--
is not rotating and fatigue dsmage ceases to
limit. This effect is called the Goodman be the criterion for allowable vessel motions.
effect and is treated in this study in the s
s~e m~ner as described in Ref. 1 and 6; i.e., In this case the sume of the bending and ten-
sile stress must be kept below some limit de-
the bending stressismultiplied by a factor
pending upon several factors. The allowable
pull in excess of the weight of the pipe to th(
Z=*2
t [2] freeze point [overpull]is highly affected by
the horizontal excursion of the drilling
where t z tensile strength of the pipe vessel. Curves for determiningthe allowable
material overpull on stuck pipe as a function of vessel
St = tensile stress imposed on the pipe motion are presented in this study.

AccelerationFactor From the standpoint of both cumulative


fatigue danage and pipe strength considera-
When the drilling vessel heaves, the tions, aluminum drill pipe shows a clear ad-
tensile stresses in the drill pipe fluctuate vantage over steel drill pipe. While drilling>
because of the acceleration of the vessel. To the allowable horizontal motions using aluminw
take this factor into considerationin fatigue drill pipe are roughly twice those using steel
calculations,a dymunic hookload was used.. drill pipe. If pulling stuck pipe, 5-in.
The latter was estimated as equal to I-.o8 aluminum pipe allows significantlymore over-
times the static hookload. pull than 5-in. steel pipe of Grades D, E and
G, and almost as much as S-135.
CONCLUSIONS
ACKNOWLEDGEMENT
Fatigue damage of drill pipe is incurred
when a drilling vessel moves horizontally from The authors thank the following for having
over the borehole and the drill.pipe is being read the paper and presented constructive
rotated. The point of most severe damage is criticism: H. E. Quellhorst,J. C. Stall and
in the area of we blowo~tpreventer. Iri J. A. Muckleroy, all employees of Pan America
order to combat this problem, a rule has been Petroleum Corp.
suggested that the vessel be kept over the
borehole within plus or minus 5 percent oft~e REFERENCES
water depth.2 In case of drilling at a shallow
depth this rule is too restrictive and in some 1. Hansford, J. and Lubinski, A.: Effects
cases of drilling at deep depths, the rule is of Drilling Vessel Pitch & Roll on Kelly
too lenient. This paper,presents curves from and Drill Pipe Fatigue,
Trans., AIME
which a more accurate esttmate of allowable [lg64] 231.
horizontal vessel motions may be made. 2. West, F~.: Practicesand l)evelopmen~s
in Offshore Oil Exploration and Produc-
Within the range of water depths currentl~ tion, 1964 Trans., Institutionof Engi-
being explored by the industry, the allowable neers and Shipbuildersin Scotland,
horizontal vessel motion is directly propor- Glasgow.
tional to the water depth; i.e., if 10 ft is 3. Rollins, H. M.: What We mow About
allowed in 100 ft of water, then 20 ft would Drill-Pipe Fatigue Failure, Paper pre-
be allowea in 200 ft of water, other condition~ sented at AAODC Rotary Drilling Conference,
being the same. I?allas[Feb. 21, 1967].
4. Miner, M. A.: Cmnula*iveDamage in
While pure oscillatorymotion of the Fatigue, J. Appl. Mech. [1945]
12, A159-
drilling vessel [sway and surge] is less exact- AI._64
.
ing on drill-pipe fatigue than pure tramsla%io~ 5. Hansford, J. and Lubinski, A.: Cumula-
[drift],the difference is small enough to be tive Fatigue Damage of Drill Pipe in Dog-
neglected, and motion limits presented in this Legs, Trans., AIME [1966] 237.
paper are based on drift. This procedure 6. Lubinsk~ Maximum Pem~sible DoE-
gives results on the safeside. Legs in Rotary Borehole, Trans., AIME
[19611 222.
The fatigue damage incurred as the drill- 7. Vailu;i, S. R.: A Unified Engineering
ing vessel drif$s off loaction is highly non- Theory of High Stress Level Fatigue,
linear; i.e., if 5 ft off lcicationexpends AeronauticalResearch Laboratory [Dec.,
only 10 percent of the drill pipes fatigue 1961] Report No. 181.
8. Manson, et al.: Further Investigationof
11 72 .-.
_. M&X- PEEiiISSIB13
HORIZONTAL MOTIONS OF A FLOATING DRILLING VESSEL OTC 1076

