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ABSTRACT
Applying the method of pressure swing distillation (PSD) we obtained (97 % v/v) ethanol starting from 95
% v/v ethanol, which shows that the ethanol-water azeotrope has been broken in this study. Experimental
worl< to achieve the final product was carried out operating the column in two stages or modes, these
being: (1) Low pressure distillation (LPD), and (2) High pressure distillation (HPD). In the first operating
mode, a low degree industrial alcohol (80 % v/v ethanol) is fed to a bench scale distillation column packed
with Mellapack structure, where (95 % v/v) ethanol is obtained, working at atmospheric pressure. Then
product collected in !he first stage is fed to the reboiler, and the HPD process takes place to gel 97 %
(v/v) ethanol. Here we have shown that it is possible to perform the pressure swing using an auxiliary
engineered device, instead of using a second distillation column, in contras! to the opinion of Doherty and
coworkers (2001 ). As part of this work we also have shown how to exploit the pressure sensitive property
of an azeotropic mixture, as it is the case of the ethanol-water mixture. The ratio of the volume of product
obtained to !he energy consumption is 0.7 L. et-OH (97 %)/kWh.
Keywords: Pressure Swing Oistillation , structured bed, intensification, azeotrope, non equilibrium
thermodynamics.
RESUMEN
Aplicando el mtodo de destilacin por oscilacin de presin (PSO) se obtuvo (97% v I v) de etanol a
partir de etanol al 95% v / v, lo que demuestra que el azetropo etanol-agua se rompe en este estudio.
El trabajo experimental para lograr el producto final se llev a cabo operando la columna en dos fases o
modos, siendo estos: (1) la destilacin a baja presin (LPD), y (2) destilacin de alta presin {HPO). En
el primer modo de funcionamiento, un alcohol industrial de bajo grado (etanol 80% v/v) se alimenta a una
columna de destilacin a escala de banco, empacado con estructura Mellapack, donde se obtiene etanol al
95% v I v trabajando a presin atmosfrica. Luego, el producto colectado en la primera etapa se alimenta
al hervidor, y el proceso de HPD tiene lugar para obtener 97% (v I v) de etanol. Aqui hemos demostrado
que es posible llevar a cabo la oscilacin de presin usando un dispositivo auxiliar de ingeniera, en lugar
de usar una segunda columna de destilacin, en contraste con la opinin de Doherty y colaboradores
(2001). Como parte de este trabajo tambin hemos demostrado cmo explotar la propiedad sensible a
la presin de una mezcla azeotrpica, como es el caso de la mezcla de etanol-agua. La relacin entre
el volumen del producto obtenido con respecto al consumo de energa es de 0.7 L. et-OH (97%) I kWh.
Palabras clave: destilacin, cambio de presin, lecho estructurado, intensificacin, azetropo, termodinmica
de no equilibrio.
Facultad de Qumica e Ingeniera Qumica, Universidad Nacional Mayor de San Marcos - Lima, Per
2 Facultad de Ingeniera Qumica y Metalrgica, Universidad Nacional Jos Faustino Snchez Carrin - Huacho, Per
3 Facultad de Ciencias Fsicas, Universidad Nacional Mayor de San Marcos - Lima. Per
75
Rev. Per. Qum. Ing. Qum. Vol. 16 N. 0 1, 2013. Pgs . 75-84
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Rev. Pcr. Qum. Ing. Qum. Vol. 16 N. 0 1, 2013. Pgs. 75-84
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Rev. Per. Qum. Ing. Qum. Vol. 16 N.0 1 , 2013. Pgs . 75-84
the distillation facility, standard laboratory ratio; that on the whole configure a process
glassware has been used for sampling and of high energetic efficiency, that is to say, an
measurement purposes. intensified process.
Step 1 S1ep2
Fig. N 1: Distillatio~
Bottom J 1
?~'" te~.~,.
6.1 Low pressure distillation (LPD)
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Rev. Per. Qum. Ing. Qum. Vol. 16 N. 0 1, 2013. Pgs. 75-84
One way to face the modeling procedure NTU is calculated from the following equa-
of a real world distillation makes use of the tion:
theory of non equilibrium thermodynamics,
z=NTU * HETP (7)
which enables the possibility of using part
of the entropy generated in the system as Where HETP is obtained through a system
a separating energy, depending upan the of equations developed by Rocha-Bravo-Fair
engineered device used to claim such energy for Mellapack type structured packings. This
(Palomino, 2012). model is based on the interaction between
7.1 Mass and energy balance in the pro- the descending liquid film and the ascending
vapor occupying the space available. Also,
cess
the physical properties and the geometry of
Mass and energy balance are derived based the packing are taken into account (Bravo
on the MESH model. In arder to facilitate et al. , 1996). This model is used to predict
the formulation of the model Figure N. 3 is the pressure drop , liquid retention, and the
presented, where an idealized jth-element of effective area of mass transfer.
volume is shown.Mass balance equations for
Hydraulic effects
each compound :
5
v,
!:J' !:J',cco )
w, L -; & = & [ 1-K.h ]
(8)
y .,
hv 1,, 1 Xhh1-1
<r l
T, r .,
P1 P, , Liquid retention
-(4 J
F eed
Stage j
F,
2
3
z '
hj.. ,
Tf,
P/1
Y .. r1
hll 1. r 1
Tr hli. t
r,
h1
-
F,
S
(
p1 (
p,
senB) Egeff
J: (9)
p ,. 1
p,
v ,.~ U
79
Re\'. Per. Qum. Ing. Qum. Vol. 16 ~- t , 2013. Pgs. 75-84
Effective area
0.92
15
a 29.12r:. (we,F1 ) S 0359 . .f
1O)
__!!_= -
a Re~ &
-
2
---''-'--'---'--'-----
06
o-3
(1-0.93cos19) (sena) ..
0.88
Mass transfer coefficient in gas phase
"'
>- .'
.
K;S [(U -'-UlefJ ) pgSlo.s (~ Jo.JJ 11 )
0.84
'
.
=0.54 xeff
g x Dgpc
Mass transfer coefficient in liquid phase 0.80
0.80 0.84 Xe 0 .88 0.92
The following figures show the limits of ope- Table N 1: Mass and energy balance for LPD
ration for each case, observing that stage LP LiP=3.2mmHg
(figure 4) works as a conventional distillation, Mass Energy Exergy
below the azeotrope in terms of the more Stage
(kmol/s)
(kW) (kW)
volatile component, and the stage HP (Figure
Feed 7.16E-05 -2.854 -0.5 12
N 5) operates according to the least volatile
component and above the azeotropic point. Top -3.27E-05 1.164 0.206
Bottom -3.89E-05 1.364 0.265
Tables No. 1 and 2 show the values of the
Q condenser -5.059 -0.766
mass and energy balance of each operation.
Q reboiler 5.384 0.868
Clearly the low pressure distillation is less Summatory O.OOE-+-00 o 0.061
energetically efficient than the high pressure
Recycle
distillation, thus it may be observed that the
2.976
HPD is 40 % more efficient than the LPD. Calculated !her-
ma! efficiency 0.400
Simulation of the process show that the
structured packed bed is equivalent to 15 Experimental 0.500
theoretical stages. thermal efficiency
15
1.0 NTU
. Source: Elaborated by the authors
0.8
80
Rev. Per. Qum. Ing. Qum. Vol. 16 N. 0 1, 2013. Pgs. 75-84
82
J
Rev. Per. Qum. Ing. Qum. Vol. 16 N. l , 2013. Pgs. 75-84
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