South Pars Gas Field Tank Inspection Plan

SOUTH PARS GAS FIELD DEVELOPMENT
(PHASES 9&10)
Inspection & Test Plan for
Atmospheric Tank Work
GS / OIEC/ IOEC
CONSORTIUM Doc. No. : ONS-09-0-PR-5254 Rev. No. : 3 Class : 1
TABULATION OF REVISED PAGES
PAGE Rev.0 Rev.1 Rev.2 Rev.3 PAGE

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South Pars Gas Field Development (Phases 9 & 10) Page 2 of 10

(PHASES 9&10)
GS / OIEC/ IOEC
CONTENTS
Page
1. PURPOSE 4
2. TERMS AND DEFINITIONS 4
3. REFERENCES 4
4. RESPONSIBILITY 5
5. ATTACHMENTS 5

(PHASES 9&10)
GS / OIEC/ IOEC
1. PURPOSE
The purpose of this Inspection & Test Plan (ITP) is to describe the methods and establish the Quality
Plan for the Inspection & Test Plan for Atmospheric Tank Work Activities for South Pars 9&10 Project.
2. TERMS AND DEFINITIONS

COMPANY: NATIONAL IRANIAN OIL COMPANY(NIOC) / Pars Oil and Gas Company(POGC) or
his nominated representative.
CONTRACTOR: The party (GS/OIEC/IOEC CONSORTIUM) which entered under Contract Agreement
with COMPANY for the Design, Engineering, Procurement and Construction of the Onshore and
Offshore Facilities regarding the South Pars Field Development Project 9&10.
SUBCONTRACTOR: shall mean any company, firm or person with whom CONTRACTOR enters into
a subcontract.
TPA (Third Party Authorities): any inspection service person or company who is independent from
COMPANY, CONTRACTOR AND SUBCONTRACTOR.
SITE: The location for installation of the facilities at ASSALUYEH or the vicinity thereof in the IRAN.
3. REFERENCES
3.1 Specification & Procedure
RP-6340S-999-6600-001 Shop and Field Painting Specification
RP-6340S-999-2500-001 Cylindrical Storage Tanks Small and Medium Size
RP-6340S-999-6300-0001 Welding of Pressure Containing Piping and Equipment
RP-6340S-999-P332-003 Field Erection Pressure Testing
COM-07-0-PR-0002 Field Material Control Procedure
ONS-09-0-PR-5300 Work Instruction for Material Receiving
ONS-09-0-PR-5400 Material Control Procedure
ONS-09-0-PR-4505 Flushing Procedure
ONS-09-0-PR-5208 Work Procedure for Welder and Welding Operator Qualification
ONS-09-0-PR-5210 Work Procedure for Welding Qualification
ONS-09-0-PR-4600 Work Procedure for Blasting & painting Application
ONS-09-0-PR-5200,1,2,3,4,7 NDT Procedures
ONS-09-0-PR-5211 PWHT Procedure
ONS-09-0-PR-5252 Inspection & Test Plan for Tank Lining Work
ONS-09-0-PR-4503 Work Procedure for Pressure Test
ONS-O9-0-PR-4506 Welding Consumable Control Procedure
3.2 Standards
API 650 Welded Steel Tanks for Oil Storage
API 620 Design and Construction of Large, Welded Low-Pressure
Storage Tanks
API 2000 Venting Atmospheric and Low-Pressure Storage Tanks

(PHASES 9&10)
GS / OIEC/ IOEC
4. RESPONSIBILITIES
4.1 SUBCONTRACTOR Field QA/QC Manager is responsible for Quality Control for all kinds of
Equipment Installation Work Activities.
4.2 SUBCONTRACTOR Field QC Inspector is responsible as follows:
a) Prepare & Implement details of the field inspection requirements or activities in

accordance with the Project Specifications and the other code and standards of the Contract.
b) Perform inspection and document review.
c) Comply with any instructions or comments by the COMPANYs Mechanical Supervisor and
Field Inspector/CONTRACTORs field inspector and Issue all field inspection reports to the
COMPANY/CONTRACTOR for review/information.
d) Maintain regular contact with the COMPANY/CONTRACTOR, including reporting all field
inspection activities.
e) Prepare ITP or Procedures (if required).
f) Prepare an updated list of Inspection/Test status and schedule.
g) Request the inspection & witness to COMPANYs Mechanical Supervisor and Field Inspector
/CONTRACTORs field inspector as per the ITP required for inspection on witness and hold
point(At least one day in advance).
h) Perform Inspection.
i) Submit to COMPANY/CONTRACTOR the inspection/test records showing that all required

inspection/test activities are completed.
4.3 SUBCONTRACTOR Construction superintendent/supervisor has the responsibility for

implementing in Accordance with this procedure requirements.
5. ATTACHMENTS
1. Inspection & Test Plan tables --- 5 Sheets

