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Goulds 3180

Paper Stock / Process Pump with


Patented Intelligent Monitoring
Goulds 3180

Worldwide Experience on Process Pumping Services


When Goulds developed the 3180, we utilized 140 Capacities to 45,000 GPM
years of pump design experience to ensure it would (10,220 m/h)
have unmatched mechanical reliability. Today, installations
Heads to 410 feet (125 m)
around the world attest to its remarkable performance.
The 3180 is the heavy duty process pump designed to Temperatures to 446 F (230 C)
handle all of your tough process pumping applications.
Pressures to 232 PSIG (16 bar)
World-class Pump Line
Model 3180 is built to ANSI standards.

ANSI class 125 / 150 lb flange drilling

Inch-dimensioned OD of mechanical seal sleeve

Inch-dimensioned bearing locknut

Inch-dimensioned shaft and keyway at coupling

A Model 3180 installed in a North American recycle mill.

Model 3180XL on difficult high temperature service. Spring-mounted


baseplate provided to compensate for thermal expansion.

Cooling water pump for primary


turbine at a power plant in the
Middle East.

2 Goulds 3180
Goulds 3180
Featuring Patented
Intelligent Monitoring

PATENTED SEALING FLEXIBILITY PATENTED TAPERBORE


CONDITION MONITOR Choice of mechanical seal (illustrated), PLUS SEAL CHAMBER
Constantly measures vibration and packed box or dynamic seal. Wide range of sealing
temperature at the thrust bearing. arrangements available to meet
Colored LEDs indicate general pump service conditions. Patented seal
health. Provides early warning chambers improve lubrication
of improper operation before and heat removal (cooling) of
catastrophic failure occurs. seal faces for extended seal life
and pump uptime.
STANDARD LABYRINTH
OIL SEALS CASING
Prevent premature bearing failure Top centerline discharge for
caused by lubricant contamination air handling and self-venting.
and loss of lubricant. Special volute design reduces
radial loads. Back pull-out design.
Foot-mounted.

RENEWABLE SUCTION
SIDEPLATE
With open impeller design
minimizes maintenance costs.
Positively sealed with O-ring
CONTINUOUS and gasket.
HIGH-PERFORMANCE
Original high efficiency OPEN IMPELLER
maintained by simple external Full back shroud and thick
impeller adjustment resulting impeller vanes for handling
in long-term energy savings. slurries and stringy fibers. Large
balance holes and back pump-out
HEAVY-DUTY SHAFT vanes minimize stuffing box
Designed for minimum deflection RIGID FEET pressure and axial thrust. Optional
at maximum load. Dry shaft achieved Large casing and bearing frame feet enclosed impeller available.
by sealing from pumpage by O-rings maintain driver alignment with high Shearpeller design available
at sleeve and impeller nut. pipe loads; absorb system vibration. for difcult recycle services.

Goulds 3180 3
Engineered Impeller
and Sideplate
Acknowledged Best Design for Industrial
Process Services.
It offers:
Ease of adjustment to maintain optimum
performance

Clamped sideplate for maximum reliability and


zero leakage

Minimum hydraulic loads for maximum


mechanical reliability

1. Renewable High-Performance
Easy and Reliable
With any impeller Less reliable pumps utilizing
adjustment there will be adjustable sideplates are
two metal components that difficult to adjust, are not
will have to move relative to vs precise in clearances and the
each other. Goulds puts this adjustment must take place
precision fit in the sealed in the corroded casing interior
and lubricated environment leading to leakage. Improper
of the power end. adjustments lead to broken
studs and catastrophic failure.

Easy and accessible The adjustable sideplate


adjustments. The Goulds method requires two tools.
adjustment bolts are very Additionally, the pump suction
accessible and can be flange limits the accessibility to
vs
adjusted with one tool. the adjusting screws.

4 Goulds 3180
2. Clamped Sideplate 3. Minimum Hydraulic Loads
For Maximum Reliability and Zero Leakage Maximum Mechanical Reliability
Our sideplate is clamped securely and sealed positively Goulds open impeller design was engineered to assure
to ensure that it does not lead to breakage or leakage. minimum radial and axial thrust loads to maximize seal
and bearing life.

