+ SENR4794-03 CATERPILLAR sora Systems Operation Connection Diagrams: SR4 and SR4B Generators, Voltage Regulators, OptionsImportant Safety Information Most accidents that involve preduct operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools ta perform these functions properly Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. Satety precautions and watnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are identified by the “Safety Alert Symbot" and followed by a “Signal Word” such as “DANGER”, "WARNING" or "CAUTION’, The Safety Alert "WARNING" label is shown below. The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved. The message that appears under the warning explains the hazard and can be either written or pictorially presented. Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication, Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The ‘warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, You must satisty yourself that itis safe for you and for others. You should also ensure that the Product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose. The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information betore: you start any job. Caterpillar dealers nave the most current information available, For a list of the most Current publication form numbers available, see the Service Manual Contents Microfiche, REG1139F.Table of Contents Systems Operation Section SR4 and SR4B Generators for All Engines Except SR4B for 3500 Engines General Information (All Except SR4B for 3500 Engines) 2. 4 Main Stator and Voltage Sensing Lead Gennectons (All Except SRAB for 3500 Engines) Main Revolving Field Connections (All Except Shee for 3500 Engines) Selection Guide for Voltage Regulator (Ali Except SAAB for 3500 Engines)... 12 VRS Voltage Regulator Connections (All Except ‘SRAB for 3500 Engines) ..... 13 RSF Voltage Regulator Connections (All Except ‘SRAB for 3500 Engines) »... 19 \VR4 Voltage Regulator Connections (All Except ‘SRAB for 3500 Engines) .... 22 Digital Voltage Regulator Connections (All Except SRAB for 3500 Engines)... 24 Options (All Except SR4B for 3500 Engines)... 28, Oil Field Generator Connections (SRA)... 40 ‘SR4B Generators for 3500 Engines General Information (SR4B for 3500 Engines) .... 44 Main Stator and Voltage Sensing Lead Connections (GRAB for 3500 Engines) ne A Main Revolving Field Conneciions (SHB for 3500 Engines)... 43 Selection Guide tor Voltage Regulator (SR4B for 3500 Engines) “a VR Voltage Requiator Connections (SA4B for $500 Engines)... 46 VRaF Voltage Regulator Connections (SR4B for 3500 Engines)... 48 Digital Voltage Reguiator Connections (eras ‘or 3600 Engines) .. 52 Options (SRAB for 3500 Engines)... 54 Generator Wining Diagrams (SAAB kr ‘3500 Engines) soos 87 index Section Id0X aarti . 7 3 Table of Contents4 Systems Operation Section Systems Operation Section SR4 and SR4B Generators for All Engines Except SR4B for 3500 Engines General Information (All ; Except SR4B for 3500 Engines) SMCS Code: 4450 Introduction The diagrams that follow apply to the SR4 Generators and the SR48 Generators (except for the SR4B used with 3500 Engines) Note: Diagrams for the SR4B used with 3500 Engines appear later in this manual.5 Systems Operation Section sarsyenst Main Stator and Voltage Sensing Lead Connections (All Except SR4B for 3500 Engines) SMCS Code: 4453 12 Lead, Wye and Delta Connection 7 “. yp aD 1%, Qi? oh 4 XV a TC 110 = tr ers 12 Tree] ustation 4 ‘soro0s026 Systems Operation Section 10 Lead Wye Connection a RO 122 GE a ~~ REGULATOR Dig 18 1ST? “> SENSING DC ai fh 16) : WYE CONNECTION Tf mo. 7 VOLTAGE | U_. 