2. Inspection Report Forms ------ 24 Sheets

INSPECTION & TEST PLAN
FOR
ATMOSPHERIC TANK WORK
Doc. No. : ONS-09-0-PR-5254
DISCIPLINE : TANK
INSPECTION & TEST PLAN FOR SITE SUBCON. : Rev. : 3

DESCRIPTION OF WORK : TANK
Applicable Spec. REPORTING PARTICIPATION BY

NO. DESCRIPTION OF INSPECTION / TEST or Procedure FORMAT SUBCON. CONTRACTOR COMPANY TPA
REMARK
A MATERIAL VERIFICATION
Related Drawing
1 Verify the material condition before installation , & Vendor Manual & Material MRI-001/EQP- X W SW
Welding Consumable Control Control Procedure 016
B Foundation Inspection EQP-020,EQP- X W SW

RP-6340S-999-2500-001, 009
1 Levelness of Ring Wall Related DWGs , API 650
2 Center Point and Radius
3 Flatness & Slope
4 Orientation(Zero point, Drain sump) X W SW
5 Anchor bolts(Distance, Projection,etc.) as required
C Erection and Fabrication
1 Welding ONS-09-0-PR- WPS-001

1) WPS/PQR 5208,5210,4506 PQR-001~003 X W W W
2) Welder/Welding operator qualification RP-6340S-999-6300- WQT-001 X W W W
3) Welding Process (Baking Electrode/Preheat/Weld ) 0001,ASME Sec. IX,API 650 X W W W
4) NDT (if applicable) ONS-09-0-PR-5200,1,2,3,4,7 X R/SW R/SW R
5) NDT Operator Qualification Cert. Check X R R R
LEGEND : R : Review SW : Spot Witness W : Witness H : Hold X: Execution of Inspection & Test

FOR
Doc. No. : ONS-09-0-PR-5254
DISCIPLINE : TANK


NO. DESCRIPTION OF INSPECTION / TEST or Procedure FORMAT
REMARK
SUBCON. CONTRACTOR COMPANY TPA
2 Erection Approved Vendor s Tank
2.1 Bottom and Annular Plate Erection Procedure
1) Fit-up of bottom plates. . RP-6340S-999-2500-001, EQP-010 X W SW
2) Welding sequence implementation RP-6340S-999-6300- X W SW
3) Visual inspection of weldment 0001 X W SW
4) Vacuum box test of bottom plate API 650 EQP-011 X H W
5) Annular plate orientation check Applicable DWG. X W W
6) Fit - up & welding of annular plate . . EQP-017 X R/W R/W
7) NDT of annular plate / Vacuum Test(If required) EQP-010/017 X W W R
8) Annular erection marking check
2.2 Shell plate RP-6340S-999-2500-001

1) Fit-up & first course shell plate tack welding Approved Vendors Tank EQP-010 X W SW
2) Check of roundness / plumbness / Levelness Erection Procedure EQP-008,12,13 X H W
3) Fit-up & tack welding of second course shell EQP-010 X W SW
Plate API 650
4) Check of plumbness RP-6340S-999-2500-001 EQP-012 X W W
5) Fit-up & tack welding of third course shell plate EQP-010 X W SW
6) Check of plumbness Applicable DWG. EQP-012 X W W
7) Welding of first course after assembling of EQP-011 X W W
second & third course
8) Check of plumbness / banding / peaking EQP-012,014,015 X H W
9) NDT ( if applicable) ONS-09-0-PR- X R/W R/W R
5200,1,2,3,4,7

FOR
Doc. No. : ONS-09-0-PR-5254
DISCIPLINE : TANK


REMARK
10) Welding of second course after assembling EQP-011 X W SW
fourth course
12) NDT (if applicable) ONS-09-0-PR- X R/W R/W R
13) Fit-up & welding of other course 5200,1,2,3,4,7 EQP-010 X W SW
15) NDT (if applicable) EQP-011 X R/W R/W R
16) Welding of shell plate to annular plate after X W W
welding of third course
15) Oil test of shell plate to annular plate ONS-09-0-PR- EQP-017 X H W
16) Check of manhole, nozzle & other accessories 5200,1,2,3,4,7
16.1) orientation and location EQP-018 X H W R
16.2) welding & NDT ( if applicable) EQP-011 X W W H
16.3) air test of reinforcements Approved Vendors Tank EQP-019 X H W
2.3 Roof Erection Erection Procedure
RP-6340S-999-2500-001
2.3.1 Floating Roof API 650,
1) Check of deck plates & pontoon roof orientation X W W
2) Fit-up & welding of deck plates , pontoon roof , Rim , EQP-010 X H SW
Compart , Center plate, etc.
3) Oil test deck plates EQP-017 X H W
4) Check of distance between primary seal & inside Applicable DWG. X W W
of shell plate
5) Arrangement of roof structure X W W
FOR
Doc. No. : ONS-09-0-PR-5254
DISCIPLINE : TANK