1 Full Back Shroud


Maximizes mechanical integrity

2 Balance Holes
Low axial thrust

3 Engineered Back Vanes


Extended seal and bearing life

1
2
3
Clamped

vs
The floating sideplate design must scrape over a casing
surface that will be corroded and fouled. This commonly
leads to a leakage path through the sideplate studs. Engineered for Long Life
Back vane height / angle and
shroud design are engineered
to minimize hydraulic loads
throughout the life of the pump.
Bearing life is guaranteed.

As the open impeller is adjusted


and performance renewed, back
pump-out vanes control axial
thrust. Bearing and seal life are
maintained unaffected by adjustment.
Floating

BEARING LIFE UNAFFECTED BY ADJUSTMENT


CALCULATED

LIFE, L|10
BEARING

(YEARS)

5 CALCULATED BEARING LIFE BASED ON


MEASURED HYDRAULIC LOADS
3
1
1x 2x 3x

5
AVERAGE
SEAL LIFE
(YEARS)

SEAL LIFE UNAFFECTED BY ADJUSTMENT


3
1
1x 2x 3x
IMPELLER ADJUSTMENT

Goulds 3180 5
Power Ends Designed
for Maximum Reliability

Power End Reliability is vital when thinking about pump 2. Bearing Temperature
mean time between failure (MTBF). To ensure maximum Keeping the pump loads minimized and selecting the
bearing life, the 3180 follows four key factors: right bearing will keep bearing temperature under control.

Bearing Design Life

Bearing Temperature

Bearing Environment

Continuous Condition Monitoring

Typical bearing operating temperatures of competitors


process pumps are between 140160 F. Goulds Model
3180 bearing temperatures average only 120 F (50 C)!

1. Bearing Design Life


Bearing manufacturers state
that skidding, cage stresses
and oil temperatures can
greatly reduce the bearing
life of oversized bearings.
The right size bearing is
vital to overall bearing life.

Bearing Load Measured


on Test

Bigger is NOT Always Better!


Bearings are often oversized
because pump designers often
estimate bearing loads. Goulds
measured their loads on test
and chose bearing designs that
would enable bearing life of
100,000 hours.

6 Goulds 3180
3. Bearing Environment A visual indication of pump health makes walk-around
inspections more efficient and accurate. The result is
Labyrinith Oil Seals are Standard a more robust process to monitor and maintain all your
Contamination being the second leading cause of pumps so that your plant profitability is maximized.
bearing failure requires special attention. Common lip seals
were not considered due to their 2,000 hour design life.
After wearing out, there will be an open passage way for
contamination.

Failures can happen between


monitoring intervals

Normal monitoring Onset of failure


interval goes undetected

Health
?

Failure

Time

A reliability program centered around walkarounds captures


equipment condition on average once a month; the failure process,
however, can begin and end quite frequently within this time period.

Misalignment

Power End Reliability is Both Designed-In


damaged

and Guaranteed onset of damage


severity

Bearing Design Life >100,000 hours


RIGID LARGE OIL STANDARD Bearing Temperature 120 F (50 C) average
FRAME FOOT SIGHT GLASS LABYRINTH 00: 00 06:00 12:00 18:00 00:00

Heavy duty foot The standard oil OIL SEALS Bearing Environment Superior
time Oil Seal design
severity

reduces effects sight glass assures Prevent Condition Monitoring


of pipeloads / oil level is properly contamination
thermal expansion set and maintained
Guarantee Reliability Guarantee
of lubricant for
1 2 3 4 5 6 7 8 9 10
on bearing life. Condition of oil extended bearing
Bearings continue is also easily life. frequency (Hz)
to run cool. monitored. Our Guarantee
Goulds Pumps backs the 3180 power ends with an
unconditional guarantee against defects in workmanship
and material for 3 years from date of manufacture.
4. Patented
Condition Monitor
The condition monitor unit continuously
measures vibration and temperature at the thrust bearing
and automatically indicates when pre-set levels of
vibration and temperature have been exceeded, so that
changes to the process or machine can be made before
failure occurs.

