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WIZAR

Wear186-187 (1995)388-394

Liquid-jet impact on liquid and solid surfaces


T. Obara, N.K. Bourne, J.E. Field
Shock Physics, PCS, Cavendish Laboratory, Cambridge CB3 OHE, UK

Abstract

Experiments were conducted to investigate the mechanisms of the liquid-jet impact on liquid and solid surfaces associated with cavitation
damage and rain erosion. In this work, a liquid jet of 3 mm diameter, generated using a single impact jet apparatus, was impacted at ca.
600 m SC on the surface of water and polymethyl-methacrylate (PMMA) placed 1.5 mm below the nozzle exit. The various phenomena
which occurred were photographed using an image-converter high-speed camera. These include (i) the shock wave generated at the moment
of the liquid-jet impact on the surface, (ii) shock waves reflected at the liquid/air or solid/air interfaces, as release waves, (iii) the damage
to the PMMA, (iv) the overlap of release waves on the central axis, causing central damage in PMMA and cavitation in liquids. The cavitation
behaviour and the process of the damage is directly related to the behaviour of the compressive wave caused by the impact of the liquid jet.

Keywords: Liquid-jet impact; Cavitation; Erosion; Rain

1. Introduction it takes the release wave, which is generated at the contact


edge of the jet, to reach the central point, i.e.

As is well known, the high-velocity collision of a liquid


A,=$
mass on a solid material generates extremely short high-
pressure transients which cause serious damage to the surface
where d is the diameter of the impacting jet. After the release
and interior of the material [ l-71. A high-speed liquid jet is
of the water-hammer pressure, the stagnation pressure of the
also produced within bubbles when they collapse asymmet-
liquid jet lasts for a relatively long time and is of magnitude
rically. Many researchers have already observed the creation
of high-speed liquid microjets in the final stage of the bubble psi= lPV2 (3)
collapse [ S-161. The problem of high-speed liquid-jet impact
is of significance in a wide range of technology concerned The damage pattern on the PMMA was investigated in
with rain erosion, cavitation, turbine-blade erosion and jet Ref. [ 31 and the three types of damage created are described;
cutting techniques, etc. However, in spite of the considerable ring fracture, central damage and scabbing near the rear sur-
amount of research in the past, there remain unexplained and face of the target. This work accounted for the failure mech-
poorly understood phenomena associated with liquid-jet anisms in the solid as due to the extremely short duration of
impact and the resulting damage processes. The reason for explosive compression and the shear stress generated by
this is that the diameter of the liquid jet is generally too small the high-speed radial flow caused after the jet impact. Theo-
to observe directly and the damage takes place in an extremely retical treatment of the collision of a liquid sphere on a solid
short time period, i.e. the order of 1 ps. surface was developed [ 18-201 in order to investigate the
It is possible to generate extremely high pressure in liquid pressure distributions around the impact area, and the highest
impact as a result of the water-hammer effect [ 171. The pressure was found to be generated at the contact edge of the
water-hammer pressure, for impact on a rigid target, is gen- liquid jet. The contact edge pressure progressively increased
erally expressed by to reach a value about three times higher than the water-
hammer pressure on the central axis (Eq. ( 1) ) at the instant
Pwh = Pew (1)
the shock overtook the contact periphery. These results were
used to explain the ring crack found on the materials and the
where p and c are the density and shock wave velocity for short circumferential cracks around the contact area. How-
the undisturbed liquid respectively, and u the impact jet veloc- ever, at present, there is no analytic treatment which can
ity. This water-hammer pressure lasts for the short period that explain all the damage found in target materials, in particular

0043.1648/95/$09.50 0 1995 Elsevier Science S.A. All rights reserved


SSDIOO43-1648(95)07187-3
T. Obara et al. /Wear 186187 (1995) 388-394 389

the mechanism resulting in the central crack near the liquid-


jet axis. In his discussion of subsurface damage in PMMA,
Brunton pointed out that in the static loading case as analyzed
by Hertz (see for example, Johnson [ 211)) the maximum
shear stresses occur at a point 0.5 of the radius of contact
El0
Solmold

below the surface. The maximum shear stresses intersect at


angles of 45. However, as shown below, the dynamic case
is more complex.
The mechanisms of damage caused by the cavity collapse
have been investigated extensively [ 10,15,22]. It is generally
concluded that liquid-jet impact has a major role in the dam-
I
Finng

