Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Industries Limited
After all,
GROWTH IS LIFE
Surat To Mumbai
To Baroda
Ichhapur Jn 260 KM N
170 KM
Legend
Roads Oil
ONGC
Railway Depots Magdalla Port
Pipeline
NTPC
Reliance Mora & Kadia Bet
Complex
1000 L&T
Acres
Hazira
ESSAR
Not to scale
Reliance
Reliance
Indicative
SBM Arabian Sea
Reliance Vertical Integration
Reliance
Industries Limited
R2 Fabric
Wool, Viscose, Silk, Linen
Naroda Complex Texturised, Twisted, Dyed Yarn Spun Yarn Textiles
PP PX Acetic acid
Propylene Sulphur Gasoline Diesel LPG Naphtha Iso-Butene ATF Kerosene N-Butane Styrene Ethylene
Jamnagar Refinery /
Refining & Distribution Coke Power
Petrochemical Complex Refining
Bombay High
Off Shore Oil and Gas Exploration and Production Oil & Gas
Hazira - Vital Link in Vertical Integration
TO SEB
PROCESS PLANTS
GRID Captive Power Plant
350 MW meeting
entire demand.
Islanded mode of
P operation.
S O
T W Extraction steam for
E E process No let
A R down of steam.
M
Each Gas turbine is
G provided with Heat
G R Recovery Steam
R I Generator
I D
D Waste Heat
Recovery using
Make-Up Water
Heater in HRSGs.
Our Mission:
To be the lowest Specific Energy
Consumer in the industry.
To widen our options for energy
sources.
To minimize the adverse impact of
our operations on the environment.
Deployment By:
Performance driven goals.
Upgrading hardware, deploying new
technologies.
Research for new sources of energy.
Audits & Training of employees.
Bench mark energy efficiency and
energy productivity.
Promote the Awareness.
Functions :
8% Apex
Time spent Apex :
Group - Review Energy Cons. trend
- Review status of schemes
- Providing resources and direction
Core :
- Compile, evaluate & prioritize Energy
schemes
- Benchmarking
- Guidelines to working group
Core Working - Support for Decision making
- Energy & Fuel Management
Group Group Working :
-Measurement and Monitoring
- Implementing improvements
- Energy Audits
Small Group :
- Ideating (KAIZEN)
Small - Participation in improvement
projects
Group - Spreading Awareness
Inter-
Inter-site Benchmarking
(Among RIL Sites)
The energy index for the year 2009-10
manifests RIL Hzs lowest specific energy
consumption
1.80 1.74
1.87
Best among Production Units with 1.70 1.73 1.72
same or different technologies. 2006 - 07 2007 - 08 2008 -09 2009 -10 2010 -11
(YTD)
Benchmarking : Intersite Steam Leak AuditReliance
Industries Limited
Steam Leak Audit was carried out across RIL Petrochemicals sites
Centre for High Technology (CHT) Steam Leak Audit Methodology deployed.
Cross Site Team members carried out audit.
12
10.7
Intersite Steam Leak Audit ; FY 2009 -10
kg Steam Leakage per Ton
10
of Steam Produced
8 Lowest Steam
Leakage Ratio
6
4 3.23
2
0.75 1.04 1.19
0
HMD Site 1 Site 2 Site 3 Site 4
RIL Sites
RIL-Hazira secured 1st rank with lowest Steam Leakage Ratio across
RIL Petrochemicals sites..