Goulds 3180 7
Goulds 3180

Impeller Designs to The Goulds Shearpeller Solves this Problem:

Optimize Performance Generous front clearance with vortex-type design


The right design for the service results in optimum to prevent binding and plugging.
efficiency and up-time, especially when handling difficult
Patented tapered inlet sleeve prevents contaminants
media such as recycle fibers with contaminants. from plugging inlet area. The sleeve is loose to rotate
independently from impeller. The slower rotation
Open Impeller prevents contaminants from collecting at the
Design suitable for most services. Allows for resistance impeller eye and prevents erosion of hub.
to wear and corrosion. Provides for easily renewable
clearances. Designed for optimum efficiency. Proven in tough services such as repulper dump
service in OCC recycle mill. In one service, pump
went from a daily outage to clear impeller to
uninterrupted, continuous service.

Component changes only involve the impeller


and sleeve. Uses same casing, sideplate, shaft
and impeller nut as 3180.
Enclosed Impeller
Available for services where efficiency is a consideration
and enclosed design is suitable for service conditions. Optimize Seal Configuration
Efficiency can be renewed with axial adjustment
and / or wear ring replacement. Also beneficial for high
for Service and Environment
temperature services as it allows the suction sideplate For services with Solids and Vapor, TM

to be eliminated. Goulds Patented* TaperBore


The unique flow path created by the patented Vane
Particle Ejector directs solids away from the mechanical
seal, not towards the seal as with other tapered bore
designs. And, the amount of solids entering the bore
is minimized. Air and vapors are also efficiently removed.

On services with or without solids, air or vapors, Goulds


Goulds Clog-Free Pumping Solution patented TaperBore PLUS is the effective solution for
Patented Design (#6,609,890) extended seal and pump life and lower maintenance costs.
Pumping applications in recycle mills present unique
challenges with the presence of plastic and tape along 1
with other contaminants that can readily clog the
pump impeller.
2

4
5 3

8 Goulds 3180
1 Solids / liquid mixture flows toward mechanical seal / Dynamic seal
seal chamber.
For Elimination of Mechanical Seal Problems;
2 Turbulent zone. Some solids continue to flow toward Reduced Maintenance
shaft. Other solids are forced back out by centrifugal Goulds Dynamic Seal option is ideally suited to handle
force (generated by back pump-out vanes). the tough applications where conventional mechanical
seals or packing require outside flush and / or constant,
3 Clear liquid continues to move toward mechanical
costly attention. This option allows pumping slurries
seal faces. Solids, air, vapors flow away from seal.
without an external flush. A repeller between the stuffing
4 Low pressure zone created by Vane Particle Ejector. box cover and impeller pumps liquid from the stuffing box
Solids, air, vapor liquid mixture exit seal chamber bore. while the pump is running. A diaphragm seal prevents
leakage when the pump is not operating.
5 Flow in patented TaperBore PLUS seal chamber Patent
assures efficient heat removal (cooling) and lubrication. #5,344,163
Seal face heat is dissipated. Seal faces are continuously
flushed with clean liquid.

Zero flush water (Mechanical seals)


The 3180 has a revolutionary seal chamber design
guaranteed to operate on 6% paper stock without
flush water! The 3180 is easily field converted to Dynamic Seal with retrofit parts
backplate, stuffing box cover, repeller, sleeve.
Aside from the high cost of flushing mechanical seals
Benefits of Goulds Dynamic Seal:
and the possible dilution of the product, contaminants
in the flush water can also cause seal failures. Disruption External seal water not required.
of flush water caused by plugging, freezing or
inadvertently closing a valve can also cause failures. Elimination of pumpage contamination
or product dilution.
The answer to those problems is solved with the Goulds
patented TaperBore PLUS. Eliminates problems and costs associated
with piping from a remote source.

