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XL 150, L 80 SYNCHRO
Overview
Intended use
Ceiling requirements and fittings
Requirements for glass panel
Safety instructions
Symbols used - safety/ installation
Maintenance, care, repair
Disposal 3
Overall view - synchro assembly parts 3
INSTALLATION INSTRUCTIONS
Install synchro track wheels 4
Install cable height guide 5
Install cable clamps 6
Install cable 7
Thread cable
Install cable locking clamps 8
Cable tension adjustment 9
Door gap
Secure cable to cable clamps 10
Adjust cable height 11
Install cover 12
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 E-mail: dormaarchitectural@dorma. com
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Overview Symbols used Safety/Installation
These instructions are for installation of the MUTO COMFORT Caution!
Mounting components must meet the requirements of
sliding door system XL150 and L80 for the following mounting
substructure/wall and door weight. Please read the
and style versions: technical information for fittings.
Risk of breaking glass
1. Ceiling mounting When installing the door, support the door panel with
a block of wood or similar object.
2. Wall mounting
Information note
Intended use
Always use silicone- and oil-free cleaners
- for sliding double doors in dry indoor areas only
(e.g. acetone).
- for manual slow opening and closing only
Closing edge
Ceiling requirements and fittings
- The substructure/wall must be able to bear permanent loads, Maintenance, care, repair
be level and perpendicular (max. tolerance: 1/16" (2 mm) per - immediately replace damaged parts
meter). - always use original DORMA parts
- Fixings must be sufficiently dimensioned for the substructure/ - use a damp cloth for occasional cleaning, especially the
wall and weight of the door. track
Safety instructions
- Installation requires two people
- Always wear protective clothing
Cable Wheels
Cable
clamps
Cable
Cable height locking
guides clamps
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 3
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
INSTALLATION INSTRUCTIONS
Track
1-7/16" 1-7/16"
[36] [36]
1
1.1 Place wheels toward ends of track. 1.3 To engage plates, rotate inside track.
1.2 Move to correct position. 1.4 Tighten screws.
Use 4mm hex key at 2.2 ft lbs [3Nm] of force.
4 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Sliding Sliding
panel 1 panel 2
Sliding
panel 2
2.1 Loosely secure cable height guides to ends of carriers. Toward side of carrier closest to closing edge of door.
Use a 4mm hex key.
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 5
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Cable clamp
Cable
clamp pin
Sliding
panel 1
3.1 Secure cable clamp pin and cable clamp pin guide into Toward side of carrier closest to closing edge of door.
carrier as shown. Use a 2.5mm hex key.
6 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Sliding Sliding
panel 1 panel 2
Legend:
closing edge
of door
Cable
Cable
Sliding Flat Cable tensioning
panel 2 Tensioning washer height rod
spring guide
Flat
Nut Tools needed:
washer
XL150 = 8mm wrench
4 L80 = 8mm wrench
4.1 Disassemble cable and tensioning spring parts. 4.4 Secure spring to rod in the following order:
4.2 Place felt grease/lubricant onto cable tensioning rod. Nut - Flat washer - Spring - Flat washer - Guide
4.3 Thread rod through cable height guide as shown. Use an 8mm wrench to tighten nut.
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 7
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Thread cable
Cable
Wheels
Sliding
Sliding panel 2
panel 1 Legend:
closing edge
5 of door
Sliding Sliding
panel 1 panel 2
6.1 6.3
6.2
Sliding Sliding
panel 2 panel 2
Sliding
panel 2 Secure
Cable
Cable
Cable
height
locking
guide
clamps
6.1 Feed end of cable through other cable height guide. 6.3 Hold cable tight and tighten clamp with flat head screw
6.2 Secure with two cable locking clamps. driver.
NOTE: Ensure there is no slack in the cable.
8 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Legend:
closing edge
of door
Sliding
Sliding
panel 2
panel 2
7.1 Adjust tension in cable. 7.2 Use 8mm wrench to rotate nut and compress or expand
spring.
Compress (CW) = more tension
Expand (CCW) = less tension
Minimum spring compression = 1" [26mm]
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 9
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Door gap
1/4" [6mm]
Legend:
closing edge
8 of door
Sliding Sliding
panel 1 panel 2
Tools needed:
XL150 = 8mm wrench
L80 = 8mm wrench
Legend:
closing edge
(Roller carrier removed of door
for better viewing.)
Cable clamp
pin guide
Cable clamp
pin plate
Cable
Sliding
Nut panel 1
9
9.1 Secure cable to rollers carriers. 9.3 Secure with nut and 8mm wrench.
9.2 Pinch cable between cable clamp pin guide and cable
clamp pin plate.
10 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Sliding Sliding
panel 1 panel 2
Legend:
closing edge
of door
Cable height
guides
10
10.1 Adjust cable height. 10.3 Raise or lower height guides to desired height.
10.2 Loosen screws. 10.4 Re-secure with 4mm hex key at 2.2 ft lbs [3Nm] of force.
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 11
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - GLASS
Install cover
Cover
Foam tape
=
11
PLEASE REFER TO THE MAIN INSTALLATION INSTRUCTIONS FOR REMAINING MUTO INSTALLATION STEPS.
12 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936032 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
11/2016, Subject to change without notice
REAMSTOWN, PA 17567
TOLL-FREE: 800-523-8483
FAX: 800-274-9724
E-MAIL: DORMAARCHITECTURAL@DORMA.COM
WWW.DORMA-USA.COM