7 ee cow |(1417) (12,78) (13.19) won [eS a) TeT8) ustration 2 sno7aTeoe 6 Lead Wye Connection \\ Recurator ‘SENSING TEROS ote REGULATOR SENSING LEADS MAY NOT. BE INSTALLED. ON MEDIUM VOLTAGE. GENERATORS oma Iustration 36 Lead Delta Connection 7 Systems Operation Section 2 v (rama) ——{20 eax} —— DELTA CONNECTION se REGULATOR > “SENSING LEADS. ‘SENSING. as — NOTE: REGULATOR SENSING EADS. MAY "NOT BE INSTALLED. ON. MeoTUM VOLTAGE GENERATORS, REGULATOR | (rss) | station | 4 Lead Wye Connection note: REGULATOR SENSING LEADS. MAY ‘NOT BE INSTALLED. ON MEDIUM VOLTAGE. GENERATORS, UTS \ —_, \, sesuator [20 cow} “sewsine 2? A ON aif wre comEcTion s “| cee Be] Uustration 5 OTE8 ‘Systems Operation Section 12 Lead, Single Phase Connection 15 a wi ¢ ) aT) a >) ees ee ee ee eee | Se Beeeeeereeeeeeee pam ia ee era cater emanates eet NOTE: FOR PARALLEL OPERATSON, 18 LEAD GOES THROUGH WINDOW OF DROOP ‘TRANSFORMER WITH VR-3 VOLTAGE REGULATOR, CONNECT JUMPER WIRE BETWEEN VOLTAGE REGULATOR TERMINALS 20 AND "28 WITH VR-4 VOLTAGE REGULATOR, JUMPER WIRE 15 NOT REQUIRED. Iustation 6 poo9 ‘Systems Operation Section iorsoonne Main Revolving Field Connections (All Except SR4B for 3500 Engines) SMCS Code: 4457 Diode Block 43 REVOLVING FIELD CRI-6 RECTIFIERS U2 EXCITER ARMATURE CR? SURGE SUPPRESSOR Diode Block and Surge Suppressor 13 REVOWING FELD GEIS RECTIFIERS U2 EXCITER ARMATURE ERT SURGE SUPPRESSOR Iustration 8 paraeee10 Systems Operation Section Two Diode Blocks and Surge Suppressor RIG RECTIFIERS, (CRB SURGE SUPPRESGOR Lo ENTER arw L3 REVOLVING Fie Ri STATIC. DISCHARGE Wustration 9 ae Three Diode Blocks and Surge Suppressor 81-6 RECTIFIERS Ly REVOLVING FELD Set Sunce’ SusPHesson (2 EXCHTER ARMATURE Br STATIC DISCHARGE ALSISTOR stration 10" Systems Operation Section Six Diodes and Two Surge ‘Suppressors 13 REVOLVING FIELD CRI-§ RECTIFIERS LB ERCTTER. ARMATURE GATS, SURGE SbPPREsson RI STATIC DISCHARGE RESISTOR ystation 11 Tae12 Systems Operation Section sorztzea Selection Guide for Voltage Regulator (All Except SR4B for 3500 Engines) SMCS Code: 4467 Iystration 12 gnuTaaest13 Systems Operation Section VR3 Voltage Regulator : Connections (AJ) Except SR4B for 3500 Engines) SMCS Code: 4467 Self Excited with Direct Connection to Generator 1 es | pewore ever | HeeingratteD -, aclovt iti 7) 3% 0k om Ps FROw GENERATOR REGULATOR SENSING. TEADS 30 Ft Fz 8 note: DROP TRANSFORMER “CTI AND DROOP RHEOSTAT RI MAY OR MAY NOT Be SUPPLIED PE ustaton +214 Systems Operation Section Self Excited with Power Transformer 4/6 Lead Generator EADS 8 0g 12 Sey ot EMOTE Levee on ff FinsrALteD (web ihn 2-7) Frow > 9° GEMERATOR, on | | feo) | | \ Recurton — “Senshi | Wore DROOP TRANSFORMER CTI AND DROOP RNEOSTAT RI WAY OR WAY NOT ‘BE SUPPLIED P12 POWER TRANSFORMER Li excrteR revo RI DROOP_RHEOSTAT > TERMINAL