a Relation for CumulativeFatigue Damage in -Kx


=K<e . . . . . . . . . . .[7a]
Bending, J. for Engineering f& Indus;ry Cx
[Feb., 19651. SubstitutingEq. 7a into Eq. 2a yields the
9. Hardrath, H. F.: Fatigue,An Interdis- bending stress as a funckion of X:
ciplinary Approach, Sagsmore Army
Materials Research Conference [19631 345- =K%@Ce-~Eii/4 . . . . . . . . .[8al
359. -
x
SubstitutingEq. la into Eq. 8a:
APPENDIX
Edx
tan-l (H/D) e-~ . . . . .[9a]
The angle by which the drill pipe is bent x=--r
[abrupt dog-leg] is_shown in Fig. 1 as 2a. The For small values of 2a which are the only ones
tangent of this angle is H/D; i.e., of interest in this study, Eq. 9a becomes
Carl20L = H/D EdKH -KX
x Te ........[lOa]
or 2< = tanl(@D) . . . . . . . . . .[la]
To account for the Goodman effect on endurance
The maximum bending stress in the pipe is limit, ~ is increased by the factor T defined
given by the well known equation as: in Eq. 2.1J6 Thus finally,
CoEd
so=~. . . . . . . . . . . . . . [2a] s
x~=t-st (+) ~ e-w. . . [llal

where Co maximum curvature of the pipe The S-N curves of Refs. 1 [for steel drill
E= Youngs modulus pipe] and 5 [aluminumdrill pipe] were bi-
d= outside diameter of the drill pipe. linearized; i.e, the S-N curve in each case was
replaced by two straight lines, one horizontal
Eq. 31 of Ref. 6 is: line equal to the endurance limit and the other
line approximatingthe S vs N region above the
co =K a . . . . . . . . . . . . . .[Sal endurance limit. In reality the approximation
is quite good. The equation for the endur~ce
where K is defined by Eq. 2t in Ref. 6 as: limit line is
1 .[ka] s= constant,
= F n - - . .
which means
and T = tension in drill pipe
I= moment of inertia of the drill pipe. 1
. [12a]
K=o.
L
. . . .. . . . .
The T in Eq. 4a maybe replaced by faT, the fa
being a factor to compensate for the average where l/Ni = fraction of drill pipe life
expended during the ith cycle.
increase in tension due to the acceleration of
the vessel in heave. In this study, fa = 1.08.
The equation for the line above the endurs.uce
limit is
To obtain the curvature of the pipe as a
function of the distance away from the point of = ~o(csi + b) ,
maximum curvature,use the coordinate system i
of Ref. 6, Fig. 19, and take the second deriva-
or
tive of Eq. 3t, with respect to X which yields:
1
= 1
d2Y [13a]
= Co CoshKX + so Sinh = . [5a] Ni ~o(cbi+b~ . . . . . . . .
cx=~
where C = -
&
As X approaches infinity, d2y/dX2 approaches
zero; therefore, so being a const=t, [fIs]L
= stress increment correspondingto one
log cycle
so = -Co=--K<. . . . . . . . ..[6al b= Log N when line is extrapolatedto
S=o.
SubstitutingEqs. 3a and 6a into Eq. 5a
The cumulative fatigue damage is then calcu-
Cx = K<
[
Cosh KX - Sinh FX
1. lated by Miners rule as:
~
n<
Substitutingthe exponential equivalents for th
cosh sad sinh functions,
L=
E i=J. q
.
. . . ... . . . .
.[14a]
L= fraction of life expended as drill
pipe passes through the BOP ten =T/A. . . . . . . . . . . ..[15a]

where A = cross-sectionalarea of drill pipe.


where n~ = mxnbe-rof cycles the drill pipe was
sub.iectedto at stress level
The resulting equation which gives the
[sX~li maximum motion in percent of water depth to
Ni = number of cycles to failure under yield a given drill pipe stress for a given
continuousand repeated applica- hookload is:
tion of stress level [SX~]i.

The above developmentwas used to prepare PD=~ $ -~ . . . . . . [16a]


Figs. 2 through 7. r
rT
The calculationof horizontal motion to where PD maximum motion in percent of water
give a particular total stress, ST, for any depth
given hookload Is a straightforwardutilization ST = total drill pipe stress.
of the equations for bending stress developed
above and the equation for tensile stress, Eq. 16a was used to prepare Figs. 8, 9 and 10.

Table 1 - Examples of allowable overpull for various drill pipes.

