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FOR BLANK DIA.

Of DISHED HEADS:-
For plate thickness less than 25 mm / 1.0 inch
Blank Diameter = D + (D/42) + (2*S.F)+ ((2/3) * Kr)

For plate thickness equal or more than 25 mm / 1.0 inch


Blank Diameter = D + (D/42) + (2*S.F) + ((2/3) * Kr)+ thk

where,
D = Outside Diameter of Ellipsoidal Head
S.F. = Straight Face
Kr = 0.17*D = Knuckle Radius
thk = Thickness of Head

SHEAR STRESS IN STEEL MATERIALS = 0.8% X ALLOWABLE TENSILE STRESS (MEGASEY-448)


(MEGASEY-448)
DISHED END BLANK DIA CALCULATIONS:-

OD= 2224 ID=


K.R.= 395 KR=
S.F.= 50
NOM. THK.= 12

BLANK DIAMETER 2692 carbon steel


ss

CIRCUMFERENTIAL LENGTH OF SHELL

(PAI.)= 3.142857
Dm= 612
SHELL ID= 600
SHELL THK.= 12

CIR.LENGTH OF SHELL= 1923.429


2200
395.34

carbon steel density - 7.85 kg/(mm2.m)


density - 8 kg/(mm2.m)
1 Moment of Inertia
properties of sections
2 section of modulus
3 Leg Design, Lug, Base Plate, Anchor Bolt,
Megassy 450 pg.

Code, Bednar, M V Joshi, Dennis Moss, Megassy,


MAWP - MAXIMUM ALLOWABLE WORKING PRESSURE CORRODED CONDITION
MAP - MAXIMUM ALLOWABLE PRESSURE NEW & COLD CONDITION
E
CORRODED CONDITION USED THK. IS DEDUCTING CORR. ALL. THK. FORMUL
NEW & COLD CONDITION USED THK. IS NOT DEDUCTING CORR. ALL. THK. A
For shells with more than 16" Dia will be of plates, no pipes are being used

FILE PG CODE PG ASME SECTION VIII DIV.1

76 15 UG-21
76 15 UG-22
79 18 UG-27
408 347 MANDATORY APPENDIX 1
271 SHELL & TUBE HEAT EXCHANGERS PART UHX
489 MANDATORY APPENDIX 26
UG-29,30,31

ASME SEC.II PART D


MANDATORY APPENDIX 2
e being used

DESIGN PRESSURE
GENERAL LOADINGS OR CALCULATIONS TO BE PERFORMED
THK. OF SHELLS UNDER INT.PRES.
MANDATORY DESIGN FORMULAS (THK FOR SHELL/HEADS,

BELLOW EXPANSION JOINTS


STIFFENING RING CALC.

MATERIAL PROPERTIES, SPECIFICATIONS


MANDATORY DESIGN FORMULAS (THK FOR FLANGES
TABLE OF CONTENTS PG.NO.

Internal Pressure Calculations : 27 THIS INCLUDES CALC.OF

External Pressure Calculations : 39


Element and Detail Weights : 55
Nozzle Flange MAWP : 59
Wind Analysis
Earthquake Load Calculation : 60
Center of Gravity Calculation : 62
Lifting Lug Calcs : Left Side 65
Lifting Lug Calcs : Right Side 78
Horizontal Vessel Analysis (Ope.) : 91
Horizontal Vessel Analysis (Test) : 112
Nozzle Calcs. : F 2 in. BOOT DRAIN 407
Nozzle Schedule : 422
Nozzle Summary : 425
MDMT Summary : 427
Vessel Design Summary : 430
THIS INCLUDES CALC.OF THK.OF SHELL,HEAD,SF & MAP (NEW & COLD), MAWP, ACTUAL GIVEN STRESS, FACTOR F (CORRODE
MDMT IN KNUCKLE & SF PORTION
EN STRESS, FACTOR F (CORRODED)
MAWP
MAP
circ.stress at horn of saddle
Diameter D 2000

Length L 2600

Volume V 10.257
WHAT WOULD BE MIN. THICKNESS FOR U BENT TUBES AT BENT PORTION BEFORE BENDING
SELECTION OF TUBE PATTERN
TUBE PITCH SHOULD BE 1.25 TIMES OD OF TUBE
PG NO.
28
28-29