NUMBERS RZ REMOTE LEVEL RHEOSTAT wine Muweers (Tt DROP TRANSFORMER mPOuaRrTy pasos Iustration 1415 Systems Operation Section Self Excited with Power and Sensing Isolation Transformer Te oR 12 way 1m om 2 REMOTE LEVEL Te INSTALLED (wewore Linke 4-7) FRow ceiithon —_— reguaron °° “eit a6 a ti i acnom | \, LEVEL GAIN} | wore E DROOP TRANSFORMER” CTI AND_OR00° RHCOSTAT RI WAY OR MAY NOT 3 Oph 11 oRo0P Taaxstoquer a EXCITER 16.0 StL Bowe Wear onuee 1 ORGOF RHEORTAL car Prana SENGINC. TeanstonwcR Bot TS0caTfon, TRANSFORMER ° TERMINAL, NUMBERS 5 WIRE NUMBERS. m Powanity Iustation 15 ooTtaaTe16 Systems Operation Section Permanent Magnet Excitation with Direct Connection to Generator 18 of 12 (seew}— cn FROM GENERATOR REGULATOR ‘SENSING. ‘EADS. ws ON wow nove et —— f. vey," | (remove tim 47) [ 1 20 22 24 26 28 30 Nm 29 Up ml |__ reef} —— wa Say m8 REMOTE LEVEL TF INSTALLED DROOP TRANSFORMER CT1 AND. DROOP RHEOSTAT Ri MAY OR MAY NOT BE. SUPPLIED U1 excrrer FIELD US Pak. EXCITER sTATOR fi DROOP RHEOSTAT RZ REMOTE LEVEL RHEOSTAT ustration 16 CTI ROOF TRANSFORMER (© TERMINAL NUMBERS 1D WERE NUMBERS, POLARITY17 Systems Operation Section Permanent Magnet Excitation with Connections to Metering Potential Transformers 2 |e Se) 10K on q -[5_ctu} 3» | Rewore Leven engl — RIS) 8 On Tr INSTALLED oo +7 reliove Cine Row cenenaTor REGULATOR SENSING CONNECT TO 120 voLT ‘SECONART. METERING POTENTATL. TRANSFORMER CONNECT 22 10 PT ON GEN 11 Connect 24 10 PT ON GEN 12 Connect 20 10 PT ON GEN T3 PHASE RELATION WITH DROOP. TRANSFORMER CTT 15. IMPORTANT |__ fen} fnbc=0)] {in} — =| “ a 5 Gen}-ec=o} {a5} Fuses: NoTE: DROOP TRANSFORMER CTT AND OROOP RHEOSTAT RI MAY OR MAY NOT ‘BE. SUPPLIED PT (CUSTOMER) METERING POTENIAL Ly ExcIYER FIELD US Par excrteR-StatoR "TRANSFORMER RY OROOP “RHEOSTAT CTT DROOP TRANSFORMER © TERMINAL NUMBERS R2 REMOTE: LEVEL. RHEOSTAT WIRE NuwBeRs 1m Potanity istration 1718 Systems Operation Section Permanent Magnet Excitation with Connections to an Isolation Transformer 18 of 12 5_¢eN }— © GN} REGULATOR ‘SENSING. LEADS: FROM GENERATOR (po een pa 22 GEN | ee [24 GEN # 1 REMOTE LEVEL R18 on i <1 by Te tusratten + eve ity 2 7 2 ¢ @@ LEVEL GAIN | VR3_ REGULATOR of KK SE Fuses Mop aca p. | 20 22 24 26 28 30 61 F2 fo Ope ral {xac=10 i} 2 GEN. ‘13 cen —fasc— 1 FUSES: fi u “3 NOTE: Ci} Li EXCITER FIELD TS Pad EXCITER: STATOR Ri OROOP RHEOSTAT R2 REMOTE LEVEL RHEOSTAT Mustain 18 fi 3 DROOP TRANSFORMER CTI AND OROOP RHEOSTAT Ri MAY OR MAY NOT BE SUPPLIED C11 ORODP_TRANSFORUER P12.3 SENSING TRANSFORMER ISOL TSOUATION “TRANSFORMER © TERMINAL, HuMBERS © WIRE NUMBERS rower oresVR3F Voltage Regulator Connections (All Except SR4B for 3500 Engines) SMCS Code: 4467 Knee Frequency and Underfrequency Selection 19 ‘Systems Operation Section I cece pa stron 19 ‘The physical differences between the VA3 and the \VRGF are minor. The hole tor Gain adjustment is eliminated and another terminal is added to the upper row (terminal 10) on the VA3F. All VR3F connections to the generator or external options are identical to the V3. The additional wiring for the VRGF is shown in the previous diagram, The following information is applicable to both \VRSF designs: Sell-Excited and Permanent Magnet Excited © In