I
reech

I Nitrogen
Bottle

age processes occurring in many engineering materials [ 221 Computer

and it was found that the diameter of the damage pit produced
by shock compression of a bubble on a surface is much rT!!

smaller than that of the minimum bubble base. A detailed


investigation of bubble collapse and damage-pit formation
was conducted [ lo] and it was concluded that the impulsive
pressure, causing plastic deformation of the material, was
closely related to the behaviour of the liquid jet inside the
bubble, which contributed to damage-pit formation. How-
ever, a difficulty arises since the diameter of the microjet
inside a bubble is generally too small to observe, i.e. about ~ Liauid-iet AoDroximate
one tenth of the initial bubble diameter [ 231.
The present paper describes an experimental investigation
into the mechanisms of destructive action caused by liquid-
jet impact. This paper also aims to identify the cause of each
damage type and to clarify the damage mechanisms using
high speed photography and optical techniques. A liquid jet
of about 3 mm in diameter travelling at a velocity of about (b) Streak Axis
600 m s- , in air, was generated by a single impact jet appa-
ratus (SIJA) [ 1 ] and was impacted onto the surface of water Fig. 1. (a) Schematic diagram of the experimental set-up. (b) The field of
or PMMA. These phenomena were visualised by means of view of the high-speed camera.

an image converter high-speed camera with the aid of shad-


firing pressure of 2.0 MPa. The experiments were all con-
owgraph optics.
ducted in air at room temperature and atmospheric pressure.

2.2. The target


2. Experimental

In the first set of experiments, the liquid jet was impacted


2. I. Single impact jet apparatus onto the surface of water, in a transparent walled chamber
(200 X 50 X 150 mm3) below the nozzle exit. The water used
Fig. 1 (a) shows the schematic diagram of the experimen- in this research was tap water.
tal set-up. A vertical liquid jet produced using SIJA, was In the second series of experiments, PMMA was used as a
impacted onto the surface of PMMA. SIJA uses a high pres- target to observe the details of the compressive wave and the
sure reservoir to project a 5.5 mm diameter lead slug down a fracture process. The density, longitudinal speed and dynamic
barrel to impact onto a specially designed stainless steel noz- yieldstressofPMMAare1.17X103kgm-3,2.7kms-1and
zle ( 1.6 mm in the exit orifice diameter). The nozzle is care- 220 MPa respectively. Therefore, the water-hammer pres-
fully filled with water to ensure that there are no bubbles sure, calculated to be about 900 MPa, greatly exceeds the
within the chamber and that the meniscus at the end of the yield stress of PMMA. Preliminary experiments determined
exit orifice has a convex shape. When correctly adjusted, the that a distance of 15 mm between the nozzle exit and the
water is extruded from the nozzle at any chosen velocity surface of the target caused most destructive damage on the
between 90 m s-l and 1 km s- controlled by the reservoir PMMA surface. The sample of PMMA has the dimensions
pressure. The impact velocity of the liquid jet is accurately of 50 mm width and 5.9 mm or 11 mm thickness. Therefore,
recorded by electronically measuring the interval taken for any compressive wave cannot reflect from the side surface to
the jet to interrupt two light beams. The velocity of a liquid disturb the visualisation within an observation period of about
jet used in these experiments was about 600 m SC with the 7 l.~s.The side surface of the PMMA were carefully polished
390 T. Obara et al. /Wear 186-187 (1995) 388-394

in order to view the stress waves. The samples were mounted 3. Results and discussion
on a sample holder perpendicular to the central axis of the jet
nozzle. 3.1. Liquid-jet impact on the su$ace of water