Similar audits for other utilities like furnaces, VAR machines, refrigeration system
Solomon Benchmarking
Geographical Region wise Performance
5.9 5.83
5.78
kBTU/lb of HVC
5.8
5.7
5.6 5.53
5.5 5.45
5.4
2007 08-09 09-10 10-11
Solomon (YTD)
Journey towards Excellence Reliance
Industries Limited
EI B
EI A
(Gcal/MT)
(Gcal/MT)
Real-Time Monitoring System : Spur to Action
Reliance
Industries Limited
Other Benefits:
0 5 10 15 20
Process Audit
Process optimization
Process innovation
Process Automation
Reliability Improvement
Capacity Utilisation
Hardware Upgradation
New technology
ENCON Schemes - No Investment Reliance
Industries Limited
LAST THREE
ENCON YEARS:SCHEMES
Schemes FY 2007-08 / 2008-09
(with Investment) Reliance
Industries Limited
TRIGGER
heat source
t2
t1
Heat of Combustion
Net Enthalpy
TRIGGER PILOTING
Challenges Mitigation
(a) Explore possibility of (a) Pre-heating till max. 70 OC found
maximum gas temperature viable following extensive study of fuel
increase injection system and availability of
waste heat source
(c) Process design for (c) Advance simulators like Aspen and
scaled-up gas heating HTRI employed for design
system
Innovative Project -1 : Fuel Gas Heating Reliance
Industries Limited
Hot Water
(90 deg. C)
Cold gas
(23deg. C)
Cold Water
(67 deg. C)
Hot Gas
(70 deg. C)
25 %
3-1 bypass
00
08
02
04
06
20
10
14
16
18
12 %
% 09
07
05
25
23
19
21
15
13
17
11 %
%
00 %
Three stage
1-1 bypass Oxygen
compressor
Stage 1
Stage 2
Stage 3
From To Process
Process Compressor Compressor
suction discharge
BENEFIT
930
890
870
850
830
NMC3300M kW
NMC4300M kW
810
3MC5300M kW
790 3MC6300M kW
770
750
11-Jan
18-Jan
25-Jan
15-Feb
22-Feb
1-Feb
8-Feb
15-Mar
22-Mar
29-Mar
1-Mar
8-Mar
Innovative Project -3 : Flux Optimization in VFDs Reliance
Industries Limited
% Power
400
Volts
73
voltage to reach 390
72
71
optimum current 380 NP Volt 70
69
without changing 370
%power
68
frequency. 1 2 3 4 5 6 7
Energy saving
Saving in Saving in
Motor KW per No. of Rs.(Lacs)
Description rated KW Voltage drive drives / Year
Cooling Water Pump 260 400 19.5 4 21.66
Chilled Water Transfer Pump 200 400 7.6 4 8.44
Supply Air Fan - Comfort AHU 55 405 7.535 8 16.74
Return Air Fan - Comfort AHU 30 405 2.22 8 4.93
Quench AHU Return Air Fan 30 405 4.38 12 14.60
Total 66.37
IMS Observations & Action Plan Reliance
Industries Limited
1. Filling
4. Laminated Fabrics
5. Coating substrates
7. Automotives
Feed Stock
for
Recycle
Normal
Normal
PTA route
route
Oligomer
MEG
Recycle
Recycle
route
route
Polyester Finished
Process Monomer Polymer
Polymer Spinning Drawing Filling
Waste products
Catalyst
Catalyst&&
Toners
Growth
for All
In Action Happy Rag Pickers
Learning
Cooperative
In Isolation
BENEFIT
Dispatch by Bags
Dispatch by Tankers
Energy Efficiency
Reliance
Through Rural Transformation Industries Limited
Energy Efficiency
Reliance
Through Rural Transformation Industries Limited
Employee Involvement
Brainstorming
Sessions on
ENCON
Training Sessions
on ENCON by
Young Engineers
Process CO2
emission
included
817
14598 34303
HY+ in MEG-2
S-882 Catalyst in
MEG-1
0.531
0.510
MT of CO2 / MT of EOE
0.460
S886 in MEG-1
0.410
0.310
2001 -02 2002 -03 2003 -04 2004-05 2005 -06 2006 -07 2007 -08 2008 -09 2009 -10 2010 -11
Extensive Tree
Plantation under
1.38
1.34
Energy Index
Gcal / MT
1.30
1.26
1.22
57