order to determine the knee frequency, install a jumper from terminal 6 to terminal 10 on the Tegulator if the generator is operating at 60 Hz. It the generator is operating at SO Hz, remove the jumper. qu0ee In order to determine the underirequency slope selection, install @ jumper trom terminal 6 10 terminal 8 on the regulator if @ 1:1 Voite/Herlz underfrequency slope is desired. remove the jumper ita 2:1 VoltsiHertz underirequency slope is needed.20 ‘Systems Operation Section al Permanent Magnet Excited NOTE 1 DROOP TRANSFORMER AND. OROOP RHEOSTAT WAT OR MAY NOT BE SUPPLIED 10K onw {5G6} ———-» Ri REMOTE LEVEL IF FITTED (REMOTE LINK 4=7) > \ | Rewove tw \ 6-10 FOR Bo 9 b | 50 wz 8 3 10/ opeRation vest ow REGULATOR REMOVE LINK 8-8 FOR 2x VME : SLOPE pe “28 FUSE { 24 ert¢¥E2p——}) 20 22 24 26 28 30 F1 £2 $y LL Ls PM EXCITER STATOR MPROTATING PERMANENT WAGNET R7.8 SURGE SUPPRESSION DIODES R2 REMOTE LEVEL RHEOSTAT : u Li EXCITER FIELD (STATOR) RFA REVOLVING FIELD ASS"Y ‘GR-4 GENERATOR SCHEMATIC (4/6 LEAD, PERMANENT MAGNET EXCITED w/ 2 PM FUSES NOTE: GENERATOR STATOR LEADS. TERMINALS, 14, 15, AND TS CAN BE CONNECTED TO FORM THE NEUTRAL LEAD (TO) ‘ON’ SIX LEAD GENERATORS, Note: ‘ustration 20 arene24 ‘Systems Operation Section Typical Self Excited VR3F NOTE DROOP TRANSFORMER AND. DROP RHEOSTAT WAY OR MAY NOT BE "SUPPLIED ota} ae es {so nitae & OFM 1 fee eg 0K on (6-5 $e ———_} 5--}- ReWOTE LeveL a Te FITTED —126c} | (Rewdte “LINE 4-7) al | Rewove Link ‘6=10 FOR 50 Wz OPERATION REWOVE LIN 5-8. FOR PE vee SLOPE one | 4 { 20 22.24 26 28 30 F1 £2 Lut + r CRI-6 ROTATING RECTIFIERS RI VOLTAGE pROOP RHEOSTAT (SEE NOTE 1) Gh Sincere setON roots f2 Rewore. LEVEL eiostaT fost Techie ey Sie WA REvouvINe VIELO 195° tH exetven visio tb Becht ‘Asutre TH VOLTAGE BOOP TeensrORWCR (SEE NOTE 1) U5 hovarine ecb P12 Powe TeansrosueRaSStutY a Sater Gr” Yerutnal"eoano Must IEARITY MARKING i wie SER ‘SR-4 GENERATOR SCHEMATIC (4/6 LEAD. SELT-EXCI7EO W/POWER TRANSFORMER) nore. GENERATOR STATOR LEADS TERMINALS T4, 15, AND TG WILL SE INTERNALLY ‘CONNECTED TO FORM THE NEUTRAL LEAD’ (TO) ON FOUR LEAD GENERATORS, ustration 2422 Systems Operation Section ‘raanseo VR4 Volt Regulator Connections (All Except SR4B for 3500 Engines) SMCS Code: 4467 Self Excited with Direct Connection to Generator [ruse a oan lz 4) YEA REGULATOR = Owe wnmise7nn ecuLaron 2 Sasne | [20 cen oan gee | i ize 4, ER » [ \ T ~ [22 cen | tae i oe \. panera eaztcetl & = O+—{#] > pecmaton 24 24 - D ° 2a) | RFI RADIO INTERFERENCE SUPPRESSOR stration 30 aoUTOHT32 Systems Operation Section Series Boost with VR3 Voltage Regulator VRS. REGULATOR REGULATOR euisenal sess tens L24_cen } [ew] —, | | 20 22 20 26 2b ve rh a [| Ssgccone _ {ey} t wf | os | fort — | | ser t-os Te St ke all Co { On 5b 555 He 5 green | wore REMOVE LINK 6-7 FOR SO HZ OPERATION Li exerter F1eLp SBT SERTES BOMST TRANSFORMER (O TeRWINaL NUMBERS SwIRE NUMBERS: stration 21 ‘oreaaaeSeries Boost with VR4 Voltage Regulator 93 ‘Systems Operation Section 20 GEN | seeuaron | coe Arran ee teats eg ee NG} —]]| 381 Note: REMOVE LINK 6-7 FOR 50 HZ OPERATION Ur EXCITER FIELD SBI SERIES BOOST TRANSFORMER Inustration $2 SERIES 900S1 WoDME | © TeRwrna, nowpeRs WIRE MuMBERS34 Systems