2.3. High-speedphotography Fig. 2 is a high-speed sequence showing the liquid-jet


impact on a water surface. The water surface, W, is visible
as a horizontal line near the top of each frame. The speed of
The phenomena caused by the impact of a liquid jet were the liquid jet was 430 m s- and the liquid jet impacted from
photographed by means of an Ultranac programmable high- top to bottom. Since this picture was taken without using
speed image converter camera (Ultranac FS501, Imco Elec- shadowgraph optics, the propagation of the compressive
tro-Optics Ltd.). The field of view of the camera was set as wave is not visible. In frame 1, the liquid jet, J, has already
shown in Fig. 1 (b) to view the propagation and interaction impacted on the water surface and penetrated into the water.
of waves within the target. The camera was operated in fram- The dark area, Ct,, in front of the penetrating liquid jet is a
ing or streak mode. The framing rates were varied from lo7 cavitation bubble cloud. These cavitation bubbles are gener-
to lo6 frames per second. The great advantages of this camera ated by the tensile stresses caused by the overlap of release
are that the interframe and exposure time for each frame can waves from the free surface. The detailed mechanism of bub-
be independently adjusted to the particular high-speed phe- ble generation will be discussed later. In frame 2, the cavi-
nomena. The interframe time and the exposure time of each tation area expands downward and the bubble cloud also
frame were controlled by custom software written in our grows. From frame 3, the shape of the penetratingjet suddenly
laboratory. The sample was mounted in a conventional shad- changes and a precursor jet, Jr, is produced in the head of the
owgraph system. The flash source was a Xenon tube (QCAS) jet, directed towards the bubble cloud. The cavitation cloud
which delivered 150 J in approximately 100 ps. The camera is rapidly collapsed from the top just after the generation of
and the flash source were operated by a delay generator trig- the precursor jet.
gered by the liquid jet cutting the light beam on nozzle exit. Fig. 3 shows the high-speed photograph taken with the
aid of shadowgraph optics in order to view the stress waves.
Frame 1 shows the moment 0.9 ps after the impact of the
2.4. Pressure measurements liquid jet on the water surface. The exposure time for each
frame is 20 ns. The hemispherical wave, S, travelling down-
ward is the shock wave generated by the liquid-jet impact.
In order to obtain the time dependence of the impact stress, The dark concave wave, R, behind the shock wave is a release
a pressure gauge was constructed. This gauge was made using wave. The shock wave generated at the moment of the liquid-
poly-vinylidene difluoride (PVDF) piezoelectric film of jet impact was diffracted at the contact edge and the release
25 pm thickness (Piezotech Co. Ltd.). The PVDF film was waves reflected at the contact edge of the liquid jet, since the
punched to produce a disk of 1.5 mm diameter and connected acoustic impedance between the water and air is greatly dif-
to brass electrodes of 25 pm thickness using conductive tape ferent. The release waves, travelling to the central axis of the
(Scotch 9703 Conductive Adhesive Transfer Tape, 3M). The liquid jet, overlap, as shown in frame 1, and generate strong
total thickness of the gauge was estimated to be about
150 Fm. The PVDF gauges were calibrated with manganin
piezoresistive stress gauges (LM-SS-125CH-048, Measure-
ments Group Inc.) by impacting the flat-ended projectile
utilising a single stage gas gun. The rise time of the manganin
gauges was 20-30 ns [ 241. The projectile was accelerated
up to 600 m s-l, so the PVDF gauge was calibrated up to
approximately 1 GPa. The PVDF gauge was used in current
mode, i.e. a current viewing resistor is placed across the gauge
and the voltage across it is recorded directly. In this case the
stress derivative is measured and a time integration must be
carried out to recover the stress signal. The signals from both
gauges were recorded by a digital storage oscilloscope (Tek-
tronix TDS 460). The rise time of the PVDF gauges was
found to be comparable with the manganin gauges and
showed excellent repeatability. The PVDF pressure gauge
Fig. 2. High-speed photograph showing liquid-jet penetration of a water
was mounted flush to the surface of the PMMA target with
surface and the induced cavitation bubble cloud. The iiquid jet impacts from
epoxy resin and the distance between the surface and the top to bottom. Speed of liquid jet, 430 m s-l; exposure time per frame, 750
PVDF gauge was less than 50 pm. ns. W, water surface; J, liquid jet; C,,, cavitation bubble; J,, precursor jet.
T. Obara et al. /Wear 186-187 (1995) 388-394 391

Fig. 4. Streak photograph showing the generation of shock, release waves


and induced cavitation cloud. Speed of liquid jet, 520 m s-. The cavitation
bubble is collapsed by interacting with the shock wave, which was produced
by the precursor jet. J,, liquid jet in ah; W, water surface; S,, bow shock
wave; S, shock wave; R, release wave; G, cavitation bubble; Jr, precursor
jet.