Hard Tungsten
Carbide Seal Faces
Backplate (444)
Stuffing Box Cover (184A)

Patented Vane Springs


Repeller (262)
Particle Ejector

Goulds 3180 9
Hydraulic Coverage

50 Hz
150

125
1470 RPM 14 x 16-27
100 6 x 10-22
90
80 8 x 10-22
4 x 6-19
70 4 x 8-19 10 x 12-22
6 x 10-19
60
4 x 6-16 8 x 10-19 12 x 14-22
TOTAL HEADMETERS

50 10 x 12-19
6 x 8-16
40 3 x 6-14 6 x 10-16
12 x 14-19
4 x 6-14 8 x 10-16
30 6 x 8-14 10 x 12-16
25 8 x 8-14
3 x 6-12
14 x 14-16
20 10 x 10-14
4 x 6-12 12 x 12-14
6 x 8-12 8 x 8-12
15

10

7
30 50 80 100 150 200 300 500 700 1000 2000 3000 4000
CAPACITYm3 /h

14 x 16-27

24 x 30-35
24 x 30-35A
24 x 30-35N
(740 RPM)

10 Goulds 3180
60 Hz
500

400 1780 RPM


4 x 6-19
4 x 8-19
300 6 x 10-19
4 x 6-16 8 x 10-19
250
TOTAL HEADFEET

6 x 8-16
200
6 x 10-16
3 x 6-14
8 x 10-16
150 10 x 12-16
4 x 6-14 6 x 8-14

3 x 6-12 8 x 8-14
100
10 x 10-14
80
4 x 6-12 6 x 8-12
8 x 8-12 12 x12-14

60

40
150 200 300 400 500 700 1000 2000 3000 5000 7000 10000
CAPACITYGPM

14 x 16-27

24 x 30-35
24 x 30-35A
24 x 30-35N
(710 RPM)

Goulds 3180 11
Parts List and Materials
of Construction

12 Goulds 3180
Sectional View

S, M, L and XL
Mechanical Seal Option 100
112 134A 496 761B 409 228 105 748

176
184

159 412C

353
101
Enclosed Impeller Option 136
178
202
122
304
127
332A
101 412

412F

Shearpeller Illustrated:
126
Packed
360P
101 Stuffing Box
126A 358
Oil Lubrication
333A 107 106 184 351
Open Impeller

XL1, XL2-S and XL2


112 134A 496 761B 409 228 105 370A 100
108

176

164

357A

136 356E

178
122

304
332A

412 Illustrated:
412A
Packed
126
Stuffing Box

360P Oil Lubrication

Open Impeller
333A 107 106 184 351

Goulds 3180 13
Dimensions
Job No.:GOU 1212
Date: 6/14/94
Client: Goulds
Job: 3185 Bulletin
Doc.: DIM DRW 3180

SP A B DISCHARGE

SUCTION

All dimensions in inches and (mm). Not to be used for construction.

14 Goulds 3180
Construction Details

Goulds 3180 15
Modular Interchangeability
Goulds 3180

Modular Interchangeability
Size
Size Casing
Casing Sideplate / Impeller
Sideplate/Impeller Stuffing Box
Stuffing Box Power
Power End*
End*

3x6 12
4x612
6x8 12
8x8 12
S Group
3x614
4 x614
4x616

6x8 14
8x8 14
10x1014
12x1214 M Group
6x816
4x619

6x1016
8x1016
10x1216
14x1416
4x8 19
6 x1019 L Group
8x1019
10x1219
6x1022
8x1022

12x1419
16x1619
10x1222
12x1422
14x1622 XL Group
18x1822
6x1025
8x1225
10x1425
20x2025

16 Goulds 3180

16
Modular Interchangeability
SizeSize Casing
Casing Wear
Wear RingRing Impeller
Impeller Seal
Seal Chamber
Chamber Frame
Frame Adapter Power
Adapter Power
End End

14X1627

24X2427

20X2429
XL1 Group

20X2431
XL2-S Group

(2)
24x3035A

24x3035

24x3035N
(1)

30x3041
XL2 Group

* Shafts for Models 3180 and 3185 are not interchangeable. Available with Shearpeller
Sleeves for mechanical seals on the 3180 and 3185 are not interchangeable. Uses the XL2-S shaft, sleeve and impeller nut.
Available with enclosed impeller. (1) 24X30 - 35N uses alternate wear ring
(2) 24X30 - 35A uses alternate impeller