Operation Section Manual Control and Series Boost with Self Excitor VRS VOLTAGE REGULATOR t > c | opener pt guage (2 me wes | aeygine'" | Cae cen} opener izzxcan =| 20 22 24 26 20.39 182 ° Pye D000 sor 66856 By O¢ == PSR 5 STSS bosbessaease |__senits 00st woowe | —— Manual CONTROA nore —— REMOVE LINK 6-7 FOR 50 HZ OPERATION OTERMINAL NUMBERS Ls exeITER FIELD 3 WIRE NuMBER SBT" SERIES BOOST TRANSFORER station 33 oor35 Systems Operation Section Remote Voitage Adjust Rheostat Connections CONNECTION WHEN REMOTE VOLTAGE CONNECTION WITH NO_ REMOTE ADJUST RHEOSTAT IS PROVIDED VOLTAGE ADJUST RHEOSTAT stration 94 Se37 ‘Systems Operation Section Digital Voltage Regulator with Remote Voltage Adjust Rheostat ( - rT ol i pa PPTTTT The le 3 Nustration 36 ORES38 Systems Operation Section igital Voltage Regulator Customer Options 2asERy Fea paceN FAULT sitooM ourbur panver favor {ime “Wax Loan 2 vou Lint uae. 1040] 3» -—— g39——_——_| m =e} NOTE A: CONNECT SAIELD RAIN wIRE(S) To TenuInat #5. INGUCATE SHIELD Dent HIee(s) #1 RHEOSTAT END D0 NOT. CONNECT. SHICLD. BRAIN WIRE(S) TO CHASSIS GROUND, a ams Tonove lrewore Pr avan is ‘Mustraion 97 7)39 ‘Systems Operation Section Digital Voltage Regulator Remote Communications Connections me RS4BS DEVICE rene not ransuty (OF y—forecerve (+) a [f J orccenve wie |_exwwong 7 J U1 CONNECTOR IS LOCATED ON FRONT oF DVR NOTE Ay POWER SUPPLYTOLERANCE IS 415/-5% AND MUST BE ABLE TO SUPPLY 100 MA MINIMUM. NOTE B: DATA CABLE SHIELOS SHOULD BE GROUNDED : t : | fo) Oo AT ONE END OF THE CABLE ONLY nen ee NOTE C: COMMON FOR THE RS4B5 DEVICE AND THE REGULATED POMER SUPPLY MUST NOT BE CONNECTED PECUUSTED non eR TO THE GENERATOR NEUTRAL ae NOTE D: RS485 DATA IS NEEDED TO CONVERT RS485 DATA SUPPLY 10 S232 FOR COMMUNICATIONS TO CUSTOMER Pc on wooew stron 38 soeeraze40 ‘Systems Operation Section Oil Field Generator : Connections (SR4) SMCS Code: 4450 Excitor Field Connection (Se: or Parallel) and Voltage Sensing Leads series ‘CONNECTION (v4 OHM FTELO) VOLTAGE REGULATOR (won cat) ra vR3 REGWLATOR REGULATOR: 20_GEN — 7" Seasine 24 GEN LRT ems a FUSES 2 oN f nnusawnn || 88885 9 | +} “1 C fay | —ls i 5 tm rt parauies connett ion (35 om FIEt0) inoeton 39 —a Systems Operation Section SR4B Generators for 3500 Engines General Information (SR4B for 3500 Engines) SMCS Code: 4450 Introduction The Diagrams that follow apply to the SR4B Generators used with 3500 Engines. Note: Diagrams for the SR4 and other SR4B Generators appear at the beginning of this manual Main Stator and Voltage Sensing Lead Connections (SR4B for 3506 Engines) SMCS Code: 4453 6 Lead Wye Connection nq \ negutaton ew] > Seni ui tens ustanon 40 eporaeee42 Systems Operation Section 6 Lead Delta Connection 165) \ ‘\, recuator SS SENSING: 13¢ Nu 7 (ens ay / | rr) lr r—e or. REGULATOR u re v v wm om ou (1, 16) (12, 14) (13, 15) ce | aT ‘ustration 4143 Systems Operation Section worat4709 Main Revolving Field Connections (SR4B for 3500 Engines) SMCS Code: 4457 Two Diode Blocks and Surge Suppressor Le GXITER ARMATURE GRI-§ RECTIFIERS. U3 Revol (RE SURGE SUPPRESSOR i STATIC RESISTOR Inastation 42 OnaGF“4 Systems Operation Section Selection Guide for Voltage Regulator (SR4B for 3500 Engines) ‘SMCS Code: 4467 