520m s- and the liquid jet travelling in air, J,, is clearly


seen in the left-hand side of this photograph. The liquid jet is
accompanied by a bow shock wave, St,, which transmits into
the water before the jet impacts. The speed of the transmitted
bow shock wave is equal to the speed of sound in water
( 1.47 km s- ) . The impact of the liquid jet on water creates
a relatively strong shock wave, S, travelling with the speed
of 1.95 km s-. The release wave, R, is visible 0.6 ps after
Fig. 3. High-speed photograph taken using shadowgraph optics showing the the jet impact and propagates behind the shock wave. The
generation of the cavitation bubble cloud and its collapse. Exposure time, cavitation bubble cloud, Ci,, was generated by the overlap of
20 ns; speed of liquid jet, 510 m SK. S, shock wave; R, release wave; C,, the release waves. After 4 p,s from the jet impact, the pene-
cavitation bubble; Se, secondary shock wave; J,, precursorjet. trating jet, Jr, is suddenly accelerated and generates a shock
wave directed towards the bubble cloud. The cavitation cloud
tensile stress in front of the penetrating liquid-jet along the was collapsed from the top at this moment.
jet axis. In frame 2, it is obvious that the cavitation bubble, The mechanism causing the precursor jet might be
Ct,, was generated just after the overlap of the release waves. explained as follows; the release wave, which causes the
In frame 3, the cavitation area expands downward following cavitation cloud in front of the penetrating jet, also propagates
the overlapped area of the release waves. Between frame 4 inside the liquid jet and also produces the cavitation cloud
and 5, the above-mentioned precursor jet, J,, penetrates the within the liquid jet. Evidence for this has been found [ 251.
main jet. It is clearly visible that the secondary shock wave, The bubble generated inside the jet collapses to drive the
S,, was generated by the impact of the precursor jet (see also microjet within the bubble. The precursor jet as shown in
below). The bubble cloud in the top of the cavitation area is these pictures is the penetration of this microjet and its impact
rapidly collapsed after interacting with the secondary shock on the bubble wall produces the secondary shock wave, col-
wave. Furthermore, the multiple shock waves, S, propagate lapsing the bubble cloud. However further work is necessary
from the area, where the bubble cloud collapsed, as shown in to investigate the mechanism which causes the precursor jet
frame 6. Thus, the bubble cloud was collapsed in a chain and the secondary shock wave.
reaction by interaction with the shock waves generated by
the top bubble. No rebound is seen in the bubble cloud 3.2. Liquid-jet impact on the suvace of PMMA
because of the multiple impingement of the shock waves. The
life time of the bubble cloud is very short, ca. 4 ps. Fig. 5 shows a high-speed sequence of the liquid-jet
The mechanism causing material damage by single bubble impact on a PMMA target. The thickness of the target was
collapse was investigated [ lo] and it was concluded that the 5.9 mm and the liquid jet impacted from the top downwards.
secondary cavitation, which is caused by the impact of the The impact and rear surface are visible as parallel lines in
microjet within the bubble to the contracting bubble wall was each frame. The speed of the liquid jet was 590 m s- , the
responsible. The cavitation cloud, generated by the impact of exposure time per frame was 20 ns. Frame 1 is 0.6 p.s after
the liquid jet, might contribute to the damage of the material, the liquid-jet impact and shows that the shape of the liquid
since rapid collapse of these bubbles could produce localised jet produced by SIJA, J,, is not perfectly hemispherical but
high pressures near the surface of solid materials. the head of the jet is flattened by aerodynamic ablation. The
Fig. 4 shows a streak picture taken with a streak rate of impact shock wave, S, is clearly visible from frame 1. The
200 ns mm- . The total observation period is equivalent to release wave, R, is also generated at the contact edge of the
14 us. The horizontal axis indicates time and the vertical liquid jet. At this point the surface of the target is already
distance along the streak axis, which accurately coincides damaged in a ring, D,. In frame 2, the radial jetting, J,, is
with that of the liquid jet. The speed of the liquid jet was created near the contact edge of the liquid jet and travels on
392 T. Obara et al. /Wear 186-187 (1995) 388-394

