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http://www.ce.memphis.

edu/1101/notes/concrete/P Superplasticizers (High Range Water


CA_manual/Chap06.pdf Reducer(HRWR))
- Superplasticizers increase flowability
http://www.aboutcivil.org/concrete-technology-
of concrete and reduce water
admixtures.html
cement ratio. They can greatly reduce
http://www.engr.psu.edu/ce/courses/ce584/concrete water demand and cement contents
/library/materials/Admixture/AdmixturesMain.html and make low water-cement ratio,
high-strength concrete with normal or
http://www.rdso.indianrailways.gov.in/uploads/files/ enhanced workability.
1296815485110-page_3.pdf

Advantages:
Admixture - A material other than water, a. Cement content can be reduced to a
aggregates, or cement that is used as an ingredient greater extent keeping the same
of concrete or mortar to control setting and early water/cement ratio. This will lead to
hardening, workability, or to provide additional economy.
cementing properties. b. Water-cement ratio can be reduced
significantly keeping same cement content
and workability. This will lead to increase in
Types of Admixtures: strength. Ultimate compressive strengths
in excess of 70 MPa (10,000 psi) and
1. CHEMICAL ADMIXTURE
increased early strength gain
Water-reducing admixture/Plasticizers c. Higher workability at very low water
- Are admixtures for concrete, which cement ratio like casting concrete with
are added in order to reduce the water heavy reinforcement typically by raising the
content in a mixture or to slow the slump from 75mm to 200 mm, the mix
setting rate of the concrete while remaining cohesive.
retaining the flowing properties of a d. Reduction in permeability, reduced
concrete mixture. chloride-ion penetration
e. Where early strength development is
Advantages: required in prestressed concrete or casting
of floor, where early access for finishing
a. They increase the workability of the equipment is required. Concrete early
concrete without reducing the compressive strength enhancement (50 to 75%). The
strength or without changing water-cement initial setting time may be accelerated up
ratio so as to ease placing in accessible to an hour earlier or retarded to be an hour
locations later according to its chemical reaction.
b. High strength can be obtained with the f. Water reduction of 12% to 30% can be
same cement content by reducing water obtained through the use of these
cement ratio.
admixtures.
c. A saving in the quantity of cement (approx.
upto 10%) can be achieved keeping the The main disadvantage of superplasticizer usage is
same water/ cement ratio and workability. loss of workability as a result of rapid slump loss
d. To achieve the same workability by and incompatibility of cement and superplasticizers.
decreasing the cement content so as to
reduce the heat of hydration in mass Typical dosage of superplasticizers used for
concrete. increasing the workability of concrete ranges from 1
e. Water reduction more than 5% but less to 3 liters per cubic meter of concrete where liquid
than 12% superplasticizers contained about 40 % of active
material. In reducing the water cement ratio, higher
The commonly used admixtures are Ligno-
sulphonates and hydrocarbolic acid salts
dosage is used, that is from 5 to 20 liters per cubic Reduce the time for the mix to change from the
meter of concrete. plastic to the hardened state. Set accelerators have
relatively limited use, mainly to produce an early
The commonly used Super Plasticizers are as set.
follows:
2. Hardening Accelerators
Sulphonated melamine formaldehyde c
ondensates (SMF) Which increase the strength at 24 hours by at least
120% at 20C and at 5C by at least 130% at 48
Give 1625%+ water reduction. SMF gives little or hours. Hardening accelerators find use where early
no retardation, which makes them very effective at stripping of shuttering or very early access to
low temperatures or where early strength is most pavements is required. They are often used in
critical. However, at higher temperatures, they lose combination with a high range water reducer,
workability relatively quickly. SMF generally give a especially in cold conditions.
good finish and are colorless, giving no staining in
white concrete. They are therefore often used Advantages:
where appearance is important.
a. Shortens the setting time of cement and
Sulphonated naphthalene formaldehyde therefore increases the rate of gain of
condensates (SNF) strength.
b. Enables earlier release from precast
Typically give 1625%+ water reduction. They tend moulds thus speeding
to increase the entrapment of larger, unstable air c. Reduces segregation and increase density
bubbles. This can improve cohesion but may lead and compressive strength.
to more surface defects. Retardation is more than d. Cures concrete faster and therefore
with SMF but will still not normally exceed 90 uniform curing in winter and summer can
minutes. SNF is a very cost-effective. be achieved.
e. Early use of concrete floors by accelerating
Polycarboxylate ether superplasticizers the setting of concrete.
(PCE) f. Reduces water requirements, bleeding,
shrinkage and time required for initial set.
Typically give 2035%+ water reduction. They are
relatively expensive per liter but are very powerful Calcium chloride (CaCl2) is the chemical most
so a lower dose (or more dilute solution) is normally commonly used in accelerating admixtures,
used. especially for non-reinforced concrete.

Accelerators Set retarders


- An admixture which, when added to - The function of retarder is to delay or
concrete, mortar, or grout, increases extend the setting time of cement
the rate of hydration of hydraulic paste in concrete. These are helpful
cement, shortens the time of set in for concrete that has to be transported
concrete, or increases the rate of to long distance, and helpful in placing
hardening or strength development. the concrete at high temperatures.

These admixtures function by interaction with C3S (When water is first added to cement there
(Tri-calcium silicate) component of the cement thus is a rapid initial hydration reaction, after
increasing the reaction between cement and water. which there is little formation of further
hydrates for typically 23 hours. The exact
time depends mainly on the cement type
Accelerating admixtures can be divided into groups
and the temperature. This is called
based on their performance and application:
the dormant period when the concrete is
plastic and can be placed. Retarding
1. Set Accelerating Admixtures
admixtures delay the end of the dormant
period and the start of setting and
hardening. This is useful when used with
plasticizers to give workability retention.
Used on their own, retarders allow later
vibration of the concrete to prevent the
formation of cold joints between layers of
concrete placed with a significant delay
between them.) (explanation)

The mechanism of set retards is based on


absorption. The large admixture anions
and molecules are absorbed on the
surface of cement particles, which hinders
further reactions between cement and
water i.e. retards setting.

The commonly known retards are Calcium


Ligno-sulphonates and Carbohydrates
derivatives used in fraction of percent by
weight of cement.

Advantages:
a. Improves workability, cohesion and
extends setting time, provides protection
against delays and stoppages and
facilitates keeping workable concrete for
extended period
b. In the large construction, good workability
of the concrete throughout the placing
period and prevention of cold joints is
ensured by adding retarders in the
concrete
c. Extended setting time minimise risks of
long distance delivery in hot weather,
improves pump ability of concrete by
extended setting period and improved
workability of concrete.
d. Reduces bleeding and segregation where
poor sand grading are unavoidable.
e. Reduces adverse environmental effects of
various nature on concrete and embedded
steel by considerable reduction in
permeability.

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