Selection Chart for SR4B Voltage Regulator yo Generator K et seur crerten 4 “op PERUANGMT MAGNET OF exertarion => 7 / J eeensso we bei 80 < oueut 7 vourast 600 j [taveeo | [7 senstne SENSING SENSING SENSING STATOR ISOLATION ISOLATION TSOLATION ISOLATION ‘convection TRANSFORMERS || TRansroruers | | TRANSFORMERS | | TRANSFORMERS REGULATOR | RecuATOR REGULATOR REGULATOR peouator | | NOTE: VOLTAGES SHOWN ARE 60 Hz EQUIVALENTS woToeE tustraton 4345 Systems Operation Section VR3 Voltage Regulator : Connections (SR4B for 3506 Engines) SMCS Code: 4467Permanent Magnet Excitation with Connections to an Isolation former station 4548 Systems Operation Section VR3F Voltage Regulator Connections (SR4B for 3500 Engines) SMCS Code: 4467 Knee Frequency Selection and Underfrequency Slope Selection 00nseer2 Mustration 4649 ‘Systems Operation Section Self Excited with Direct Connection to Generator ioogmee AGI | | a : ((imecnnoe | QU ea . = Mustation 47 enerto Isolation onnections insformers 50 tems Operation Section Permanent Magnet Excitation ‘SEBS51 Systems Operation Section Digital Voltage Regulator Connections (SR4B for 3500 Engines) ‘SMCS Code: 4467Permanent Magnet Excitation with Connections to Isolation Systems Operation Section Transformers 52 ona53 Systems Operation Section ravens Options (SR4B for 3500 Engines) SMCS Code: 445054 Systems Operation Section VR3 with Manual Voltage Control and Self Excitation | ——55 ‘Systems Operation Section p06 VR3 Manual Control with Permanent Magnet Excitation56 ‘Systems Operation Section VR3 with Radio Interference Filter with Self Excitation ———- se = |i = i) ||VR3 with Radio Interference and Permanent Magnet Excitation oT ‘Systems Operation Section Inustration 53 ro58 ‘Systems Operation Section Remote Voltage Adjust Rheostat Connections CONNECTION WHEN REMOTE VOLTAGE CONNECTION WITH NO REMOTE ADJUST RHEOSTAT IS PROVIDED VOLTAGE ADJUST RHEOSTAT ‘ustration 54 02059 Systems Operation Section VR3F with Manual Voltage Control and Self Excitation p08 Inustration 8560 Systems Operation Section VR3F with Manual Control and Permanent Magnet Excitation | | i i fn | i | | t 1 \ | | ce | i wed bd = t flivadusrer ‘ath He oT ibaa EE aR cna stration 56 =61 Systems Operation Section VR3F with Radio Interference Filter and Self Excitation IE. ‘ll boy . | Iwustration 57 coor)62 Systems Operation Section. VR3F with Radio Interference Filter and Permanent Magnet Excitation ‘Mustration 58Digital Voltage Regulator with Manual Control 4 fel + i a HH —iaet tustration 59et ‘Systems Operation Section Digital Voitage Regulator with Remote VAR Inustration 60 106945Digital voltage Regulator Customer Options 65 Systems Operation Section = —— (rae —= —} ra —_—_— —— NOTE A: CONNECT SHIELO DRAIN WIRE(S) TO TERMINAL 45. INSULATE SHIELD DRAIN WIRE(S) AT PHEOSTAT END. DO.NOT CONNECT SHIELO DRAIN WIRE(S) TO CHASSIS GROUND. L ao greosras nor lnewore oF aware newer agostar [ [idan hax Loan ontver ith 1090 | sy 4 UTLITy 92/0 sue Coma? iustraton 61 passes66 Systems Operation Section Digital Voltage Regulator Remote Communications Connections ieentes RS485 DEVICE reansurt (OL) transwat Ctorecerve (+) = nective (-) common C7 a) ~ ROTC [gas conneevon ron asosz 41 GONNECTOR 15 LOCATED