Pick
PickYour Perfect
Your Perfect Process
Process PumpPump
Whether its for pumping severe corrosives, abrasive
slurries, fibrous / stringy solids, high temperature liquids,
No one in the industry offers the broad range
hazardous fluids, low flow or high capacity
of process pumps that Goulds does!
services Goulds has a perfect, reliable solution. The
Goulds selection of pump solutions includes horizontal Whether its for pumping severe corrosives, abrasive
and vertical configurations in a range of alloy slurries, fibrous/stringy solids, high temperature
and non-metallic constructions, sealed and sealless. liquids, hazardous fluids, low flow or high capacity
services Goulds has a perfect, reliable solution.
The Goulds selection of pump solutions includes
horizontal and vertical configurations in a range
of alloy and non-metallic constructions,
sealed and sealless.

17

Goulds 3180 17
Goulds 3181 / 3186

Designed to Handle High Temperature


and High Pressure Services of the Pulp
and Paper Industries
Hydraulic Coverage: Line designed for full
50 / 60 Hz performance.

Back Pull-Out Construction: Spacer type coupling


allows one-craft maintenance.

Capacities to 13,000 GPM (3,000 m/h) Centerline Supported: High temperature stability.

Heads to 410 feet (125 m) Labyrinth Seals: Eliminate loss of lubricant, prevent
lubricant contamination for maximum bearing life.
Temperatures to 508 F (300 C)
Maximum Interchangeability: Power end and
Pressures to 360 PSIG (25 bar) impellers completely interchangeable with Goulds
Models 3180 or 3185.
World-Class Pump Line
International Design: Metric fasteners and fittings
Model 3181 used throughout.

ANSI Class 300 flange drilling Applications


Inch-dimensioned OD of mechanical seal sleeve Digester recirculation
Inch-dimensioned bearing locknut Make-up liquor
Inch-dimensioned coupling extension White liquor

Model 3186 Black liquor

ISO or JIS 40 bar flange drilling High pressure / high temperature


pulp mill services
mm-dimensioned OD of mechanical seal sleeve
Hot oil
mm-dimensioned bearing locknut
For High Pressure / Temperature Services
mm-dimensioned coupling extension
Centerline mounted

Fully-confined spiral wound-casing basket

Through bolted seal chamber

18 Goulds 3180
World-class Paper Stock and
Medium Consistency Products
Goulds offers users a variety of options to meet specific plant and
process requirements.
Standpipe Arrangement with ClO2 Mixing
Stock from washers and mixers feed special Goulds
standpipes that are reverse tapered to prevent stock
bridging. Systems include controls for vacuum, dilution,
level and flow, ClO2 Optimix mixer and chemical
injection pipe are included.

Tower Bottom Arrangement


Stock from bleach / storage towers falls into Goulds feed
chute connected to the tower with expansion joint and
isolation valve. Depending on tower level and consistency
a vacuum pump may not be required.

Booster Arrangement
Goulds booster pump will increase pressure, but does not
require standpipe or degassing system.

Goulds 3180 19
Visit our website at
www.gouldspumps.com

Wherever you are,


were there too.

Manufacturing/Assembly/Packaging
Direct Sales Offices
Service Centers (ITT)
Distribution Center

Your Total Solution For Equipment Life Cycle Optimization


Control Solutions Power Ends Training
(PumpSmart)
Monitoring Solutions
(ProSmart)
Design &
Goulds Pumps/ Operat
Bornemann Sourcing ion On-board Continuous
y
or Monitoring (i-Alert)
Pe
t
ts & Inven

rform

Pump Parts Reliability Engineering


Reliability has no quitting time. Asset
ance

Inventory Management Energy Performance


Building on over 160 years of Goulds Pumps experience, PRO Services provides an Management Services
Par

array of services focused on reducing equipment total cost of ownership (TCO) Pump Root
and increasing plant output, including predictive monitoring, maintenance Engineered Parts
(ProCast)
Cause Analysis

contracts, field service, engineered upgrades, inventory management, and Rotating Equipment
overhauls for pumps and other rotating equipment. Pump Replacements
Repairs

Field Services Pump Upgrades

240 Fall Street 2015 ITT Corporation, Inc. B.3180.en-US.2015.07


Seneca Falls, NY 13148
www.itt.com