For: Vessel Motion Equal to 10 Percent of Water Depth


Freeze Point at 5,000 feet

Pipe Approximate Yield Weight of 5000 in Alla#able OverPull


Strength 10 lb/gal Mud l-o

C-radeE 75,000 90,000 10,000 (Point J, Fig. 8)

G~ade G 100,0-00 90,000 60,000 (Point C, Fig. 8)

S-135 135,000 90,000 150,000 (Point E, Fig. 8)

.kiuminum 58,000 45,000 1.15,000(Point D, Fig. 10)


LENGTH OF DRILL PIPE IN 10 LB/GAL MUD (1000S FT)

o 5 10
I I
25
I
+
n 51NCH,19.5LB/FT, GRADEE:
w sTEEL DRILLPIPE
/ :
w
20
IOFT/HRDRILLING RATE
-RDB +
s IOORPMROTARY TABLE
L 15
0
8
~
1+ 10
T
!3
D
$?
@5
G
g
o
0 50 100 150 200 250

HOOKLOAD (1000SLBS)

Fig. 2 - Allowable vessel sway and drift


in percent of water depth vs hookload
while drilling.

Fig. 1 - Idealized system.

LENGTHOFDRILLPIPEINIOLB/GAL MUD(IOOOS FT)


LENGTH OF DRILL PIPE IN IO LB/GAL MUD(lOOOS FT) 25
o 5 10 15 20
5 10 15 I 1 I I I
o
I I 25
I
25
51NCH,ALUMINUM DRILLPIPE
4 1/2 INCH,16.6 LB/FT, GRADE E: z
STEEL DRILL PIPE ~ 20 10 FT)HRDRILLING RATE
: 20 w
LLl 10 FT/HR DRILLING RATE a IOORPMROTARY TABLE
n a SPEED
E 100 RPM ROTARY TABLE sPEED. w 15
I.1.l 1-
+ 15
2
s L
L 0 1 I
o 10
10 *
# I
I t-
+ L
& E5
lx 5 -. n
(3 ---
---
----
-- -..
. . Q 25
0 50 100 150 200
200 250 0
0 50 ioo 150
HOOKLOAD (Iooos LBs)
HOOKLOAD (1000SLBS)

Fig. 4 - Allowable vessel drift in percent


Fig. 3 - Allowable vessel drift in percent
of water depth vs hookload while drilling.
of water depth vs hookload while drilling.
o 0

I
2

4
3 <

4 4 6
E $
~
U5
L ~
-m -m
~ ~8
~6 0
w
0
= Q
0
=
g? G ~ 10
E !+! n
j8 v IJ_l
n
E
0 I -j 12
l&9
z s
k /
g 10 I 14
w 1
-1 MUD=IO LB/GAL
II I DRILLING RATE =10 FT/HR
; 16
I ROTARY TABLE SPEED =
12
100 RPM
/
WATER DEPTH= 300 FT
13 18
;
I4
I
I 20
15
I 1. .- .+ ----- .- 0.. 5... 19 154 20 25 30 35
0 IO 20 30 40 50 Go 70 130 ALLOWABLE DRIFT (FEET)
ALLoWABLE DRIFT (FEET)

Fig. 6 - Allowable drift vs well depth


Fig. 5 - Allowable vessel drift
in feet vs drill pipe length.
for mixed grades of drill pipe.

100 .
..
:
ORILL PIPE9000FTOF 51NCH, :
90
GRADEE:lNlOLB/GAL MUD ;
:
DRILLING RATE=lOFT/HR :
80 ROTARY TABLE SPEED=IOO RPM :

70
:
:
:
60 .
:
u .
w :
a :
z 5Q :
z :
# :
:
40 .
:
:
:
30 .
..
..
..
20 .11 II
N
UMI:.:
10

o
0 2 3 4 5 6 7
DRIFT,%OF WATER DEPTH

Fig. 7 - Drift of vessel vs percent


damage.
LENGTH OF DRILL PIPE IN IO LB/GAL MUD ( 1000S FT)

o 5 10 15 20 25

25

20

15

10

HOOKLOAD (1000S LBS)

Fig. 8 - Drill pipe stress as a


function of vessel motion and
hookload.

LENGTH OF DRILLPIPE IN 10 LB/GALMUO (1000SFT) LENGTH OF DRILLPIPE IN 10LB/GALMUD (1000SFT)


0510152025 O 51015202530
J I I 1

25 I

I 51NCH ALUMINUM
DRILL PIPE

TIT
20


15


10

I I I ,

r
I
o
00 100 200 300 400 500 600 100 200 300 400 500 t

HOOKLOAD ([000S LBS) HOOKLOAD (1000S LBS)

Fig. 9 - Drill pipe stress as a Fig. 10 - Drill pipe stress as

function of vessel motion and function of vessel motion

hookload. and hookload.

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