ON FRONT OF DVR NOTE A POWER SUPPLYTOLERANCE IS +15/-5% AND MUST BE ABLE TO SUPPLY YO MA WINIMUM — NOTE B: DATA CABLE SHIELDS SHOULD Bf GROUNDED AT ONE END OF THE CABLE ONLY NOTE C: COMMON FOR THE RS485 OEVICE AND THE common + D woe REGULATED POWER SUPPLY MUSi NOT SE CONNECTED TED Pi 1. THE GENERATOR NEUTRAL Dee eee NOTE D.RS#B5 DATA TS NEEUED TO CONVERT R5dz5 DATA SUPPLY To R232 FOR CONMUNTERTSONS TO CUSTOMER PC oR woDEW. itustration 62 ad7 Systems Operation Section ‘ooreoze Generator Wiring Diagrams (SR4B for 3500 Engines) SMCS Code: 4450 Wiring Diagram for 3500 EUI Low Voltage With Digital Voltage Regulator and Permanent Magnet68 ‘Systems Operation Section stration 63 oorecceWiring Diagram for 3500 EUI Low Voltage With VR3 and Permanent Magnet 69 ‘Systems Operation Sectionili 4] i 8 i BY 74 ‘Systems Operation Section i 7 Jig da lis pladadl } Wal PUT Y Wi ql yi j ci ME ii iw n 66 00703086nm _ ‘Systems Operation Section Wiring Diagram for 3500 EUI Low Voltage With VR3 and Self-Excitation72 ‘Systems Operation Section73. ‘Systems Operation Section Wiring Diagram for 3500 EUI Medium Voltage With Digital Voltage Regulator and Permanent Magnet75 Systems Operation Section Wiring Diagram for 3500 EUI Medium Voltage With VR3 and Permanent Magnet76 ‘Systems Operation Section | tt Wah aL i siiedd die tH :Index o Digital votage Regulator Connactons (A Exc SRAB for 3500 Engines) 28 30/12 Lead with Direct Connection to Generator 24 10/12 Lead with Sensing isolation Transtormer...25 4/6 Lead with Direct Connection to Generator... 26 4/6 Lead with Sensing Isolation Transformer... 27 Digital Voltage Regulator Connections (SR48 for 3600 Engines). . 52 Permanent Magnet Excitation with Connections to Isolation Transformers. : 52 S Genera information (AN Except SRAB for 3800 Engines).onnn 4 Introduction 4 General Information (SR4B for 3500 Engines)... 41 Introduction at Generator Wiring Diagrams (SR48 for 3500 Engines), or Wiring Diagram for 2500 EUt Low Voltage With Digital Voltage Regulator and Permanent Magnet sr ssvonnicrre OF Wiring Diagram for 3500 BUI Low Vaitage With \YIBB and Permanent Magnet. 69 Wiring Diagram for 3500 EU! Low Voltage With VRB and Self-Excitation n Wiring Diagram for 3500 EU! Medium Vottage With Digital Voltage Regulator and Permanent Magnet 73 Wiring Diagram for 3500 EUI Medium Voltage wth VAG and Permanent Magnet. Important Safety Information 2 ™ Main Revolving Fld Connections (Al Excent SPB for 3500 Engines) 9 Diode BlOGK : 9 Diode Biock and Surye Suppressor 0 Six Diodes and Two Surge Suppressors. " Three Diode Blocks and Surge Suppressor... $0 ‘Two Diode Blocks and Surge Suppressor... 10 Main Revolving Field Connections (SR4B for 3500 Engines)... eo 43 “Two Diode Blocks and Surge Suppressor... 43 7 Index Section Main Stator and Voltage Sensing Lead Connections (All Except SR4B for 3500 Engines). 10 Lead Wye Connection... 12 Lead, Single Phase Gonnection.. 12 Lead, Wye and Delta Connection 4 Lead Wye Gonnection.. 6 Lead Delta Connection 6 Lead Wye Connection Main Stator and Voltage Sensing Lead Connections oNNaaon (SR4B for 3500 Engines) 4 6 Lead Delta Connection . 42 8 Lead Wye Connection, : 4 ° Oil Field Generator Connections (SR4). 