stress exceeds the failure strength. In frame 6, another dam-


age, D,, occurs in the middle portion of the target. This
damage was caused by the interaction of the release wave
with another wave, originated from the tip of the central
damage. The details of the mechanism will be discussed later.
Fig. 6 is a high-speed photograph showing more detail of
the liquid-jet impact and fracture process. The velocity of the
liquid jet is 520 m s- and the thickness of the target is
11 mm. The exposure time for each frame is 50 ns. The mag-
nification for this photograph is high enough to view the
details of the wave interactions and the processes of fracture.
In frame 1, the impact shock wave, S, is clearly seen. The
toroidal-shaped release wave, R, is generated from frame 3
near the contact edge of the liquid jet because of the large
difference of the acoustic impedance at the interface of
PMMA and air. It is obvious that the release waves are prop-
Fig. 5. Liquid-jet impact on a PMMA surface and the damage processes. agating in the same direction as the initial shock wave and
Exposure time per frame, 20 ns; speed of liquid jet, 590 m s-r, J,, liquid jet overlap three dimensionally near the central axis of the liquid
in air; S, shock wave; R, release wave; Jr, radial jet; S,, bow shock wave;
jet, from frame 5 onwards. The central damage, D,, is initiated
D,, ring crack; D,, central damage; C, compression wave; D,, spahing; D,,
middle damage. from frame 6 following the overlapped area of the release
waves and grows with time. The shape of the central damage
is ellipsoidal, in which the major axis is coincident with the
direction of the overlapped release wave propagation. The
central damage starts to close from frame 8 onward by inter-
action of the compression waves associated with the stagna-
tion pressure.
Fig. 7 is a streak picture, the streak axis accurately coin-
ciding with the central axis of the liquid jet. The horizontal
axis indicates the time and vertical axis the position along the
central axis of the jet. This photograph was taken with the
streak rate of 100 ns mm-, the total observation period is
about 7 ps. The thickness of the target is 5.9 mm. The impact
and rear surface of the PMMA target are visible as the hori-
zontal lines. The three horizontal lines, L,, L,, Ls, between
the two surfaces are marker lines at a spacing of 1.5 mm from
each starting other at the impact surface. Their purpose is to
identify each wave as a compression or a tensile wave by the
different direction of line shift as the density gradients pro-
duced by compression or tensile waves have opposite signs.
The speed of the liquid jet is 580 m s- and is visible at the

Fig. 6. High-speed photograph showing the generation of the ring crack and
central damage in PMMA. Exposure time, 50 ns; speed of liquid jet, 520 m
s-. S, shock wave; R, release wave; D,, ring crack; D,, central damage.

the surface. Since the speed of the radial jet is very fast (ca.
1.3 km s-l), the radial jet is travelling in air accompanied
by the bow shock wave, St,. The central damage, D,, is also Fig. 7. Streak photograph showing the wave interactions and the process of
damage in PMMA. Speed of liquid jet, 580 m s-. The three lines, L,, L,,
generated by the overlapping of the release waves. In frame
and L,, between the two surfaces indicate marker lines at 1.5 mm intervals.
4, the impact shock wave reflects as the release wave, R, at
J,, liquid jet in air; S,, bow shock wave; S, shock wave; R, release wave; D,,
the rear surface of the target. Spalling, D,, is not found at the ring crack; D,. central damage; C, compression wave; D,, spalling; T, shear
rear surface but inside the target when the resultant tensile wave: D,, middle damage.
T. Obara et al. /Wear 186-187 (1995) 388-394 393

left hand side of this picture, J,, travelling downwards. The 1 .o ---~~----v
bow shock wave, Sb, travelling with the jet, is also clearly
visible and transmitted into the target material. The speed of 0.8
this transmitted shock wave is equal to the longitudinal sound
speed of the PMMA. The shift direction of the three marker
0.6
lines behind the shock wave is in the same direction as the
shock-wave motion. The magnitude of the line shift is quite
0.4
small indicating the weakness of the bow shock wave. How-
ever, the shock wave, S, generated by the liquid-jet impact is
clearly visible and the line shift is quite large. The release 0.2

