Place Cursor Here to View

Your Company Name Here

Instructions
CAPABILITY STUDY No: DATE:

PART NUMBER DESCRIPTION OPERATION MACHINE DEPARTMENT

Place Mouse Cursor over red mark to view important comment

Name of Characteristic:

USL 0.255 y NOMINAL 0.25 Target

y Value
LSL 0.245 TOTAL TOLERANCE 0.01

Data is from: Sub-groups X Individual Readings

1 2 3 4 5 6 7 8 9
1 0.25 0.25 0.25 0.248 0.252 0.25 0.249 0.25 0.251
2 0.251 0.251 0.249 0.248 0.252 0.252 0.248 0.251 0.251
3 0.251 0.251 0.248 0.249 0.252 0.252 0.248 0.248 0.253
4 0.249 0.252 0.249 0.248 0.248 0.252 0.249 0.249 0.249
5 0.248 0.25 0.248 0.249 0.249 0.251 0.25 0.249 0.248

SUM 1.249 1.254 1.244 1.242 1.253 1.257 1.244 1.247 1.252

AVG .2498 .2508 .2488 .2484 .2506 .2514 .2488 .2494 .2504

RANGE .003 .002 .002 .001 .004 .002 .002 .003 .005

Mean .24984 Cp 1.38 Cpk 1.340 Ppm

/R 0.0028 Pp 1.12 Ppk 1.083 Ppm
Cpmk 0.01

AVERAGE CHART
.3

.25

AVE
USL
.2
LSL
UCL
.15 LCL
MEA
N
.1

.05

0.007 RANGE CHART

0.006
0.005 Average
0.004 UCLr
0.003
0.002
0.001
0
0 0 0 0 0 0 0 0 0 0
 AVE
USL .255 .255 .255 .255 .255 .255 .255 .255 .255
LSL .24500 .24500 .24500 .24500 .24500 .24500 .24500 .24500 .24500
UCL .2515 .2515 .2515 .2515 .2515 .2515 .2515 .2515 .2515
LCL .2482 .2482 .2482 .2482 .2482 .2482 .2482 .2482 .2482
MEAN .2498 .2498 .2498 .2498 .2498 .2498 .2498 .2498 .2498

UCLr 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006
Average 0 0 0 0 0 0 0 0 0

STANDARD DEVIATION OR SIGMA - R Bar METHOD

AVERAGE OF RANGES 0.0028 = 0.001204

CONSTANT 2.326
1 SD = 0.0012
Subgroup Size = 5 3 SD = 0.0036
6 SD = 0.0072
SUBGROUP SIZE 2 3 4 5
CONSTANT 1.128 1.693 2.059 2.326

STANDARD DEVIATION - POPULATION ( n-1 ) 1 SD = 0.0014896

3 SD = 0.0044687
6 SD = 0.0089373

CONTROL LIMIT CALCULATION

RANGE UCLr = Average of Range * Constant = UCLr 0.0059

RANGE LCLr = "NONE" = LCLr NONE

PROCESS AVERAGE UCL = Ave of Averages + (Ave of Ranges * Constant) = UCL 0.2515

PROCESS AVERAGE LCL = Ave of Averages - (Ave of Ranges * Constant) = LCL 0.2482

CONSTANTS FOR CONTROL LIMITS

SUB GROUP 2 3 4 5
PROCESS 1.88 1.02 0.73 0.58 0.58
RANGE 3.27 2.57 2.28 2.11 2.11

CAPABILITY (CP) (CP) indicates the probable overall spread of the results

CAPABILITY (Cpk - Ppk) (Cpk - Ppk) is the probable distribution of results relative to the MEAN

Cp 1.38 1.43 Z-USL 4.29 Ppm 8.93

Cpk 1.34 1.34 Z-LSL 4.02 Ppm 29.10

Pp 1.12 1.15 Z-USL 3.46 Ppm 270.09

Ppk 1.08 1.08 Z-LSL 3.25 Ppm 577.03
 DEPARTMENT

10
0.248
0.252
0.25
0.251
0.249

1.25

.25

.004

38.03

847.11

AVERAGE CHART

AVE
USL
LSL
UCL
LCL
MEA
N

RANGE CHART
Average
UCLr

0 0 0 0 0 0
 .255
.24500
.2515
.2482
.2498

0.006
0
Place Cursor Here to View
Your Company Name Here
Instructions
CAPABILITY STUDY No: DATE:

PART NUMBER DESCRIPTION OPERATION MACHINE DEPARTMENT

Place Mouse Cursor over red mark to view important comment

Name of Characteristic:

USL 0.255 y NOMINAL 0.25 Target

y Value
LSL 0.245 TOTAL TOLERANCE 0.01

Data is from: Sub-groups X Individual Readings

1 2 3 4 5 6 7 8 9
1 0.25 0.25 0.25 0.248 0.252 0.25 0.249 0.25 0.251
2 0.251 0.251 0.249 0.248 0.252 0.252 0.248 0.251 0.251
3 0.251 0.251 0.248 0.249 0.252 0.252 0.248 0.248 0.253
4 0.249 0.252 0.249 0.248 0.248 0.252 0.249 0.249 0.249
5 0.248 0.25 0.248 0.249 0.249 0.251 0.25 0.249 0.248

SUM 1.249 1.254 1.244 1.242 1.253 1.257 1.244 1.247 1.252

AVG .2498 .2508 .2488 .2484 .2506 .2514 .2488 .2494 .2504

RANGE .003 .002 .002 .001 .004 .002 .002 .003 .005

Mean .24984 Cp 1.38 Cpk 1.340 Ppm

/R 0.0028 Pp 1.12 Ppk 1.083 Ppm
Cpmk 0.01

.3 AVERAGE CHART

.25

AVE

.2 USL
LSL
UCL
.15 LCL
MEA
N

.1

.05

0.007 RANGE CHART

0.006
0.005 Average
0.004 UCLr
0.003
0.002
0.001
0
0 0 0 0 0 0 0 0 0 0
 AVE
USL .255 .255 .255 .255 .255 .255 .255 .255 .255
LSL .24500 .24500 .24500 .24500 .24500 .24500 .24500 .24500 .24500
UCL .2515 .2515 .2515 .2515 .2515 .2515 .2515 .2515 .2515
LCL .2482 .2482 .2482 .2482 .2482 .2482 .2482 .2482 .2482
MEAN .2498 .2498 .2498 .2498 .2498 .2498 .2498 .2498 .2498

UCLr 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006
Average 0 0 0 0 0 0 0 0 0

STANDARD DEVIATION OR SIGMA - R Bar METHOD

AVERAGE OF RANGES 0.0028 = 0.001204

CONSTANT 2.326
1 SD = 0.0012
Subgroup Size = 5 3 SD = 0.0036
6 SD = 0.0072
SUBGROUP SIZE 2 3 4 5
CONSTANT 1.128 1.693 2.059 2.326

STANDARD DEVIATION - POPULATION ( n-1 ) 1 SD = 0.0014896

3 SD = 0.0044687
6 SD = 0.0089373

CONTROL LIMIT CALCULATION

RANGE UCLr = Average of Range * Constant = UCLr 0.0059

RANGE LCLr = "NONE" = LCLr NONE

PROCESS AVERAGE UCL = Ave of Averages + (Ave of Ranges * Constant) = UCL 0.2515

PROCESS AVERAGE LCL = Ave of Averages - (Ave of Ranges * Constant) = LCL 0.2482

CONSTANTS FOR CONTROL LIMITS

SUB GROUP 2 3 4 5
PROCESS 1.88 1.02 0.73 0.58 0.58
RANGE 3.27 2.57 2.28 2.11 2.11

CAPABILITY (CP) (CP) indicates the probable overall spread of the results

CAPABILITY (Cpk - Ppk) (Cpk - Ppk) is the probable distribution of results relative to the MEAN

Cp 1.38 1.43 Z-USL 4.29 Ppm 8.93

Cpk 1.34 1.34 Z-LSL 4.02 Ppm 29.10

Pp 1.12 1.15 Z-USL 3.46 Ppm 270.09

Ppk 1.08 1.08 Z-LSL 3.25 Ppm 577.03
 DEPARTMENT

10
0.248
0.252
0.25
0.251
0.249

1.25

.25

.004

38.03

847.11

AVERAGE CHART

AVE
USL
LSL
UCL
LCL
MEA
N

RANGE CHART
Average
UCLr

0 0 0 0 0 0
 .255
.24500
.2515
.2482
.2498

0.006
0