REMARK
6) Welding of roof plates EQP-011 X W W
7) Check nozzles & other accessories orientation EQP-018 X H W
8) Cutting & welding of nozzle & other accessories EQP-011 X W SW
9) Air test of roof plate EQP-019 X H W
10) Air test of reinforcements EQP-019 X W W H
11) Roof Drain System X W W
12) Floating Roof Seal X W W
2.3.2 Fixed Roof

1) Arrangement of roof structure X W W
2) Check the roof plate & compression ring & roof structure X W W
orientation
3) Fit-up & welding compression ring & roof plate EQP-010 X H SW
4) Welding of roof plates EQP-011 X W W
5) Check nozzles & other accessories orientation EQP-018 X H W
6) Cutting & welding of nozzle & other accessories EQP-011 X W SW
7) Air test of roof plate EQP-019 X H W
8) Air test of reinforcements EQP-019 X W W H
2.3.3 Miscellaneous Accessories X W SW

1) Location check and VT of weldment( Spiral Stairway /
Ladder / Platform / Handrail / Anchor Chair / Earth Lug / etc.)

FOR
Doc. No. : ONS-09-0-PR-5254
DISCIPLINE : TANK


REMARK
D Hydrostatic test / Seal check Approved Vendors EQP-020~23
1) Verify the welding work and NDE work before test Tank erection X H W
2) Internal cleaning before test procedure, Approved X W W
3) Verify shell opening and external piping condition Vendors Hydrostatic X W W
before test test, RP-6340S-999-
4) Water Filling P332-003, ONS-09-0- X W W H
5) Hydro test(Water level/Holding time) PR-4505, ONS-09-0- X H W H
6) Settlement check (Refer to applicable procedure) PR-4503 X H W
7) Roof test (Pneumatic leak test) X W W H
8) Water discharge X W W
9) Cleaning check X W W
10) Seal check X W W
11) Floating roof and roof support check X W SW
12) Air-foam water spray system check X W W
E Painting work ONS-09-0-PR-4600 PAI-006/007 . .
1) Painting material identification/check RP-6340S-999-6600- MRI-001 X W SW
2) Weather condition & Surface Preparation (Blasting) 001 X W W
3) Primer Layer Inspection(Including Wet & Dry X W W
Thickness check)
4) Intermediate/Final Layer Inspection (Including Wet & X W SW/W
Dry Thickness check)
F Tank Calibration/gauge (Marking & Measuring) Applicable Code/ DWG. Tank Table X H W H F.R.T Tanks
G Final Inspection( Ensure the completion of all activities) Final Book X R R

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SOUTH PARS GAS FIELD DEVELOPMENT

TABULATION OF REVISED PAGES

PAGE Rev.0 Rev.1 Rev.2 Rev.3 PAGE

South Pars Gas Field Development (Phases 9 & 10) Page 2 of 10

South Pars Gas Field Development (Phases 9 & 10) Page 3 of 10

2. TERMS AND DEFINITIONS

South Pars Gas Field Development (Phases 9 & 10) Page 4 of 10

4.2 SUBCONTRACTOR Field QC Inspector is responsible as follows:

a) Prepare & Implement details of the field inspection requirements or activities in

b) Perform inspection and document review.

e) Prepare ITP or Procedures (if required).

f) Prepare an updated list of Inspection/Test status and schedule.

i) Submit to COMPANY/CONTRACTOR the inspection/test records showing that all required

4.3 SUBCONTRACTOR Construction superintendent/supervisor has the responsibility for

1. Inspection & Test Plan tables --- 5 Sheets

South Pars Gas Field Development (Phases 9 & 10) Page 5 of 10

INSPECTION & TEST PLAN FOR SITE SUBCON. : Rev. : 3

Applicable Spec. REPORTING PARTICIPATION BY

B Foundation Inspection EQP-020,EQP- X W SW

C Erection and Fabrication

1 Welding ONS-09-0-PR- WPS-001

South Pars Gas Field Development (Phases 9 & 10) Page 6 of 10

INSPECTION & TEST PLAN FOR SITE SUBCON. : Rev. : 3

Applicable Spec. REPORTING PARTICIPATION BY

2.2 Shell plate RP-6340S-999-2500-001

South Pars Gas Field Development (Phases 9 & 10) Page 7 of 10

INSPECTION & TEST PLAN FOR SITE SUBCON. : Rev. : 3

Applicable Spec. REPORTING PARTICIPATION BY

INSPECTION & TEST PLAN FOR SITE SUBCON. : Rev. : 3

Applicable Spec. REPORTING PARTICIPATION BY

2.3.2 Fixed Roof

2.3.3 Miscellaneous Accessories X W SW

South Pars Gas Field Development (Phases 9 & 10) Page 9 of 10

INSPECTION & TEST PLAN FOR SITE SUBCON. : Rev. : 3

Applicable Spec. REPORTING PARTICIPATION BY

South Pars Gas Field Development (Phases 9 & 10) Page 10 of 10

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