wave, R, can be seen travelling faster than the impact shock


wave. The line shift direction is the reverse of that for the 0.0 I,# ,4

shock wave. The ring crack, D,, on the surface was generated 0.0 1.0 2.0 3.0 4.0
behind the release waves. Eventually, the central damage, D,, Time (p.)
initiated following the overlapped release fan. Since the spall-
Fig. 8. Typical stress signal measured by a PVDF pressure gauge. The gauge
ing, D,, developed when the two release fans interacted with was mounted on the surface of the target with epoxy resin. Speed of liquid
each other, the rear surface of the target is not damaged at all. jet, 570 m SC, The signal of the pressure gauge shows a fast rise time and
The compression wave, C, associated with the stagnation the peak stresses are equivalent to a water-hammer pressure of ca. 850 MPa.
pressure, can also be seen to start to close the central damage.
It is obvious that when the central damage closes, another impedance between the epoxy resin and PMMA may have
wave, T, is produced and propagates downward, interacting interfered with the reflection of the shock wave. As a result,
with the release waves produced by the reflection of the neither the ring crack nor central damage were observed on
impact shock wave. The middle damage, D,, is caused just the surface of the target or underneath the pressure gauge.
after the interaction of these two waves. The speed of the
impact shock wave and release wave are estimated to be about
2.7 km s- and 3.2 km s- respectively. However, the speed
of the wave, originated from the closing of the central dam-
4. Conclusions
age, is quite slow, about 1.4 km s-i, i.e. equivalent to the
speed of the shear wave in PMMA. Furthermore, the line shift
associated with this wave is almost negligible, so this wave
Liquid jets were impacted on the surface of water and
is neither a compression wave nor a release wave. This wave
PMMA. The phenomena were visualised utilising an image
could be a shear wave, which is generated by the closure of
converter high-speed camera. The results obtained are sum-
the central damage. However, further work is necessary to
marised below.
investigate the production of this shear wave by the closure
A release wave was produced by the reflection of the shock
of the central damage and also the mechanism which causes
wave at the interface. In impact upon a water surface, a cav-
the damage found in the middle of the target.
itation cloud was generated at the central axis of the liquid
In earlier studies, the pressure measurement of the liquid-
jet just after the overlap of the release waves. The cavitation
jet impact was conducted utilising piezo-electric pressure
bubble collapsed very rapidly in a chain reaction by interact-
transducers [ 11. However, the rise time of this type of pres-
ing with the secondary shock wave, which was generated by
sure transducer was relatively slow and it was not rapid
the impact of a precursor jet. The generation of the cavitation
enough to measure the impact stress. Fig. 8 shows the typical
bubble and its rapid collapse might contribute to damage,
stress signal measured by a PVDF gauge when a liquid jet of
570 m s-i impacted on the target surface. The stress signal since the bubble collapse might produce localised pressure
rose very quickly and reached a peak stress of about 850 MPa, concentrations on a materials surface due to microjet impact.
i.e. the peak stress is equivalent to the water-hammer pressure The direct impact of the liquid jet on the PMMA causes
calculated by Eq. ( 1) . This stress lasted only about 1 ys and destructive damage near the impact surface of and deep inside
rapidly fell off. The period of the high pressure is also equiv- the PMMA. The process of the failure is directly connected
alent to the duration calculated by Eq. (2) assuming that the with the behaviour of the compressive waves travelling
head diameter of the liquid jet is 3 mm. After the releases of within the material. Particularly, the release waves produce
the water-hammer pressure, the above mentioned stagnation the tensile stress and cause the ring crack on the surface. The
pressure was found to be applied to the target for a further central damage was produced behind the three dimensional
4 p.s. The stress of the order of 200 MPa is approximately the overlap of the release waves.
same stress level as calculated by Eq. (3) as the liquid jet The impact stress was measured using PVDF pressure
produced by SIJA was impinged continuously on the surface gauges. The stress signal rose very quickly and reached a
for a period of ca. 10 ps. Since the pressure gauge was embed- peak stress, which was equivalent to the water-hammer pres-
ded with epoxy resin, the small difference in the acoustic sure.
394 T. Obara et al. /Wear 186-187 (1995) 388-394

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[91 W. Lauterbom and H. Belle, J. Fluid Mech., 72 (1975) 391.
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technical help. T.O. thanks the Japan Society for the Pro- [ 121 Y. Tomita and A. Shima, Acustica, 71 (1990) 161.
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