40 Excitor Field Connection (Series or Paral) and Voltage Sensing Leads... 40 Options (All Except SR4B for 3500 Engines) ..... 28 Digital Voltage Regutator Customer Options .... 38 Digital Voltage Regulator Remote Communications Connestions 39 Digital Voltage Reguiator with Manual Control. 36 Digital Voltage Feguiator with Remote Voltage Adjust Rheostat..... 37 ‘Manual Control and Series Boost with Self Excitor A Manual Control wit Permanent Magnet Exciter 90 Manual Gontroi with Power Transformer 29 Manual Control with Self Excitation 0.0. 28 Radio Interference Filter... 31 Flemote Voltage Adjust Rheostat Connections . 35 Series Boost with VR3 Voltage Regulator... 32 Series Boost with VR4 Voltage Regulator... 3378 Index Section Options (SR4B for 9500 Engines) sone BA Digital voltage Reguiator Customer Options... 65 Digital Voltage Regulator Remote Communications Connections ron 86 Digital Voitage Reguiator with Manual Control... 63 Digital Voltage Regulator with Remote VAR...... 64 Remote otlage Adus! Rheosta Connections. 58 \¥R9 Manual Control wih Permanent Magnot Excitation. 55 V3 with Manual Voltage Control and Sell Excitation., 54 VR3 with Radio inteterence and Permanent ‘Magnet Excitation... 87 VR3 with Radio interference Filter with Self Excitation... 56 RGF with Manual Control and Permanent Magnet Excitation... 60 RF with Manual Voltage Control and Self Excitation, wn 59 \VROF with Radio interference Filter and Permanent t Excitation... seen 82 RGF with Radio Interference Filter and Self Excitation... aoe s Selection Guide for Voltage Regulator (All Except ‘SR4B for 3500 Engines) 12 Selection Guide for Voltage Regulator (SAAB for ‘9500 Engines)... “ Selection Chari for SAAB Vaitage Regulator . ‘SRé and SR4B Generators for All Engines Bic ‘SRAB for 3500 Engines . 4 ‘SAAB Generators for 3600 Engines annus 44 ‘Systems Operation Section... 4 T Table of Contents, : 3 v VRS Voltage Regulator Connections (All Except 'SR4B for 3500 Engines) 13 Permanent Magnet Excitation with Connections to an 1solation Transtormer. 8 Permanent Magnet Excitation with Connections to Metering Potential Transformers 17 Permanent Magnet Excitation with Direct Connection to Generator. 16 Self Excited with Direct Connection to Generator... 13 Self Excited with Power and Sensing isolation Transformer... 18 Self Excited with Power Transformer 4/6 Lead Generator ene 14 \VR3 Voltage Regulator Connections (SR4B for 3500 ENGINES) 46 Permanent Magnet Excitation with Connections 10 an Isolation Transformer... a7 Self Excited with Direct Connection to Generator... 46 VROF Voltage Requiatar Connections (All Except ‘SR4B for 3500 Engines) 19 Knee Frequency and Underfrequency Selection... 19 Typical Permanent Magnet Excited VASF 20 Typical Self Excited VRSF....... met RGF Voltage Regulator Connections (Sa for 3500 Engines). 48 Knee Frequency Selection and Underfrequency Slope Selection... Permanent Magnet Excitation with Connections to Isolation Transformers. 50 Self Excited with Direct Gennection to Generator... 49 V4 Voltage Regulator Connections (All Except ‘SRAB for 3500 Engines) 22 Self Excited with Direct Connection to Generator... 22279 Index Section©2000 Caterpillar All Rights Reserved Printed in U.S.A,